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SM 32x200 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130298

GTIN/EAN: 5906301812913

Diameter Ø

32 mm [±1 mm]

Height

200 mm [±1 mm]

Weight

1070 g

Magnetic Flux

~ 8 000 Gauss [±5%]

602.70 with VAT / pcs + price for transport

490.00 ZŁ net + 23% VAT / pcs

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Technical of the product - SM 32x200 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 32x200 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130298
GTIN/EAN 5906301812913
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 32 mm [±1 mm]
Height 200 mm [±1 mm]
Weight 1070 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 8 000 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 7 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 32x200 [2xM8] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 32x200 [2xM8] / N42

Parameter Value Description / Unit
Diameter (Ø) 32 mm
Total length 200 mm (L)
Active length 164 mm
Section count 7 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~1222 g
Active area 165 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 26.2 kg (theor.)
Induction (surface) ~8 000 Gauss (Max)

Chart 2: Field profile (7 sections)

Chart 3: Temperature performance

Technical specification and ecology
Material specification
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Sustainability
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130298-2026
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Magnet pull force

Magnetic Field

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A magnetic rod is the basic element of building grate separators and magnetic filters. It is mounted in chutes, hoppers, and pipelines to protect production machines from failure. Thanks to the use of strong neodymium magnets, the rod catches even metallic dust.
The outer layer is hygienic acid-resistant steel, approved for food contact. The core is a precise magnetic system generating high induction (Gauss). Thanks to this, the rod is durable, hygienic, and easy to keep clean.
Metal contaminants are strongly attracted, so removing them with a bare hand or glove can be difficult. You can use compressed air or special non-magnetic strippers (rings). In industry, cover tubes (so-called Easy Clean system) are used, from which the magnetic insert slides out.
Magnetic induction measured in Gauss (Gs) determines the density of magnetic flux on the rod surface. The economical version (8kGs) handles large pieces of metal perfectly. For the food and precision industry, we recommend the highest induction parameters.
Yes, as a manufacturer, we make rods of any length and diameter (standard is dia 25mm and 32mm). The rod end is strictly adapted to the fastening system in your device. Contact us for a quote on a non-standard dimension.

Pros and cons of rare earth magnets.

Advantages

Besides their immense magnetic power, neodymium magnets offer the following advantages:
  • They do not lose power, even over around ten years – the reduction in power is only ~1% (according to tests),
  • They are resistant to demagnetization induced by external disturbances,
  • A magnet with a shiny silver surface looks better,
  • Magnets possess exceptionally strong magnetic induction on the active area,
  • Through (adequate) combination of ingredients, they can achieve high thermal strength, allowing for functioning at temperatures reaching 230°C and above...
  • Due to the potential of precise molding and customization to custom requirements, NdFeB magnets can be manufactured in a wide range of shapes and sizes, which increases their versatility,
  • Wide application in future technologies – they find application in magnetic memories, brushless drives, diagnostic systems, and industrial machines.
  • Relatively small size with high pulling force – neodymium magnets offer high power in compact dimensions, which allows their use in compact constructions

Disadvantages

Cons of neodymium magnets and proposals for their use:
  • To avoid cracks upon strong impacts, we recommend using special steel housings. Such a solution secures the magnet and simultaneously improves its durability.
  • NdFeB magnets lose force when exposed to high temperatures. After reaching 80°C, many of them experience permanent weakening of strength (a factor is the shape and dimensions of the magnet). We offer magnets specially adapted to work at temperatures up to 230°C marked [AH], which are extremely resistant to heat
  • Due to the susceptibility of magnets to corrosion in a humid environment, we suggest using waterproof magnets made of rubber, plastic or other material resistant to moisture, in case of application outdoors
  • We suggest a housing - magnetic mount, due to difficulties in creating nuts inside the magnet and complex shapes.
  • Potential hazard to health – tiny shards of magnets are risky, in case of ingestion, which is particularly important in the context of child safety. It is also worth noting that small elements of these magnets can be problematic in diagnostics medical after entering the body.
  • Higher cost of purchase is a significant factor to consider compared to ceramic magnets, especially in budget applications

Holding force characteristics

Maximum lifting capacity of the magnetwhat contributes to it?

Breakaway force was defined for the most favorable conditions, assuming:
  • with the application of a sheet made of low-carbon steel, guaranteeing full magnetic saturation
  • whose transverse dimension equals approx. 10 mm
  • with a surface perfectly flat
  • with zero gap (without coatings)
  • under axial force direction (90-degree angle)
  • in stable room temperature

Key elements affecting lifting force

It is worth knowing that the magnet holding may be lower depending on elements below, in order of importance:
  • Distance – existence of any layer (paint, dirt, air) interrupts the magnetic circuit, which lowers capacity rapidly (even by 50% at 0.5 mm).
  • Load vector – highest force is available only during perpendicular pulling. The force required to slide of the magnet along the surface is usually several times lower (approx. 1/5 of the lifting capacity).
  • Steel thickness – insufficiently thick plate does not accept the full field, causing part of the power to be escaped to the other side.
  • Material type – ideal substrate is high-permeability steel. Cast iron may generate lower lifting capacity.
  • Surface structure – the more even the plate, the better the adhesion and higher the lifting capacity. Unevenness acts like micro-gaps.
  • Temperature – heating the magnet causes a temporary drop of induction. Check the thermal limit for a given model.

Lifting capacity was measured by applying a polished steel plate of optimal thickness (min. 20 mm), under perpendicular detachment force, however under attempts to slide the magnet the holding force is lower. Moreover, even a minimal clearance between the magnet and the plate decreases the lifting capacity.

Precautions when working with NdFeB magnets
Health Danger

Medical warning: Neodymium magnets can deactivate pacemakers and defibrillators. Stay away if you have medical devices.

Impact on smartphones

GPS units and mobile phones are extremely susceptible to magnetic fields. Direct contact with a powerful NdFeB magnet can permanently damage the internal compass in your phone.

Conscious usage

Before starting, check safety instructions. Uncontrolled attraction can break the magnet or injure your hand. Think ahead.

Bone fractures

Large magnets can crush fingers instantly. Do not place your hand between two strong magnets.

Risk of cracking

Neodymium magnets are sintered ceramics, meaning they are very brittle. Impact of two magnets will cause them cracking into small pieces.

Nickel allergy

Medical facts indicate that the nickel plating (the usual finish) is a potent allergen. For allergy sufferers, refrain from direct skin contact and select coated magnets.

Choking Hazard

Always keep magnets away from children. Ingestion danger is significant, and the consequences of magnets connecting inside the body are tragic.

Cards and drives

Do not bring magnets near a wallet, laptop, or TV. The magnetic field can irreversibly ruin these devices and wipe information from cards.

Operating temperature

Monitor thermal conditions. Heating the magnet above 80 degrees Celsius will permanently weaken its properties and pulling force.

Dust explosion hazard

Mechanical processing of neodymium magnets poses a fire hazard. Neodymium dust reacts violently with oxygen and is hard to extinguish.

Important! Need more info? Read our article: Are neodymium magnets dangerous?
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98