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SM 32x200 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130298

GTIN: 5906301812913

Diameter Ø [±0,1 mm]

32 mm

Height [±0,1 mm]

200 mm

Weight

1070 g

602.70 ZŁ with VAT / pcs + price for transport

490.00 ZŁ net + 23% VAT / pcs

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SM 32x200 [2xM8] / N42 - magnetic separator

Specification/characteristics SM 32x200 [2xM8] / N42 - magnetic separator

properties

values

Cat. no.

130298

GTIN

5906301812913

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

32 mm [±0,1 mm]

Height

200 mm [±0,1 mm]

Weight

1070 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N42

properties

values

units

coercivity bHc ?

860-955

kA/m

coercivity bHc ?

10.8-12.0

kOe

energy density [Min. - Max.] ?

318-334

BH max KJ/m

energy density [Min. - Max.] ?

40-42

BH max MGOe

remenance Br [Min. - Max.] ?

12.9-13.2

kGs

remenance Br [Min. - Max.] ?

1290-1320

actual internal force iHc

≥ 955

kA/m

actual internal force iHc

≥ 12

kOe

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The device roller magnetic is based on the use of neodymium magnets, which are embedded in a construction made of stainless steel mostly AISI304. Due to this, it is possible to effectively segregate ferromagnetic particles from different substances. A key aspect of its operation is the use of repulsion of magnetic poles N and S, which enables magnetic substances to be targeted. The thickness of the embedded magnet and its structure pitch determine the power and range of the separator's operation.

Generally speaking, magnetic separators are designed to segregate ferromagnetic particles. If the cans are ferromagnetic, a magnetic separator will be effective. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the separator will not effectively segregate them.

Yes, magnetic rollers find application in the food sector for the elimination of metallic contaminants, including iron fragments or iron dust. Our rollers are made from acid-resistant steel, EN 1.4301, suitable for use in food.

Magnetic rollers, often called magnetic separators, are employed in metal separation, food production as well as waste processing. They help in extracting iron dust in the course of the process of separating metals from other wastes.

Our magnetic rollers are composed of neodymium magnets anchored in a stainless steel tube casing of stainless steel with a wall thickness of 1mm.

From both sides of the magnetic bar will be with M8 threaded openings, which enables easy installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of forces, magnetic bars differ in terms of flux density, magnetic force lines and the area of operation of the magnetic field. We produce them in two materials, N42 as well as N52.

Usually it is believed that the greater the magnet's power, the more effective. But, the value of the magnet's power is based on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of application and specific needs. The standard operating temperature of a magnetic bar is 80°C.

In the case where the magnet is more flat, the magnetic force lines will be more compressed. By contrast, in the case of a thicker magnet, the force lines are longer and extend over a greater distance.

For making the casings of magnetic separators - rollers, usually stainless steel is employed, especially types AISI 316, AISI 316L, and AISI 304.

In a saltwater environment, AISI 316 steel is highly recommended due to its outstanding corrosion resistance.

Magnetic rollers stand out for their specific arrangement of poles and their capability to attract magnetic particles directly onto their surface, as opposed to other devices that may utilize complex filtration systems.

Technical designations and terms pertaining to magnetic separators include amongst others magnet pitch, polarity, and magnetic induction, as well as the steel type applied.

Magnetic induction for a roller is determined using a teslameter or a gaussmeter with a flat Hall-effect probe, seeking the highest magnetic field value close to the magnetic pole. The result is checked in a value table - the lowest is N30. All designations less than N27 or N25 suggest recycling that doesn't meet the standard - they are not suitable.

Neodymium magnetic rollers offer many advantages, including a very strong magnetic field, the ability to capture even the tiniest metal particles, and durability. Disadvantages may include higher cost compared to other types of magnets and the need for regular maintenance.

To properly maintain of neodymium magnetic rollers, it’s worth they should be regularly cleaned, avoiding temperatures up to 80°C. The rollers feature waterproofing IP67, so if they are leaky, the magnets inside can rust and lose their power. Magnetic field measurements is recommended be carried out every two years. Caution should be taken during use, as there is a risk of finger injury. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could cause problems with the magnetic rod seal and product contamination. The range of the roller corresponds to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

A magnetic roller is a magnetic separator made from a neodymium magnet enclosed in a cylindrical stainless steel housing, used for separating ferromagnetic contaminants from raw materials. They are used in the food industry, recycling, and plastic processing, where metal separation is crucial.

Advantages as well as disadvantages of neodymium magnets NdFeB.

Apart from their notable power, neodymium magnets have these key benefits:

They virtually do not lose power, because even after 10 years, the performance loss is only ~1% (according to literature),
They are extremely resistant to demagnetization caused by external field interference,
In other words, due to the glossy gold coating, the magnet obtains an aesthetic appearance,
The outer field strength of the magnet shows advanced magnetic properties,
Neodymium magnets are known for strong magnetic induction and the ability to work at temperatures up to 230°C or higher (depending on the shape),
Thanks to the freedom in shaping and the capability to adapt to unique requirements, neodymium magnets can be created in diverse shapes and sizes, which broadens their functional possibilities,
Important function in modern technologies – they are utilized in data storage devices, rotating machines, medical equipment as well as other advanced devices,
Relatively small size with high magnetic force – neodymium magnets offer intense magnetic field in tiny dimensions, which makes them useful in miniature devices

Disadvantages of rare earth magnets:

They are fragile when subjected to a strong impact. If the magnets are exposed to physical collisions, we recommend in a protective case. The steel housing, in the form of a holder, protects the magnet from breakage , and at the same time reinforces its overall robustness,
High temperatures may significantly reduce the magnetic power of neodymium magnets. Typically, above 80°C, they experience permanent decline in performance (depending on height). To prevent this, we offer heat-resistant magnets marked [AH], capable of working up to 230°C, which makes them perfect for high-temperature use,
Magnets exposed to damp air can corrode. Therefore, for outdoor applications, we advise waterproof types made of plastic,
Limited ability to create precision features in the magnet – the use of a mechanical support is recommended,
Safety concern related to magnet particles may arise, if ingested accidentally, which is important in the family environments. Moreover, minuscule fragments from these magnets might complicate medical imaging after being swallowed,
Due to the price of neodymium, their cost is relatively high,

Precautions

The magnet coating is made of nickel, so be cautious if you have an allergy.

Studies clearly indicate a small percentage of people who suffer from metal allergies such as nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, you can try wearing gloves or simply avoid direct contact with nickel-plated neodymium magnets.

Neodymium magnets are among the most powerful magnets on Earth. The astonishing force they generate between each other can surprise you.

Make sure to review all the information we have provided. This will help you avoid harm to your body and damage to the magnets.

Dust and powder from neodymium magnets are flammable.

Do not attempt to drill into neodymium magnets. Mechanical processing is also not recommended. Once crushed into fine powder or dust, this material becomes highly flammable.

Magnets are not toys, children should not play with them.

Not all neodymium magnets are toys, so do not let children play with them. In such a situation, surgery is necessary to remove them. In the worst case scenario, it can result in death.

Neodymium magnets should not be near people with pacemakers.

Neodymium magnets generate very strong magnetic fields that can interfere with the operation of a pacemaker. This happens because such devices have a function to deactivate them in a magnetic field.

Neodymium magnetic are highly susceptible to damage, resulting in their cracking.

Neodymium magnets are highly delicate, and by joining them in an uncontrolled manner, they will break. Neodymium magnets are made of metal and coated with a shiny nickel surface, but they are not as hard as steel. At the moment of connection between the magnets, small metal fragments can be dispersed in different directions.

You should keep neodymium magnets at a safe distance from the wallet, computer, and TV.

Strong magnetic fields emitted by neodymium magnets can damage magnetic storage media such as floppy disks, credit cards, magnetic ID cards, cassette tapes, video tapes, or other devices. They can also damage televisions, VCRs, computer monitors, and CRT displays. Avoid placing neodymium magnets in close proximity to electronic devices.

Neodymium magnets can demagnetize at high temperatures.

Under specific conditions, Neodymium magnets may experience demagnetization when subjected to high temperatures.

Neodymium magnets can attract to each other, pinch the skin, and cause significant injuries.

If joining of neodymium magnets is not controlled, then they may crumble and crack. Remember not to move them to each other or hold them firmly in hands at a distance less than 10 cm.

Under no circumstances should neodymium magnets be brought close to GPS and smartphones.

Neodymium magnets are a source of strong magnetic fields that cause interference with magnetometers and compasses used in navigation, as well as internal compasses of smartphones and GPS devices.

Pay attention!

To raise awareness of why neodymium magnets are so dangerous, see the article titled How dangerous are powerful neodymium magnets?.