SM 25x275 [2xM8] / N42 - magnetic separator
magnetic separator
Catalog no 130294
GTIN/EAN: 5906301812876
Diameter Ø
25 mm [±1 mm]
Height
275 mm [±1 mm]
Weight
1060 g
Magnetic Flux
~ 6 500 Gauss [±5%]
762.60 ZŁ with VAT / pcs + price for transport
620.00 ZŁ net + 23% VAT / pcs
bulk discounts:
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Product card - SM 25x275 [2xM8] / N42 - magnetic separator
Specification / characteristics - SM 25x275 [2xM8] / N42 - magnetic separator
| properties | values |
|---|---|
| Cat. no. | 130294 |
| GTIN/EAN | 5906301812876 |
| Production/Distribution | Dhit sp. z o.o. |
| Country of origin | Poland / China / Germany |
| Customs code | 85059029 |
| Diameter Ø | 25 mm [±1 mm] |
| Height | 275 mm [±1 mm] |
| Weight | 1060 g |
| Material Type | Stainless steel AISI 304 / A2 |
| Magnetic Flux | ~ 6 500 Gauss [±5%] |
| Size/Mount Quantity | 2xM8 |
| Polarity | circumferential - 10 poles |
| Casing Tube Thickness | 1 mm |
| Manufacturing Tolerance | ±1 mm |
Magnetic properties of material N42
| properties | values | units |
|---|---|---|
| remenance Br [min. - max.] ? | 12.9-13.2 | kGs |
| remenance Br [min. - max.] ? | 1290-1320 | mT |
| coercivity bHc ? | 10.8-12.0 | kOe |
| coercivity bHc ? | 860-955 | kA/m |
| actual internal force iHc | ≥ 12 | kOe |
| actual internal force iHc | ≥ 955 | kA/m |
| energy density [min. - max.] ? | 40-42 | BH max MGOe |
| energy density [min. - max.] ? | 318-334 | BH max KJ/m |
| max. temperature ? | ≤ 80 | °C |
Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
| properties | values | units |
|---|---|---|
| Vickers hardness | ≥550 | Hv |
| Density | ≥7.4 | g/cm3 |
| Curie Temperature TC | 312 - 380 | °C |
| Curie Temperature TF | 593 - 716 | °F |
| Specific resistance | 150 | μΩ⋅cm |
| Bending strength | 250 | MPa |
| Compressive strength | 1000~1100 | MPa |
| Thermal expansion parallel (∥) to orientation (M) | (3-4) x 10-6 | °C-1 |
| Thermal expansion perpendicular (⊥) to orientation (M) | -(1-3) x 10-6 | °C-1 |
| Young's modulus | 1.7 x 104 | kg/mm² |
Table 1: Rod construction
SM 25x275 [2xM8] / N42
| Parameter | Value | Description / Unit |
|---|---|---|
| Diameter (Ø) | 25 | mm |
| Total length | 275 | mm (L) |
| Active length | 239 | mm |
| Section count | 10 | modules |
| Dead zone | 36 | mm (2x 18mm starter) |
| Weight (est.) | ~1026 | g |
| Active area | 188 | cm² (Area) |
| Housing material | AISI 304 | 1.4301 (Inox) |
| Surface finish | Ra < 0.8 µm | Polished |
| Temp. class | 80°C | Standard (N) |
| Force loss (at max °C) | -12.8% | Reversible loss (physics) |
| Force (calculated) | 10.6 | kg (theor.) |
| Induction (surface) | ~6 500 | Gauss (Max) |
Chart 2: Field profile (10 sections)
Chart 3: Temperature performance
Chemical composition
| iron (Fe) | 64% – 68% |
| neodymium (Nd) | 29% – 32% |
| boron (B) | 1.1% – 1.2% |
| dysprosium (Dy) | 0.5% – 2.0% |
| coating (Ni-Cu-Ni) | < 0.05% |
Environmental data
| recyclability (EoL) | 100% |
| recycled raw materials | ~10% (pre-cons) |
| carbon footprint | low / zredukowany |
| waste code (EWC) | 16 02 16 |
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Advantages and disadvantages of neodymium magnets.
Pros
- They retain attractive force for around ten years – the drop is just ~1% (based on simulations),
- They are noted for resistance to demagnetization induced by external magnetic fields,
- The use of an metallic coating of noble metals (nickel, gold, silver) causes the element to have aesthetics,
- Neodymium magnets deliver maximum magnetic induction on a small area, which increases force concentration,
- Due to their durability and thermal resistance, neodymium magnets can operate (depending on the shape) even at high temperatures reaching 230°C or more...
- Thanks to freedom in forming and the ability to modify to specific needs,
- Versatile presence in advanced technology sectors – they are utilized in magnetic memories, drive modules, diagnostic systems, and modern systems.
- Relatively small size with high pulling force – neodymium magnets offer impressive pulling force in tiny dimensions, which allows their use in miniature devices
Weaknesses
- Susceptibility to cracking is one of their disadvantages. Upon intense impact they can fracture. We recommend keeping them in a steel housing, which not only protects them against impacts but also increases their durability
- Neodymium magnets demagnetize when exposed to high temperatures. After reaching 80°C, many of them experience permanent drop of strength (a factor is the shape as well as dimensions of the magnet). We offer magnets specially adapted to work at temperatures up to 230°C marked [AH], which are very resistant to heat
- They rust in a humid environment - during use outdoors we suggest using waterproof magnets e.g. in rubber, plastic
- We recommend casing - magnetic holder, due to difficulties in creating nuts inside the magnet and complicated forms.
- Health risk related to microscopic parts of magnets pose a threat, in case of ingestion, which gains importance in the context of child health protection. It is also worth noting that tiny parts of these magnets can complicate diagnosis medical when they are in the body.
- Higher cost of purchase is one of the disadvantages compared to ceramic magnets, especially in budget applications
Holding force characteristics
Detachment force of the magnet in optimal conditions – what contributes to it?
- with the contact of a yoke made of low-carbon steel, guaranteeing full magnetic saturation
- with a cross-section minimum 10 mm
- with an ideally smooth touching surface
- with total lack of distance (no impurities)
- during detachment in a direction perpendicular to the plane
- in temp. approx. 20°C
Key elements affecting lifting force
- Gap (between the magnet and the plate), since even a tiny distance (e.g. 0.5 mm) leads to a reduction in lifting capacity by up to 50% (this also applies to paint, rust or dirt).
- Loading method – catalog parameter refers to pulling vertically. When attempting to slide, the magnet holds much less (often approx. 20-30% of nominal force).
- Element thickness – for full efficiency, the steel must be adequately massive. Thin sheet limits the attraction force (the magnet "punches through" it).
- Metal type – not every steel reacts the same. Alloy additives worsen the interaction with the magnet.
- Base smoothness – the more even the plate, the larger the contact zone and stronger the hold. Roughness creates an air distance.
- Thermal factor – high temperature reduces magnetic field. Too high temperature can permanently demagnetize the magnet.
Lifting capacity testing was performed on a smooth plate of optimal thickness, under perpendicular forces, in contrast under attempts to slide the magnet the holding force is lower. In addition, even a small distance between the magnet and the plate lowers the lifting capacity.
Safety rules for work with NdFeB magnets
Machining danger
Dust created during machining of magnets is self-igniting. Avoid drilling into magnets without proper cooling and knowledge.
Danger to the youngest
Only for adults. Tiny parts can be swallowed, leading to intestinal necrosis. Keep out of reach of kids and pets.
Serious injuries
Mind your fingers. Two large magnets will join instantly with a force of several hundred kilograms, destroying anything in their path. Be careful!
Keep away from computers
Avoid bringing magnets close to a purse, computer, or screen. The magnetic field can permanently damage these devices and erase data from cards.
Threat to navigation
A strong magnetic field interferes with the functioning of compasses in smartphones and GPS navigation. Do not bring magnets close to a device to avoid damaging the sensors.
Fragile material
Neodymium magnets are ceramic materials, which means they are prone to chipping. Clashing of two magnets leads to them shattering into small pieces.
Skin irritation risks
Warning for allergy sufferers: The nickel-copper-nickel coating consists of nickel. If skin irritation occurs, immediately stop handling magnets and wear gloves.
Danger to pacemakers
Individuals with a pacemaker should maintain an large gap from magnets. The magnetic field can stop the functioning of the life-saving device.
Heat warning
Watch the temperature. Exposing the magnet to high heat will ruin its magnetic structure and strength.
Powerful field
Handle magnets consciously. Their immense force can surprise even experienced users. Be vigilant and do not underestimate their power.
