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SM 25x275 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130294

GTIN/EAN: 5906301812876

5.00

Diameter Ø

25 mm [±1 mm]

Height

275 mm [±1 mm]

Weight

1060 g

Magnetic Flux

~ 6 500 Gauss [±5%]

762.60 with VAT / pcs + price for transport

620.00 ZŁ net + 23% VAT / pcs

bulk discounts:

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Call us +48 888 99 98 98 alternatively send us a note by means of our online form our website.
Lifting power along with shape of neodymium magnets can be tested on our our magnetic calculator.

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Product card - SM 25x275 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 25x275 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130294
GTIN/EAN 5906301812876
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 275 mm [±1 mm]
Weight 1060 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 6 500 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 10 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 25x275 [2xM8] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x275 [2xM8] / N42

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 275 mm (L)
Active length 239 mm
Section count 10 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~1026 g
Active area 188 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 10.6 kg (theor.)
Induction (surface) ~6 500 Gauss (Max)

Chart 2: Field profile (10 sections)

Chart 3: Temperature performance

Engineering data and GPSR
Chemical composition
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Environmental data
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130294-2026
Quick Unit Converter
Force (pull)

Magnetic Induction

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This product serves to effectively catch ferromagnetic contaminants from bulk and liquid products. It is commonly used for cleaning flour, sugar, plastic granules, as well as oils and coolants. Thanks to the use of strong neodymium magnets, the rod catches even metallic dust.
The construction relies on a sealed, welded stainless steel housing, polished smooth. Inside there is a stack of strong neodymium magnets arranged in a special configuration (magnetic circuit). Such construction ensures full resistance to corrosion, water, oils, and acids.
Metal filings stick to the surface very strongly, so cleaning requires strength or cleverness. We recommend sticking packing tape to the cluster of filings and tearing it off together with the contaminants. For easier operation, it is worth considering ordering a rod in a version with a cleaning sleeve.
The Gauss value tells us how effectively and deeply the magnet will catch contaminants. Standard rods (~8000 Gs) are sufficient for catching screws, nails, and steel shavings. High Power versions (~12000-14000 Gs) are necessary for catching metallic dust, oxides, and stainless steel after processing.
Yes, as a manufacturer, we make rods of any length and diameter (standard is dia 25mm and 32mm). You can choose a mounting method consistent with your technical design. Contact us for a quote on a non-standard dimension.

Advantages and disadvantages of neodymium magnets.

Pros

In addition to their pulling strength, neodymium magnets provide the following advantages:
  • They retain attractive force for around ten years – the drop is just ~1% (based on simulations),
  • They are noted for resistance to demagnetization induced by external magnetic fields,
  • The use of an metallic coating of noble metals (nickel, gold, silver) causes the element to have aesthetics,
  • Neodymium magnets deliver maximum magnetic induction on a small area, which increases force concentration,
  • Due to their durability and thermal resistance, neodymium magnets can operate (depending on the shape) even at high temperatures reaching 230°C or more...
  • Thanks to freedom in forming and the ability to modify to specific needs,
  • Versatile presence in advanced technology sectors – they are utilized in magnetic memories, drive modules, diagnostic systems, and modern systems.
  • Relatively small size with high pulling force – neodymium magnets offer impressive pulling force in tiny dimensions, which allows their use in miniature devices

Weaknesses

What to avoid - cons of neodymium magnets and proposals for their use:
  • Susceptibility to cracking is one of their disadvantages. Upon intense impact they can fracture. We recommend keeping them in a steel housing, which not only protects them against impacts but also increases their durability
  • Neodymium magnets demagnetize when exposed to high temperatures. After reaching 80°C, many of them experience permanent drop of strength (a factor is the shape as well as dimensions of the magnet). We offer magnets specially adapted to work at temperatures up to 230°C marked [AH], which are very resistant to heat
  • They rust in a humid environment - during use outdoors we suggest using waterproof magnets e.g. in rubber, plastic
  • We recommend casing - magnetic holder, due to difficulties in creating nuts inside the magnet and complicated forms.
  • Health risk related to microscopic parts of magnets pose a threat, in case of ingestion, which gains importance in the context of child health protection. It is also worth noting that tiny parts of these magnets can complicate diagnosis medical when they are in the body.
  • Higher cost of purchase is one of the disadvantages compared to ceramic magnets, especially in budget applications

Holding force characteristics

Detachment force of the magnet in optimal conditionswhat contributes to it?

The specified lifting capacity refers to the maximum value, recorded under optimal environment, specifically:
  • with the contact of a yoke made of low-carbon steel, guaranteeing full magnetic saturation
  • with a cross-section minimum 10 mm
  • with an ideally smooth touching surface
  • with total lack of distance (no impurities)
  • during detachment in a direction perpendicular to the plane
  • in temp. approx. 20°C

Key elements affecting lifting force

Effective lifting capacity is affected by working environment parameters, mainly (from most important):
  • Gap (between the magnet and the plate), since even a tiny distance (e.g. 0.5 mm) leads to a reduction in lifting capacity by up to 50% (this also applies to paint, rust or dirt).
  • Loading method – catalog parameter refers to pulling vertically. When attempting to slide, the magnet holds much less (often approx. 20-30% of nominal force).
  • Element thickness – for full efficiency, the steel must be adequately massive. Thin sheet limits the attraction force (the magnet "punches through" it).
  • Metal type – not every steel reacts the same. Alloy additives worsen the interaction with the magnet.
  • Base smoothness – the more even the plate, the larger the contact zone and stronger the hold. Roughness creates an air distance.
  • Thermal factor – high temperature reduces magnetic field. Too high temperature can permanently demagnetize the magnet.

Lifting capacity testing was performed on a smooth plate of optimal thickness, under perpendicular forces, in contrast under attempts to slide the magnet the holding force is lower. In addition, even a small distance between the magnet and the plate lowers the lifting capacity.

Safety rules for work with NdFeB magnets
Machining danger

Dust created during machining of magnets is self-igniting. Avoid drilling into magnets without proper cooling and knowledge.

Danger to the youngest

Only for adults. Tiny parts can be swallowed, leading to intestinal necrosis. Keep out of reach of kids and pets.

Serious injuries

Mind your fingers. Two large magnets will join instantly with a force of several hundred kilograms, destroying anything in their path. Be careful!

Keep away from computers

Avoid bringing magnets close to a purse, computer, or screen. The magnetic field can permanently damage these devices and erase data from cards.

Threat to navigation

A strong magnetic field interferes with the functioning of compasses in smartphones and GPS navigation. Do not bring magnets close to a device to avoid damaging the sensors.

Fragile material

Neodymium magnets are ceramic materials, which means they are prone to chipping. Clashing of two magnets leads to them shattering into small pieces.

Skin irritation risks

Warning for allergy sufferers: The nickel-copper-nickel coating consists of nickel. If skin irritation occurs, immediately stop handling magnets and wear gloves.

Danger to pacemakers

Individuals with a pacemaker should maintain an large gap from magnets. The magnetic field can stop the functioning of the life-saving device.

Heat warning

Watch the temperature. Exposing the magnet to high heat will ruin its magnetic structure and strength.

Powerful field

Handle magnets consciously. Their immense force can surprise even experienced users. Be vigilant and do not underestimate their power.

Danger! Need more info? Check our post: Why are neodymium magnets dangerous?
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98