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SM 32x150 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130358

GTIN: 5906301813064

Diameter Ø [±0,1 mm]

32 mm

Height [±0,1 mm]

150 mm

Weight

830 g

528.90 ZŁ with VAT / pcs + price for transport

430.00 ZŁ net + 23% VAT / pcs

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SM 32x150 [2xM8] / N52 - magnetic separator

Specification/characteristics SM 32x150 [2xM8] / N52 - magnetic separator

properties

values

Cat. no.

130358

GTIN

5906301813064

Production/Distribution

Dhit sp. z o.o.

Country of origin

Polska / Chiny / Niemcy

Customs code

85059029

Diameter Ø

32 mm [±0,1 mm]

Height

150 mm [±0,1 mm]

Weight

830 g [±0,1 mm]

tolerancja wykonania

± 0.1 mm

Magnetic properties of material N52

properties

values

units

remenance Br [Min. - Max.] ?

14.2-14.7

kGs

remenance Br [Min. - Max.] ?

1420-1470

coercivity bHc ?

10.8-12.5

kOe

coercivity bHc ?

860-995

kA/m

actual internal force iHc

≥ 12

kOe

actual internal force iHc

≥ 955

kA/m

energy density [Min. - Max.] ?

48-53

BH max MGOe

energy density [Min. - Max.] ?

380-422

BH max KJ/m

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The magnetic separator, namely the magnetic roller, uses the power of neodymium magnets, placed in a construction made of stainless steel usually AISI304. Due to this, it is possible to precisely segregate ferromagnetic elements from other materials. An important element of its operation is the use of repulsion of magnetic poles N and S, which allows magnetic substances to be attracted. The thickness of the embedded magnet and its structure's pitch determine the power and range of the separator's operation.

Generally speaking, magnetic separators serve to segregate ferromagnetic particles. If the cans are ferromagnetic, a magnetic separator will be effective. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the separator will not be able to separate them.

Yes, magnetic rollers are employed in food production to clear metallic contaminants, such as iron fragments or iron dust. Our rollers are made from acid-resistant steel, AISI 304, suitable for use in food.

Magnetic rollers, often called magnetic separators, are used in metal separation, food production as well as waste processing. They help in extracting iron dust in the course of the process of separating metals from other wastes.

Our magnetic rollers are composed of neodymium magnets anchored in a stainless steel tube cylinder made of stainless steel with a wall thickness of 1mm.

Both ends of the magnetic bar will be with M8 threaded openings, enabling quick installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of magnetic properties, magnetic bars differ in terms of magnetic force lines, flux density and the area of operation of the magnetic field. We produce them in two materials, N42 as well as N52.

Usually it is believed that the greater the magnet's power, the more efficient it is. But, the effectiveness of the magnet's power is dependent on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of use and anticipated needs. The standard operating temperature of a magnetic bar is 80°C.

If the magnet is more flat, the magnetic force lines are short. By contrast, in the case of a thicker magnet, the force lines are extended and reach further.

For constructing the casings of magnetic separators - rollers, usually stainless steel is used, especially types AISI 316, AISI 316L, and AISI 304.

In a saltwater environment, type AISI 316 steel is highly recommended due to its excellent corrosion resistance.

Magnetic bars stand out for their unique configuration of poles and their ability to attract magnetic particles directly onto their surface, as opposed to other devices that often use complex filtration systems.

Technical designations and terms related to magnetic separators include among others magnet pitch, polarity, and magnetic induction, as well as the type of steel used.

Magnetic induction for a roller is measured using a teslameter or a gaussmeter with a flat Hall-effect probe, aiming to find the highest magnetic field value close to the magnetic pole. The result is verified in a value table - the lowest is N30. All designations below N27 or N25 suggest recycling that falls below the standard - they are not suitable.

Neodymium magnetic rollers offer a range of benefits such as a very strong magnetic field, the ability to capture even the tiniest metal particles, and durability. On the other hand, among the drawbacks, one can mention the requirement for frequent cleaning, greater weight, and potential installation difficulties.

To properly maintain of neodymium magnetic rollers, it is recommended they should be regularly cleaned, avoiding temperatures up to 80°C. The rollers our rollers have waterproofing IP67, so if they are leaky, the magnets inside can oxidize and lose their power. Testing of the rollers is recommended be carried out once every 24 months. Care should be taken, as it’s possible getting pinched. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could lead to problems with the magnetic rod seal and product contamination. The effective range of the roller is equal to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

A magnetic roller is a magnetic separator made from a neodymium magnet enclosed in a cylindrical stainless steel housing, used for separating ferromagnetic contaminants from raw materials. They are used in the food industry, recycling, and plastic processing, where metal separation is crucial.

Advantages and disadvantages of neodymium magnets

Neodymium magnets, also known as NdFeB magnets, are currently the strongest permanent magnets available on the market. Their exceptional magnetic properties make them suitable for various industries, technologies, and everyday life. Below are the key advantages:

Immense attractive force: Even small neodymium magnets generate a very strong magnetic field.
High coercivity: They are resistant to demagnetization by external magnetic fields.
Wide operating temperature range: Standard neodymium magnets operate up to 80°C, with special versions up to 230°C.
Variety of shapes and sizes: Available in many forms, making them easy to adapt to specific applications.
Relatively low price compared to strength: They offer the best strength-to-price ratio among all magnets.
Longevity: With proper use, they retain their magnetic properties for many years.
Versatility of applications: From electric motors to speakers, separators, toys, and jewelry.

Despite numerous advantages, neodymium magnets also have certain disadvantages to consider:

Brittleness: They are hard but brittle and prone to cracking or chipping upon impact.
Susceptibility to corrosion: They require a protective coating (e.g., nickel, zinc) to prevent rusting.
Limited operating temperature for standard versions: Above the Curie temperature, they lose their magnetic properties.
Strong magnetic field can be dangerous: They can damage electronics, magnetic cards, and pose a risk of attracting metal objects with great force.
Difficulties in mechanical processing: Due to their hardness and brittleness, processing them is complex.

Exercise Caution with Neodymium Magnets

Neodymium magnets are especially delicate, resulting in damage.

Neodymium magnetic are fragile as well as will shatter if allowed to collide with each other, even from a distance of a few centimeters. Despite being made of metal as well as coated with a shiny nickel plating, they are not as hard as steel. In the case of a collision between two magnets, there can be a scattering of small sharp metal fragments in different directions. Protecting your eyes is essential.

Neodymium magnets are among the most powerful magnets on Earth. The surprising force they generate between each other can surprise you.

Familiarize yourself with our information to correctly handle these magnets and avoid significant injuries to your body and prevent disruption to the magnets.

Neodymium magnets can demagnetize at high temperatures.

Although magnets have shown to retain their effectiveness up to 80°C or 175°F, this temperature may vary depending on the type of material, shape, and intended use of the magnet.

The magnet is coated with nickel. Therefore, exercise caution if you have an allergy.

Studies clearly indicate a small percentage of people who suffer from metal allergies such as nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, you can try wearing gloves or simply avoid direct contact with nickel-plated neodymium magnets.

Neodymium magnets should not be near people with pacemakers.

In the case of neodymium magnets, there is a strong magnetic field. As a result, it interferes with the operation of a heart pacemaker. Even if the magnetic field does not affect the device, it can damage its components or deactivate the entire device.

It is crucial not to allow the magnets to pinch together uncontrollably or place your fingers in their path as they attract to each other.

Magnets will crack or crumble with careless joining to each other. Remember not to move them to each other or hold them firmly in hands at a distance less than 10 cm.

Make sure not to bring neodymium magnets close to the TV, wallet, and computer HDD.

The strong magnetic field generated by neodymium magnets can damage magnetic media such as floppy disks, video tapes, HDDs, credit cards, magnetic ID cards, cassette tapes, or other devices. They can also damage videos, televisions, CRT computer monitors. Do not forget to keep neodymium magnets away from these electronic devices.

Do not give neodymium magnets to youngest children.

Neodymium magnets are not toys. Do not allow children to play with them. In the case of swallowing multiple magnets simultaneously, they can attract to each other through the intestinal walls. In the worst case scenario, this can lead to death.

Dust and powder from neodymium magnets are flammable.

Avoid drilling or mechanical processing of neodymium magnets. Once crushed into fine powder or dust, this material becomes highly flammable.

Never bring neodymium magnets close to a phone and GPS.

Neodymium magnets are a source of intense magnetic fields that cause interference with magnetometers and compasses used in navigation, as well as internal compasses of smartphones and GPS devices.

So that know how strong neodymium magnets are and why they are so dangerous, see the article - Dangerous very strong neodymium magnets.