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SM 25x275 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130294

GTIN/EAN: 5906301812876

5.00

Diameter Ø

25 mm [±1 mm]

Height

275 mm [±1 mm]

Weight

1060 g

Magnetic Flux

~ 6 500 Gauss [±5%]

762.60 with VAT / pcs + price for transport

620.00 ZŁ net + 23% VAT / pcs

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Detailed specification - SM 25x275 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 25x275 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130294
GTIN/EAN 5906301812876
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 275 mm [±1 mm]
Weight 1060 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 6 500 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 10 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 25x275 [2xM8] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x275 [2xM8] / N42

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 275 mm (L)
Active length 239 mm
Section count 10 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~1026 g
Active area 188 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 10.6 kg (theor.)
Induction (surface) ~6 500 Gauss (Max)

Chart 2: Field profile (10 sections)

Chart 3: Temperature performance

Technical specification and ecology
Elemental analysis
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Environmental data
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130294-2026
Quick Unit Converter
Force (pull)

Field Strength

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This product serves to effectively catch ferromagnetic contaminants from bulk and liquid products. Its task is separation (separation) of metal filings from the transported material. High magnetic induction on the surface allows catching the finest iron particles.
The outer layer is hygienic acid-resistant steel, approved for food contact. The center is filled with NdFeB magnets and pole pieces, arranged to maximize the field on the tube surface. Such construction ensures full resistance to corrosion, water, oils, and acids.
Metal filings stick to the surface very strongly, so cleaning requires strength or cleverness. The most effective home method is using adhesive tape, which we wrap around the dirt and peel off. For easier operation, it is worth considering ordering a rod in a version with a cleaning sleeve.
The Gauss value tells us how effectively and deeply the magnet will catch contaminants. Standard rods (~8000 Gs) are sufficient for catching screws, nails, and steel shavings. High induction is necessary when contaminants are microscopic or weakly magnetic.
We can produce a rod of non-standard length with any mounting termination. We offer various tip options: threaded holes (e.g., M8, M10), protruding screws, flat pivots, mills, or handles. We ensure fast realization of special orders and technical advice.

Advantages as well as disadvantages of neodymium magnets.

Strengths

In addition to their magnetic capacity, neodymium magnets provide the following advantages:
  • They virtually do not lose strength, because even after 10 years the decline in efficiency is only ~1% (based on calculations),
  • Magnets effectively defend themselves against demagnetization caused by foreign field sources,
  • In other words, due to the metallic layer of gold, the element gains visual value,
  • Magnets possess very high magnetic induction on the outer layer,
  • Through (adequate) combination of ingredients, they can achieve high thermal strength, allowing for operation at temperatures reaching 230°C and above...
  • Thanks to the potential of flexible shaping and adaptation to specialized requirements, NdFeB magnets can be created in a variety of shapes and sizes, which amplifies use scope,
  • Universal use in innovative solutions – they are utilized in magnetic memories, drive modules, medical devices, also multitasking production systems.
  • Compactness – despite small sizes they generate large force, making them ideal for precision applications

Disadvantages

Drawbacks and weaknesses of neodymium magnets: application proposals
  • Brittleness is one of their disadvantages. Upon strong impact they can break. We recommend keeping them in a strong case, which not only secures them against impacts but also raises their durability
  • We warn that neodymium magnets can reduce their power at high temperatures. To prevent this, we advise our specialized [AH] magnets, which work effectively even at 230°C.
  • They oxidize in a humid environment - during use outdoors we recommend using waterproof magnets e.g. in rubber, plastic
  • We recommend casing - magnetic mount, due to difficulties in producing nuts inside the magnet and complex shapes.
  • Possible danger resulting from small fragments of magnets pose a threat, when accidentally swallowed, which is particularly important in the aspect of protecting the youngest. Furthermore, tiny parts of these magnets are able to be problematic in diagnostics medical in case of swallowing.
  • Due to expensive raw materials, their price is relatively high,

Holding force characteristics

Detachment force of the magnet in optimal conditionswhat affects it?

Breakaway force was determined for the most favorable conditions, taking into account:
  • on a base made of structural steel, effectively closing the magnetic field
  • possessing a massiveness of at least 10 mm to ensure full flux closure
  • with a plane perfectly flat
  • without any air gap between the magnet and steel
  • during pulling in a direction vertical to the mounting surface
  • at room temperature

What influences lifting capacity in practice

Please note that the magnet holding may be lower depending on elements below, starting with the most relevant:
  • Distance – the presence of foreign body (rust, dirt, gap) interrupts the magnetic circuit, which lowers capacity rapidly (even by 50% at 0.5 mm).
  • Angle of force application – highest force is reached only during pulling at a 90° angle. The force required to slide of the magnet along the plate is typically many times smaller (approx. 1/5 of the lifting capacity).
  • Wall thickness – thin material does not allow full use of the magnet. Part of the magnetic field passes through the material instead of converting into lifting capacity.
  • Metal type – different alloys reacts the same. High carbon content weaken the interaction with the magnet.
  • Plate texture – ground elements ensure maximum contact, which improves field saturation. Uneven metal reduce efficiency.
  • Temperature influence – hot environment reduces magnetic field. Too high temperature can permanently demagnetize the magnet.

Holding force was tested on a smooth steel plate of 20 mm thickness, when the force acted perpendicularly, however under shearing force the load capacity is reduced by as much as 75%. Moreover, even a slight gap between the magnet’s surface and the plate lowers the load capacity.

Safety rules for work with neodymium magnets
Threat to navigation

A strong magnetic field disrupts the functioning of compasses in phones and navigation systems. Keep magnets close to a smartphone to avoid damaging the sensors.

Conscious usage

Before use, check safety instructions. Sudden snapping can destroy the magnet or injure your hand. Think ahead.

Threat to electronics

Intense magnetic fields can corrupt files on payment cards, HDDs, and storage devices. Keep a distance of min. 10 cm.

Choking Hazard

Only for adults. Small elements can be swallowed, leading to severe trauma. Store out of reach of kids and pets.

Allergy Warning

Medical facts indicate that the nickel plating (the usual finish) is a strong allergen. If your skin reacts to metals, prevent direct skin contact or select encased magnets.

Finger safety

Mind your fingers. Two powerful magnets will snap together immediately with a force of several hundred kilograms, destroying everything in their path. Be careful!

Fire warning

Mechanical processing of NdFeB material poses a fire hazard. Magnetic powder oxidizes rapidly with oxygen and is hard to extinguish.

Danger to pacemakers

Patients with a ICD should maintain an absolute distance from magnets. The magnetic field can interfere with the operation of the life-saving device.

Demagnetization risk

Do not overheat. Neodymium magnets are sensitive to heat. If you require operation above 80°C, look for special high-temperature series (H, SH, UH).

Magnets are brittle

Protect your eyes. Magnets can fracture upon violent connection, launching shards into the air. Wear goggles.

Important! Want to know more? Check our post: Are neodymium magnets dangerous?
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98