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SM 25x275 [2xM8] / N42 - magnetic roller

magnetic separator

catalog number 130294

GTIN: 5906301812876

5.0

diameter Ø

25 mm [±0,1 mm]

height

275 mm [±0,1 mm]

max. temperature

≤ 80 °C

762.60 PLN gross price (including VAT) / pcs +

620.00 PLN net price + 23% VAT / pcs

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Specification: magnetic separator 25x275 [2xM8] / N42

Characteristics: magnetic separator 25x275 [2xM8] / N42

Properties

Values

catalog number

130294

GTIN

5906301812876

production / distribution

Dhit sp. z o.o.

country of origin

Poland / China / Germany

customs code

85059029

diameter Ø

25 mm [±0,1 mm]

height

275 mm [±0,1 mm]

max. temperature ?

≤ 80 °C

weight

0.01 g

execution tolerance

± 0.1 mm

rodzaj materiału

AISI 304 - bezpieczna dla żywności

rodzaj magnesów

NdFeB N42

ilość gwintów

2x [M8] wewnętrzne

biegunowość

obwodowa - 10 nabiegunników

indukcja magnetyczna

~ 6 500 Gauss [±5%]

max. temp. pracy

poniżej ≤ 80°C

grubość rury osłonowej

1 mm

Magnetic properties of the material N42

material characteristics N42

Properties

Values

units

remenance Br [Min. - Max.] ?

12.9-13.2

kGs

remenance Br [Min. - Max.] ?

1290-1320

coercivity bHc ?

10.8-12.0

kOe

coercivity bHc ?

860-955

kA/m

actual internal force iHc

≥ 12

kOe

actual internal force iHc

≥ 955

kA/m

energy density [Min. - Max.]

40-42

BH max MGOe

energy density [Min. - Max.]

318-334

BH max KJ/m

max. temperature

≤ 80

°C

Physical properties of sintered neodymium magnets Nd₂Fe₁₄B

Properties

Values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

The magnetic separator, namely the magnetic roller, uses the power of neodymium magnets, which are placed in a construction made of stainless steel usually AISI304. In this way, it is possible to efficiently remove ferromagnetic elements from different substances. A key aspect of its operation is the repulsion of magnetic poles N and S, which causes magnetic substances to be collected. The thickness of the embedded magnet and its structure's pitch determine the range and strength of the separator's operation.

Generally speaking, magnetic separators are used to segregate ferromagnetic particles. If the cans are made of ferromagnetic materials, the separator will effectively segregate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the separator will not effectively segregate them.

Yes, magnetic rollers find application in the food sector to clear metallic contaminants, for example iron fragments or iron dust. Our rollers are built from durable acid-resistant steel, AISI 304, approved for contact with food.

Magnetic rollers, often called cylindrical magnets, are employed in food production, metal separation as well as recycling. They help in eliminating iron dust during the process of separating metals from other wastes.

Our magnetic rollers consist of a neodymium magnet embedded in a stainless steel tube casing made of stainless steel with a wall thickness of 1mm.

Both ends of the magnetic bar can be with M8 threaded holes - 18 mm, enabling easy installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of forces, magnetic bars differ in terms of magnetic force lines, flux density and the field of the magnetic field. We produce them in two materials, N42 and N52.

Often it is believed that the greater the magnet's power, the more effective. But, the value of the magnet's power is dependent on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of application and specific needs. The standard operating temperature of a magnetic bar is 80°C.

In the case where the magnet is more flat, the magnetic force lines will be more compressed. Otherwise, when the magnet is thick, the force lines are extended and extend over a greater distance.

For making the casings of magnetic separators - rollers, frequently stainless steel is used, particularly types AISI 316, AISI 316L, and AISI 304.

In a salt water contact, type AISI 316 steel is recommended due to its outstanding corrosion resistance.

Magnetic bars are characterized by their unique configuration of poles and their ability to attract magnetic particles directly onto their surface, in contrast to other devices that may utilize more complicated filtration systems.

Technical designations and terms related to magnetic separators include amongst others polarity, magnetic induction, magnet pitch, as well as the type of steel used.

Magnetic induction for a roller is determined using a teslameter or a gaussmeter with a flat Hall-effect probe, aiming to find the highest magnetic field value close to the magnetic pole. The result is verified in a value table - the lowest is N30. All designations less than N27 or N25 indicate recycling that doesn't meet the standard - they are not suitable.

Neodymium magnetic bars offer a range of benefits such as a very strong magnetic field, the ability to capture even the tiniest metal particles, and durability. Disadvantages may include the requirement for frequent cleaning, greater weight, and potential installation difficulties.

To properly maintain of neodymium magnetic rollers, it is suggested {to clean them regularly from contaminants, avoid extreme temperatures up to 80°C, and protect them from moisture if the threads are not sealed - in our case. The rollers our rollers have an IP67 waterproof rating, so if they are not sealed, the magnets inside may rust and weaken. Roller inspections are suggested to be conducted once every 24 months. Caution should be exercised during use as there is a risk of finger injury. If the protective tube is only 0.5 mm thick, it can wear out, which, in turn, can result in issues with the magnetic rod becoming unsealed and product contamination. The Roller operating range equals its diameter, fi25mm is approximately 25mm active range, while fi32 is about 40mm.

Advantages as well as disadvantages of neodymium magnets NdFeB.

In addition to immense power, neodymium magnets have the following advantages:

They do not lose power over time. After approximately 10 years, their strength decreases by only ~1% (theoretically),
They are exceptionally resistant to demagnetization caused by an external magnetic field,
Thanks to the shiny finish and nickel, gold, or silver coating, they have an aesthetic appearance,
They possess very high magnetic induction on the surface of the magnet,
Magnetic neodymium magnets are characterized by hugely high magnetic induction on the surface of the magnet and can operate (depending on the shape) even at temperatures of 230°C or higher...
Due to the option of accurate forming and adaptation to individual needs – neodymium magnets can be produced in many variants of shapes or sizes, which amplifies their universality in usage.
Significant importance in the industry of new technologies – find application in computer drives, electric drive mechanisms, medical devices or other highly developed apparatuses.

Disadvantages of neodymium magnets:

They are prone to breaking as they are extremely fragile when subjected to a strong impact. If the magnets are exposed to impacts, it is suggested using magnets in a protective case. The steel housing in the form of a holder protects the magnet from impacts and also increases its overall strength,
High temperatures can reduce the power of neodymium magnets. Typically, after heating above 80°C, most of them experience a permanent reduction in strength (although it is dependent on the form and size). To prevent this, we offer special magnets marked with the symbol [AH], which are highly resistant to high temperatures. They can operate even at temperatures up to 230°C, making them an ideal solution for applications requiring high-temperature operation,
Due to their susceptibility to corrosion in a humid environment, we recommend using waterproof magnets made of rubber, plastic, or other moisture-resistant materials when using them outdoors,
Limited ability to create threads or complex shapes in the magnet - the use of a housing is recommended - magnetic holder
Potential hazard arising from small pieces of magnets can be dangerous, when accidentally ingested, which is particularly important in the aspect of protecting young children. Furthermore, tiny parts of these products have the potential to be problematic in medical diagnosis in case of swallowing.

Handle Neodymium Magnets with Caution

Neodymium magnets are the most powerful, most remarkable magnets on earth, and the surprising force between them can surprise you at first.

To handle magnets properly, it is best to familiarize yourself with our information beforehand. This will help you avoid significant harm to your body and the magnets themselves.

Neodymium magnets can become demagnetized at high temperatures.

Although magnets have demonstrated their effectiveness up to 80°C or 175°F, the temperature can vary depending on the type, shape, and intended use of the specific magnet.

Magnets are not toys, children should not play with them.

Neodymium magnets are not toys. You cannot allow them to become toys for children. Small magnets pose a serious choking hazard or can attract to each other in the intestines. In such cases, the only solution is to undergo surgery to remove the magnets, and otherwise, it can even lead to death.

Magnets will attract to each other, so remember not to allow them to pinch together without control or place your fingers in their path.

Magnets attract each other within a distance of several to about 10 cm from each other. Don't put your fingers in the path of magnet attraction, as a major injury may occur. Depending on how huge the neodymium magnets are, they can lead to a cut or alternatively a fracture.

Magnets made of neodymium are delicate and can easily crack as well as get damaged.

Neodymium magnets are highly fragile, and by joining them in an uncontrolled manner, they will crack. Neodymium magnets are made of metal and coated with a shiny nickel surface, but they are not as hard as steel. In the event of a collision between two magnets, there may be a scattering of fragments in different directions. Protecting your eyes is crucial in such a situation.

Dust and powder from neodymium magnets are flammable.

Avoid drilling or mechanical processing of neodymium magnets. If the magnet is crushed into fine powder or dust, it becomes highly flammable.

If you have a nickel allergy, avoid contact with neodymium magnets.

Studies show a small percentage of people have allergies to certain metals, including nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, you can try wearing gloves or simply avoid direct contact with nickel-plated neodymium magnets.

Keep neodymium magnets as far away as possible from GPS and smartphones.

Neodymium magnets generate strong magnetic fields that interfere with magnetometers and compasses used in navigation, as well as internal compasses of smartphones and GPS devices.

Neodymium magnets are not recommended for people with pacemakers.

In the case of neodymium magnets, there is a strong magnetic field. As a result, it interferes with the operation of a heart pacemaker. However, if the magnetic field does not affect the device, it can damage its components or deactivate the device when it is in a magnetic field.

Keep neodymium magnets away from the wallet, computer, and TV.

Neodymium magnets produce strong magnetic fields that can destroy magnetic media such as floppy disks, video tapes, HDDs, credit cards, magnetic ID cards, cassette tapes, etc. devices. They can also damage videos, televisions, CRT computer monitors. Do not forget to keep neodymium magnets away from these electronic devices.

In order for you to know how strong neodymium magnets are and why they are so dangerous, see the article - Dangerous strong neodymium magnets.

SM 25x275 [2xM8] / N42 - magnetic roller

magnetic separator

Specification: magnetic separator 25x275 [2xM8] / N42

Magnetic properties of the material N42

Physical properties of sintered neodymium magnets Nd₂Fe₁₄B

Recommended articles for purchase

cylindrical magnet 70x50 / N38 ↑ axial

magnetic separator 18x125 [2xM5] / N42

magnetic separator 25x250 [2xM8] / N42

cylindrical magnet 70x40 / N38 ↑ axial

Advantages as well as disadvantages of neodymium magnets NdFeB.

SM 25x275 [2xM8] / N42 - magnetic roller

magnetic separator

Specification: magnetic separator 25x275 [2xM8] / N42

Magnetic properties of the material N42

Physical properties of sintered neodymium magnets Nd2Fe14B

Recommended articles for purchase

cylindrical magnet 70x50 / N38 ↑ axial

magnetic separator 18x125 [2xM5] / N42

magnetic separator 25x250 [2xM8] / N42

cylindrical magnet 70x40 / N38 ↑ axial

Advantages as well as disadvantages of neodymium magnets NdFeB.

Physical properties of sintered neodymium magnets Nd₂Fe₁₄B