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neodymium magnets

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SM 32x150 [2xM8] / N42 - magnetic roller

magnetic separator

catalog number 130297

GTIN: 5906301812906

5.0

diameter Ø

32 mm [±0,1 mm]

height

150 mm [±0,1 mm]

max. temperature

≤ 80 °C

455.10 PLN gross price (including VAT) / pcs +

370.00 PLN net price + 23% VAT / pcs

bulk discounts:

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Specification: magnetic separator 32x150 [2xM8] / N42

Characteristics: magnetic separator 32x150 [2xM8] / N42
Properties
Values
catalog number
130297
production / distribution
Dhit sp. z o.o.
country of origin
Poland / China / Germany
customs code
85059029
diameter Ø
32 mm [±0,1 mm]
height
150 mm [±0,1 mm]
max. temperature ?
≤ 80 °C
weight
804.00 g
execution tolerance
± 0.1 mm
rodzaj materiału
AISI 304 - bezpieczna dla żywności
rodzaj magnesów
NdFeB N42
ilość gwintów
2x [M8] wewnętrzne
biegunowość
obwodowa - 5 nabiegunników
indukcja magnetyczna
~ 8 000 Gauss [±5%]
max. temp. pracy
poniżej ≤ 80°C
grubość rury osłonowej
1 mm

Magnetic properties of the material N42

material characteristics N42
Properties
Values
units
remenance Br [Min. - Max.] ?
12.9-13.2
kGs
remenance Br [Min. - Max.] ?
1290-1320
T
coercivity bHc ?
10.8-12.0
kOe
coercivity bHc ?
860-955
kA/m
actual internal force iHc
≥ 12
kOe
actual internal force iHc
≥ 955
kA/m
energy density [Min. - Max.]
40-42
BH max MGOe
energy density [Min. - Max.]
318-334
BH max KJ/m
max. temperature
≤ 80
°C

Physical properties of sintered neodymium magnets Nd2Fe14B

Physical properties of sintered neodymium magnets Nd2Fe14B
Properties
Values
units
Vickers hardness
≥550
Hv
Density
≥7.4
g/cm3
Curie Temperature TC
312 - 380
°C
Curie Temperature TF
593 - 716
°F
Specific resistance
150
μΩ⋅Cm
Bending strength
250
Mpa
Compressive strength
1000~1100
Mpa
Thermal expansion parallel (∥) to orientation (M)
(3-4) x 106
°C-1
Thermal expansion perpendicular (⊥) to orientation (M)
-(1-3) x 10-6
°C-1
Young's modulus
1.7 x 104
kg/mm²
The main mechanism of the magnetic separator is the use of neodymium magnets, which are placed in a casing made of stainless steel usually AISI304. As a result, it is possible to effectively segregate ferromagnetic particles from different substances. An important element of its operation is the repulsion of magnetic poles N and S, which causes magnetic substances to be attracted. The thickness of the magnet and its structure's pitch determine the power and range of the separator's operation.
Generally speaking, magnetic separators serve to extract ferromagnetic elements. If the cans are made from ferromagnetic materials, the separator will be able to separate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the separator will not effectively segregate them.
Yes, magnetic rollers are employed in food production to remove metallic contaminants, such as iron fragments or iron dust. Our rollers are constructed from durable acid-resistant steel, AISI 304, intended for use in food.
Magnetic rollers, often called magnetic separators, find application in food production, metal separation as well as recycling. They help in extracting iron dust during the process of separating metals from other wastes.
Our magnetic rollers consist of neodymium magnets embedded in a tube made of stainless steel with a wall thickness of 1mm.
Both ends of the magnetic bar can be with M8 threaded openings, enabling easy installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.
In terms of forces, magnetic bars stand out in terms of magnetic force lines, flux density and the field of the magnetic field. We produce them in materials, N42 and N52.
Often it is believed that the greater the magnet's power, the better. But, the value of the magnet's power is based on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of application and specific needs. The standard operating temperature of a magnetic bar is 80°C.
If the magnet is thin, the magnetic force lines are short. On the other hand, in the case of a thicker magnet, the force lines are extended and reach further.
For making the casings of magnetic separators - rollers, usually stainless steel is used, particularly types AISI 316, AISI 316L, and AISI 304.
In a saltwater environment, AISI 316 steel exhibits the best resistance due to its outstanding anti-corrosion properties.
Magnetic rollers are characterized by their specific arrangement of poles and their capability to attract magnetic particles directly onto their surface, as opposed to other separators that often use complex filtration systems.
Technical designations and terms related to magnetic separators comprise among others magnet pitch, polarity, and magnetic induction, as well as the steel type applied.
Magnetic induction for a roller is determined using a teslameter or a gaussmeter with a flat Hall-effect probe, seeking the highest magnetic field value close to the magnetic pole. The result is verified in a value table - the lowest is N30. All designations less than N27 or N25 indicate recycling that falls below the standard - they are not suitable.
Neodymium magnetic rollers offer many advantages, including a very strong magnetic field, the ability to capture even the tiniest metal particles, and durability. Disadvantages may include the need for regular cleaning, higher cost, and potential installation challenges.
For proper maintenance of neodymium magnetic rollers, it is advised {to clean them regularly from contaminants, avoid extreme temperatures above 80 degrees, and protect them from moisture if the threads are not sealed - in our case. The rollers our rollers have an IP67 waterproof rating, so if they are not sealed, the magnets inside may oxidize and lose their strength. Magnetic field measurements are suggested to be conducted every two years. Caution should be exercised during use as there is a possibility of finger injury. If the protective tube is only 0.5 mm thick, it can wear out, which, in turn, can result in issues with the magnetic rod becoming unsealed and product contamination. The effective operating range of the roller equals its diameter, fi25mm is approximately 25mm active range, while fi32 is about 40mm.

Compilation of suggested goods

Advantages and disadvantages of neodymium magnets NdFeB.

In addition to immense strength, neodymium magnets have the following advantages:

  • They do not lose power over time - after 10 years, their strength decreases by only ~1% (theoretically),
  • They are extremely resistant to demagnetization by external magnetic field,
  • In other words, thanks to the shiny nickel, gold, or silver finish, the element gains an aesthetic appearance,
  • They have very high magnetic induction on the surface of the magnet,
  • Magnetic neodymium magnets are characterized by hugely high magnetic induction on the surface of the magnet and can operate (depending on the form) even at temperatures of 230°C or higher...
  • The ability for precise shaping and customization to specific needs – neodymium magnets can be produced in a wide range of shapes and sizes, which amplifies their universality in usage.
  • Significant importance in modern technologies – find application in hard drives, electric motors, medical equipment or very advanced devices.

Disadvantages of neodymium magnets:

  • They are prone to breaking as they are extremely fragile when subjected to a strong impact. If the magnets are exposed to impacts, it is suggested using magnets in a metal holder. The steel housing in the form of a holder protects the magnet from impacts and simultaneously increases its overall strength,
  • They lose strength at high temperatures. Most neodymium magnets experience permanent loss of strength when heated above 80°C (depending on the shape and height). However, we also offer special magnets with high temperature resistance, up to 230°C,
  • Magnets exposed to a humid environment can corrode. Therefore, when using them outdoors, we recommend using waterproof magnets made of rubber, plastic, or other moisture-resistant materials,
  • The use of a cover or a magnetic holder is recommended due to the limited possibilities of manufacturing threads or complex shapes in the magnet
  • Health risk arising from small pieces of magnets are risky, when accidentally ingested, which is crucial in the context of child safety. It's also worth noting that tiny parts of these magnets can hinder the diagnostic process when they are in the body.

We Recommend Caution with Neodymium Magnets

The magnet coating is made of nickel, so be cautious if you have an allergy.

Studies clearly indicate a small percentage of people who suffer from metal allergies such as nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, try wearing gloves or avoid direct contact with nickel-plated neodymium magnets.

Neodymium magnets can become demagnetized at high temperatures.

While Neodymium magnets can demagnetize at high temperatures, it's important to note that the extent of this effect can vary based on factors such as the magnet's material, shape, and intended application.

Neodymium magnets are not recommended for people with pacemakers.

Neodymium magnets generate very strong magnetic fields that can interfere with the operation of a pacemaker. This happens because such devices have a function to deactivate them in a magnetic field.

Magnets made of neodymium are particularly delicate, resulting in damage.

Neodymium magnetic are highly fragile, and by joining them in an uncontrolled manner, they will crack. Neodymium magnets are made of metal and coated with a shiny nickel surface, but they are not as hard as steel. At the moment of connection between the magnets, small metal fragments can be dispersed in different directions.

Neodymium magnets are the strongest, most remarkable magnets on earth, and the surprising force between them can shock you at first.

On our website, you can find information on how to use neodymium magnets. This will help you avoid injuries and prevent damage to the magnets.

  Magnets are not toys, youngest should not play with them.

Neodymium magnets are not toys. Do not allow children to play with them. In the case of swallowing multiple magnets simultaneously, they can attract to each other through the intestinal walls. In the worst case scenario, this can lead to death.

Under no circumstances should neodymium magnets be placed near a computer HDD, TV, and wallet.

The strong magnetic field generated by neodymium magnets can destroy magnetic media such as floppy disks, video tapes, HDDs, credit cards, magnetic ID cards, cassette tapes, etc. devices. They can also destroy videos, televisions, CRT computer monitors. Remember not to place neodymium magnets close to these electronic devices.

Never bring neodymium magnets close to a phone and GPS.

Neodymium magnets are a source of intense magnetic fields that cause interference with magnetometers and compasses used in navigation, as well as internal compasses of smartphones and GPS devices.

Dust and powder from neodymium magnets are highly flammable.

Avoid drilling or mechanical processing of neodymium magnets. Once crushed into fine powder or dust, this material becomes highly flammable.

Neodymium Magnets can attract to each other due to their immense internal force, causing the skin and other body parts to get pinched and resulting in significant injuries.

In the situation of holding a finger in the path of a neodymium magnet, in that situation, a cut or even a fracture may occur.

Please read the article - What danger lies in neodymium magnets? You will learn how to handle them properly.

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e-mail: bok@dhit.pl

tel: +48 888 99 98 98