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SM 25x275 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130294

GTIN: 5906301812876

Diameter Ø [±0,1 mm]

25 mm

Height [±0,1 mm]

275 mm

Weight

0.01 g

762.60 ZŁ with VAT / pcs + price for transport

620.00 ZŁ net + 23% VAT / pcs

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SM 25x275 [2xM8] / N42 - magnetic separator

Specification/characteristics SM 25x275 [2xM8] / N42 - magnetic separator

properties

values

Cat. no.

130294

GTIN

5906301812876

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

25 mm [±0,1 mm]

Height

275 mm [±0,1 mm]

Weight

0.01 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N42

properties

values

units

coercivity bHc ?

860-955

kA/m

coercivity bHc ?

10.8-12.0

kOe

energy density [Min. - Max.] ?

318-334

BH max KJ/m

energy density [Min. - Max.] ?

40-42

BH max MGOe

remenance Br [Min. - Max.] ?

12.9-13.2

kGs

remenance Br [Min. - Max.] ?

1290-1320

actual internal force iHc

≥ 955

kA/m

actual internal force iHc

≥ 12

kOe

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The device roller magnetic is based on the use of neodymium magnets, which are embedded in a construction made of stainless steel usually AISI304. As a result, it is possible to efficiently remove ferromagnetic particles from different substances. A key aspect of its operation is the use of repulsion of magnetic poles N and S, which enables magnetic substances to be attracted. The thickness of the embedded magnet and its structure pitch determine the power and range of the separator's operation.

Generally speaking, magnetic separators serve to segregate ferromagnetic particles. If the cans are ferromagnetic, the separator will be able to separate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the separator will not effectively segregate them.

Yes, magnetic rollers find application in the food industry to clear metallic contaminants, such as iron fragments or iron dust. Our rollers are made from acid-resistant steel, AISI 304, suitable for use in food.

Magnetic rollers, otherwise magnetic separators, are employed in food production, metal separation as well as recycling. They help in removing iron dust in the course of the process of separating metals from other materials.

Our magnetic rollers consist of neodymium magnets embedded in a tube made of stainless steel with a wall thickness of 1mm.

From both sides of the magnetic bar can be with M8 threaded openings, which enables simple mounting in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of features, magnetic bars stand out in terms of magnetic force lines, flux density and the area of operation of the magnetic field. We produce them in two materials, N42 and N52.

Usually it is believed that the greater the magnet's power, the more efficient it is. But, the strength of the magnet's power is dependent on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of application and specific needs. The standard operating temperature of a magnetic bar is 80°C.

In the case where the magnet is thin, the magnetic force lines will be more compressed. By contrast, when the magnet is thick, the force lines will be longer and reach further.

For constructing the casings of magnetic separators - rollers, usually stainless steel is used, particularly types AISI 304, AISI 316, and AISI 316L.

In a salt water contact, AISI 316 steel is highly recommended thanks to its outstanding corrosion resistance.

Magnetic rollers stand out for their specific arrangement of poles and their ability to attract magnetic substances directly onto their surface, as opposed to other separators that may utilize more complicated filtration systems.

Technical designations and terms related to magnetic separators include amongst others polarity, magnetic induction, magnet pitch, as well as the type of steel used.

Magnetic induction for a magnet on a roller is measured using a teslameter or a gaussmeter with a flat Hall-effect probe, seeking the highest magnetic field value close to the magnetic pole. The result is verified in a value table - the lowest is N30. All designations below N27 or N25 suggest recycling that doesn't meet the standard - they are not suitable.

Neodymium magnetic rollers offer many advantages, including higher attracting power, longer lifespan, and effectiveness in separating fine metal particles. However, some of the downsides may involve the requirement for frequent cleaning, greater weight, and potential installation difficulties.

To properly maintain of neodymium magnetic rollers, it’s worth they should be regularly cleaned, avoiding temperatures above 80 degrees. The rollers feature waterproofing IP67, so if they are not sealed, the magnets inside can oxidize and weaken. Testing of the rollers should be carried out once every 24 months. Care should be taken, as there is a risk getting pinched. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could cause problems with the magnetic rod seal and product contamination. The effective range of the roller is equal to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

Magnetic rollers are cylindrical neodymium magnets placed in a casing made of corrosion-resistant stainless steel, used for separating ferromagnetic contaminants from raw materials. They are used in the food industry, recycling, and plastic processing, where the removal of iron metals and iron filings is essential.

Advantages as well as disadvantages of neodymium magnets NdFeB.

Apart from immense power, neodymium magnets have the following advantages:

They do not lose their power (of the magnet). After about 10 years, their power decreases by only ~1% (theoretically),
They protect against demagnetization caused by external magnetic field extremely well,
By applying a shiny coating of nickel, gold, or silver, the element gains an aesthetic appearance,
They exhibit extremely high magnetic induction on the surface of the magnet,
Thanks to their high temperature resistance, they can operate (depending on the form) even at temperatures up to 230°C and above...
The ability for precise shaping and customization to specific needs – neodymium magnets can be produced in various forms and dimensions, which expands the range of their possible uses.
Key role in modern technologies – are utilized in HDD drives, electric motors, medical equipment or various technologically advanced devices.

Disadvantages of neodymium magnets:

They can break as they are fragile when subjected to a strong impact. If the magnets are exposed to impacts, it is suggested using magnets in a protective case. The steel housing in the form of a holder protects the magnet from impacts and simultaneously increases its overall strength,
They lose strength at high temperatures. Most neodymium magnets experience permanent loss of strength when heated above 80°C (depending on the shape and height). However, we also offer special magnets with high temperature resistance, up to 230°C,
They rust in a humid environment - during outdoor use, we recommend using waterproof magnets, such as those made of rubber or plastic,
The use of a cover - a magnetic holder is recommended due to the limited production capabilities of creating threads or complex shapes in the magnet
Potential hazard arising from small pieces of magnets pose a threat, if swallowed, which becomes significant in the aspect of protecting young children. Furthermore, miniscule components of these products can complicate diagnosis when they are in the body.

Exercise Caution with Neodymium Magnets

Neodymium Magnets can attract to each other, pinch the skin, and cause significant swellings.

Neodymium magnets jump and touch each other mutually within a radius of several to around 10 cm from each other.

Neodymium magnets are the most powerful magnets ever invented. Their strength can shock you.

Please review the information on how to handle neodymium magnets and avoid significant harm to your body, as well as prevent unintentional disruption to the magnets.

Neodymium magnets should not be around children.

Neodymium magnets are not toys. You cannot allow them to become toys for children. In such a situation, surgery is necessary to remove them. In the worst case scenario, it can result in death.

The magnet is coated with nickel - be careful if you have an allergy.

Studies show a small percentage of people have allergies to certain metals, including nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, you can try wearing gloves or simply avoid direct contact with nickel-plated neodymium magnets.

People with pacemakers are advised to avoid neodymium magnets.

Neodymium magnets generate strong magnetic fields. As a result, they interfere with the operation of a pacemaker. This is because many of these devices are equipped with a function that deactivates the device in a magnetic field.

Magnets made of neodymium are noted for their fragility, which can cause them to become damaged.

Neodymium magnets are characterized by significant fragility. Neodymium magnets are made of metal and coated with a shiny nickel surface, but they are not as hard as steel. In the event of a collision between two magnets, there may be a scattering of fragments in different directions. Protecting your eyes is crucial in such a situation.

Keep neodymium magnets away from the wallet, computer, and TV.

Strong magnetic fields emitted by neodymium magnets can damage magnetic storage media such as floppy disks, credit cards, magnetic ID cards, cassette tapes, video tapes, or other devices. In addition, they can damage televisions, VCRs, computer monitors, and CRT displays. You should especially avoid placing neodymium magnets near electronic devices.

Neodymium magnets can demagnetize at high temperatures.

Although magnets have shown to retain their effectiveness up to 80°C or 175°F, this temperature may vary depending on the type of material, shape, and intended use of the magnet.

Dust and powder from neodymium magnets are flammable.

Avoid drilling or mechanical processing of neodymium magnets. If the magnet is crushed into fine powder or dust, it becomes highly flammable.

Do not bring neodymium magnets close to GPS and smartphones.

Intense magnetic fields generated by neodymium magnets interfere with compasses and magnetometers used in navigation, as well as internal compasses of smartphones and GPS devices.

Be careful!

So you are aware of why neodymium magnets are so dangerous, read the article titled How dangerous are powerful neodymium magnets?.