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SM 25x275 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130294

GTIN/EAN: 5906301812876

5.00

Diameter Ø

25 mm [±1 mm]

Height

275 mm [±1 mm]

Weight

1060 g

Magnetic Flux

~ 6 500 Gauss [±5%]

762.60 with VAT / pcs + price for transport

620.00 ZŁ net + 23% VAT / pcs

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Product card - SM 25x275 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 25x275 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130294
GTIN/EAN 5906301812876
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 275 mm [±1 mm]
Weight 1060 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 6 500 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 10 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 25x275 [2xM8] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x275 [2xM8] / N42

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 275 mm (L)
Active length 239 mm
Section count 10 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~1026 g
Active area 188 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 10.6 kg (theor.)
Induction (surface) ~6 500 Gauss (Max)

Chart 2: Field profile (10 sections)

Chart 3: Temperature performance

Technical specification and ecology
Chemical composition
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Environmental data
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130294-2026
Measurement Calculator
Magnet pull force

Magnetic Field

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A magnetic rod is the basic element of building grate separators and magnetic filters. It is mounted in chutes, hoppers, and pipelines to protect production machines from failure. High magnetic induction on the surface allows catching the finest iron particles.
The construction relies on a sealed, welded stainless steel housing, polished smooth. The center is filled with NdFeB magnets and pole pieces, arranged to maximize the field on the tube surface. Thanks to this, the rod is durable, hygienic, and easy to keep clean.
Metal contaminants are strongly attracted, so removing them with a bare hand or glove can be difficult. You can use compressed air or special non-magnetic strippers (rings). For easier operation, it is worth considering ordering a rod in a version with a cleaning sleeve.
Magnetic induction measured in Gauss (Gs) determines the density of magnetic flux on the rod surface. For basic machine protection against pieces of iron, standard power is sufficient. High Power versions (~12000-14000 Gs) are necessary for catching metallic dust, oxides, and stainless steel after processing.
We fulfill individual orders for bars perfectly matched to your machine or separator. You can choose a mounting method consistent with your technical design. We ensure fast realization of special orders and technical advice.

Strengths as well as weaknesses of rare earth magnets.

Benefits

Apart from their superior holding force, neodymium magnets have these key benefits:
  • They do not lose magnetism, even during around 10 years – the reduction in power is only ~1% (theoretically),
  • They are noted for resistance to demagnetization induced by presence of other magnetic fields,
  • Thanks to the smooth finish, the surface of nickel, gold, or silver gives an elegant appearance,
  • Magnets possess very high magnetic induction on the surface,
  • Through (appropriate) combination of ingredients, they can achieve high thermal resistance, allowing for operation at temperatures reaching 230°C and above...
  • Possibility of custom creating and adapting to complex needs,
  • Fundamental importance in modern technologies – they are utilized in mass storage devices, motor assemblies, advanced medical instruments, as well as modern systems.
  • Compactness – despite small sizes they provide effective action, making them ideal for precision applications

Disadvantages

Disadvantages of NdFeB magnets:
  • Brittleness is one of their disadvantages. Upon strong impact they can fracture. We recommend keeping them in a steel housing, which not only protects them against impacts but also increases their durability
  • When exposed to high temperature, neodymium magnets experience a drop in strength. Often, when the temperature exceeds 80°C, their strength decreases (depending on the size, as well as shape of the magnet). For those who need magnets for extreme conditions, we offer [AH] versions withstanding up to 230°C
  • They rust in a humid environment. For use outdoors we advise using waterproof magnets e.g. in rubber, plastic
  • Limited ability of making threads in the magnet and complex shapes - preferred is casing - magnet mounting.
  • Health risk related to microscopic parts of magnets can be dangerous, when accidentally swallowed, which is particularly important in the context of child health protection. It is also worth noting that small components of these devices are able to complicate diagnosis medical in case of swallowing.
  • Due to neodymium price, their price is higher than average,

Lifting parameters

Optimal lifting capacity of a neodymium magnetwhat contributes to it?

Holding force of 0.00 kg is a measurement result performed under the following configuration:
  • on a block made of mild steel, effectively closing the magnetic field
  • with a thickness minimum 10 mm
  • characterized by smoothness
  • under conditions of no distance (surface-to-surface)
  • during detachment in a direction vertical to the plane
  • at conditions approx. 20°C

What influences lifting capacity in practice

In real-world applications, the actual lifting capacity results from many variables, ranked from crucial:
  • Clearance – the presence of foreign body (paint, dirt, air) acts as an insulator, which lowers power steeply (even by 50% at 0.5 mm).
  • Direction of force – highest force is available only during pulling at a 90° angle. The force required to slide of the magnet along the plate is usually many times lower (approx. 1/5 of the lifting capacity).
  • Base massiveness – insufficiently thick plate causes magnetic saturation, causing part of the power to be wasted to the other side.
  • Material type – the best choice is pure iron steel. Cast iron may have worse magnetic properties.
  • Surface condition – ground elements ensure maximum contact, which improves force. Rough surfaces weaken the grip.
  • Thermal environment – temperature increase results in weakening of force. Check the maximum operating temperature for a given model.

Lifting capacity testing was performed on plates with a smooth surface of optimal thickness, under a perpendicular pulling force, whereas under parallel forces the lifting capacity is smaller. Moreover, even a minimal clearance between the magnet and the plate decreases the lifting capacity.

Safe handling of neodymium magnets
ICD Warning

Medical warning: Strong magnets can turn off heart devices and defibrillators. Do not approach if you have medical devices.

Safe distance

Very strong magnetic fields can destroy records on credit cards, HDDs, and storage devices. Maintain a gap of min. 10 cm.

Eye protection

NdFeB magnets are ceramic materials, meaning they are fragile like glass. Impact of two magnets will cause them shattering into small pieces.

Operating temperature

Watch the temperature. Exposing the magnet to high heat will permanently weaken its properties and strength.

Compass and GPS

A strong magnetic field disrupts the operation of compasses in phones and GPS navigation. Maintain magnets near a device to prevent breaking the sensors.

Metal Allergy

Medical facts indicate that nickel (the usual finish) is a strong allergen. For allergy sufferers, prevent touching magnets with bare hands and opt for coated magnets.

Immense force

Use magnets with awareness. Their powerful strength can shock even professionals. Plan your moves and do not underestimate their power.

Machining danger

Fire hazard: Neodymium dust is explosive. Do not process magnets in home conditions as this risks ignition.

No play value

Only for adults. Tiny parts can be swallowed, leading to serious injuries. Keep away from children and animals.

Serious injuries

Danger of trauma: The pulling power is so great that it can result in hematomas, pinching, and even bone fractures. Use thick gloves.

Danger! Details about hazards in the article: Magnet Safety Guide.