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SM 32x200 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130298

GTIN: 5906301812913

0

Diameter Ø [±0,1 mm]

32 mm

Height [±0,1 mm]

200 mm

Weight

1070 g

602.70 with VAT / pcs + price for transport

490.00 ZŁ net + 23% VAT / pcs

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SM 32x200 [2xM8] / N42 - magnetic separator

Specification/characteristics SM 32x200 [2xM8] / N42 - magnetic separator
properties
values
Cat. no.
130298
GTIN
5906301812913
Production/Distribution
Dhit sp. z o.o.
Country of origin
Poland / China / Germany
Customs code
85059029
Diameter Ø
32 mm [±0,1 mm]
Height
200 mm [±0,1 mm]
Weight
1070 g [±0,1 mm]
Manufacturing Tolerance
± 0.1 mm

Magnetic properties of material N42

properties
values
units
coercivity bHc ?
860-955
kA/m
coercivity bHc ?
10.8-12.0
kOe
energy density [Min. - Max.] ?
318-334
BH max KJ/m
energy density [Min. - Max.] ?
40-42
BH max MGOe
remenance Br [Min. - Max.] ?
12.9-13.2
kGs
remenance Br [Min. - Max.] ?
1290-1320
T
actual internal force iHc
≥ 955
kA/m
actual internal force iHc
≥ 12
kOe
max. temperature ?
≤ 80
°C

Physical properties of NdFeB

properties
values
units
Vickers hardness
≥550
Hv
Density
≥7.4
g/cm3
Curie Temperature TC
312 - 380
°C
Curie Temperature TF
593 - 716
°F
Specific resistance
150
μΩ⋅Cm
Bending strength
250
Mpa
Compressive strength
1000~1100
Mpa
Thermal expansion parallel (∥) to orientation (M)
(3-4) x 106
°C-1
Thermal expansion perpendicular (⊥) to orientation (M)
-(1-3) x 10-6
°C-1
Young's modulus
1.7 x 104
kg/mm²

Shopping tips

The magnetic separator, namely the magnetic roller, uses the force of neodymium magnets, which are placed in a casing made of stainless steel mostly AISI304. In this way, it is possible to efficiently remove ferromagnetic particles from the mixture. A fundamental component of its operation is the use of repulsion of N and S poles of neodymium magnets, which enables magnetic substances to be collected. The thickness of the embedded magnet and its structure's pitch determine the power and range of the separator's operation.
Generally speaking, magnetic separators are designed to extract ferromagnetic particles. If the cans are ferromagnetic, the separator will effectively segregate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the separator will not effectively segregate them.
Yes, magnetic rollers are used in food production to clear metallic contaminants, such as iron fragments or iron dust. Our rods are constructed from acid-resistant steel, AISI 304, approved for use in food.
Magnetic rollers, otherwise magnetic separators, find application in food production, metal separation as well as recycling. They help in removing iron dust in the course of the process of separating metals from other wastes.
Our magnetic rollers are built with a neodymium magnet embedded in a tube made of stainless steel with a wall thickness of 1mm.
Both ends of the magnetic bar can be with M8 threaded openings, which enables easy installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.
In terms of forces, magnetic bars stand out in terms of flux density, magnetic force lines and the field of the magnetic field. We produce them in two materials, N42 as well as N52.
Generally it is believed that the greater the magnet's power, the more efficient it is. However, the value of the magnet's power depends on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of use and anticipated needs. The standard operating temperature of a magnetic bar is 80°C.
In the case where the magnet is thin, the magnetic force lines are more compressed. On the other hand, in the case of a thicker magnet, the force lines are longer and extend over a greater distance.
For constructing the casings of magnetic separators - rollers, frequently stainless steel is used, especially types AISI 316, AISI 316L, and AISI 304.
In a salt water environment, type AISI 316 steel exhibits the best resistance due to its exceptional anti-corrosion properties.
Magnetic rollers stand out for their specific arrangement of poles and their capability to attract magnetic particles directly onto their surface, as opposed to other separators that may utilize more complicated filtration systems.
Technical designations and terms related to magnetic separators comprise amongst others polarity, magnetic induction, magnet pitch, as well as the type of steel used.
Magnetic induction for a roller is determined using a teslameter or a gaussmeter with a flat Hall-effect probe, seeking the highest magnetic field value near the magnetic pole. The outcome is checked in a value table - the lowest is N30. All designations less than N27 or N25 indicate recycling that doesn't meet the standard - they are not suitable.
Neodymium magnetic rollers offer a range of benefits such as higher attracting power, longer lifespan, and effectiveness in separating fine metal particles. On the other hand, among the drawbacks, one can mention the need for regular cleaning, higher cost, and potential installation challenges.
To properly maintain of neodymium magnetic rollers, you should they should be regularly cleaned, avoiding temperatures up to 80°C. The rollers feature waterproofing IP67, so if they are not sealed, the magnets inside can rust and lose their power. Testing of the rollers should be carried out every two years. Care should be taken, as there is a risk of finger injury. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could lead to problems with the magnetic rod seal and product contamination. The range of the roller is equal to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.
A magnetic roller is a magnetic separator made from a neodymium magnet enclosed in a cylindrical stainless steel housing, which are used to remove metal contaminants from bulk and granular materials. They are applied in industries such as food processing, ceramics, and recycling, where metal separation is crucial.

Advantages as well as disadvantages of neodymium magnets NdFeB.

Apart from immense power, neodymium magnets have the following advantages:

  • They do not lose their power (of the magnet). After about 10 years, their power decreases by only ~1% (theoretically),
  • They are highly resistant to demagnetization by external magnetic field,
  • In other words, thanks to the shiny nickel, gold, or silver finish, the element gains an aesthetic appearance,
  • They have very high magnetic induction on the surface of the magnet,
  • By using an appropriate combination of materials, they can achieve significant thermal resistance, allowing them to operate at temperatures up to 230°C and above...
  • The ability for precise shaping or customization to specific needs – neodymium magnets can be produced in many variants of shapes or sizes, which expands the range of their possible uses.
  • Key role in the industry of new technologies – find application in computer drives, electric motors, medical apparatus or very highly developed apparatuses.

Disadvantages of neodymium magnets:

  • They can break when subjected to a strong impact. If the magnets are exposed to impacts, we recommend using magnets in a steel housing. The steel housing in the form of a holder protects the magnet from impacts and at the same time increases its overall strength,
  • High temperatures can reduce the power of neodymium magnets. Typically, after heating above 80°C, most of them experience a permanent reduction in strength (although it is dependent on the shape and size). To prevent this, we offer special magnets marked with the symbol [AH], which are highly resistant to high temperatures. They can operate even at temperatures up to 230°C, making them an ideal solution for applications requiring high-temperature operation,
  • They rust in a humid environment. For outdoor use, we recommend using waterproof magnets, such as those made of rubber or plastic,
  • The use of a cover - a magnetic holder is recommended due to the limited production capabilities of creating threads or complex shapes in the magnet
  • Potential hazard associated with microscopic parts of magnets pose a threat, if swallowed, which is particularly important in the context of children's health. It's also worth noting that miniscule components of these magnets can hinder the diagnostic process in case of swallowing.

Be Cautious with Neodymium Magnets

  Magnets should not be treated as toys. Therefore, it is not recommended for youngest children to have access to them.

Neodymium magnets are not toys. Be cautious and make sure no child plays with them. In the case of swallowing multiple magnets simultaneously, they can attract to each other through the intestinal walls. In the worst case scenario, this can lead to death.

Neodymium magnets should not be near people with pacemakers.

Neodymium magnets produce strong magnetic fields that can interfere with the operation of a heart pacemaker. However, if the magnetic field does not affect the device, it can damage its components or deactivate the device when it is in a magnetic field.

Do not place neodymium magnets near a computer HDD, TV, and wallet.

The strong magnetic field generated by neodymium magnets can damage magnetic media such as floppy disks, video tapes, HDDs, credit cards, magnetic ID cards, cassette tapes, or other devices. They can also destroy devices like video players, televisions, CRT computer monitors. Do not forget to keep neodymium magnets away from these electronic devices.

Neodymium magnets are delicate and can easily break and get damaged.

Neodymium magnetic are delicate and will shatter if allowed to collide with each other, even from a distance of a few centimeters. They are coated with a shiny nickel plating similar to steel, but they are not as hard. At the moment of collision between the magnets, tiny sharp metal fragments can be propelled in various directions at high speed. Eye protection is recommended.

Neodymium magnets can become demagnetized at high temperatures.

Under specific conditions, Neodymium magnets can lose their magnetism when subjected to high temperatures.

The magnet is coated with nickel - be careful if you have an allergy.

Studies show a small percentage of people have allergies to certain metals, including nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, you can try wearing gloves or simply avoid direct contact with nickel-plated neodymium magnets.

Keep neodymium magnets away from GPS and smartphones.

Intense magnetic fields generated by neodymium magnets interfere with compasses and magnetometers used in navigation, as well as internal compasses of smartphones and GPS devices.

Dust and powder from neodymium magnets are highly flammable.

Avoid drilling or mechanical processing of neodymium magnets. Once crushed into fine powder or dust, this material becomes highly flammable.

It is crucial not to allow the magnets to pinch together uncontrollably or place your fingers in their path as they attract to each other.

Magnets will bounce and contact together within a radius of several to around 10 cm from each other.

Neodymium magnets are the most powerful magnets ever invented. Their power can shock you.

Please review the information on how to handle neodymium magnets and avoid significant harm to your body, as well as prevent unintentional damage to the magnets.

Safety rules!

To raise awareness of why neodymium magnets are so dangerous, read the article titled How very dangerous are very strong neodymium magnets?.

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tel: +48 888 99 98 98