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SM 25x275 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130294

GTIN/EAN: 5906301812876

5.00

Diameter Ø

25 mm [±1 mm]

Height

275 mm [±1 mm]

Weight

1060 g

Magnetic Flux

~ 6 500 Gauss [±5%]

762.60 with VAT / pcs + price for transport

620.00 ZŁ net + 23% VAT / pcs

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Technical of the product - SM 25x275 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 25x275 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130294
GTIN/EAN 5906301812876
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 275 mm [±1 mm]
Weight 1060 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 6 500 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 10 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 25x275 [2xM8] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x275 [2xM8] / N42

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 275 mm (L)
Active length 239 mm
Section count 10 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~1026 g
Active area 188 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 10.6 kg (theor.)
Induction (surface) ~6 500 Gauss (Max)

Chart 2: Field profile (10 sections)

Chart 3: Temperature performance

Engineering data and GPSR
Chemical composition
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Ecology and recycling (GPSR)
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130294-2026
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Pulling force

Magnetic Induction

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A magnetic rod is the basic element of building grate separators and magnetic filters. It is commonly used for cleaning flour, sugar, plastic granules, as well as oils and coolants. High magnetic induction on the surface allows catching the finest iron particles.
The outer layer is hygienic acid-resistant steel, approved for food contact. Inside there is a stack of strong neodymium magnets arranged in a special configuration (magnetic circuit). Such construction ensures full resistance to corrosion, water, oils, and acids.
Metal filings stick to the surface very strongly, so cleaning requires strength or cleverness. We recommend sticking packing tape to the cluster of filings and tearing it off together with the contaminants. In industry, cover tubes (so-called Easy Clean system) are used, from which the magnetic insert slides out.
Magnetic induction measured in Gauss (Gs) determines the density of magnetic flux on the rod surface. For basic machine protection against pieces of iron, standard power is sufficient. For the food and precision industry, we recommend the highest induction parameters.
We fulfill individual orders for bars perfectly matched to your machine or separator. You can choose a mounting method consistent with your technical design. We ensure fast realization of special orders and technical advice.

Strengths as well as weaknesses of rare earth magnets.

Advantages

Besides their exceptional pulling force, neodymium magnets offer the following advantages:
  • They do not lose magnetism, even over nearly ten years – the decrease in power is only ~1% (according to tests),
  • They possess excellent resistance to weakening of magnetic properties when exposed to opposing magnetic fields,
  • In other words, due to the reflective finish of silver, the element is aesthetically pleasing,
  • Magnets have impressive magnetic induction on the surface,
  • Neodymium magnets are characterized by very high magnetic induction on the magnet surface and are able to act (depending on the form) even at a temperature of 230°C or more...
  • In view of the option of accurate shaping and adaptation to specialized needs, NdFeB magnets can be created in a variety of forms and dimensions, which makes them more universal,
  • Fundamental importance in innovative solutions – they are used in data components, electric drive systems, medical equipment, as well as industrial machines.
  • Compactness – despite small sizes they generate large force, making them ideal for precision applications

Disadvantages

Characteristics of disadvantages of neodymium magnets and ways of using them
  • At strong impacts they can break, therefore we advise placing them in strong housings. A metal housing provides additional protection against damage and increases the magnet's durability.
  • Neodymium magnets decrease their force under the influence of heating. As soon as 80°C is exceeded, many of them start losing their force. Therefore, we recommend our special magnets marked [AH], which maintain stability even at temperatures up to 230°C
  • Due to the susceptibility of magnets to corrosion in a humid environment, we suggest using waterproof magnets made of rubber, plastic or other material immune to moisture, in case of application outdoors
  • We suggest cover - magnetic mechanism, due to difficulties in producing threads inside the magnet and complicated forms.
  • Potential hazard related to microscopic parts of magnets are risky, in case of ingestion, which becomes key in the context of child health protection. It is also worth noting that small elements of these products are able to be problematic in diagnostics medical when they are in the body.
  • High unit price – neodymium magnets are more expensive than other types of magnets (e.g. ferrite), which hinders application in large quantities

Holding force characteristics

Detachment force of the magnet in optimal conditionswhat contributes to it?

The load parameter shown refers to the maximum value, measured under laboratory conditions, specifically:
  • with the use of a sheet made of low-carbon steel, guaranteeing full magnetic saturation
  • possessing a massiveness of minimum 10 mm to ensure full flux closure
  • with an polished contact surface
  • without any insulating layer between the magnet and steel
  • under vertical application of breakaway force (90-degree angle)
  • at room temperature

Practical aspects of lifting capacity – factors

It is worth knowing that the working load may be lower subject to elements below, starting with the most relevant:
  • Clearance – the presence of foreign body (rust, tape, gap) acts as an insulator, which lowers capacity steeply (even by 50% at 0.5 mm).
  • Pull-off angle – note that the magnet holds strongest perpendicularly. Under shear forces, the capacity drops drastically, often to levels of 20-30% of the maximum value.
  • Element thickness – to utilize 100% power, the steel must be sufficiently thick. Paper-thin metal restricts the lifting capacity (the magnet "punches through" it).
  • Material type – ideal substrate is pure iron steel. Cast iron may generate lower lifting capacity.
  • Surface structure – the smoother and more polished the plate, the larger the contact zone and higher the lifting capacity. Unevenness acts like micro-gaps.
  • Thermal environment – heating the magnet results in weakening of induction. It is worth remembering the thermal limit for a given model.

Lifting capacity was measured by applying a polished steel plate of suitable thickness (min. 20 mm), under vertically applied force, whereas under attempts to slide the magnet the holding force is lower. In addition, even a small distance between the magnet and the plate reduces the load capacity.

Warnings
Data carriers

Avoid bringing magnets close to a wallet, computer, or screen. The magnetic field can permanently damage these devices and wipe information from cards.

Crushing force

Protect your hands. Two powerful magnets will join immediately with a force of massive weight, destroying everything in their path. Be careful!

Warning for heart patients

Warning for patients: Powerful magnets affect electronics. Maintain minimum 30 cm distance or request help to work with the magnets.

Powerful field

Before use, read the rules. Uncontrolled attraction can break the magnet or injure your hand. Be predictive.

GPS and phone interference

An intense magnetic field interferes with the functioning of compasses in phones and navigation systems. Do not bring magnets near a device to avoid breaking the sensors.

Fragile material

Neodymium magnets are ceramic materials, which means they are fragile like glass. Clashing of two magnets will cause them shattering into shards.

Maximum temperature

Regular neodymium magnets (grade N) lose power when the temperature goes above 80°C. Damage is permanent.

Product not for children

These products are not intended for children. Accidental ingestion of several magnets may result in them connecting inside the digestive tract, which poses a severe health hazard and necessitates immediate surgery.

Fire warning

Drilling and cutting of NdFeB material poses a fire risk. Neodymium dust reacts violently with oxygen and is hard to extinguish.

Nickel coating and allergies

Nickel alert: The nickel-copper-nickel coating consists of nickel. If redness appears, immediately stop working with magnets and use protective gear.

Important! Details about risks in the article: Magnet Safety Guide.