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SM 32x150 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130297

GTIN/EAN: 5906301812906

5.00

Diameter Ø

32 mm [±1 mm]

Height

150 mm [±1 mm]

Weight

804 g

Magnetic Flux

~ 8 000 Gauss [±5%]

455.10 with VAT / pcs + price for transport

370.00 ZŁ net + 23% VAT / pcs

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Product card - SM 32x150 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 32x150 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130297
GTIN/EAN 5906301812906
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 32 mm [±1 mm]
Height 150 mm [±1 mm]
Weight 804 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 8 000 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 5 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 32x150 [2xM8] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 32x150 [2xM8] / N42

Parameter Value Description / Unit
Diameter (Ø) 32 mm
Total length 150 mm (L)
Active length 114 mm
Section count 4 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~917 g
Active area 115 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 26.2 kg (theor.)
Induction (surface) ~8 000 Gauss (Max)

Chart 2: Field profile (4 sections)

Chart 3: Temperature performance

Technical and environmental data
Material specification
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Environmental data
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130297-2026
Measurement Calculator
Force (pull)

Magnetic Induction

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This product serves to effectively catch ferromagnetic contaminants from bulk and liquid products. It is commonly used for cleaning flour, sugar, plastic granules, as well as oils and coolants. Thanks to the use of strong neodymium magnets, the rod catches even metallic dust.
The outer layer is hygienic acid-resistant steel, approved for food contact. The core is a precise magnetic system generating high induction (Gauss). Thanks to this, the rod is durable, hygienic, and easy to keep clean.
Due to the high power of the magnet, direct removal of filings can be troublesome and time-consuming. The most effective home method is using adhesive tape, which we wrap around the dirt and peel off. In industry, cover tubes (so-called Easy Clean system) are used, from which the magnetic insert slides out.
The more Gauss, the smaller and more weakly magnetic particles will be effectively caught. The economical version (8kGs) handles large pieces of metal perfectly. High Power versions (~12000-14000 Gs) are necessary for catching metallic dust, oxides, and stainless steel after processing.
We fulfill individual orders for bars perfectly matched to your machine or separator. The rod end is strictly adapted to the fastening system in your device. We ensure fast realization of special orders and technical advice.

Advantages as well as disadvantages of neodymium magnets.

Strengths

In addition to their long-term stability, neodymium magnets provide the following advantages:
  • They have unchanged lifting capacity, and over nearly 10 years their attraction force decreases symbolically – ~1% (in testing),
  • Neodymium magnets prove to be exceptionally resistant to demagnetization caused by external interference,
  • By covering with a reflective coating of nickel, the element gains an professional look,
  • Neodymium magnets generate maximum magnetic induction on a contact point, which allows for strong attraction,
  • Thanks to resistance to high temperature, they can operate (depending on the shape) even at temperatures up to 230°C and higher...
  • Possibility of exact modeling and modifying to atypical needs,
  • Wide application in innovative solutions – they serve a role in HDD drives, motor assemblies, medical equipment, also complex engineering applications.
  • Compactness – despite small sizes they offer powerful magnetic field, making them ideal for precision applications

Weaknesses

What to avoid - cons of neodymium magnets and ways of using them
  • To avoid cracks upon strong impacts, we recommend using special steel housings. Such a solution protects the magnet and simultaneously increases its durability.
  • We warn that neodymium magnets can reduce their strength at high temperatures. To prevent this, we advise our specialized [AH] magnets, which work effectively even at 230°C.
  • Magnets exposed to a humid environment can rust. Therefore during using outdoors, we recommend using water-impermeable magnets made of rubber, plastic or other material protecting against moisture
  • We suggest cover - magnetic holder, due to difficulties in realizing threads inside the magnet and complicated shapes.
  • Potential hazard related to microscopic parts of magnets pose a threat, in case of ingestion, which becomes key in the aspect of protecting the youngest. It is also worth noting that small elements of these devices can be problematic in diagnostics medical in case of swallowing.
  • High unit price – neodymium magnets are more expensive than other types of magnets (e.g. ferrite), which hinders application in large quantities

Holding force characteristics

Highest magnetic holding forcewhat it depends on?

Breakaway force was determined for ideal contact conditions, including:
  • on a block made of structural steel, effectively closing the magnetic field
  • whose transverse dimension equals approx. 10 mm
  • characterized by even structure
  • under conditions of no distance (metal-to-metal)
  • for force applied at a right angle (pull-off, not shear)
  • in neutral thermal conditions

Key elements affecting lifting force

Real force is affected by specific conditions, including (from priority):
  • Gap between surfaces – every millimeter of separation (caused e.g. by veneer or unevenness) drastically reduces the magnet efficiency, often by half at just 0.5 mm.
  • Force direction – catalog parameter refers to pulling vertically. When slipping, the magnet holds much less (often approx. 20-30% of nominal force).
  • Element thickness – to utilize 100% power, the steel must be sufficiently thick. Thin sheet restricts the lifting capacity (the magnet "punches through" it).
  • Material composition – different alloys reacts the same. Alloy additives worsen the interaction with the magnet.
  • Plate texture – smooth surfaces ensure maximum contact, which improves field saturation. Rough surfaces reduce efficiency.
  • Operating temperature – neodymium magnets have a sensitivity to temperature. When it is hot they lose power, and at low temperatures gain strength (up to a certain limit).

Lifting capacity testing was performed on a smooth plate of suitable thickness, under perpendicular forces, in contrast under parallel forces the holding force is lower. Additionally, even a slight gap between the magnet and the plate decreases the holding force.

H&S for magnets
Magnetic interference

GPS units and mobile phones are extremely sensitive to magnetic fields. Close proximity with a strong magnet can ruin the sensors in your phone.

Cards and drives

Equipment safety: Strong magnets can ruin payment cards and sensitive devices (pacemakers, hearing aids, mechanical watches).

Demagnetization risk

Control the heat. Heating the magnet above 80 degrees Celsius will ruin its magnetic structure and strength.

Immense force

Use magnets with awareness. Their immense force can surprise even experienced users. Be vigilant and respect their force.

Protective goggles

Neodymium magnets are ceramic materials, which means they are prone to chipping. Clashing of two magnets leads to them breaking into small pieces.

Allergic reactions

Nickel alert: The nickel-copper-nickel coating consists of nickel. If an allergic reaction occurs, cease handling magnets and wear gloves.

Bone fractures

Large magnets can break fingers instantly. Never put your hand between two strong magnets.

Medical interference

People with a ICD must maintain an absolute distance from magnets. The magnetic field can disrupt the functioning of the life-saving device.

Do not give to children

Absolutely keep magnets away from children. Choking hazard is significant, and the consequences of magnets connecting inside the body are fatal.

Dust explosion hazard

Fire warning: Rare earth powder is highly flammable. Do not process magnets without safety gear as this risks ignition.

Attention! Details about hazards in the article: Safety of working with magnets.
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98