SM 25x275 [2xM8] / N42 - magnetic separator
magnetic separator
Catalog no 130294
GTIN/EAN: 5906301812876
Diameter Ø
25 mm [±1 mm]
Height
275 mm [±1 mm]
Weight
1060 g
Magnetic Flux
~ 6 500 Gauss [±5%]
762.60 ZŁ with VAT / pcs + price for transport
620.00 ZŁ net + 23% VAT / pcs
bulk discounts:
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Technical details - SM 25x275 [2xM8] / N42 - magnetic separator
Specification / characteristics - SM 25x275 [2xM8] / N42 - magnetic separator
| properties | values |
|---|---|
| Cat. no. | 130294 |
| GTIN/EAN | 5906301812876 |
| Production/Distribution | Dhit sp. z o.o. |
| Country of origin | Poland / China / Germany |
| Customs code | 85059029 |
| Diameter Ø | 25 mm [±1 mm] |
| Height | 275 mm [±1 mm] |
| Weight | 1060 g |
| Material Type | Stainless steel AISI 304 / A2 |
| Magnetic Flux | ~ 6 500 Gauss [±5%] |
| Size/Mount Quantity | 2xM8 |
| Polarity | circumferential - 10 poles |
| Casing Tube Thickness | 1 mm |
| Manufacturing Tolerance | ±1 mm |
Magnetic properties of material N42
| properties | values | units |
|---|---|---|
| remenance Br [min. - max.] ? | 12.9-13.2 | kGs |
| remenance Br [min. - max.] ? | 1290-1320 | mT |
| coercivity bHc ? | 10.8-12.0 | kOe |
| coercivity bHc ? | 860-955 | kA/m |
| actual internal force iHc | ≥ 12 | kOe |
| actual internal force iHc | ≥ 955 | kA/m |
| energy density [min. - max.] ? | 40-42 | BH max MGOe |
| energy density [min. - max.] ? | 318-334 | BH max KJ/m |
| max. temperature ? | ≤ 80 | °C |
Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
| properties | values | units |
|---|---|---|
| Vickers hardness | ≥550 | Hv |
| Density | ≥7.4 | g/cm3 |
| Curie Temperature TC | 312 - 380 | °C |
| Curie Temperature TF | 593 - 716 | °F |
| Specific resistance | 150 | μΩ⋅cm |
| Bending strength | 250 | MPa |
| Compressive strength | 1000~1100 | MPa |
| Thermal expansion parallel (∥) to orientation (M) | (3-4) x 10-6 | °C-1 |
| Thermal expansion perpendicular (⊥) to orientation (M) | -(1-3) x 10-6 | °C-1 |
| Young's modulus | 1.7 x 104 | kg/mm² |
Table 1: Rod construction
SM 25x275 [2xM8] / N42
| Parameter | Value | Description / Unit |
|---|---|---|
| Diameter (Ø) | 25 | mm |
| Total length | 275 | mm (L) |
| Active length | 239 | mm |
| Section count | 10 | modules |
| Dead zone | 36 | mm (2x 18mm starter) |
| Weight (est.) | ~1026 | g |
| Active area | 188 | cm² (Area) |
| Housing material | AISI 304 | 1.4301 (Inox) |
| Surface finish | Ra < 0.8 µm | Polished |
| Temp. class | 80°C | Standard (N) |
| Force loss (at max °C) | -12.8% | Reversible loss (physics) |
| Force (calculated) | 10.6 | kg (theor.) |
| Induction (surface) | ~6 500 | Gauss (Max) |
Chart 2: Field profile (10 sections)
Chart 3: Temperature performance
Chemical composition
| iron (Fe) | 64% – 68% |
| neodymium (Nd) | 29% – 32% |
| boron (B) | 1.1% – 1.2% |
| dysprosium (Dy) | 0.5% – 2.0% |
| coating (Ni-Cu-Ni) | < 0.05% |
Sustainability
| recyclability (EoL) | 100% |
| recycled raw materials | ~10% (pre-cons) |
| carbon footprint | low / zredukowany |
| waste code (EWC) | 16 02 16 |
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Strengths as well as weaknesses of neodymium magnets.
Advantages
- They virtually do not lose strength, because even after 10 years the performance loss is only ~1% (in laboratory conditions),
- Magnets very well resist against demagnetization caused by external fields,
- A magnet with a smooth gold surface is more attractive,
- Magnets possess impressive magnetic induction on the outer side,
- Thanks to resistance to high temperature, they are capable of working (depending on the shape) even at temperatures up to 230°C and higher...
- Thanks to the potential of flexible forming and customization to specialized requirements, NdFeB magnets can be manufactured in a variety of shapes and sizes, which expands the range of possible applications,
- Fundamental importance in innovative solutions – they are commonly used in magnetic memories, electric motors, precision medical tools, also modern systems.
- Relatively small size with high pulling force – neodymium magnets offer strong magnetic field in tiny dimensions, which allows their use in miniature devices
Limitations
- Brittleness is one of their disadvantages. Upon strong impact they can break. We advise keeping them in a special holder, which not only protects them against impacts but also raises their durability
- When exposed to high temperature, neodymium magnets suffer a drop in force. Often, when the temperature exceeds 80°C, their strength decreases (depending on the size and shape of the magnet). For those who need magnets for extreme conditions, we offer [AH] versions withstanding up to 230°C
- Due to the susceptibility of magnets to corrosion in a humid environment, we recommend using waterproof magnets made of rubber, plastic or other material stable to moisture, in case of application outdoors
- We recommend cover - magnetic holder, due to difficulties in realizing nuts inside the magnet and complex forms.
- Possible danger resulting from small fragments of magnets are risky, if swallowed, which is particularly important in the context of child safety. Furthermore, tiny parts of these products can complicate diagnosis medical when they are in the body.
- High unit price – neodymium magnets cost more than other types of magnets (e.g. ferrite), which can limit application in large quantities
Holding force characteristics
Breakaway strength of the magnet in ideal conditions – what it depends on?
- with the contact of a yoke made of special test steel, ensuring full magnetic saturation
- with a cross-section minimum 10 mm
- with an ideally smooth touching surface
- with direct contact (no coatings)
- under perpendicular force vector (90-degree angle)
- in neutral thermal conditions
Determinants of lifting force in real conditions
- Space between magnet and steel – even a fraction of a millimeter of distance (caused e.g. by veneer or unevenness) diminishes the magnet efficiency, often by half at just 0.5 mm.
- Direction of force – highest force is reached only during perpendicular pulling. The shear force of the magnet along the surface is typically many times lower (approx. 1/5 of the lifting capacity).
- Element thickness – to utilize 100% power, the steel must be sufficiently thick. Thin sheet restricts the lifting capacity (the magnet "punches through" it).
- Metal type – not every steel reacts the same. Alloy additives weaken the attraction effect.
- Plate texture – ground elements guarantee perfect abutment, which improves field saturation. Uneven metal reduce efficiency.
- Temperature influence – hot environment reduces magnetic field. Exceeding the limit temperature can permanently damage the magnet.
Lifting capacity was measured with the use of a steel plate with a smooth surface of optimal thickness (min. 20 mm), under vertically applied force, however under attempts to slide the magnet the lifting capacity is smaller. Moreover, even a minimal clearance between the magnet and the plate lowers the lifting capacity.
Warnings
Material brittleness
Neodymium magnets are sintered ceramics, meaning they are very brittle. Impact of two magnets will cause them breaking into shards.
Danger to pacemakers
For implant holders: Strong magnetic fields disrupt electronics. Keep at least 30 cm distance or ask another person to handle the magnets.
Phone sensors
A strong magnetic field disrupts the functioning of magnetometers in phones and GPS navigation. Keep magnets near a smartphone to prevent breaking the sensors.
Bodily injuries
Watch your fingers. Two powerful magnets will join immediately with a force of several hundred kilograms, destroying everything in their path. Exercise extreme caution!
Permanent damage
Regular neodymium magnets (grade N) lose power when the temperature surpasses 80°C. This process is irreversible.
Do not give to children
Product intended for adults. Tiny parts can be swallowed, leading to intestinal necrosis. Keep out of reach of kids and pets.
Dust explosion hazard
Powder produced during cutting of magnets is combustible. Do not drill into magnets without proper cooling and knowledge.
Keep away from computers
Data protection: Strong magnets can damage payment cards and delicate electronics (heart implants, hearing aids, mechanical watches).
Handling rules
Before starting, read the rules. Sudden snapping can break the magnet or hurt your hand. Be predictive.
Allergic reactions
Warning for allergy sufferers: The nickel-copper-nickel coating consists of nickel. If skin irritation occurs, immediately stop working with magnets and wear gloves.
