SM 25x275 [2xM8] / N42 - magnetic separator
magnetic separator
Catalog no 130294
GTIN/EAN: 5906301812876
Diameter Ø
25 mm [±1 mm]
Height
275 mm [±1 mm]
Weight
1060 g
Magnetic Flux
~ 6 500 Gauss [±5%]
762.60 ZŁ with VAT / pcs + price for transport
620.00 ZŁ net + 23% VAT / pcs
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Detailed specification - SM 25x275 [2xM8] / N42 - magnetic separator
Specification / characteristics - SM 25x275 [2xM8] / N42 - magnetic separator
| properties | values |
|---|---|
| Cat. no. | 130294 |
| GTIN/EAN | 5906301812876 |
| Production/Distribution | Dhit sp. z o.o. |
| Country of origin | Poland / China / Germany |
| Customs code | 85059029 |
| Diameter Ø | 25 mm [±1 mm] |
| Height | 275 mm [±1 mm] |
| Weight | 1060 g |
| Material Type | Stainless steel AISI 304 / A2 |
| Magnetic Flux | ~ 6 500 Gauss [±5%] |
| Size/Mount Quantity | 2xM8 |
| Polarity | circumferential - 10 poles |
| Casing Tube Thickness | 1 mm |
| Manufacturing Tolerance | ±1 mm |
Magnetic properties of material N42
| properties | values | units |
|---|---|---|
| remenance Br [min. - max.] ? | 12.9-13.2 | kGs |
| remenance Br [min. - max.] ? | 1290-1320 | mT |
| coercivity bHc ? | 10.8-12.0 | kOe |
| coercivity bHc ? | 860-955 | kA/m |
| actual internal force iHc | ≥ 12 | kOe |
| actual internal force iHc | ≥ 955 | kA/m |
| energy density [min. - max.] ? | 40-42 | BH max MGOe |
| energy density [min. - max.] ? | 318-334 | BH max KJ/m |
| max. temperature ? | ≤ 80 | °C |
Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
| properties | values | units |
|---|---|---|
| Vickers hardness | ≥550 | Hv |
| Density | ≥7.4 | g/cm3 |
| Curie Temperature TC | 312 - 380 | °C |
| Curie Temperature TF | 593 - 716 | °F |
| Specific resistance | 150 | μΩ⋅cm |
| Bending strength | 250 | MPa |
| Compressive strength | 1000~1100 | MPa |
| Thermal expansion parallel (∥) to orientation (M) | (3-4) x 10-6 | °C-1 |
| Thermal expansion perpendicular (⊥) to orientation (M) | -(1-3) x 10-6 | °C-1 |
| Young's modulus | 1.7 x 104 | kg/mm² |
Table 1: Rod construction
SM 25x275 [2xM8] / N42
| Parameter | Value | Description / Unit |
|---|---|---|
| Diameter (Ø) | 25 | mm |
| Total length | 275 | mm (L) |
| Active length | 239 | mm |
| Section count | 10 | modules |
| Dead zone | 36 | mm (2x 18mm starter) |
| Weight (est.) | ~1026 | g |
| Active area | 188 | cm² (Area) |
| Housing material | AISI 304 | 1.4301 (Inox) |
| Surface finish | Ra < 0.8 µm | Polished |
| Temp. class | 80°C | Standard (N) |
| Force loss (at max °C) | -12.8% | Reversible loss (physics) |
| Force (calculated) | 10.6 | kg (theor.) |
| Induction (surface) | ~6 500 | Gauss (Max) |
Chart 2: Field profile (10 sections)
Chart 3: Temperature performance
Elemental analysis
| iron (Fe) | 64% – 68% |
| neodymium (Nd) | 29% – 32% |
| boron (B) | 1.1% – 1.2% |
| dysprosium (Dy) | 0.5% – 2.0% |
| coating (Ni-Cu-Ni) | < 0.05% |
Environmental data
| recyclability (EoL) | 100% |
| recycled raw materials | ~10% (pre-cons) |
| carbon footprint | low / zredukowany |
| waste code (EWC) | 16 02 16 |
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Advantages as well as disadvantages of neodymium magnets.
Strengths
- They virtually do not lose strength, because even after 10 years the decline in efficiency is only ~1% (based on calculations),
- Magnets effectively defend themselves against demagnetization caused by foreign field sources,
- In other words, due to the metallic layer of gold, the element gains visual value,
- Magnets possess very high magnetic induction on the outer layer,
- Through (adequate) combination of ingredients, they can achieve high thermal strength, allowing for operation at temperatures reaching 230°C and above...
- Thanks to the potential of flexible shaping and adaptation to specialized requirements, NdFeB magnets can be created in a variety of shapes and sizes, which amplifies use scope,
- Universal use in innovative solutions – they are utilized in magnetic memories, drive modules, medical devices, also multitasking production systems.
- Compactness – despite small sizes they generate large force, making them ideal for precision applications
Disadvantages
- Brittleness is one of their disadvantages. Upon strong impact they can break. We recommend keeping them in a strong case, which not only secures them against impacts but also raises their durability
- We warn that neodymium magnets can reduce their power at high temperatures. To prevent this, we advise our specialized [AH] magnets, which work effectively even at 230°C.
- They oxidize in a humid environment - during use outdoors we recommend using waterproof magnets e.g. in rubber, plastic
- We recommend casing - magnetic mount, due to difficulties in producing nuts inside the magnet and complex shapes.
- Possible danger resulting from small fragments of magnets pose a threat, when accidentally swallowed, which is particularly important in the aspect of protecting the youngest. Furthermore, tiny parts of these magnets are able to be problematic in diagnostics medical in case of swallowing.
- Due to expensive raw materials, their price is relatively high,
Holding force characteristics
Detachment force of the magnet in optimal conditions – what affects it?
- on a base made of structural steel, effectively closing the magnetic field
- possessing a massiveness of at least 10 mm to ensure full flux closure
- with a plane perfectly flat
- without any air gap between the magnet and steel
- during pulling in a direction vertical to the mounting surface
- at room temperature
What influences lifting capacity in practice
- Distance – the presence of foreign body (rust, dirt, gap) interrupts the magnetic circuit, which lowers capacity rapidly (even by 50% at 0.5 mm).
- Angle of force application – highest force is reached only during pulling at a 90° angle. The force required to slide of the magnet along the plate is typically many times smaller (approx. 1/5 of the lifting capacity).
- Wall thickness – thin material does not allow full use of the magnet. Part of the magnetic field passes through the material instead of converting into lifting capacity.
- Metal type – different alloys reacts the same. High carbon content weaken the interaction with the magnet.
- Plate texture – ground elements ensure maximum contact, which improves field saturation. Uneven metal reduce efficiency.
- Temperature influence – hot environment reduces magnetic field. Too high temperature can permanently demagnetize the magnet.
Holding force was tested on a smooth steel plate of 20 mm thickness, when the force acted perpendicularly, however under shearing force the load capacity is reduced by as much as 75%. Moreover, even a slight gap between the magnet’s surface and the plate lowers the load capacity.
Safety rules for work with neodymium magnets
Threat to navigation
A strong magnetic field disrupts the functioning of compasses in phones and navigation systems. Keep magnets close to a smartphone to avoid damaging the sensors.
Conscious usage
Before use, check safety instructions. Sudden snapping can destroy the magnet or injure your hand. Think ahead.
Threat to electronics
Intense magnetic fields can corrupt files on payment cards, HDDs, and storage devices. Keep a distance of min. 10 cm.
Choking Hazard
Only for adults. Small elements can be swallowed, leading to severe trauma. Store out of reach of kids and pets.
Allergy Warning
Medical facts indicate that the nickel plating (the usual finish) is a strong allergen. If your skin reacts to metals, prevent direct skin contact or select encased magnets.
Finger safety
Mind your fingers. Two powerful magnets will snap together immediately with a force of several hundred kilograms, destroying everything in their path. Be careful!
Fire warning
Mechanical processing of NdFeB material poses a fire hazard. Magnetic powder oxidizes rapidly with oxygen and is hard to extinguish.
Danger to pacemakers
Patients with a ICD should maintain an absolute distance from magnets. The magnetic field can interfere with the operation of the life-saving device.
Demagnetization risk
Do not overheat. Neodymium magnets are sensitive to heat. If you require operation above 80°C, look for special high-temperature series (H, SH, UH).
Magnets are brittle
Protect your eyes. Magnets can fracture upon violent connection, launching shards into the air. Wear goggles.
