SM 25x275 [2xM8] / N42 - magnetic separator
magnetic separator
Catalog no 130294
GTIN/EAN: 5906301812876
Diameter Ø
25 mm [±1 mm]
Height
275 mm [±1 mm]
Weight
1060 g
Magnetic Flux
~ 6 500 Gauss [±5%]
762.60 ZŁ with VAT / pcs + price for transport
620.00 ZŁ net + 23% VAT / pcs
bulk discounts:
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Technical - SM 25x275 [2xM8] / N42 - magnetic separator
Specification / characteristics - SM 25x275 [2xM8] / N42 - magnetic separator
| properties | values |
|---|---|
| Cat. no. | 130294 |
| GTIN/EAN | 5906301812876 |
| Production/Distribution | Dhit sp. z o.o. |
| Country of origin | Poland / China / Germany |
| Customs code | 85059029 |
| Diameter Ø | 25 mm [±1 mm] |
| Height | 275 mm [±1 mm] |
| Weight | 1060 g |
| Material Type | Stainless steel AISI 304 / A2 |
| Magnetic Flux | ~ 6 500 Gauss [±5%] |
| Size/Mount Quantity | 2xM8 |
| Polarity | circumferential - 10 poles |
| Casing Tube Thickness | 1 mm |
| Manufacturing Tolerance | ±1 mm |
Magnetic properties of material N42
| properties | values | units |
|---|---|---|
| remenance Br [min. - max.] ? | 12.9-13.2 | kGs |
| remenance Br [min. - max.] ? | 1290-1320 | mT |
| coercivity bHc ? | 10.8-12.0 | kOe |
| coercivity bHc ? | 860-955 | kA/m |
| actual internal force iHc | ≥ 12 | kOe |
| actual internal force iHc | ≥ 955 | kA/m |
| energy density [min. - max.] ? | 40-42 | BH max MGOe |
| energy density [min. - max.] ? | 318-334 | BH max KJ/m |
| max. temperature ? | ≤ 80 | °C |
Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
| properties | values | units |
|---|---|---|
| Vickers hardness | ≥550 | Hv |
| Density | ≥7.4 | g/cm3 |
| Curie Temperature TC | 312 - 380 | °C |
| Curie Temperature TF | 593 - 716 | °F |
| Specific resistance | 150 | μΩ⋅cm |
| Bending strength | 250 | MPa |
| Compressive strength | 1000~1100 | MPa |
| Thermal expansion parallel (∥) to orientation (M) | (3-4) x 10-6 | °C-1 |
| Thermal expansion perpendicular (⊥) to orientation (M) | -(1-3) x 10-6 | °C-1 |
| Young's modulus | 1.7 x 104 | kg/mm² |
Table 1: Rod construction
SM 25x275 [2xM8] / N42
| Parameter | Value | Description / Unit |
|---|---|---|
| Diameter (Ø) | 25 | mm |
| Total length | 275 | mm (L) |
| Active length | 239 | mm |
| Section count | 10 | modules |
| Dead zone | 36 | mm (2x 18mm starter) |
| Weight (est.) | ~1026 | g |
| Active area | 188 | cm² (Area) |
| Housing material | AISI 304 | 1.4301 (Inox) |
| Surface finish | Ra < 0.8 µm | Polished |
| Temp. class | 80°C | Standard (N) |
| Force loss (at max °C) | -12.8% | Reversible loss (physics) |
| Force (calculated) | 10.6 | kg (theor.) |
| Induction (surface) | ~6 500 | Gauss (Max) |
Chart 2: Field profile (10 sections)
Chart 3: Temperature performance
Chemical composition
| iron (Fe) | 64% – 68% |
| neodymium (Nd) | 29% – 32% |
| boron (B) | 1.1% – 1.2% |
| dysprosium (Dy) | 0.5% – 2.0% |
| coating (Ni-Cu-Ni) | < 0.05% |
Environmental data
| recyclability (EoL) | 100% |
| recycled raw materials | ~10% (pre-cons) |
| carbon footprint | low / zredukowany |
| waste code (EWC) | 16 02 16 |
Other deals
Advantages as well as disadvantages of Nd2Fe14B magnets.
Strengths
- They retain attractive force for nearly ten years – the loss is just ~1% (based on simulations),
- They show high resistance to demagnetization induced by presence of other magnetic fields,
- The use of an metallic coating of noble metals (nickel, gold, silver) causes the element to have aesthetics,
- Magnets exhibit exceptionally strong magnetic induction on the outer side,
- Made from properly selected components, these magnets show impressive resistance to high heat, enabling them to function (depending on their shape) at temperatures up to 230°C and above...
- Thanks to flexibility in designing and the ability to adapt to unusual requirements,
- Huge importance in high-tech industry – they are commonly used in computer drives, motor assemblies, medical devices, and technologically advanced constructions.
- Compactness – despite small sizes they offer powerful magnetic field, making them ideal for precision applications
Cons
- At very strong impacts they can break, therefore we advise placing them in steel cases. A metal housing provides additional protection against damage and increases the magnet's durability.
- When exposed to high temperature, neodymium magnets suffer a drop in force. Often, when the temperature exceeds 80°C, their strength decreases (depending on the size, as well as shape of the magnet). For those who need magnets for extreme conditions, we offer [AH] versions withstanding up to 230°C
- Magnets exposed to a humid environment can corrode. Therefore while using outdoors, we advise using waterproof magnets made of rubber, plastic or other material resistant to moisture
- Limited possibility of producing nuts in the magnet and complicated forms - recommended is casing - magnetic holder.
- Potential hazard resulting from small fragments of magnets are risky, in case of ingestion, which gains importance in the aspect of protecting the youngest. Furthermore, tiny parts of these products are able to be problematic in diagnostics medical after entering the body.
- With mass production the cost of neodymium magnets can be a barrier,
Pull force analysis
Maximum lifting capacity of the magnet – what contributes to it?
- on a block made of mild steel, optimally conducting the magnetic flux
- whose thickness is min. 10 mm
- characterized by smoothness
- with total lack of distance (no coatings)
- for force acting at a right angle (pull-off, not shear)
- in neutral thermal conditions
Practical aspects of lifting capacity – factors
- Space between magnet and steel – even a fraction of a millimeter of distance (caused e.g. by veneer or unevenness) drastically reduces the pulling force, often by half at just 0.5 mm.
- Angle of force application – highest force is obtained only during perpendicular pulling. The resistance to sliding of the magnet along the plate is usually many times lower (approx. 1/5 of the lifting capacity).
- Substrate thickness – for full efficiency, the steel must be adequately massive. Paper-thin metal restricts the lifting capacity (the magnet "punches through" it).
- Plate material – low-carbon steel gives the best results. Higher carbon content reduce magnetic properties and holding force.
- Surface quality – the more even the surface, the better the adhesion and higher the lifting capacity. Roughness acts like micro-gaps.
- Thermal conditions – NdFeB sinters have a sensitivity to temperature. When it is hot they lose power, and in frost they can be stronger (up to a certain limit).
Lifting capacity was determined using a smooth steel plate of optimal thickness (min. 20 mm), under perpendicular pulling force, however under attempts to slide the magnet the holding force is lower. Moreover, even a slight gap between the magnet and the plate decreases the lifting capacity.
H&S for magnets
Do not overheat magnets
Regular neodymium magnets (N-type) undergo demagnetization when the temperature surpasses 80°C. This process is irreversible.
Data carriers
Data protection: Strong magnets can damage payment cards and delicate electronics (pacemakers, medical aids, timepieces).
Impact on smartphones
GPS units and smartphones are highly sensitive to magnetism. Direct contact with a powerful NdFeB magnet can decalibrate the internal compass in your phone.
ICD Warning
Patients with a ICD should keep an absolute distance from magnets. The magnetic field can interfere with the functioning of the life-saving device.
Beware of splinters
Neodymium magnets are sintered ceramics, which means they are very brittle. Collision of two magnets leads to them breaking into small pieces.
Handling guide
Before use, check safety instructions. Sudden snapping can destroy the magnet or injure your hand. Think ahead.
Crushing risk
Risk of injury: The attraction force is so immense that it can result in blood blisters, crushing, and even bone fractures. Use thick gloves.
Allergic reactions
Studies show that nickel (standard magnet coating) is a potent allergen. If your skin reacts to metals, refrain from touching magnets with bare hands or choose coated magnets.
Swallowing risk
Neodymium magnets are not suitable for play. Eating a few magnets can lead to them pinching intestinal walls, which constitutes a severe health hazard and necessitates urgent medical intervention.
Dust explosion hazard
Drilling and cutting of NdFeB material carries a risk of fire hazard. Neodymium dust reacts violently with oxygen and is difficult to extinguish.
