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SM 25x275 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130294

GTIN/EAN: 5906301812876

5.00

Diameter Ø

25 mm [±1 mm]

Height

275 mm [±1 mm]

Weight

1060 g

Magnetic Flux

~ 6 500 Gauss [±5%]

762.60 with VAT / pcs + price for transport

620.00 ZŁ net + 23% VAT / pcs

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Detailed specification - SM 25x275 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 25x275 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130294
GTIN/EAN 5906301812876
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 275 mm [±1 mm]
Weight 1060 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 6 500 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 10 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 25x275 [2xM8] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x275 [2xM8] / N42

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 275 mm (L)
Active length 239 mm
Section count 10 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~1026 g
Active area 188 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 10.6 kg (theor.)
Induction (surface) ~6 500 Gauss (Max)

Chart 2: Field profile (10 sections)

Chart 3: Temperature performance

Technical and environmental data
Material specification
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Sustainability
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130294-2026
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Magnet pull force

Magnetic Induction

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A magnetic rod is the basic element of building grate separators and magnetic filters. Its task is separation (separation) of metal filings from the transported material. High magnetic induction on the surface allows catching the finest iron particles.
The outer layer is hygienic acid-resistant steel, approved for food contact. The core is a precise magnetic system generating high induction (Gauss). Such construction ensures full resistance to corrosion, water, oils, and acids.
Metal filings stick to the surface very strongly, so cleaning requires strength or cleverness. We recommend sticking packing tape to the cluster of filings and tearing it off together with the contaminants. For easier operation, it is worth considering ordering a rod in a version with a cleaning sleeve.
Magnetic induction measured in Gauss (Gs) determines the density of magnetic flux on the rod surface. For basic machine protection against pieces of iron, standard power is sufficient. High induction is necessary when contaminants are microscopic or weakly magnetic.
Yes, as a manufacturer, we make rods of any length and diameter (standard is dia 25mm and 32mm). We offer various tip options: threaded holes (e.g., M8, M10), protruding screws, flat pivots, mills, or handles. We ensure fast realization of special orders and technical advice.

Pros and cons of Nd2Fe14B magnets.

Pros

Besides their tremendous magnetic power, neodymium magnets offer the following advantages:
  • Their magnetic field is durable, and after approximately ten years it drops only by ~1% (theoretically),
  • They feature excellent resistance to magnetic field loss as a result of opposing magnetic fields,
  • The use of an shiny finish of noble metals (nickel, gold, silver) causes the element to have aesthetics,
  • They show high magnetic induction at the operating surface, which improves attraction properties,
  • Through (adequate) combination of ingredients, they can achieve high thermal strength, enabling action at temperatures reaching 230°C and above...
  • Thanks to versatility in designing and the ability to modify to specific needs,
  • Versatile presence in future technologies – they are used in data components, electric motors, advanced medical instruments, also technologically advanced constructions.
  • Relatively small size with high pulling force – neodymium magnets offer high power in tiny dimensions, which makes them useful in compact constructions

Disadvantages

Disadvantages of neodymium magnets:
  • They are fragile upon too strong impacts. To avoid cracks, it is worth securing magnets using a steel holder. Such protection not only shields the magnet but also improves its resistance to damage
  • Neodymium magnets decrease their force under the influence of heating. As soon as 80°C is exceeded, many of them start losing their power. Therefore, we recommend our special magnets marked [AH], which maintain durability even at temperatures up to 230°C
  • They oxidize in a humid environment. For use outdoors we suggest using waterproof magnets e.g. in rubber, plastic
  • Limited ability of producing nuts in the magnet and complex shapes - preferred is cover - magnet mounting.
  • Health risk to health – tiny shards of magnets can be dangerous, when accidentally swallowed, which gains importance in the context of child safety. Furthermore, small components of these products are able to be problematic in diagnostics medical in case of swallowing.
  • Due to complex production process, their price is higher than average,

Holding force characteristics

Breakaway strength of the magnet in ideal conditionswhat contributes to it?

The specified lifting capacity concerns the peak performance, recorded under optimal environment, meaning:
  • with the use of a yoke made of low-carbon steel, guaranteeing maximum field concentration
  • possessing a thickness of min. 10 mm to avoid saturation
  • with an ground contact surface
  • with total lack of distance (without paint)
  • during pulling in a direction perpendicular to the plane
  • at standard ambient temperature

Determinants of lifting force in real conditions

During everyday use, the real power depends on a number of factors, presented from crucial:
  • Distance – the presence of any layer (paint, dirt, gap) acts as an insulator, which lowers power steeply (even by 50% at 0.5 mm).
  • Pull-off angle – remember that the magnet has greatest strength perpendicularly. Under shear forces, the holding force drops significantly, often to levels of 20-30% of the maximum value.
  • Substrate thickness – to utilize 100% power, the steel must be adequately massive. Thin sheet restricts the lifting capacity (the magnet "punches through" it).
  • Material type – the best choice is high-permeability steel. Hardened steels may have worse magnetic properties.
  • Surface condition – ground elements ensure maximum contact, which improves force. Rough surfaces weaken the grip.
  • Temperature – heating the magnet causes a temporary drop of induction. It is worth remembering the maximum operating temperature for a given model.

Holding force was checked on a smooth steel plate of 20 mm thickness, when the force acted perpendicularly, however under shearing force the lifting capacity is smaller. Additionally, even a small distance between the magnet and the plate decreases the lifting capacity.

H&S for magnets
Electronic hazard

Device Safety: Neodymium magnets can damage payment cards and delicate electronics (pacemakers, medical aids, mechanical watches).

Protective goggles

Despite the nickel coating, neodymium is brittle and not impact-resistant. Do not hit, as the magnet may shatter into hazardous fragments.

Bone fractures

Watch your fingers. Two large magnets will snap together instantly with a force of several hundred kilograms, crushing everything in their path. Be careful!

Swallowing risk

These products are not toys. Swallowing a few magnets can lead to them attracting across intestines, which constitutes a critical condition and necessitates immediate surgery.

Threat to navigation

Remember: neodymium magnets generate a field that confuses sensitive sensors. Keep a separation from your mobile, tablet, and GPS.

Danger to pacemakers

For implant holders: Strong magnetic fields disrupt electronics. Keep minimum 30 cm distance or ask another person to work with the magnets.

Skin irritation risks

Medical facts indicate that nickel (the usual finish) is a potent allergen. If your skin reacts to metals, refrain from touching magnets with bare hands or opt for encased magnets.

Safe operation

Handle with care. Rare earth magnets act from a distance and snap with massive power, often quicker than you can react.

Do not drill into magnets

Fire warning: Neodymium dust is explosive. Avoid machining magnets without safety gear as this may cause fire.

Power loss in heat

Regular neodymium magnets (grade N) lose magnetization when the temperature goes above 80°C. This process is irreversible.

Attention! More info about risks in the article: Magnet Safety Guide.
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98