SM 25x275 [2xM8] / N42 - magnetic separator
magnetic separator
Catalog no 130294
GTIN/EAN: 5906301812876
Diameter Ø
25 mm [±1 mm]
Height
275 mm [±1 mm]
Weight
1060 g
Magnetic Flux
~ 6 500 Gauss [±5%]
762.60 ZŁ with VAT / pcs + price for transport
620.00 ZŁ net + 23% VAT / pcs
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Technical of the product - SM 25x275 [2xM8] / N42 - magnetic separator
Specification / characteristics - SM 25x275 [2xM8] / N42 - magnetic separator
| properties | values |
|---|---|
| Cat. no. | 130294 |
| GTIN/EAN | 5906301812876 |
| Production/Distribution | Dhit sp. z o.o. |
| Country of origin | Poland / China / Germany |
| Customs code | 85059029 |
| Diameter Ø | 25 mm [±1 mm] |
| Height | 275 mm [±1 mm] |
| Weight | 1060 g |
| Material Type | Stainless steel AISI 304 / A2 |
| Magnetic Flux | ~ 6 500 Gauss [±5%] |
| Size/Mount Quantity | 2xM8 |
| Polarity | circumferential - 10 poles |
| Casing Tube Thickness | 1 mm |
| Manufacturing Tolerance | ±1 mm |
Magnetic properties of material N42
| properties | values | units |
|---|---|---|
| remenance Br [min. - max.] ? | 12.9-13.2 | kGs |
| remenance Br [min. - max.] ? | 1290-1320 | mT |
| coercivity bHc ? | 10.8-12.0 | kOe |
| coercivity bHc ? | 860-955 | kA/m |
| actual internal force iHc | ≥ 12 | kOe |
| actual internal force iHc | ≥ 955 | kA/m |
| energy density [min. - max.] ? | 40-42 | BH max MGOe |
| energy density [min. - max.] ? | 318-334 | BH max KJ/m |
| max. temperature ? | ≤ 80 | °C |
Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
| properties | values | units |
|---|---|---|
| Vickers hardness | ≥550 | Hv |
| Density | ≥7.4 | g/cm3 |
| Curie Temperature TC | 312 - 380 | °C |
| Curie Temperature TF | 593 - 716 | °F |
| Specific resistance | 150 | μΩ⋅cm |
| Bending strength | 250 | MPa |
| Compressive strength | 1000~1100 | MPa |
| Thermal expansion parallel (∥) to orientation (M) | (3-4) x 10-6 | °C-1 |
| Thermal expansion perpendicular (⊥) to orientation (M) | -(1-3) x 10-6 | °C-1 |
| Young's modulus | 1.7 x 104 | kg/mm² |
Table 1: Rod construction
SM 25x275 [2xM8] / N42
| Parameter | Value | Description / Unit |
|---|---|---|
| Diameter (Ø) | 25 | mm |
| Total length | 275 | mm (L) |
| Active length | 239 | mm |
| Section count | 10 | modules |
| Dead zone | 36 | mm (2x 18mm starter) |
| Weight (est.) | ~1026 | g |
| Active area | 188 | cm² (Area) |
| Housing material | AISI 304 | 1.4301 (Inox) |
| Surface finish | Ra < 0.8 µm | Polished |
| Temp. class | 80°C | Standard (N) |
| Force loss (at max °C) | -12.8% | Reversible loss (physics) |
| Force (calculated) | 10.6 | kg (theor.) |
| Induction (surface) | ~6 500 | Gauss (Max) |
Chart 2: Field profile (10 sections)
Chart 3: Temperature performance
Elemental analysis
| iron (Fe) | 64% – 68% |
| neodymium (Nd) | 29% – 32% |
| boron (B) | 1.1% – 1.2% |
| dysprosium (Dy) | 0.5% – 2.0% |
| coating (Ni-Cu-Ni) | < 0.05% |
Ecology and recycling (GPSR)
| recyclability (EoL) | 100% |
| recycled raw materials | ~10% (pre-cons) |
| carbon footprint | low / zredukowany |
| waste code (EWC) | 16 02 16 |
Other products
Strengths as well as weaknesses of neodymium magnets.
Strengths
- They virtually do not lose power, because even after ten years the decline in efficiency is only ~1% (according to literature),
- They are extremely resistant to demagnetization induced by external field influence,
- In other words, due to the glossy layer of gold, the element gains a professional look,
- Neodymium magnets generate maximum magnetic induction on a small area, which increases force concentration,
- Thanks to resistance to high temperature, they are capable of working (depending on the form) even at temperatures up to 230°C and higher...
- Possibility of precise creating and adjusting to defined needs,
- Universal use in advanced technology sectors – they are utilized in hard drives, electric drive systems, medical equipment, as well as industrial machines.
- Thanks to efficiency per cm³, small magnets offer high operating force, with minimal size,
Disadvantages
- To avoid cracks upon strong impacts, we suggest using special steel holders. Such a solution protects the magnet and simultaneously increases its durability.
- Neodymium magnets lose power when exposed to high temperatures. After reaching 80°C, many of them experience permanent weakening of strength (a factor is the shape and dimensions of the magnet). We offer magnets specially adapted to work at temperatures up to 230°C marked [AH], which are very resistant to heat
- Magnets exposed to a humid environment can corrode. Therefore while using outdoors, we suggest using water-impermeable magnets made of rubber, plastic or other material protecting against moisture
- We suggest a housing - magnetic holder, due to difficulties in realizing nuts inside the magnet and complicated forms.
- Potential hazard related to microscopic parts of magnets can be dangerous, if swallowed, which is particularly important in the aspect of protecting the youngest. Furthermore, tiny parts of these magnets can disrupt the diagnostic process medical after entering the body.
- Higher cost of purchase is one of the disadvantages compared to ceramic magnets, especially in budget applications
Pull force analysis
Maximum lifting force for a neodymium magnet – what it depends on?
- on a base made of structural steel, optimally conducting the magnetic field
- possessing a massiveness of at least 10 mm to ensure full flux closure
- with a surface free of scratches
- under conditions of ideal adhesion (metal-to-metal)
- under perpendicular application of breakaway force (90-degree angle)
- in temp. approx. 20°C
Lifting capacity in real conditions – factors
- Air gap (between the magnet and the metal), because even a tiny distance (e.g. 0.5 mm) leads to a drastic drop in force by up to 50% (this also applies to varnish, corrosion or debris).
- Force direction – catalog parameter refers to detachment vertically. When slipping, the magnet exhibits much less (typically approx. 20-30% of maximum force).
- Metal thickness – thin material does not allow full use of the magnet. Part of the magnetic field passes through the material instead of converting into lifting capacity.
- Material composition – different alloys attracts identically. High carbon content weaken the interaction with the magnet.
- Plate texture – ground elements ensure maximum contact, which improves force. Uneven metal weaken the grip.
- Operating temperature – neodymium magnets have a negative temperature coefficient. At higher temperatures they lose power, and in frost gain strength (up to a certain limit).
Lifting capacity was determined with the use of a steel plate with a smooth surface of suitable thickness (min. 20 mm), under perpendicular pulling force, in contrast under shearing force the holding force is lower. In addition, even a small distance between the magnet’s surface and the plate reduces the holding force.
Safety rules for work with neodymium magnets
Product not for children
Absolutely store magnets out of reach of children. Risk of swallowing is high, and the effects of magnets clamping inside the body are very dangerous.
Impact on smartphones
Note: neodymium magnets generate a field that interferes with precision electronics. Keep a safe distance from your mobile, tablet, and GPS.
Hand protection
Mind your fingers. Two large magnets will join immediately with a force of several hundred kilograms, destroying anything in their path. Exercise extreme caution!
Medical implants
People with a ICD should maintain an safe separation from magnets. The magnetic field can disrupt the operation of the implant.
Handling rules
Exercise caution. Rare earth magnets act from a long distance and snap with huge force, often faster than you can react.
Shattering risk
Protect your eyes. Magnets can fracture upon uncontrolled impact, ejecting sharp fragments into the air. We recommend safety glasses.
Warning for allergy sufferers
It is widely known that nickel (standard magnet coating) is a common allergen. For allergy sufferers, refrain from touching magnets with bare hands and select coated magnets.
Thermal limits
Watch the temperature. Exposing the magnet above 80 degrees Celsius will permanently weaken its magnetic structure and strength.
Magnetic media
Data protection: Strong magnets can damage payment cards and delicate electronics (heart implants, medical aids, mechanical watches).
Mechanical processing
Dust created during cutting of magnets is self-igniting. Do not drill into magnets unless you are an expert.
