SM 25x275 [2xM8] / N42 - magnetic separator
magnetic separator
Catalog no 130294
GTIN/EAN: 5906301812876
Diameter Ø
25 mm [±1 mm]
Height
275 mm [±1 mm]
Weight
1060 g
Magnetic Flux
~ 6 500 Gauss [±5%]
762.60 ZŁ with VAT / pcs + price for transport
620.00 ZŁ net + 23% VAT / pcs
bulk discounts:
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Technical of the product - SM 25x275 [2xM8] / N42 - magnetic separator
Specification / characteristics - SM 25x275 [2xM8] / N42 - magnetic separator
| properties | values |
|---|---|
| Cat. no. | 130294 |
| GTIN/EAN | 5906301812876 |
| Production/Distribution | Dhit sp. z o.o. |
| Country of origin | Poland / China / Germany |
| Customs code | 85059029 |
| Diameter Ø | 25 mm [±1 mm] |
| Height | 275 mm [±1 mm] |
| Weight | 1060 g |
| Material Type | Stainless steel AISI 304 / A2 |
| Magnetic Flux | ~ 6 500 Gauss [±5%] |
| Size/Mount Quantity | 2xM8 |
| Polarity | circumferential - 10 poles |
| Casing Tube Thickness | 1 mm |
| Manufacturing Tolerance | ±1 mm |
Magnetic properties of material N42
| properties | values | units |
|---|---|---|
| remenance Br [min. - max.] ? | 12.9-13.2 | kGs |
| remenance Br [min. - max.] ? | 1290-1320 | mT |
| coercivity bHc ? | 10.8-12.0 | kOe |
| coercivity bHc ? | 860-955 | kA/m |
| actual internal force iHc | ≥ 12 | kOe |
| actual internal force iHc | ≥ 955 | kA/m |
| energy density [min. - max.] ? | 40-42 | BH max MGOe |
| energy density [min. - max.] ? | 318-334 | BH max KJ/m |
| max. temperature ? | ≤ 80 | °C |
Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
| properties | values | units |
|---|---|---|
| Vickers hardness | ≥550 | Hv |
| Density | ≥7.4 | g/cm3 |
| Curie Temperature TC | 312 - 380 | °C |
| Curie Temperature TF | 593 - 716 | °F |
| Specific resistance | 150 | μΩ⋅cm |
| Bending strength | 250 | MPa |
| Compressive strength | 1000~1100 | MPa |
| Thermal expansion parallel (∥) to orientation (M) | (3-4) x 10-6 | °C-1 |
| Thermal expansion perpendicular (⊥) to orientation (M) | -(1-3) x 10-6 | °C-1 |
| Young's modulus | 1.7 x 104 | kg/mm² |
Table 1: Rod construction
SM 25x275 [2xM8] / N42
| Parameter | Value | Description / Unit |
|---|---|---|
| Diameter (Ø) | 25 | mm |
| Total length | 275 | mm (L) |
| Active length | 239 | mm |
| Section count | 10 | modules |
| Dead zone | 36 | mm (2x 18mm starter) |
| Weight (est.) | ~1026 | g |
| Active area | 188 | cm² (Area) |
| Housing material | AISI 304 | 1.4301 (Inox) |
| Surface finish | Ra < 0.8 µm | Polished |
| Temp. class | 80°C | Standard (N) |
| Force loss (at max °C) | -12.8% | Reversible loss (physics) |
| Force (calculated) | 10.6 | kg (theor.) |
| Induction (surface) | ~6 500 | Gauss (Max) |
Chart 2: Field profile (10 sections)
Chart 3: Temperature performance
Chemical composition
| iron (Fe) | 64% – 68% |
| neodymium (Nd) | 29% – 32% |
| boron (B) | 1.1% – 1.2% |
| dysprosium (Dy) | 0.5% – 2.0% |
| coating (Ni-Cu-Ni) | < 0.05% |
Ecology and recycling (GPSR)
| recyclability (EoL) | 100% |
| recycled raw materials | ~10% (pre-cons) |
| carbon footprint | low / zredukowany |
| waste code (EWC) | 16 02 16 |
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Strengths as well as weaknesses of rare earth magnets.
Advantages
- They do not lose magnetism, even over nearly ten years – the decrease in power is only ~1% (according to tests),
- They possess excellent resistance to weakening of magnetic properties when exposed to opposing magnetic fields,
- In other words, due to the reflective finish of silver, the element is aesthetically pleasing,
- Magnets have impressive magnetic induction on the surface,
- Neodymium magnets are characterized by very high magnetic induction on the magnet surface and are able to act (depending on the form) even at a temperature of 230°C or more...
- In view of the option of accurate shaping and adaptation to specialized needs, NdFeB magnets can be created in a variety of forms and dimensions, which makes them more universal,
- Fundamental importance in innovative solutions – they are used in data components, electric drive systems, medical equipment, as well as industrial machines.
- Compactness – despite small sizes they generate large force, making them ideal for precision applications
Disadvantages
- At strong impacts they can break, therefore we advise placing them in strong housings. A metal housing provides additional protection against damage and increases the magnet's durability.
- Neodymium magnets decrease their force under the influence of heating. As soon as 80°C is exceeded, many of them start losing their force. Therefore, we recommend our special magnets marked [AH], which maintain stability even at temperatures up to 230°C
- Due to the susceptibility of magnets to corrosion in a humid environment, we suggest using waterproof magnets made of rubber, plastic or other material immune to moisture, in case of application outdoors
- We suggest cover - magnetic mechanism, due to difficulties in producing threads inside the magnet and complicated forms.
- Potential hazard related to microscopic parts of magnets are risky, in case of ingestion, which becomes key in the context of child health protection. It is also worth noting that small elements of these products are able to be problematic in diagnostics medical when they are in the body.
- High unit price – neodymium magnets are more expensive than other types of magnets (e.g. ferrite), which hinders application in large quantities
Holding force characteristics
Detachment force of the magnet in optimal conditions – what contributes to it?
- with the use of a sheet made of low-carbon steel, guaranteeing full magnetic saturation
- possessing a massiveness of minimum 10 mm to ensure full flux closure
- with an polished contact surface
- without any insulating layer between the magnet and steel
- under vertical application of breakaway force (90-degree angle)
- at room temperature
Practical aspects of lifting capacity – factors
- Clearance – the presence of foreign body (rust, tape, gap) acts as an insulator, which lowers capacity steeply (even by 50% at 0.5 mm).
- Pull-off angle – note that the magnet holds strongest perpendicularly. Under shear forces, the capacity drops drastically, often to levels of 20-30% of the maximum value.
- Element thickness – to utilize 100% power, the steel must be sufficiently thick. Paper-thin metal restricts the lifting capacity (the magnet "punches through" it).
- Material type – ideal substrate is pure iron steel. Cast iron may generate lower lifting capacity.
- Surface structure – the smoother and more polished the plate, the larger the contact zone and higher the lifting capacity. Unevenness acts like micro-gaps.
- Thermal environment – heating the magnet results in weakening of induction. It is worth remembering the thermal limit for a given model.
Lifting capacity was measured by applying a polished steel plate of suitable thickness (min. 20 mm), under vertically applied force, whereas under attempts to slide the magnet the holding force is lower. In addition, even a small distance between the magnet and the plate reduces the load capacity.
Warnings
Data carriers
Avoid bringing magnets close to a wallet, computer, or screen. The magnetic field can permanently damage these devices and wipe information from cards.
Crushing force
Protect your hands. Two powerful magnets will join immediately with a force of massive weight, destroying everything in their path. Be careful!
Warning for heart patients
Warning for patients: Powerful magnets affect electronics. Maintain minimum 30 cm distance or request help to work with the magnets.
Powerful field
Before use, read the rules. Uncontrolled attraction can break the magnet or injure your hand. Be predictive.
GPS and phone interference
An intense magnetic field interferes with the functioning of compasses in phones and navigation systems. Do not bring magnets near a device to avoid breaking the sensors.
Fragile material
Neodymium magnets are ceramic materials, which means they are fragile like glass. Clashing of two magnets will cause them shattering into shards.
Maximum temperature
Regular neodymium magnets (grade N) lose power when the temperature goes above 80°C. Damage is permanent.
Product not for children
These products are not intended for children. Accidental ingestion of several magnets may result in them connecting inside the digestive tract, which poses a severe health hazard and necessitates immediate surgery.
Fire warning
Drilling and cutting of NdFeB material poses a fire risk. Neodymium dust reacts violently with oxygen and is hard to extinguish.
Nickel coating and allergies
Nickel alert: The nickel-copper-nickel coating consists of nickel. If redness appears, immediately stop working with magnets and use protective gear.
