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SM 32x175 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130359

GTIN: 5906301813071

Diameter Ø [±0,1 mm]

32 mm

Height [±0,1 mm]

175 mm

Weight

970 g

602.70 ZŁ with VAT / pcs + price for transport

490.00 ZŁ net + 23% VAT / pcs

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SM 32x175 [2xM8] / N52 - magnetic separator

Specification/characteristics SM 32x175 [2xM8] / N52 - magnetic separator

properties

values

Cat. no.

130359

GTIN

5906301813071

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

32 mm [±0,1 mm]

Height

175 mm [±0,1 mm]

Weight

970 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N52

properties

values

units

coercivity bHc ?

860-995

kA/m

coercivity bHc ?

10.8-12.5

kOe

energy density [Min. - Max.] ?

380-422

BH max KJ/m

energy density [Min. - Max.] ?

48-53

BH max MGOe

remenance Br [Min. - Max.] ?

14.2-14.7

kGs

remenance Br [Min. - Max.] ?

1420-1470

actual internal force iHc

≥ 955

kA/m

actual internal force iHc

≥ 12

kOe

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The main mechanism of the magnetic separator is the use of neodymium magnets, which are placed in a construction made of stainless steel usually AISI304. In this way, it is possible to efficiently remove ferromagnetic elements from the mixture. An important element of its operation is the use of repulsion of magnetic poles N and S, which enables magnetic substances to be collected. The thickness of the magnet and its structure's pitch determine the range and strength of the separator's operation.

Generally speaking, magnetic separators are designed to extract ferromagnetic particles. If the cans are made from ferromagnetic materials, the separator will effectively segregate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the separator will not be able to separate them.

Yes, magnetic rollers find application in food production to clear metallic contaminants, for example iron fragments or iron dust. Our rods are built from acid-resistant steel, EN 1.4301, approved for use in food.

Magnetic rollers, often called magnetic separators, find application in metal separation, food production as well as recycling. They help in eliminating iron dust in the course of the process of separating metals from other materials.

Our magnetic rollers are composed of a neodymium magnet anchored in a stainless steel tube cylinder of stainless steel with a wall thickness of 1mm.

Both ends of the magnetic bar can be with M8 threaded openings, which enables simple mounting in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of magnetic properties, magnetic bars differ in terms of flux density, magnetic force lines and the field of the magnetic field. We produce them in materials, N42 as well as N52.

Generally it is believed that the stronger the magnet, the more effective. But, the effectiveness of the magnet's power depends on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of use and specific needs. The standard operating temperature of a magnetic bar is 80°C.

In the case where the magnet is more flat, the magnetic force lines will be short. On the other hand, in the case of a thicker magnet, the force lines will be extended and extend over a greater distance.

For making the casings of magnetic separators - rollers, frequently stainless steel is utilized, particularly types AISI 304, AISI 316, and AISI 316L.

In a saltwater environment, type AISI 316 steel is highly recommended due to its outstanding corrosion resistance.

Magnetic bars are characterized by their specific arrangement of poles and their capability to attract magnetic particles directly onto their surface, as opposed to other separators that may utilize more complicated filtration systems.

Technical designations and terms related to magnetic separators comprise amongst others polarity, magnetic induction, magnet pitch, as well as the type of steel used.

Magnetic induction for a roller is measured using a teslameter or a gaussmeter with a flat Hall-effect probe, seeking the highest magnetic field value close to the magnetic pole. The result is verified in a value table - the lowest is N30. All designations below N27 or N25 indicate recycling that falls below the standard - they are not suitable.

Neodymium magnetic bars offer a range of benefits such as excellent separation efficiency, strong magnetic field, and durability. However, some of the downsides may involve the requirement for frequent cleaning, greater weight, and potential installation difficulties.

To properly maintain of neodymium magnetic rollers, it’s worth they should be regularly cleaned, avoiding temperatures up to 80°C. The rollers our rollers have waterproofing IP67, so if they are not sealed, the magnets inside can oxidize and weaken. Testing of the rollers should be carried out once every 24 months. Caution should be taken during use, as it’s possible getting pinched. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could lead to problems with the magnetic rod seal and product contamination. The range of the roller corresponds to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

Magnetic rollers are cylindrical neodymium magnets placed in a casing made of corrosion-resistant stainless steel, which are used to remove metal contaminants from bulk and granular materials. They are used in the food industry, recycling, and plastic processing, where the removal of iron metals and iron filings is essential.

Advantages as well as disadvantages of neodymium magnets NdFeB.

Apart from their superior magnetism, neodymium magnets have these key benefits:

They have unchanged lifting capacity, and over around ten years their performance decreases symbolically – ~1% (in testing),
They protect against demagnetization induced by surrounding magnetic influence remarkably well,
The use of a polished silver surface provides a refined finish,
They exhibit extremely high levels of magnetic induction near the outer area of the magnet,
Thanks to their high temperature resistance, they can operate (depending on the geometry) even at temperatures up to 230°C or more,
With the option for tailored forming and personalized design, these magnets can be produced in numerous shapes and sizes, greatly improving engineering flexibility,
Key role in cutting-edge sectors – they are utilized in hard drives, electric drives, medical equipment and other advanced devices,
Compactness – despite their small size, they provide high effectiveness, making them ideal for precision applications

Disadvantages of neodymium magnets:

They are prone to breaking when subjected to a strong impact. If the magnets are exposed to shocks, it is advisable to use in a protective case. The steel housing, in the form of a holder, protects the magnet from fracture and additionally enhances its overall durability,
High temperatures may significantly reduce the magnetic power of neodymium magnets. Typically, above 80°C, they experience permanent loss in performance (depending on height). To prevent this, we offer heat-resistant magnets marked [AH], capable of working up to 230°C, which makes them perfect for high-temperature use,
Magnets exposed to damp air can corrode. Therefore, for outdoor applications, we suggest waterproof types made of coated materials,
Using a cover – such as a magnetic holder – is advised due to the challenges in manufacturing holes directly in the magnet,
Safety concern due to small fragments may arise, in case of ingestion, which is notable in the health of young users. It should also be noted that small elements from these magnets might hinder health screening when ingested,
Due to a complex production process, their cost is above average,

Handle Neodymium Magnets with Caution

Neodymium magnets are especially delicate, resulting in their breakage.

Magnets made of neodymium are fragile as well as will break if allowed to collide with each other, even from a distance of a few centimeters. Despite being made of metal and coated with a shiny nickel plating, they are not as hard as steel. In the case of a collision between two magnets, there can be a scattering of small sharp metal fragments in different directions. Protecting your eyes is essential.

Neodymium magnets can demagnetize at high temperatures.

While Neodymium magnets can lose their magnetic properties at high temperatures, it's important to note that the extent of this effect can vary based on factors such as the magnet's material, shape, and intended application.

Dust and powder from neodymium magnets are highly flammable.

Avoid drilling or mechanical processing of neodymium magnets. Once crushed into fine powder or dust, this material becomes highly flammable.

The magnet is coated with nickel - be careful if you have an allergy.

Studies clearly indicate a small percentage of people who suffer from metal allergies such as nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, you can try wearing gloves or simply avoid direct contact with nickel-plated neodymium magnets.

Maintain neodymium magnets away from youngest children.

Not all neodymium magnets are toys, so do not let children play with them. In such a situation, surgery is necessary to remove them. In the worst case scenario, it can result in death.

Keep neodymium magnets away from TV, wallet, and computer HDD.

The strong magnetic field generated by neodymium magnets can damage magnetic media such as floppy disks, video tapes, HDDs, credit cards, magnetic ID cards, cassette tapes, or other devices. They can also destroy videos, televisions, CRT computer monitors. Remember not to place neodymium magnets close to these electronic devices.

Neodymium magnets are among the strongest magnets on Earth. The surprising force they generate between each other can shock you.

To handle magnets properly, it is best to familiarize yourself with our information beforehand. This will help you avoid significant harm to your body and the magnets themselves.

Neodymium magnets are not recommended for people with pacemakers.

Neodymium magnets generate very strong magnetic fields that can interfere with the operation of a pacemaker. This is because many of these devices are equipped with a function that deactivates the device in a magnetic field.

Under no circumstances should neodymium magnets be brought close to GPS and smartphones.

Magnetic fields can interfere with compasses and magnetometers used in aviation and maritime navigation, as well as internal compasses of smartphones and GPS devices. There are neodymium magnets in every smartphone, for example, in the microphone and speakers.

Magnets will attract to each other, so remember not to allow them to pinch together without control or place your fingers in their path.

Magnets will crack or crumble with careless joining to each other. Remember not to approach them to each other or have them firmly in hands at a distance less than 10 cm.

Pay attention!

In order to illustrate why neodymium magnets are so dangerous, see the article - How very dangerous are very strong neodymium magnets?.