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SM 25x275 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130294

GTIN/EAN: 5906301812876

5.00

Diameter Ø

25 mm [±1 mm]

Height

275 mm [±1 mm]

Weight

1060 g

Magnetic Flux

~ 6 500 Gauss [±5%]

762.60 with VAT / pcs + price for transport

620.00 ZŁ net + 23% VAT / pcs

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Specifications along with structure of neodymium magnets can be calculated with our power calculator.

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Technical parameters of the product - SM 25x275 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 25x275 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130294
GTIN/EAN 5906301812876
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 275 mm [±1 mm]
Weight 1060 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 6 500 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 10 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 25x275 [2xM8] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x275 [2xM8] / N42

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 275 mm (L)
Active length 239 mm
Section count 10 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~1026 g
Active area 188 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 10.6 kg (theor.)
Induction (surface) ~6 500 Gauss (Max)

Chart 2: Field profile (10 sections)

Chart 3: Temperature performance

Technical and environmental data
Elemental analysis
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Sustainability
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130294-2026
Measurement Calculator
Magnet pull force

Field Strength

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This product serves to effectively catch ferromagnetic contaminants from bulk and liquid products. Its task is separation (separation) of metal filings from the transported material. High magnetic induction on the surface allows catching the finest iron particles.
The rod consists of a cover tube made of high-quality acid-resistant steel (AISI 304 or 316). The core is a precise magnetic system generating high induction (Gauss). Such construction ensures full resistance to corrosion, water, oils, and acids.
Metal filings stick to the surface very strongly, so cleaning requires strength or cleverness. You can use compressed air or special non-magnetic strippers (rings). For easier operation, it is worth considering ordering a rod in a version with a cleaning sleeve.
The Gauss value tells us how effectively and deeply the magnet will catch contaminants. The economical version (8kGs) handles large pieces of metal perfectly. High Power versions (~12000-14000 Gs) are necessary for catching metallic dust, oxides, and stainless steel after processing.
We can produce a rod of non-standard length with any mounting termination. You can choose a mounting method consistent with your technical design. Contact us for a quote on a non-standard dimension.

Strengths as well as weaknesses of neodymium magnets.

Benefits

Apart from their strong holding force, neodymium magnets have these key benefits:
  • They retain full power for nearly ten years – the drop is just ~1% (in theory),
  • Magnets effectively resist against demagnetization caused by foreign field sources,
  • The use of an elegant layer of noble metals (nickel, gold, silver) causes the element to be more visually attractive,
  • Neodymium magnets generate maximum magnetic induction on a their surface, which increases force concentration,
  • Neodymium magnets are characterized by extremely high magnetic induction on the magnet surface and are able to act (depending on the shape) even at a temperature of 230°C or more...
  • Due to the ability of flexible shaping and adaptation to unique solutions, neodymium magnets can be manufactured in a wide range of geometric configurations, which makes them more universal,
  • Wide application in innovative solutions – they are utilized in computer drives, electric motors, diagnostic systems, also complex engineering applications.
  • Compactness – despite small sizes they provide effective action, making them ideal for precision applications

Limitations

Disadvantages of neodymium magnets:
  • To avoid cracks under impact, we recommend using special steel holders. Such a solution secures the magnet and simultaneously increases its durability.
  • When exposed to high temperature, neodymium magnets suffer a drop in force. Often, when the temperature exceeds 80°C, their power decreases (depending on the size, as well as shape of the magnet). For those who need magnets for extreme conditions, we offer [AH] versions withstanding up to 230°C
  • Due to the susceptibility of magnets to corrosion in a humid environment, we recommend using waterproof magnets made of rubber, plastic or other material immune to moisture, in case of application outdoors
  • We suggest casing - magnetic mechanism, due to difficulties in creating nuts inside the magnet and complex forms.
  • Possible danger related to microscopic parts of magnets pose a threat, if swallowed, which becomes key in the context of child health protection. Furthermore, small components of these products are able to be problematic in diagnostics medical after entering the body.
  • Due to complex production process, their price exceeds standard values,

Holding force characteristics

Maximum holding power of the magnet – what contributes to it?

The force parameter is a result of laboratory testing conducted under standard conditions:
  • using a plate made of low-carbon steel, functioning as a magnetic yoke
  • possessing a thickness of at least 10 mm to ensure full flux closure
  • with a surface free of scratches
  • under conditions of ideal adhesion (metal-to-metal)
  • under axial application of breakaway force (90-degree angle)
  • in neutral thermal conditions

What influences lifting capacity in practice

In real-world applications, the actual holding force depends on many variables, listed from most significant:
  • Air gap (between the magnet and the plate), because even a microscopic distance (e.g. 0.5 mm) results in a decrease in lifting capacity by up to 50% (this also applies to varnish, rust or dirt).
  • Direction of force – maximum parameter is available only during perpendicular pulling. The resistance to sliding of the magnet along the plate is standardly many times smaller (approx. 1/5 of the lifting capacity).
  • Metal thickness – the thinner the sheet, the weaker the hold. Part of the magnetic field penetrates through instead of converting into lifting capacity.
  • Steel grade – ideal substrate is high-permeability steel. Stainless steels may have worse magnetic properties.
  • Smoothness – ideal contact is possible only on smooth steel. Rough texture reduce the real contact area, reducing force.
  • Temperature – heating the magnet results in weakening of induction. It is worth remembering the thermal limit for a given model.

Holding force was tested on a smooth steel plate of 20 mm thickness, when a perpendicular force was applied, whereas under parallel forces the holding force is lower. Moreover, even a small distance between the magnet’s surface and the plate decreases the holding force.

Warnings
Magnets are brittle

Watch out for shards. Magnets can fracture upon uncontrolled impact, launching shards into the air. We recommend safety glasses.

ICD Warning

Health Alert: Strong magnets can deactivate heart devices and defibrillators. Stay away if you have medical devices.

Immense force

Before use, read the rules. Uncontrolled attraction can break the magnet or injure your hand. Be predictive.

Phone sensors

A powerful magnetic field negatively affects the operation of compasses in smartphones and navigation systems. Keep magnets near a smartphone to avoid breaking the sensors.

Cards and drives

Equipment safety: Strong magnets can damage data carriers and delicate electronics (heart implants, hearing aids, mechanical watches).

Swallowing risk

Neodymium magnets are not suitable for play. Swallowing multiple magnets may result in them attracting across intestines, which poses a direct threat to life and necessitates urgent medical intervention.

Bone fractures

Danger of trauma: The attraction force is so immense that it can cause blood blisters, pinching, and even bone fractures. Protective gloves are recommended.

Demagnetization risk

Standard neodymium magnets (grade N) lose power when the temperature surpasses 80°C. The loss of strength is permanent.

Do not drill into magnets

Dust produced during grinding of magnets is combustible. Avoid drilling into magnets without proper cooling and knowledge.

Avoid contact if allergic

Nickel alert: The nickel-copper-nickel coating consists of nickel. If redness appears, cease handling magnets and wear gloves.

Attention! Learn more about risks in the article: Safety of working with magnets.