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SM 25x275 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130294

GTIN/EAN: 5906301812876

5.00

Diameter Ø

25 mm [±1 mm]

Height

275 mm [±1 mm]

Weight

1060 g

Magnetic Flux

~ 6 500 Gauss [±5%]

762.60 with VAT / pcs + price for transport

620.00 ZŁ net + 23% VAT / pcs

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Lifting power along with form of a magnet can be estimated with our our magnetic calculator.

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Technical - SM 25x275 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 25x275 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130294
GTIN/EAN 5906301812876
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 275 mm [±1 mm]
Weight 1060 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 6 500 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 10 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 25x275 [2xM8] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x275 [2xM8] / N42

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 275 mm (L)
Active length 239 mm
Section count 10 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~1026 g
Active area 188 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 10.6 kg (theor.)
Induction (surface) ~6 500 Gauss (Max)

Chart 2: Field profile (10 sections)

Chart 3: Temperature performance

Technical specification and ecology
Chemical composition
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Environmental data
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130294-2026
Measurement Calculator
Pulling force

Field Strength

Other deals

A magnetic rod is the basic element of building grate separators and magnetic filters. Its task is separation (separation) of metal filings from the transported material. Thanks to the use of strong neodymium magnets, the rod catches even metallic dust.
The construction relies on a sealed, welded stainless steel housing, polished smooth. The core is a precise magnetic system generating high induction (Gauss). Such construction ensures full resistance to corrosion, water, oils, and acids.
Metal filings stick to the surface very strongly, so cleaning requires strength or cleverness. You can use compressed air or special non-magnetic strippers (rings). For easier operation, it is worth considering ordering a rod in a version with a cleaning sleeve.
The Gauss value tells us how effectively and deeply the magnet will catch contaminants. The economical version (8kGs) handles large pieces of metal perfectly. For the food and precision industry, we recommend the highest induction parameters.
We fulfill individual orders for bars perfectly matched to your machine or separator. The rod end is strictly adapted to the fastening system in your device. Contact us for a quote on a non-standard dimension.

Advantages as well as disadvantages of Nd2Fe14B magnets.

Strengths

Besides their magnetic performance, neodymium magnets are valued for these benefits:
  • They retain attractive force for nearly ten years – the loss is just ~1% (based on simulations),
  • They show high resistance to demagnetization induced by presence of other magnetic fields,
  • The use of an metallic coating of noble metals (nickel, gold, silver) causes the element to have aesthetics,
  • Magnets exhibit exceptionally strong magnetic induction on the outer side,
  • Made from properly selected components, these magnets show impressive resistance to high heat, enabling them to function (depending on their shape) at temperatures up to 230°C and above...
  • Thanks to flexibility in designing and the ability to adapt to unusual requirements,
  • Huge importance in high-tech industry – they are commonly used in computer drives, motor assemblies, medical devices, and technologically advanced constructions.
  • Compactness – despite small sizes they offer powerful magnetic field, making them ideal for precision applications

Cons

Disadvantages of neodymium magnets:
  • At very strong impacts they can break, therefore we advise placing them in steel cases. A metal housing provides additional protection against damage and increases the magnet's durability.
  • When exposed to high temperature, neodymium magnets suffer a drop in force. Often, when the temperature exceeds 80°C, their strength decreases (depending on the size, as well as shape of the magnet). For those who need magnets for extreme conditions, we offer [AH] versions withstanding up to 230°C
  • Magnets exposed to a humid environment can corrode. Therefore while using outdoors, we advise using waterproof magnets made of rubber, plastic or other material resistant to moisture
  • Limited possibility of producing nuts in the magnet and complicated forms - recommended is casing - magnetic holder.
  • Potential hazard resulting from small fragments of magnets are risky, in case of ingestion, which gains importance in the aspect of protecting the youngest. Furthermore, tiny parts of these products are able to be problematic in diagnostics medical after entering the body.
  • With mass production the cost of neodymium magnets can be a barrier,

Pull force analysis

Maximum lifting capacity of the magnetwhat contributes to it?

Information about lifting capacity was defined for optimal configuration, including:
  • on a block made of mild steel, optimally conducting the magnetic flux
  • whose thickness is min. 10 mm
  • characterized by smoothness
  • with total lack of distance (no coatings)
  • for force acting at a right angle (pull-off, not shear)
  • in neutral thermal conditions

Practical aspects of lifting capacity – factors

During everyday use, the actual holding force is determined by many variables, listed from most significant:
  • Space between magnet and steel – even a fraction of a millimeter of distance (caused e.g. by veneer or unevenness) drastically reduces the pulling force, often by half at just 0.5 mm.
  • Angle of force application – highest force is obtained only during perpendicular pulling. The resistance to sliding of the magnet along the plate is usually many times lower (approx. 1/5 of the lifting capacity).
  • Substrate thickness – for full efficiency, the steel must be adequately massive. Paper-thin metal restricts the lifting capacity (the magnet "punches through" it).
  • Plate material – low-carbon steel gives the best results. Higher carbon content reduce magnetic properties and holding force.
  • Surface quality – the more even the surface, the better the adhesion and higher the lifting capacity. Roughness acts like micro-gaps.
  • Thermal conditions – NdFeB sinters have a sensitivity to temperature. When it is hot they lose power, and in frost they can be stronger (up to a certain limit).

Lifting capacity was determined using a smooth steel plate of optimal thickness (min. 20 mm), under perpendicular pulling force, however under attempts to slide the magnet the holding force is lower. Moreover, even a slight gap between the magnet and the plate decreases the lifting capacity.

H&S for magnets
Do not overheat magnets

Regular neodymium magnets (N-type) undergo demagnetization when the temperature surpasses 80°C. This process is irreversible.

Data carriers

Data protection: Strong magnets can damage payment cards and delicate electronics (pacemakers, medical aids, timepieces).

Impact on smartphones

GPS units and smartphones are highly sensitive to magnetism. Direct contact with a powerful NdFeB magnet can decalibrate the internal compass in your phone.

ICD Warning

Patients with a ICD should keep an absolute distance from magnets. The magnetic field can interfere with the functioning of the life-saving device.

Beware of splinters

Neodymium magnets are sintered ceramics, which means they are very brittle. Collision of two magnets leads to them breaking into small pieces.

Handling guide

Before use, check safety instructions. Sudden snapping can destroy the magnet or injure your hand. Think ahead.

Crushing risk

Risk of injury: The attraction force is so immense that it can result in blood blisters, crushing, and even bone fractures. Use thick gloves.

Allergic reactions

Studies show that nickel (standard magnet coating) is a potent allergen. If your skin reacts to metals, refrain from touching magnets with bare hands or choose coated magnets.

Swallowing risk

Neodymium magnets are not suitable for play. Eating a few magnets can lead to them pinching intestinal walls, which constitutes a severe health hazard and necessitates urgent medical intervention.

Dust explosion hazard

Drilling and cutting of NdFeB material carries a risk of fire hazard. Neodymium dust reacts violently with oxygen and is difficult to extinguish.

Safety First! Details about hazards in the article: Magnet Safety Guide.
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98