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SM 25x275 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130294

GTIN/EAN: 5906301812876

5.00

Diameter Ø

25 mm [±1 mm]

Height

275 mm [±1 mm]

Weight

1060 g

Magnetic Flux

~ 6 500 Gauss [±5%]

762.60 with VAT / pcs + price for transport

620.00 ZŁ net + 23% VAT / pcs

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Technical of the product - SM 25x275 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 25x275 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130294
GTIN/EAN 5906301812876
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 275 mm [±1 mm]
Weight 1060 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 6 500 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 10 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 25x275 [2xM8] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x275 [2xM8] / N42

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 275 mm (L)
Active length 239 mm
Section count 10 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~1026 g
Active area 188 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 10.6 kg (theor.)
Induction (surface) ~6 500 Gauss (Max)

Chart 2: Field profile (10 sections)

Chart 3: Temperature performance

Engineering data and GPSR
Elemental analysis
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Ecology and recycling (GPSR)
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130294-2026
Quick Unit Converter
Pulling force

Magnetic Induction

Other products

A magnetic rod is the basic element of building grate separators and magnetic filters. It is mounted in chutes, hoppers, and pipelines to protect production machines from failure. High magnetic induction on the surface allows catching the finest iron particles.
The outer layer is hygienic acid-resistant steel, approved for food contact. Inside there is a stack of strong neodymium magnets arranged in a special configuration (magnetic circuit). Thanks to this, the rod is durable, hygienic, and easy to keep clean.
Due to the high power of the magnet, direct removal of filings can be troublesome and time-consuming. You can use compressed air or special non-magnetic strippers (rings). For easier operation, it is worth considering ordering a rod in a version with a cleaning sleeve.
The more Gauss, the smaller and more weakly magnetic particles will be effectively caught. The economical version (8kGs) handles large pieces of metal perfectly. High induction is necessary when contaminants are microscopic or weakly magnetic.
We can produce a rod of non-standard length with any mounting termination. You can choose a mounting method consistent with your technical design. Contact us for a quote on a non-standard dimension.

Strengths as well as weaknesses of neodymium magnets.

Strengths

Besides their durability, neodymium magnets are valued for these benefits:
  • They virtually do not lose power, because even after ten years the decline in efficiency is only ~1% (according to literature),
  • They are extremely resistant to demagnetization induced by external field influence,
  • In other words, due to the glossy layer of gold, the element gains a professional look,
  • Neodymium magnets generate maximum magnetic induction on a small area, which increases force concentration,
  • Thanks to resistance to high temperature, they are capable of working (depending on the form) even at temperatures up to 230°C and higher...
  • Possibility of precise creating and adjusting to defined needs,
  • Universal use in advanced technology sectors – they are utilized in hard drives, electric drive systems, medical equipment, as well as industrial machines.
  • Thanks to efficiency per cm³, small magnets offer high operating force, with minimal size,

Disadvantages

Disadvantages of NdFeB magnets:
  • To avoid cracks upon strong impacts, we suggest using special steel holders. Such a solution protects the magnet and simultaneously increases its durability.
  • Neodymium magnets lose power when exposed to high temperatures. After reaching 80°C, many of them experience permanent weakening of strength (a factor is the shape and dimensions of the magnet). We offer magnets specially adapted to work at temperatures up to 230°C marked [AH], which are very resistant to heat
  • Magnets exposed to a humid environment can corrode. Therefore while using outdoors, we suggest using water-impermeable magnets made of rubber, plastic or other material protecting against moisture
  • We suggest a housing - magnetic holder, due to difficulties in realizing nuts inside the magnet and complicated forms.
  • Potential hazard related to microscopic parts of magnets can be dangerous, if swallowed, which is particularly important in the aspect of protecting the youngest. Furthermore, tiny parts of these magnets can disrupt the diagnostic process medical after entering the body.
  • Higher cost of purchase is one of the disadvantages compared to ceramic magnets, especially in budget applications

Pull force analysis

Maximum lifting force for a neodymium magnet – what it depends on?

The load parameter shown concerns the limit force, obtained under ideal test conditions, meaning:
  • on a base made of structural steel, optimally conducting the magnetic field
  • possessing a massiveness of at least 10 mm to ensure full flux closure
  • with a surface free of scratches
  • under conditions of ideal adhesion (metal-to-metal)
  • under perpendicular application of breakaway force (90-degree angle)
  • in temp. approx. 20°C

Lifting capacity in real conditions – factors

During everyday use, the actual lifting capacity is determined by several key aspects, ranked from most significant:
  • Air gap (between the magnet and the metal), because even a tiny distance (e.g. 0.5 mm) leads to a drastic drop in force by up to 50% (this also applies to varnish, corrosion or debris).
  • Force direction – catalog parameter refers to detachment vertically. When slipping, the magnet exhibits much less (typically approx. 20-30% of maximum force).
  • Metal thickness – thin material does not allow full use of the magnet. Part of the magnetic field passes through the material instead of converting into lifting capacity.
  • Material composition – different alloys attracts identically. High carbon content weaken the interaction with the magnet.
  • Plate texture – ground elements ensure maximum contact, which improves force. Uneven metal weaken the grip.
  • Operating temperature – neodymium magnets have a negative temperature coefficient. At higher temperatures they lose power, and in frost gain strength (up to a certain limit).

Lifting capacity was determined with the use of a steel plate with a smooth surface of suitable thickness (min. 20 mm), under perpendicular pulling force, in contrast under shearing force the holding force is lower. In addition, even a small distance between the magnet’s surface and the plate reduces the holding force.

Safety rules for work with neodymium magnets
Product not for children

Absolutely store magnets out of reach of children. Risk of swallowing is high, and the effects of magnets clamping inside the body are very dangerous.

Impact on smartphones

Note: neodymium magnets generate a field that interferes with precision electronics. Keep a safe distance from your mobile, tablet, and GPS.

Hand protection

Mind your fingers. Two large magnets will join immediately with a force of several hundred kilograms, destroying anything in their path. Exercise extreme caution!

Medical implants

People with a ICD should maintain an safe separation from magnets. The magnetic field can disrupt the operation of the implant.

Handling rules

Exercise caution. Rare earth magnets act from a long distance and snap with huge force, often faster than you can react.

Shattering risk

Protect your eyes. Magnets can fracture upon uncontrolled impact, ejecting sharp fragments into the air. We recommend safety glasses.

Warning for allergy sufferers

It is widely known that nickel (standard magnet coating) is a common allergen. For allergy sufferers, refrain from touching magnets with bare hands and select coated magnets.

Thermal limits

Watch the temperature. Exposing the magnet above 80 degrees Celsius will permanently weaken its magnetic structure and strength.

Magnetic media

Data protection: Strong magnets can damage payment cards and delicate electronics (heart implants, medical aids, mechanical watches).

Mechanical processing

Dust created during cutting of magnets is self-igniting. Do not drill into magnets unless you are an expert.

Danger! Want to know more? Check our post: Why are neodymium magnets dangerous?
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98