SM 25x275 [2xM8] / N42 - magnetic separator
magnetic separator
Catalog no 130294
GTIN/EAN: 5906301812876
Diameter Ø
25 mm [±1 mm]
Height
275 mm [±1 mm]
Weight
1060 g
Magnetic Flux
~ 6 500 Gauss [±5%]
762.60 ZŁ with VAT / pcs + price for transport
620.00 ZŁ net + 23% VAT / pcs
bulk discounts:
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Technical of the product - SM 25x275 [2xM8] / N42 - magnetic separator
Specification / characteristics - SM 25x275 [2xM8] / N42 - magnetic separator
| properties | values |
|---|---|
| Cat. no. | 130294 |
| GTIN/EAN | 5906301812876 |
| Production/Distribution | Dhit sp. z o.o. |
| Country of origin | Poland / China / Germany |
| Customs code | 85059029 |
| Diameter Ø | 25 mm [±1 mm] |
| Height | 275 mm [±1 mm] |
| Weight | 1060 g |
| Material Type | Stainless steel AISI 304 / A2 |
| Magnetic Flux | ~ 6 500 Gauss [±5%] |
| Size/Mount Quantity | 2xM8 |
| Polarity | circumferential - 10 poles |
| Casing Tube Thickness | 1 mm |
| Manufacturing Tolerance | ±1 mm |
Magnetic properties of material N42
| properties | values | units |
|---|---|---|
| remenance Br [min. - max.] ? | 12.9-13.2 | kGs |
| remenance Br [min. - max.] ? | 1290-1320 | mT |
| coercivity bHc ? | 10.8-12.0 | kOe |
| coercivity bHc ? | 860-955 | kA/m |
| actual internal force iHc | ≥ 12 | kOe |
| actual internal force iHc | ≥ 955 | kA/m |
| energy density [min. - max.] ? | 40-42 | BH max MGOe |
| energy density [min. - max.] ? | 318-334 | BH max KJ/m |
| max. temperature ? | ≤ 80 | °C |
Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
| properties | values | units |
|---|---|---|
| Vickers hardness | ≥550 | Hv |
| Density | ≥7.4 | g/cm3 |
| Curie Temperature TC | 312 - 380 | °C |
| Curie Temperature TF | 593 - 716 | °F |
| Specific resistance | 150 | μΩ⋅cm |
| Bending strength | 250 | MPa |
| Compressive strength | 1000~1100 | MPa |
| Thermal expansion parallel (∥) to orientation (M) | (3-4) x 10-6 | °C-1 |
| Thermal expansion perpendicular (⊥) to orientation (M) | -(1-3) x 10-6 | °C-1 |
| Young's modulus | 1.7 x 104 | kg/mm² |
Table 1: Rod construction
SM 25x275 [2xM8] / N42
| Parameter | Value | Description / Unit |
|---|---|---|
| Diameter (Ø) | 25 | mm |
| Total length | 275 | mm (L) |
| Active length | 239 | mm |
| Section count | 10 | modules |
| Dead zone | 36 | mm (2x 18mm starter) |
| Weight (est.) | ~1026 | g |
| Active area | 188 | cm² (Area) |
| Housing material | AISI 304 | 1.4301 (Inox) |
| Surface finish | Ra < 0.8 µm | Polished |
| Temp. class | 80°C | Standard (N) |
| Force loss (at max °C) | -12.8% | Reversible loss (physics) |
| Force (calculated) | 10.6 | kg (theor.) |
| Induction (surface) | ~6 500 | Gauss (Max) |
Chart 2: Field profile (10 sections)
Chart 3: Temperature performance
Elemental analysis
| iron (Fe) | 64% – 68% |
| neodymium (Nd) | 29% – 32% |
| boron (B) | 1.1% – 1.2% |
| dysprosium (Dy) | 0.5% – 2.0% |
| coating (Ni-Cu-Ni) | < 0.05% |
Ecology and recycling (GPSR)
| recyclability (EoL) | 100% |
| recycled raw materials | ~10% (pre-cons) |
| carbon footprint | low / zredukowany |
| waste code (EWC) | 16 02 16 |
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Advantages and disadvantages of neodymium magnets.
Advantages
- They retain attractive force for nearly 10 years – the loss is just ~1% (in theory),
- They are extremely resistant to demagnetization induced by external magnetic fields,
- In other words, due to the aesthetic finish of nickel, the element gains a professional look,
- The surface of neodymium magnets generates a maximum magnetic field – this is one of their assets,
- Due to their durability and thermal resistance, neodymium magnets are capable of operate (depending on the form) even at high temperatures reaching 230°C or more...
- Due to the option of flexible shaping and customization to individualized requirements, magnetic components can be produced in a wide range of forms and dimensions, which expands the range of possible applications,
- Significant place in innovative solutions – they are utilized in mass storage devices, motor assemblies, advanced medical instruments, as well as technologically advanced constructions.
- Thanks to concentrated force, small magnets offer high operating force, in miniature format,
Limitations
- To avoid cracks under impact, we suggest using special steel housings. Such a solution protects the magnet and simultaneously improves its durability.
- When exposed to high temperature, neodymium magnets suffer a drop in power. Often, when the temperature exceeds 80°C, their strength decreases (depending on the size, as well as shape of the magnet). For those who need magnets for extreme conditions, we offer [AH] versions withstanding up to 230°C
- Magnets exposed to a humid environment can rust. Therefore during using outdoors, we suggest using waterproof magnets made of rubber, plastic or other material resistant to moisture
- Limited ability of making threads in the magnet and complicated shapes - preferred is cover - mounting mechanism.
- Potential hazard resulting from small fragments of magnets can be dangerous, when accidentally swallowed, which is particularly important in the aspect of protecting the youngest. It is also worth noting that small elements of these products can complicate diagnosis medical in case of swallowing.
- High unit price – neodymium magnets are more expensive than other types of magnets (e.g. ferrite), which increases costs of application in large quantities
Lifting parameters
Breakaway strength of the magnet in ideal conditions – what contributes to it?
- using a plate made of mild steel, serving as a circuit closing element
- whose transverse dimension reaches at least 10 mm
- with an ideally smooth touching surface
- without any clearance between the magnet and steel
- during pulling in a direction perpendicular to the mounting surface
- in temp. approx. 20°C
Lifting capacity in real conditions – factors
- Distance (betwixt the magnet and the metal), as even a tiny clearance (e.g. 0.5 mm) results in a drastic drop in force by up to 50% (this also applies to paint, corrosion or dirt).
- Force direction – catalog parameter refers to detachment vertically. When applying parallel force, the magnet exhibits much less (typically approx. 20-30% of maximum force).
- Steel thickness – insufficiently thick plate does not accept the full field, causing part of the flux to be escaped into the air.
- Metal type – different alloys reacts the same. High carbon content worsen the attraction effect.
- Surface quality – the more even the surface, the better the adhesion and higher the lifting capacity. Unevenness acts like micro-gaps.
- Temperature influence – hot environment reduces pulling force. Too high temperature can permanently damage the magnet.
Lifting capacity was measured using a smooth steel plate of suitable thickness (min. 20 mm), under perpendicular pulling force, whereas under parallel forces the holding force is lower. In addition, even a small distance between the magnet and the plate reduces the load capacity.
Safe handling of NdFeB magnets
Swallowing risk
NdFeB magnets are not intended for children. Swallowing a few magnets may result in them connecting inside the digestive tract, which constitutes a severe health hazard and necessitates immediate surgery.
Allergic reactions
Warning for allergy sufferers: The Ni-Cu-Ni coating consists of nickel. If redness occurs, cease handling magnets and use protective gear.
Magnetic interference
A powerful magnetic field interferes with the functioning of compasses in smartphones and navigation systems. Maintain magnets close to a smartphone to prevent breaking the sensors.
Flammability
Powder produced during grinding of magnets is flammable. Avoid drilling into magnets unless you are an expert.
Warning for heart patients
Patients with a pacemaker have to maintain an safe separation from magnets. The magnetic field can interfere with the functioning of the implant.
Serious injuries
Big blocks can smash fingers in a fraction of a second. Never place your hand betwixt two attracting surfaces.
Magnetic media
Very strong magnetic fields can corrupt files on payment cards, HDDs, and other magnetic media. Keep a distance of min. 10 cm.
Demagnetization risk
Do not overheat. NdFeB magnets are sensitive to temperature. If you need resistance above 80°C, ask us about special high-temperature series (H, SH, UH).
Magnets are brittle
Beware of splinters. Magnets can explode upon uncontrolled impact, ejecting shards into the air. We recommend safety glasses.
Do not underestimate power
Use magnets with awareness. Their powerful strength can shock even professionals. Be vigilant and respect their force.
