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SM 25x275 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130294

GTIN/EAN: 5906301812876

5.00

Diameter Ø

25 mm [±1 mm]

Height

275 mm [±1 mm]

Weight

1060 g

Magnetic Flux

~ 6 500 Gauss [±5%]

762.60 with VAT / pcs + price for transport

620.00 ZŁ net + 23% VAT / pcs

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Technical - SM 25x275 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 25x275 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130294
GTIN/EAN 5906301812876
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 275 mm [±1 mm]
Weight 1060 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 6 500 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 10 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 25x275 [2xM8] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x275 [2xM8] / N42

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 275 mm (L)
Active length 239 mm
Section count 10 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~1026 g
Active area 188 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 10.6 kg (theor.)
Induction (surface) ~6 500 Gauss (Max)

Chart 2: Field profile (10 sections)

Chart 3: Temperature performance

Technical and environmental data
Chemical composition
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Environmental data
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130294-2026
Quick Unit Converter
Magnet pull force

Magnetic Induction

Other products

A magnetic rod is the basic element of building grate separators and magnetic filters. It is commonly used for cleaning flour, sugar, plastic granules, as well as oils and coolants. High magnetic induction on the surface allows catching the finest iron particles.
The outer layer is hygienic acid-resistant steel, approved for food contact. The core is a precise magnetic system generating high induction (Gauss). Thanks to this, the rod is durable, hygienic, and easy to keep clean.
Metal contaminants are strongly attracted, so removing them with a bare hand or glove can be difficult. You can use compressed air or special non-magnetic strippers (rings). In industry, cover tubes (so-called Easy Clean system) are used, from which the magnetic insert slides out.
The more Gauss, the smaller and more weakly magnetic particles will be effectively caught. Standard rods (~8000 Gs) are sufficient for catching screws, nails, and steel shavings. For the food and precision industry, we recommend the highest induction parameters.
Yes, as a manufacturer, we make rods of any length and diameter (standard is dia 25mm and 32mm). You can choose a mounting method consistent with your technical design. Contact us for a quote on a non-standard dimension.

Pros as well as cons of Nd2Fe14B magnets.

Strengths

In addition to their magnetic capacity, neodymium magnets provide the following advantages:
  • They retain full power for nearly 10 years – the loss is just ~1% (according to analyses),
  • They maintain their magnetic properties even under strong external field,
  • In other words, due to the metallic surface of silver, the element gains a professional look,
  • Magnets have huge magnetic induction on the outer side,
  • Through (adequate) combination of ingredients, they can achieve high thermal strength, allowing for functioning at temperatures approaching 230°C and above...
  • Possibility of accurate modeling and adjusting to individual conditions,
  • Significant place in future technologies – they are commonly used in hard drives, electric motors, medical equipment, also modern systems.
  • Compactness – despite small sizes they generate large force, making them ideal for precision applications

Cons

Disadvantages of NdFeB magnets:
  • To avoid cracks upon strong impacts, we suggest using special steel holders. Such a solution secures the magnet and simultaneously improves its durability.
  • When exposed to high temperature, neodymium magnets suffer a drop in force. Often, when the temperature exceeds 80°C, their power decreases (depending on the size and shape of the magnet). For those who need magnets for extreme conditions, we offer [AH] versions withstanding up to 230°C
  • They rust in a humid environment - during use outdoors we recommend using waterproof magnets e.g. in rubber, plastic
  • Limited possibility of creating threads in the magnet and complicated shapes - recommended is cover - magnet mounting.
  • Possible danger resulting from small fragments of magnets can be dangerous, when accidentally swallowed, which is particularly important in the aspect of protecting the youngest. It is also worth noting that tiny parts of these devices can complicate diagnosis medical in case of swallowing.
  • High unit price – neodymium magnets cost more than other types of magnets (e.g. ferrite), which hinders application in large quantities

Lifting parameters

Maximum lifting force for a neodymium magnet – what it depends on?

Magnet power was defined for ideal contact conditions, assuming:
  • using a base made of mild steel, functioning as a ideal flux conductor
  • whose thickness equals approx. 10 mm
  • characterized by smoothness
  • under conditions of gap-free contact (metal-to-metal)
  • for force acting at a right angle (pull-off, not shear)
  • at temperature room level

Determinants of practical lifting force of a magnet

Holding efficiency impacted by specific conditions, including (from priority):
  • Distance (betwixt the magnet and the plate), since even a tiny clearance (e.g. 0.5 mm) leads to a reduction in lifting capacity by up to 50% (this also applies to varnish, corrosion or debris).
  • Pull-off angle – note that the magnet has greatest strength perpendicularly. Under shear forces, the holding force drops drastically, often to levels of 20-30% of the maximum value.
  • Steel thickness – too thin steel does not close the flux, causing part of the flux to be wasted into the air.
  • Steel grade – ideal substrate is pure iron steel. Stainless steels may generate lower lifting capacity.
  • Surface condition – smooth surfaces ensure maximum contact, which increases field saturation. Rough surfaces weaken the grip.
  • Operating temperature – neodymium magnets have a negative temperature coefficient. When it is hot they are weaker, and in frost gain strength (up to a certain limit).

Holding force was tested on a smooth steel plate of 20 mm thickness, when the force acted perpendicularly, in contrast under parallel forces the load capacity is reduced by as much as fivefold. Additionally, even a small distance between the magnet’s surface and the plate lowers the lifting capacity.

Precautions when working with NdFeB magnets
Data carriers

Do not bring magnets near a wallet, laptop, or screen. The magnetic field can irreversibly ruin these devices and wipe information from cards.

Handling guide

Be careful. Rare earth magnets attract from a distance and connect with huge force, often quicker than you can move away.

Skin irritation risks

Nickel alert: The nickel-copper-nickel coating consists of nickel. If redness occurs, immediately stop handling magnets and wear gloves.

Pacemakers

Life threat: Strong magnets can turn off pacemakers and defibrillators. Do not approach if you have medical devices.

Choking Hazard

Absolutely store magnets away from children. Choking hazard is significant, and the effects of magnets clamping inside the body are very dangerous.

Precision electronics

An intense magnetic field negatively affects the operation of compasses in smartphones and GPS navigation. Maintain magnets close to a smartphone to avoid breaking the sensors.

Demagnetization risk

Watch the temperature. Exposing the magnet to high heat will permanently weaken its magnetic structure and pulling force.

Crushing risk

Big blocks can crush fingers in a fraction of a second. Do not put your hand between two attracting surfaces.

Risk of cracking

Despite the nickel coating, neodymium is delicate and not impact-resistant. Avoid impacts, as the magnet may shatter into sharp, dangerous pieces.

Flammability

Mechanical processing of NdFeB material poses a fire risk. Neodymium dust oxidizes rapidly with oxygen and is difficult to extinguish.

Important! Looking for details? Check our post: Are neodymium magnets dangerous?
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98