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SM 25x275 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130294

GTIN/EAN: 5906301812876

5.00

Diameter Ø

25 mm [±1 mm]

Height

275 mm [±1 mm]

Weight

1060 g

Magnetic Flux

~ 6 500 Gauss [±5%]

762.60 with VAT / pcs + price for transport

620.00 ZŁ net + 23% VAT / pcs

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Strength along with shape of a neodymium magnet can be tested on our modular calculator.

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Technical - SM 25x275 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 25x275 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130294
GTIN/EAN 5906301812876
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 275 mm [±1 mm]
Weight 1060 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 6 500 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 10 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 25x275 [2xM8] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x275 [2xM8] / N42

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 275 mm (L)
Active length 239 mm
Section count 10 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~1026 g
Active area 188 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 10.6 kg (theor.)
Induction (surface) ~6 500 Gauss (Max)

Chart 2: Field profile (10 sections)

Chart 3: Temperature performance

Technical specification and ecology
Chemical composition
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Environmental data
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130294-2026
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Magnet pull force

Field Strength

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A magnetic rod is the basic element of building grate separators and magnetic filters. It is mounted in chutes, hoppers, and pipelines to protect production machines from failure. Thanks to the use of strong neodymium magnets, the rod catches even metallic dust.
The outer layer is hygienic acid-resistant steel, approved for food contact. The core is a precise magnetic system generating high induction (Gauss). Such construction ensures full resistance to corrosion, water, oils, and acids.
Metal contaminants are strongly attracted, so removing them with a bare hand or glove can be difficult. You can use compressed air or special non-magnetic strippers (rings). For easier operation, it is worth considering ordering a rod in a version with a cleaning sleeve.
Magnetic induction measured in Gauss (Gs) determines the density of magnetic flux on the rod surface. The economical version (8kGs) handles large pieces of metal perfectly. For the food and precision industry, we recommend the highest induction parameters.
We can produce a rod of non-standard length with any mounting termination. The rod end is strictly adapted to the fastening system in your device. Contact us for a quote on a non-standard dimension.

Pros as well as cons of neodymium magnets.

Advantages

Apart from their consistent magnetism, neodymium magnets have these key benefits:
  • They virtually do not lose power, because even after ten years the performance loss is only ~1% (according to literature),
  • Magnets effectively resist against loss of magnetization caused by external fields,
  • By using a reflective layer of gold, the element acquires an professional look,
  • They show high magnetic induction at the operating surface, making them more effective,
  • Thanks to resistance to high temperature, they are capable of working (depending on the shape) even at temperatures up to 230°C and higher...
  • Possibility of detailed creating as well as adjusting to atypical needs,
  • Significant place in modern technologies – they serve a role in HDD drives, drive modules, medical devices, as well as technologically advanced constructions.
  • Compactness – despite small sizes they offer powerful magnetic field, making them ideal for precision applications

Cons

Disadvantages of neodymium magnets:
  • To avoid cracks upon strong impacts, we suggest using special steel holders. Such a solution secures the magnet and simultaneously increases its durability.
  • NdFeB magnets demagnetize when exposed to high temperatures. After reaching 80°C, many of them experience permanent drop of power (a factor is the shape as well as dimensions of the magnet). We offer magnets specially adapted to work at temperatures up to 230°C marked [AH], which are very resistant to heat
  • They rust in a humid environment - during use outdoors we recommend using waterproof magnets e.g. in rubber, plastic
  • Limited possibility of making nuts in the magnet and complex shapes - preferred is cover - mounting mechanism.
  • Possible danger resulting from small fragments of magnets are risky, in case of ingestion, which becomes key in the context of child health protection. Additionally, tiny parts of these devices are able to be problematic in diagnostics medical in case of swallowing.
  • Higher cost of purchase is a significant factor to consider compared to ceramic magnets, especially in budget applications

Holding force characteristics

Maximum lifting force for a neodymium magnet – what contributes to it?

The specified lifting capacity concerns the peak performance, recorded under laboratory conditions, namely:
  • on a plate made of mild steel, effectively closing the magnetic field
  • possessing a thickness of min. 10 mm to ensure full flux closure
  • characterized by smoothness
  • with total lack of distance (without impurities)
  • for force applied at a right angle (in the magnet axis)
  • at temperature room level

Lifting capacity in real conditions – factors

Bear in mind that the working load may be lower subject to the following factors, in order of importance:
  • Distance – existence of any layer (rust, tape, gap) acts as an insulator, which reduces power steeply (even by 50% at 0.5 mm).
  • Pull-off angle – remember that the magnet has greatest strength perpendicularly. Under sliding down, the capacity drops drastically, often to levels of 20-30% of the nominal value.
  • Plate thickness – insufficiently thick sheet causes magnetic saturation, causing part of the power to be wasted to the other side.
  • Material type – ideal substrate is high-permeability steel. Stainless steels may generate lower lifting capacity.
  • Surface condition – smooth surfaces ensure maximum contact, which increases force. Rough surfaces weaken the grip.
  • Thermal environment – heating the magnet causes a temporary drop of force. It is worth remembering the maximum operating temperature for a given model.

Lifting capacity testing was conducted on a smooth plate of optimal thickness, under perpendicular forces, in contrast under parallel forces the load capacity is reduced by as much as 5 times. Additionally, even a slight gap between the magnet and the plate reduces the holding force.

Warnings
Dust is flammable

Dust produced during grinding of magnets is combustible. Do not drill into magnets unless you are an expert.

Precision electronics

Remember: neodymium magnets generate a field that confuses precision electronics. Keep a safe distance from your phone, tablet, and navigation systems.

Warning for heart patients

Individuals with a heart stimulator should maintain an large gap from magnets. The magnetic field can interfere with the operation of the life-saving device.

Bodily injuries

Watch your fingers. Two large magnets will snap together instantly with a force of massive weight, destroying anything in their path. Exercise extreme caution!

Cards and drives

Equipment safety: Strong magnets can ruin data carriers and delicate electronics (heart implants, medical aids, mechanical watches).

Swallowing risk

These products are not intended for children. Accidental ingestion of several magnets may result in them pinching intestinal walls, which constitutes a direct threat to life and necessitates urgent medical intervention.

Material brittleness

Beware of splinters. Magnets can explode upon violent connection, launching shards into the air. We recommend safety glasses.

Conscious usage

Use magnets with awareness. Their huge power can surprise even experienced users. Stay alert and respect their force.

Nickel coating and allergies

Certain individuals experience a contact allergy to Ni, which is the standard coating for neodymium magnets. Prolonged contact can result in skin redness. We suggest use protective gloves.

Heat sensitivity

Regular neodymium magnets (N-type) undergo demagnetization when the temperature exceeds 80°C. This process is irreversible.

Important! Want to know more? Check our post: Why are neodymium magnets dangerous?
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98