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SM 25x275 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130294

GTIN/EAN: 5906301812876

5.00

Diameter Ø

25 mm [±1 mm]

Height

275 mm [±1 mm]

Weight

1060 g

Magnetic Flux

~ 6 500 Gauss [±5%]

762.60 with VAT / pcs + price for transport

620.00 ZŁ net + 23% VAT / pcs

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Specifications and form of magnets can be estimated on our force calculator.

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Physical properties - SM 25x275 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 25x275 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130294
GTIN/EAN 5906301812876
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 275 mm [±1 mm]
Weight 1060 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 6 500 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 10 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 25x275 [2xM8] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x275 [2xM8] / N42

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 275 mm (L)
Active length 239 mm
Section count 10 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~1026 g
Active area 188 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 10.6 kg (theor.)
Induction (surface) ~6 500 Gauss (Max)

Chart 2: Field profile (10 sections)

Chart 3: Temperature performance

Engineering data and GPSR
Elemental analysis
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Environmental data
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130294-2026
Quick Unit Converter
Pulling force

Field Strength

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A magnetic rod is the basic element of building grate separators and magnetic filters. It is commonly used for cleaning flour, sugar, plastic granules, as well as oils and coolants. Thanks to the use of strong neodymium magnets, the rod catches even metallic dust.
The rod consists of a cover tube made of high-quality acid-resistant steel (AISI 304 or 316). The core is a precise magnetic system generating high induction (Gauss). Thanks to this, the rod is durable, hygienic, and easy to keep clean.
Due to the high power of the magnet, direct removal of filings can be troublesome and time-consuming. The most effective home method is using adhesive tape, which we wrap around the dirt and peel off. For easier operation, it is worth considering ordering a rod in a version with a cleaning sleeve.
Magnetic induction measured in Gauss (Gs) determines the density of magnetic flux on the rod surface. The economical version (8kGs) handles large pieces of metal perfectly. High induction is necessary when contaminants are microscopic or weakly magnetic.
We fulfill individual orders for bars perfectly matched to your machine or separator. The rod end is strictly adapted to the fastening system in your device. We ensure fast realization of special orders and technical advice.

Pros as well as cons of Nd2Fe14B magnets.

Advantages

Besides their magnetic performance, neodymium magnets are valued for these benefits:
  • Their strength is maintained, and after around ten years it drops only by ~1% (theoretically),
  • They are extremely resistant to demagnetization induced by external field influence,
  • A magnet with a smooth silver surface looks better,
  • They feature high magnetic induction at the operating surface, which increases their power,
  • Made from properly selected components, these magnets show impressive resistance to high heat, enabling them to function (depending on their form) at temperatures up to 230°C and above...
  • Thanks to flexibility in shaping and the capacity to modify to client solutions,
  • Wide application in modern industrial fields – they serve a role in HDD drives, electric drive systems, diagnostic systems, and modern systems.
  • Thanks to their power density, small magnets offer high operating force, in miniature format,

Limitations

What to avoid - cons of neodymium magnets: weaknesses and usage proposals
  • To avoid cracks under impact, we recommend using special steel housings. Such a solution secures the magnet and simultaneously improves its durability.
  • We warn that neodymium magnets can reduce their power at high temperatures. To prevent this, we advise our specialized [AH] magnets, which work effectively even at 230°C.
  • Magnets exposed to a humid environment can corrode. Therefore during using outdoors, we recommend using waterproof magnets made of rubber, plastic or other material resistant to moisture
  • We suggest casing - magnetic mount, due to difficulties in creating nuts inside the magnet and complicated shapes.
  • Potential hazard to health – tiny shards of magnets are risky, in case of ingestion, which is particularly important in the context of child safety. Furthermore, tiny parts of these magnets are able to be problematic in diagnostics medical when they are in the body.
  • With budget limitations the cost of neodymium magnets is economically unviable,

Lifting parameters

Magnetic strength at its maximum – what affects it?

Holding force of 0.00 kg is a measurement result conducted under the following configuration:
  • on a block made of mild steel, optimally conducting the magnetic field
  • whose transverse dimension is min. 10 mm
  • characterized by even structure
  • without the slightest air gap between the magnet and steel
  • under axial force vector (90-degree angle)
  • at conditions approx. 20°C

Practical aspects of lifting capacity – factors

Bear in mind that the magnet holding will differ depending on the following factors, starting with the most relevant:
  • Gap (betwixt the magnet and the metal), because even a tiny clearance (e.g. 0.5 mm) can cause a drastic drop in force by up to 50% (this also applies to varnish, corrosion or debris).
  • Force direction – declared lifting capacity refers to pulling vertically. When slipping, the magnet holds significantly lower power (often approx. 20-30% of nominal force).
  • Metal thickness – the thinner the sheet, the weaker the hold. Part of the magnetic field passes through the material instead of converting into lifting capacity.
  • Steel grade – the best choice is high-permeability steel. Hardened steels may have worse magnetic properties.
  • Surface structure – the smoother and more polished the plate, the larger the contact zone and higher the lifting capacity. Unevenness creates an air distance.
  • Temperature influence – high temperature weakens pulling force. Too high temperature can permanently demagnetize the magnet.

Lifting capacity was measured by applying a steel plate with a smooth surface of suitable thickness (min. 20 mm), under perpendicular pulling force, whereas under attempts to slide the magnet the lifting capacity is smaller. Moreover, even a minimal clearance between the magnet’s surface and the plate decreases the lifting capacity.

Precautions when working with neodymium magnets
Fire risk

Fire hazard: Neodymium dust is highly flammable. Do not process magnets in home conditions as this risks ignition.

Magnets are brittle

Despite the nickel coating, neodymium is delicate and not impact-resistant. Do not hit, as the magnet may crumble into hazardous fragments.

Compass and GPS

A powerful magnetic field disrupts the functioning of compasses in smartphones and GPS navigation. Maintain magnets near a smartphone to prevent breaking the sensors.

Magnetic media

Device Safety: Neodymium magnets can damage data carriers and sensitive devices (pacemakers, hearing aids, mechanical watches).

This is not a toy

Only for adults. Small elements pose a choking risk, causing intestinal necrosis. Keep away from children and animals.

Health Danger

Patients with a heart stimulator should maintain an absolute distance from magnets. The magnetism can interfere with the functioning of the life-saving device.

Allergic reactions

Some people have a hypersensitivity to Ni, which is the typical protective layer for NdFeB magnets. Frequent touching may cause skin redness. It is best to use protective gloves.

Demagnetization risk

Control the heat. Heating the magnet to high heat will ruin its properties and pulling force.

Finger safety

Danger of trauma: The pulling power is so great that it can result in hematomas, pinching, and even bone fractures. Use thick gloves.

Conscious usage

Before use, read the rules. Uncontrolled attraction can destroy the magnet or injure your hand. Think ahead.

Safety First! Learn more about risks in the article: Magnet Safety Guide.
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98