SM 25x275 [2xM8] / N42 - magnetic separator
magnetic separator
Catalog no 130294
GTIN/EAN: 5906301812876
Diameter Ø
25 mm [±1 mm]
Height
275 mm [±1 mm]
Weight
1060 g
Magnetic Flux
~ 6 500 Gauss [±5%]
762.60 ZŁ with VAT / pcs + price for transport
620.00 ZŁ net + 23% VAT / pcs
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Physical properties - SM 25x275 [2xM8] / N42 - magnetic separator
Specification / characteristics - SM 25x275 [2xM8] / N42 - magnetic separator
| properties | values |
|---|---|
| Cat. no. | 130294 |
| GTIN/EAN | 5906301812876 |
| Production/Distribution | Dhit sp. z o.o. |
| Country of origin | Poland / China / Germany |
| Customs code | 85059029 |
| Diameter Ø | 25 mm [±1 mm] |
| Height | 275 mm [±1 mm] |
| Weight | 1060 g |
| Material Type | Stainless steel AISI 304 / A2 |
| Magnetic Flux | ~ 6 500 Gauss [±5%] |
| Size/Mount Quantity | 2xM8 |
| Polarity | circumferential - 10 poles |
| Casing Tube Thickness | 1 mm |
| Manufacturing Tolerance | ±1 mm |
Magnetic properties of material N42
| properties | values | units |
|---|---|---|
| remenance Br [min. - max.] ? | 12.9-13.2 | kGs |
| remenance Br [min. - max.] ? | 1290-1320 | mT |
| coercivity bHc ? | 10.8-12.0 | kOe |
| coercivity bHc ? | 860-955 | kA/m |
| actual internal force iHc | ≥ 12 | kOe |
| actual internal force iHc | ≥ 955 | kA/m |
| energy density [min. - max.] ? | 40-42 | BH max MGOe |
| energy density [min. - max.] ? | 318-334 | BH max KJ/m |
| max. temperature ? | ≤ 80 | °C |
Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
| properties | values | units |
|---|---|---|
| Vickers hardness | ≥550 | Hv |
| Density | ≥7.4 | g/cm3 |
| Curie Temperature TC | 312 - 380 | °C |
| Curie Temperature TF | 593 - 716 | °F |
| Specific resistance | 150 | μΩ⋅cm |
| Bending strength | 250 | MPa |
| Compressive strength | 1000~1100 | MPa |
| Thermal expansion parallel (∥) to orientation (M) | (3-4) x 10-6 | °C-1 |
| Thermal expansion perpendicular (⊥) to orientation (M) | -(1-3) x 10-6 | °C-1 |
| Young's modulus | 1.7 x 104 | kg/mm² |
Table 1: Rod construction
SM 25x275 [2xM8] / N42
| Parameter | Value | Description / Unit |
|---|---|---|
| Diameter (Ø) | 25 | mm |
| Total length | 275 | mm (L) |
| Active length | 239 | mm |
| Section count | 10 | modules |
| Dead zone | 36 | mm (2x 18mm starter) |
| Weight (est.) | ~1026 | g |
| Active area | 188 | cm² (Area) |
| Housing material | AISI 304 | 1.4301 (Inox) |
| Surface finish | Ra < 0.8 µm | Polished |
| Temp. class | 80°C | Standard (N) |
| Force loss (at max °C) | -12.8% | Reversible loss (physics) |
| Force (calculated) | 10.6 | kg (theor.) |
| Induction (surface) | ~6 500 | Gauss (Max) |
Chart 2: Field profile (10 sections)
Chart 3: Temperature performance
Elemental analysis
| iron (Fe) | 64% – 68% |
| neodymium (Nd) | 29% – 32% |
| boron (B) | 1.1% – 1.2% |
| dysprosium (Dy) | 0.5% – 2.0% |
| coating (Ni-Cu-Ni) | < 0.05% |
Ecology and recycling (GPSR)
| recyclability (EoL) | 100% |
| recycled raw materials | ~10% (pre-cons) |
| carbon footprint | low / zredukowany |
| waste code (EWC) | 16 02 16 |
Other products
Strengths and weaknesses of neodymium magnets.
Benefits
- They do not lose power, even over nearly 10 years – the decrease in lifting capacity is only ~1% (according to tests),
- Magnets perfectly protect themselves against loss of magnetization caused by ambient magnetic noise,
- Thanks to the reflective finish, the layer of Ni-Cu-Ni, gold-plated, or silver gives an aesthetic appearance,
- They show high magnetic induction at the operating surface, which affects their effectiveness,
- Made from properly selected components, these magnets show impressive resistance to high heat, enabling them to function (depending on their form) at temperatures up to 230°C and above...
- Possibility of exact shaping as well as adapting to complex conditions,
- Versatile presence in high-tech industry – they find application in HDD drives, electric drive systems, advanced medical instruments, and multitasking production systems.
- Compactness – despite small sizes they generate large force, making them ideal for precision applications
Limitations
- They are prone to damage upon too strong impacts. To avoid cracks, it is worth securing magnets in special housings. Such protection not only protects the magnet but also improves its resistance to damage
- Neodymium magnets decrease their force under the influence of heating. As soon as 80°C is exceeded, many of them start losing their power. Therefore, we recommend our special magnets marked [AH], which maintain stability even at temperatures up to 230°C
- They rust in a humid environment - during use outdoors we advise using waterproof magnets e.g. in rubber, plastic
- We suggest casing - magnetic mount, due to difficulties in producing nuts inside the magnet and complicated shapes.
- Health risk resulting from small fragments of magnets are risky, if swallowed, which becomes key in the context of child health protection. Furthermore, small components of these devices are able to be problematic in diagnostics medical in case of swallowing.
- Higher cost of purchase is a significant factor to consider compared to ceramic magnets, especially in budget applications
Pull force analysis
Maximum lifting capacity of the magnet – what contributes to it?
- with the application of a yoke made of special test steel, guaranteeing full magnetic saturation
- possessing a thickness of at least 10 mm to ensure full flux closure
- with an polished touching surface
- under conditions of ideal adhesion (metal-to-metal)
- for force applied at a right angle (in the magnet axis)
- at temperature room level
Lifting capacity in real conditions – factors
- Clearance – the presence of foreign body (rust, dirt, air) acts as an insulator, which lowers capacity rapidly (even by 50% at 0.5 mm).
- Force direction – note that the magnet holds strongest perpendicularly. Under shear forces, the capacity drops drastically, often to levels of 20-30% of the maximum value.
- Steel thickness – too thin plate does not accept the full field, causing part of the power to be wasted into the air.
- Steel type – low-carbon steel attracts best. Alloy admixtures decrease magnetic properties and holding force.
- Surface condition – ground elements guarantee perfect abutment, which improves field saturation. Uneven metal reduce efficiency.
- Operating temperature – neodymium magnets have a negative temperature coefficient. When it is hot they are weaker, and at low temperatures they can be stronger (up to a certain limit).
Lifting capacity was determined by applying a steel plate with a smooth surface of suitable thickness (min. 20 mm), under perpendicular pulling force, in contrast under attempts to slide the magnet the load capacity is reduced by as much as 5 times. Additionally, even a small distance between the magnet and the plate lowers the holding force.
Safety rules for work with NdFeB magnets
Keep away from computers
Powerful magnetic fields can erase data on credit cards, HDDs, and storage devices. Maintain a gap of min. 10 cm.
Serious injuries
Protect your hands. Two powerful magnets will snap together immediately with a force of several hundred kilograms, crushing anything in their path. Be careful!
Implant safety
Warning for patients: Powerful magnets disrupt electronics. Maintain minimum 30 cm distance or ask another person to work with the magnets.
Immense force
Handle magnets consciously. Their powerful strength can surprise even experienced users. Be vigilant and do not underestimate their force.
Choking Hazard
Product intended for adults. Small elements pose a choking risk, leading to intestinal necrosis. Store away from children and animals.
Avoid contact if allergic
Some people suffer from a contact allergy to nickel, which is the standard coating for NdFeB magnets. Frequent touching might lead to an allergic reaction. We recommend use safety gloves.
Heat sensitivity
Regular neodymium magnets (grade N) lose magnetization when the temperature surpasses 80°C. This process is irreversible.
Magnet fragility
Protect your eyes. Magnets can fracture upon uncontrolled impact, launching sharp fragments into the air. Wear goggles.
Compass and GPS
GPS units and smartphones are highly susceptible to magnetic fields. Direct contact with a powerful NdFeB magnet can ruin the sensors in your phone.
Dust is flammable
Mechanical processing of NdFeB material poses a fire hazard. Magnetic powder oxidizes rapidly with oxygen and is difficult to extinguish.
