SM 25x275 [2xM8] / N42 - magnetic separator
magnetic separator
Catalog no 130294
GTIN/EAN: 5906301812876
Diameter Ø
25 mm [±1 mm]
Height
275 mm [±1 mm]
Weight
1060 g
Magnetic Flux
~ 6 500 Gauss [±5%]
762.60 ZŁ with VAT / pcs + price for transport
620.00 ZŁ net + 23% VAT / pcs
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Detailed specification - SM 25x275 [2xM8] / N42 - magnetic separator
Specification / characteristics - SM 25x275 [2xM8] / N42 - magnetic separator
| properties | values |
|---|---|
| Cat. no. | 130294 |
| GTIN/EAN | 5906301812876 |
| Production/Distribution | Dhit sp. z o.o. |
| Country of origin | Poland / China / Germany |
| Customs code | 85059029 |
| Diameter Ø | 25 mm [±1 mm] |
| Height | 275 mm [±1 mm] |
| Weight | 1060 g |
| Material Type | Stainless steel AISI 304 / A2 |
| Magnetic Flux | ~ 6 500 Gauss [±5%] |
| Size/Mount Quantity | 2xM8 |
| Polarity | circumferential - 10 poles |
| Casing Tube Thickness | 1 mm |
| Manufacturing Tolerance | ±1 mm |
Magnetic properties of material N42
| properties | values | units |
|---|---|---|
| remenance Br [min. - max.] ? | 12.9-13.2 | kGs |
| remenance Br [min. - max.] ? | 1290-1320 | mT |
| coercivity bHc ? | 10.8-12.0 | kOe |
| coercivity bHc ? | 860-955 | kA/m |
| actual internal force iHc | ≥ 12 | kOe |
| actual internal force iHc | ≥ 955 | kA/m |
| energy density [min. - max.] ? | 40-42 | BH max MGOe |
| energy density [min. - max.] ? | 318-334 | BH max KJ/m |
| max. temperature ? | ≤ 80 | °C |
Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
| properties | values | units |
|---|---|---|
| Vickers hardness | ≥550 | Hv |
| Density | ≥7.4 | g/cm3 |
| Curie Temperature TC | 312 - 380 | °C |
| Curie Temperature TF | 593 - 716 | °F |
| Specific resistance | 150 | μΩ⋅cm |
| Bending strength | 250 | MPa |
| Compressive strength | 1000~1100 | MPa |
| Thermal expansion parallel (∥) to orientation (M) | (3-4) x 10-6 | °C-1 |
| Thermal expansion perpendicular (⊥) to orientation (M) | -(1-3) x 10-6 | °C-1 |
| Young's modulus | 1.7 x 104 | kg/mm² |
Table 1: Rod construction
SM 25x275 [2xM8] / N42
| Parameter | Value | Description / Unit |
|---|---|---|
| Diameter (Ø) | 25 | mm |
| Total length | 275 | mm (L) |
| Active length | 239 | mm |
| Section count | 10 | modules |
| Dead zone | 36 | mm (2x 18mm starter) |
| Weight (est.) | ~1026 | g |
| Active area | 188 | cm² (Area) |
| Housing material | AISI 304 | 1.4301 (Inox) |
| Surface finish | Ra < 0.8 µm | Polished |
| Temp. class | 80°C | Standard (N) |
| Force loss (at max °C) | -12.8% | Reversible loss (physics) |
| Force (calculated) | 10.6 | kg (theor.) |
| Induction (surface) | ~6 500 | Gauss (Max) |
Chart 2: Field profile (10 sections)
Chart 3: Temperature performance
Material specification
| iron (Fe) | 64% – 68% |
| neodymium (Nd) | 29% – 32% |
| boron (B) | 1.1% – 1.2% |
| dysprosium (Dy) | 0.5% – 2.0% |
| coating (Ni-Cu-Ni) | < 0.05% |
Sustainability
| recyclability (EoL) | 100% |
| recycled raw materials | ~10% (pre-cons) |
| carbon footprint | low / zredukowany |
| waste code (EWC) | 16 02 16 |
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Pros and cons of Nd2Fe14B magnets.
Pros
- Their magnetic field is durable, and after approximately ten years it drops only by ~1% (theoretically),
- They feature excellent resistance to magnetic field loss as a result of opposing magnetic fields,
- The use of an shiny finish of noble metals (nickel, gold, silver) causes the element to have aesthetics,
- They show high magnetic induction at the operating surface, which improves attraction properties,
- Through (adequate) combination of ingredients, they can achieve high thermal strength, enabling action at temperatures reaching 230°C and above...
- Thanks to versatility in designing and the ability to modify to specific needs,
- Versatile presence in future technologies – they are used in data components, electric motors, advanced medical instruments, also technologically advanced constructions.
- Relatively small size with high pulling force – neodymium magnets offer high power in tiny dimensions, which makes them useful in compact constructions
Disadvantages
- They are fragile upon too strong impacts. To avoid cracks, it is worth securing magnets using a steel holder. Such protection not only shields the magnet but also improves its resistance to damage
- Neodymium magnets decrease their force under the influence of heating. As soon as 80°C is exceeded, many of them start losing their power. Therefore, we recommend our special magnets marked [AH], which maintain durability even at temperatures up to 230°C
- They oxidize in a humid environment. For use outdoors we suggest using waterproof magnets e.g. in rubber, plastic
- Limited ability of producing nuts in the magnet and complex shapes - preferred is cover - magnet mounting.
- Health risk to health – tiny shards of magnets can be dangerous, when accidentally swallowed, which gains importance in the context of child safety. Furthermore, small components of these products are able to be problematic in diagnostics medical in case of swallowing.
- Due to complex production process, their price is higher than average,
Holding force characteristics
Breakaway strength of the magnet in ideal conditions – what contributes to it?
- with the use of a yoke made of low-carbon steel, guaranteeing maximum field concentration
- possessing a thickness of min. 10 mm to avoid saturation
- with an ground contact surface
- with total lack of distance (without paint)
- during pulling in a direction perpendicular to the plane
- at standard ambient temperature
Determinants of lifting force in real conditions
- Distance – the presence of any layer (paint, dirt, gap) acts as an insulator, which lowers power steeply (even by 50% at 0.5 mm).
- Pull-off angle – remember that the magnet has greatest strength perpendicularly. Under shear forces, the holding force drops significantly, often to levels of 20-30% of the maximum value.
- Substrate thickness – to utilize 100% power, the steel must be adequately massive. Thin sheet restricts the lifting capacity (the magnet "punches through" it).
- Material type – the best choice is high-permeability steel. Hardened steels may have worse magnetic properties.
- Surface condition – ground elements ensure maximum contact, which improves force. Rough surfaces weaken the grip.
- Temperature – heating the magnet causes a temporary drop of induction. It is worth remembering the maximum operating temperature for a given model.
Holding force was checked on a smooth steel plate of 20 mm thickness, when the force acted perpendicularly, however under shearing force the lifting capacity is smaller. Additionally, even a small distance between the magnet and the plate decreases the lifting capacity.
H&S for magnets
Electronic hazard
Device Safety: Neodymium magnets can damage payment cards and delicate electronics (pacemakers, medical aids, mechanical watches).
Protective goggles
Despite the nickel coating, neodymium is brittle and not impact-resistant. Do not hit, as the magnet may shatter into hazardous fragments.
Bone fractures
Watch your fingers. Two large magnets will snap together instantly with a force of several hundred kilograms, crushing everything in their path. Be careful!
Swallowing risk
These products are not toys. Swallowing a few magnets can lead to them attracting across intestines, which constitutes a critical condition and necessitates immediate surgery.
Threat to navigation
Remember: neodymium magnets generate a field that confuses sensitive sensors. Keep a separation from your mobile, tablet, and GPS.
Danger to pacemakers
For implant holders: Strong magnetic fields disrupt electronics. Keep minimum 30 cm distance or ask another person to work with the magnets.
Skin irritation risks
Medical facts indicate that nickel (the usual finish) is a potent allergen. If your skin reacts to metals, refrain from touching magnets with bare hands or opt for encased magnets.
Safe operation
Handle with care. Rare earth magnets act from a distance and snap with massive power, often quicker than you can react.
Do not drill into magnets
Fire warning: Neodymium dust is explosive. Avoid machining magnets without safety gear as this may cause fire.
Power loss in heat
Regular neodymium magnets (grade N) lose magnetization when the temperature goes above 80°C. This process is irreversible.
