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SM 32x175 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130359

GTIN: 5906301813071

Diameter Ø [±0,1 mm]

32 mm

Height [±0,1 mm]

175 mm

Weight

970 g

602.70 ZŁ with VAT / pcs + price for transport

490.00 ZŁ net + 23% VAT / pcs

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SM 32x175 [2xM8] / N52 - magnetic separator

Specification/characteristics SM 32x175 [2xM8] / N52 - magnetic separator

properties

values

Cat. no.

130359

GTIN

5906301813071

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

32 mm [±0,1 mm]

Height

175 mm [±0,1 mm]

Weight

970 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N52

properties

values

units

coercivity bHc ?

860-995

kA/m

coercivity bHc ?

10.8-12.5

kOe

energy density [Min. - Max.] ?

380-422

BH max KJ/m

energy density [Min. - Max.] ?

48-53

BH max MGOe

remenance Br [Min. - Max.] ?

14.2-14.7

kGs

remenance Br [Min. - Max.] ?

1420-1470

actual internal force iHc

≥ 955

kA/m

actual internal force iHc

≥ 12

kOe

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The main mechanism of the magnetic separator is the use of neodymium magnets, placed in a construction made of stainless steel usually AISI304. Due to this, it is possible to efficiently separate ferromagnetic particles from the mixture. A key aspect of its operation is the repulsion of N and S poles of neodymium magnets, which enables magnetic substances to be collected. The thickness of the embedded magnet and its structure pitch affect the power and range of the separator's operation.

Generally speaking, magnetic separators serve to separate ferromagnetic particles. If the cans are ferromagnetic, the separator will effectively segregate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the magnetic separator will not be effective.

Yes, magnetic rollers are used in the food industry to remove metallic contaminants, including iron fragments or iron dust. Our rollers are constructed from acid-resistant steel, EN 1.4301, approved for contact with food.

Magnetic rollers, often called magnetic separators, are used in metal separation, food production as well as waste processing. They help in extracting iron dust in the course of the process of separating metals from other materials.

Our magnetic rollers are built with a neodymium magnet embedded in a stainless steel tube cylinder made of stainless steel with a wall thickness of 1mm.

From both sides of the magnetic bar will be with M8 threaded holes - 18 mm, allowing for easy installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of features, magnetic bars differ in terms of magnetic force lines, flux density and the field of the magnetic field. We produce them in two materials, N42 as well as N52.

Often it is believed that the stronger the magnet, the more efficient it is. However, the effectiveness of the magnet's power is dependent on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of application and anticipated needs. The standard operating temperature of a magnetic bar is 80°C.

In the case where the magnet is thin, the magnetic force lines are short. Otherwise, when the magnet is thick, the force lines are longer and extend over a greater distance.

For making the casings of magnetic separators - rollers, frequently stainless steel is utilized, particularly types AISI 316, AISI 316L, and AISI 304.

In a salt water environment, AISI 316 steel is highly recommended due to its exceptional anti-corrosion properties.

Magnetic bars stand out for their specific arrangement of poles and their capability to attract magnetic particles directly onto their surface, as opposed to other separators that may utilize more complicated filtration systems.

Technical designations and terms pertaining to magnetic separators comprise amongst others polarity, magnetic induction, magnet pitch, as well as the steel type applied.

Magnetic induction for a magnet on a roller is determined using a teslameter or a gaussmeter with a flat Hall-effect probe, aiming to find the highest magnetic field value near the magnetic pole. The outcome is checked in a value table - the lowest is N30. All designations below N27 or N25 indicate recycling that doesn't meet the standard - they are not suitable.

Neodymium magnetic rollers offer a range of benefits such as excellent separation efficiency, strong magnetic field, and durability. Disadvantages may include higher cost compared to other types of magnets and the need for regular maintenance.

For proper maintenance of neodymium magnetic rollers, it’s worth regularly cleaning them from deposits, avoiding high temperatures up to 80°C, and shielding them from moisture if the threads are not sealed – in ours, they are. The rollers feature waterproofing IP67, so if they are not sealed, the magnets inside can oxidize and weaken. Magnetic field measurements is recommended be carried out once every 24 months. Care should be taken, as there is a risk getting pinched. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could cause problems with the magnetic rod seal and product contamination. The range of the roller corresponds to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

Magnetic rollers are cylindrical neodymium magnets placed in a casing made of corrosion-resistant stainless steel, used for separating ferromagnetic contaminants from raw materials. They are applied in industries such as food processing, ceramics, and recycling, where the removal of iron metals and iron filings is essential.

Advantages and disadvantages of neodymium magnets NdFeB.

In addition to their magnetic efficiency, neodymium magnets provide the following advantages:

They virtually do not lose strength, because even after 10 years, the performance loss is only ~1% (according to literature),
They show strong resistance to demagnetization from external field exposure,
The use of a mirror-like gold surface provides a eye-catching finish,
They exhibit extremely high levels of magnetic induction near the outer area of the magnet,
Neodymium magnets are known for exceptionally strong magnetic induction and the ability to work at temperatures up to 230°C or higher (depending on the geometry),
The ability for custom shaping as well as customization to custom needs – neodymium magnets can be manufactured in many forms and dimensions, which extends the scope of their use cases,
Wide application in modern technologies – they are utilized in computer drives, electromechanical systems, healthcare devices as well as high-tech tools,
Compactness – despite their small size, they deliver powerful magnetism, making them ideal for precision applications

Disadvantages of NdFeB magnets:

They are prone to breaking when subjected to a strong impact. If the magnets are exposed to physical collisions, it is suggested to place them in a metal holder. The steel housing, in the form of a holder, protects the magnet from fracture and reinforces its overall strength,
Magnets lose field strength when exposed to temperatures exceeding 80°C. In most cases, this leads to irreversible field weakening (influenced by the magnet’s form). To address this, we provide [AH] models with superior thermal resistance, able to operate even at 230°C or more,
Due to corrosion risk in humid conditions, it is wise to use sealed magnets made of protective material for outdoor use,
Limited ability to create threads in the magnet – the use of a magnetic holder is recommended,
Potential hazard linked to microscopic shards may arise, if ingested accidentally, which is crucial in the context of child safety. It should also be noted that small elements from these devices might interfere with diagnostics once in the system,
Due to a complex production process, their cost is above average,

Magnetic strength at its maximum – what affects it?

The given holding capacity of the magnet corresponds to the highest holding force, assessed under optimal conditions, that is:

with the use of low-carbon steel plate serving as a magnetic yoke
of a thickness of at least 10 mm
with a smooth surface
with zero air gap
in a perpendicular direction of force
under standard ambient temperature

Determinants of practical lifting force of a magnet

The lifting capacity of a magnet is determined by in practice key elements, according to their importance:

Air gap between the magnet and the plate, because even a very small distance (e.g. 0.5 mm) can cause a drop in lifting force of up to 50%.
Direction of applied force, because the maximum lifting capacity is achieved under perpendicular application. The force required to slide the magnet along the plate is usually several times lower.
Thickness of the plate, as a plate that is too thin causes part of the magnetic flux not to be used and to remain wasted in the air.
Material of the plate, because higher carbon content lowers holding force, while higher iron content increases it. The best choice is steel with high magnetic permeability and high saturation induction.
Surface of the plate, because the more smooth and polished it is, the better the contact and consequently the greater the magnetic saturation.
Operating temperature, since all permanent magnets have a negative temperature coefficient. This means that at high temperatures they are weaker, while at sub-zero temperatures they become slightly stronger.

* Holding force was tested on a smooth steel plate of 20 mm thickness, when the force acted perpendicularly, whereas under attempts to slide the magnet the load capacity is reduced by as much as 75%. Additionally, even a minimal clearance {between} the magnet’s surface and the plate lowers the holding force.

Exercise Caution with Neodymium Magnets

Neodymium magnets are primarily characterized by their significant internal force. They attract to each other, and any object that comes in their way will be affected.

In the situation of placing a finger in the path of a neodymium magnet, in such a case, a cut or a fracture may occur.

The magnet is coated with nickel - be careful if you have an allergy.

Studies show a small percentage of people have allergies to certain metals, including nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, try wearing gloves or avoid direct contact with nickel-plated neodymium magnets.

Neodymium magnets are the most powerful magnets ever invented. Their power can shock you.

On our website, you can find information on how to use neodymium magnets. This will help you avoid injuries and prevent damage to the magnets.

Do not give neodymium magnets to children.

Remember that neodymium magnets are not toys. Do not allow children to play with them. They can be a significant choking hazard. If multiple magnets are swallowed, they can attract to each other through the intestinal walls, causing significant injuries, and even death.

Do not bring neodymium magnets close to GPS and smartphones.

Neodymium magnets are a source of intense magnetic fields that cause interference with magnetometers and compasses used in navigation, as well as internal compasses of smartphones and GPS devices.

Magnets made of neodymium are fragile as well as can easily crack and get damaged.

Neodymium magnets are characterized by significant fragility. Neodymium magnets are made of metal and coated with a shiny nickel, but they are not as durable as steel. At the moment of connection between the magnets, small metal fragments can be dispersed in different directions.

Neodymium magnets are not recommended for people with pacemakers.

Neodymium magnets produce strong magnetic fields that can interfere with the operation of a heart pacemaker. Even if the magnetic field does not affect the device, it can damage its components or deactivate the entire device.

Neodymium magnets can become demagnetized at high temperatures.

Whilst Neodymium magnets can lose their magnetic properties at high temperatures, it's important to note that the extent of this effect can vary based on factors such as the magnet's material, shape, and intended application.

Dust and powder from neodymium magnets are flammable.

Avoid drilling or mechanical processing of neodymium magnets. Once crushed into fine powder or dust, this material becomes highly flammable.

You should keep neodymium magnets at a safe distance from the wallet, computer, and TV.

Neodymium magnets generate strong magnetic fields that can destroy magnetic media such as floppy disks, video tapes, HDDs, credit cards, magnetic ID cards, cassette tapes, etc. devices. They can also damage devices like video players, televisions, CRT computer monitors. Do not forget to keep neodymium magnets at a safe distance from these electronic devices.

Be careful!

In order to illustrate why neodymium magnets are so dangerous, read the article - How very dangerous are very powerful neodymium magnets?.