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SM 25x275 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130294

GTIN/EAN: 5906301812876

5.00

Diameter Ø

25 mm [±1 mm]

Height

275 mm [±1 mm]

Weight

1060 g

Magnetic Flux

~ 6 500 Gauss [±5%]

762.60 with VAT / pcs + price for transport

620.00 ZŁ net + 23% VAT / pcs

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Strength as well as structure of neodymium magnets can be reviewed on our power calculator.

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Physical properties - SM 25x275 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 25x275 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130294
GTIN/EAN 5906301812876
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 275 mm [±1 mm]
Weight 1060 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 6 500 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 10 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 25x275 [2xM8] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x275 [2xM8] / N42

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 275 mm (L)
Active length 239 mm
Section count 10 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~1026 g
Active area 188 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 10.6 kg (theor.)
Induction (surface) ~6 500 Gauss (Max)

Chart 2: Field profile (10 sections)

Chart 3: Temperature performance

Technical specification and ecology
Elemental analysis
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Ecology and recycling (GPSR)
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130294-2026
Measurement Calculator
Magnet pull force

Magnetic Field

Other products

This product serves to effectively catch ferromagnetic contaminants from bulk and liquid products. It is commonly used for cleaning flour, sugar, plastic granules, as well as oils and coolants. Thanks to the use of strong neodymium magnets, the rod catches even metallic dust.
The construction relies on a sealed, welded stainless steel housing, polished smooth. The center is filled with NdFeB magnets and pole pieces, arranged to maximize the field on the tube surface. Thanks to this, the rod is durable, hygienic, and easy to keep clean.
Metal filings stick to the surface very strongly, so cleaning requires strength or cleverness. You can use compressed air or special non-magnetic strippers (rings). In industry, cover tubes (so-called Easy Clean system) are used, from which the magnetic insert slides out.
The more Gauss, the smaller and more weakly magnetic particles will be effectively caught. Standard rods (~8000 Gs) are sufficient for catching screws, nails, and steel shavings. High Power versions (~12000-14000 Gs) are necessary for catching metallic dust, oxides, and stainless steel after processing.
Yes, as a manufacturer, we make rods of any length and diameter (standard is dia 25mm and 32mm). The rod end is strictly adapted to the fastening system in your device. We ensure fast realization of special orders and technical advice.

Strengths and weaknesses of neodymium magnets.

Benefits

Besides their stability, neodymium magnets are valued for these benefits:
  • They do not lose power, even over nearly 10 years – the decrease in lifting capacity is only ~1% (according to tests),
  • Magnets perfectly protect themselves against loss of magnetization caused by ambient magnetic noise,
  • Thanks to the reflective finish, the layer of Ni-Cu-Ni, gold-plated, or silver gives an aesthetic appearance,
  • They show high magnetic induction at the operating surface, which affects their effectiveness,
  • Made from properly selected components, these magnets show impressive resistance to high heat, enabling them to function (depending on their form) at temperatures up to 230°C and above...
  • Possibility of exact shaping as well as adapting to complex conditions,
  • Versatile presence in high-tech industry – they find application in HDD drives, electric drive systems, advanced medical instruments, and multitasking production systems.
  • Compactness – despite small sizes they generate large force, making them ideal for precision applications

Limitations

Disadvantages of neodymium magnets:
  • They are prone to damage upon too strong impacts. To avoid cracks, it is worth securing magnets in special housings. Such protection not only protects the magnet but also improves its resistance to damage
  • Neodymium magnets decrease their force under the influence of heating. As soon as 80°C is exceeded, many of them start losing their power. Therefore, we recommend our special magnets marked [AH], which maintain stability even at temperatures up to 230°C
  • They rust in a humid environment - during use outdoors we advise using waterproof magnets e.g. in rubber, plastic
  • We suggest casing - magnetic mount, due to difficulties in producing nuts inside the magnet and complicated shapes.
  • Health risk resulting from small fragments of magnets are risky, if swallowed, which becomes key in the context of child health protection. Furthermore, small components of these devices are able to be problematic in diagnostics medical in case of swallowing.
  • Higher cost of purchase is a significant factor to consider compared to ceramic magnets, especially in budget applications

Pull force analysis

Maximum lifting capacity of the magnetwhat contributes to it?

Breakaway force is the result of a measurement for optimal configuration, taking into account:
  • with the application of a yoke made of special test steel, guaranteeing full magnetic saturation
  • possessing a thickness of at least 10 mm to ensure full flux closure
  • with an polished touching surface
  • under conditions of ideal adhesion (metal-to-metal)
  • for force applied at a right angle (in the magnet axis)
  • at temperature room level

Lifting capacity in real conditions – factors

Effective lifting capacity impacted by working environment parameters, such as (from most important):
  • Clearance – the presence of foreign body (rust, dirt, air) acts as an insulator, which lowers capacity rapidly (even by 50% at 0.5 mm).
  • Force direction – note that the magnet holds strongest perpendicularly. Under shear forces, the capacity drops drastically, often to levels of 20-30% of the maximum value.
  • Steel thickness – too thin plate does not accept the full field, causing part of the power to be wasted into the air.
  • Steel type – low-carbon steel attracts best. Alloy admixtures decrease magnetic properties and holding force.
  • Surface condition – ground elements guarantee perfect abutment, which improves field saturation. Uneven metal reduce efficiency.
  • Operating temperature – neodymium magnets have a negative temperature coefficient. When it is hot they are weaker, and at low temperatures they can be stronger (up to a certain limit).

Lifting capacity was determined by applying a steel plate with a smooth surface of suitable thickness (min. 20 mm), under perpendicular pulling force, in contrast under attempts to slide the magnet the load capacity is reduced by as much as 5 times. Additionally, even a small distance between the magnet and the plate lowers the holding force.

Safety rules for work with NdFeB magnets
Keep away from computers

Powerful magnetic fields can erase data on credit cards, HDDs, and storage devices. Maintain a gap of min. 10 cm.

Serious injuries

Protect your hands. Two powerful magnets will snap together immediately with a force of several hundred kilograms, crushing anything in their path. Be careful!

Implant safety

Warning for patients: Powerful magnets disrupt electronics. Maintain minimum 30 cm distance or ask another person to work with the magnets.

Immense force

Handle magnets consciously. Their powerful strength can surprise even experienced users. Be vigilant and do not underestimate their force.

Choking Hazard

Product intended for adults. Small elements pose a choking risk, leading to intestinal necrosis. Store away from children and animals.

Avoid contact if allergic

Some people suffer from a contact allergy to nickel, which is the standard coating for NdFeB magnets. Frequent touching might lead to an allergic reaction. We recommend use safety gloves.

Heat sensitivity

Regular neodymium magnets (grade N) lose magnetization when the temperature surpasses 80°C. This process is irreversible.

Magnet fragility

Protect your eyes. Magnets can fracture upon uncontrolled impact, launching sharp fragments into the air. Wear goggles.

Compass and GPS

GPS units and smartphones are highly susceptible to magnetic fields. Direct contact with a powerful NdFeB magnet can ruin the sensors in your phone.

Dust is flammable

Mechanical processing of NdFeB material poses a fire hazard. Magnetic powder oxidizes rapidly with oxygen and is difficult to extinguish.

Warning! Learn more about hazards in the article: Safety of working with magnets.
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98