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SM 32x150 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130297

GTIN: 5906301812906

Diameter Ø [±0,1 mm]

32 mm

Height [±0,1 mm]

150 mm

Weight

804 g

455.10 ZŁ with VAT / pcs + price for transport

370.00 ZŁ net + 23% VAT / pcs

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SM 32x150 [2xM8] / N42 - magnetic separator

Specification/characteristics SM 32x150 [2xM8] / N42 - magnetic separator

properties

values

Cat. no.

130297

GTIN

5906301812906

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

32 mm [±0,1 mm]

Height

150 mm [±0,1 mm]

Weight

804 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N42

properties

values

units

coercivity bHc ?

860-955

kA/m

coercivity bHc ?

10.8-12.0

kOe

energy density [Min. - Max.] ?

318-334

BH max KJ/m

energy density [Min. - Max.] ?

40-42

BH max MGOe

remenance Br [Min. - Max.] ?

12.9-13.2

kGs

remenance Br [Min. - Max.] ?

1290-1320

actual internal force iHc

≥ 955

kA/m

actual internal force iHc

≥ 12

kOe

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The magnetic separator, namely the magnetic roller, uses the force of neodymium magnets, which are welded in a casing made of stainless steel mostly AISI304. Due to this, it is possible to effectively separate ferromagnetic particles from other materials. A key aspect of its operation is the repulsion of N and S poles of neodymium magnets, which enables magnetic substances to be targeted. The thickness of the magnet and its structure pitch determine the range and strength of the separator's operation.

Generally speaking, magnetic separators are used to separate ferromagnetic particles. If the cans are made from ferromagnetic materials, a magnetic separator will be effective. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the magnetic separator will not be effective.

Yes, magnetic rollers are employed in food production to remove metallic contaminants, including iron fragments or iron dust. Our rods are constructed from durable acid-resistant steel, EN 1.4301, suitable for contact with food.

Magnetic rollers, otherwise magnetic separators, find application in food production, metal separation as well as recycling. They help in extracting iron dust during the process of separating metals from other materials.

Our magnetic rollers are composed of a neodymium magnet embedded in a stainless steel tube cylinder of stainless steel with a wall thickness of 1mm.

Both ends of the magnetic bar will be with M8 threaded openings, which enables easy installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of features, magnetic bars stand out in terms of flux density, magnetic force lines and the area of operation of the magnetic field. We produce them in materials, N42 and N52.

Often it is believed that the stronger the magnet, the better. Nevertheless, the value of the magnet's power depends on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of use and expected needs. The standard operating temperature of a magnetic bar is 80°C.

In the case where the magnet is thin, the magnetic force lines will be short. On the other hand, when the magnet is thick, the force lines will be extended and extend over a greater distance.

For creating the casings of magnetic separators - rollers, usually stainless steel is employed, particularly types AISI 316, AISI 316L, and AISI 304.

In a saltwater contact, AISI 316 steel exhibits the best resistance due to its exceptional anti-corrosion properties.

Magnetic bars are characterized by their unique configuration of poles and their capability to attract magnetic particles directly onto their surface, in contrast to other devices that often use more complicated filtration systems.

Technical designations and terms related to magnetic separators comprise amongst others magnet pitch, polarity, and magnetic induction, as well as the type of steel used.

Magnetic induction for a magnet on a roller is measured using a teslameter or a gaussmeter with a flat Hall-effect probe, aiming to find the highest magnetic field value near the magnetic pole. The result is verified in a value table - the lowest is N30. All designations below N27 or N25 suggest recycling that falls below the standard - they are not suitable.

Neodymium magnetic rollers offer a range of benefits such as higher attracting power, longer lifespan, and effectiveness in separating fine metal particles. Disadvantages may include higher cost compared to other types of magnets and the need for regular maintenance.

To properly maintain of neodymium magnetic rollers, you should washing regularly, avoiding temperatures up to 80°C. The rollers feature waterproofing IP67, so if they are leaky, the magnets inside can oxidize and lose their power. Testing of the rollers is recommended be carried out once every 24 months. Care should be taken, as it’s possible getting pinched. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could lead to problems with the magnetic rod seal and product contamination. The range of the roller corresponds to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

Magnetic rollers are cylindrical neodymium magnets placed in a casing made of corrosion-resistant stainless steel, which are used to remove metal contaminants from bulk and granular materials. They are applied in industries such as food processing, ceramics, and recycling, where metal separation is crucial.

Advantages as well as disadvantages of neodymium magnets NdFeB.

Apart from immense strength, neodymium magnets have the following advantages:

They do not lose their power (of the magnet). After approximately 10 years, their strength decreases by only ~1% (theoretically),
They are exceptionally resistant to demagnetization caused by an external magnetic field,
In other words, thanks to the shiny coating of nickel, gold, or silver, the element acquires an aesthetic appearance,
They exhibit extremely high magnetic induction on the surface of the magnet,
Magnetic neodymium magnets are characterized by very high magnetic induction on the surface of the magnet and can operate (depending on the form) even at temperatures of 230°C or higher...
Thanks to the flexibility in shaping or the ability to adapt to specific requirements – neodymium magnets can be produced in various forms and dimensions, which amplifies their universality in usage.
Significant importance in the industry of new technologies – find application in HDD drives, electric drive mechanisms, medical devices and other highly developed apparatuses.

Disadvantages of neodymium magnets:

They can break when subjected to a powerful impact. If the magnets are exposed to impacts, we recommend using magnets in a steel housing. The steel housing in the form of a holder protects the magnet from impacts, and at the same time increases its overall strength,
High temperatures can reduce the power of neodymium magnets. Typically, after heating above 80°C, most of them experience a permanent loss in strength (although it is dependent on the shape and size). To prevent this, we offer special magnets marked with the symbol [AH], which are highly resistant to high temperatures. They can operate even at temperatures up to 230°C, making them an ideal solution for applications requiring high-temperature operation,
They rust in a humid environment - during outdoor use, we recommend using waterproof magnets, such as those made of rubber or plastic,
Limited ability to create threads or complex shapes in the magnet - the use of a housing is recommended - magnetic holder
Possible danger arising from small pieces of magnets pose a threat, when accidentally ingested, which becomes significant in the context of children's health. Additionally, small elements of these products are able to complicate diagnosis when they are in the body.

Precautions

Keep neodymium magnets away from the wallet, computer, and TV.

Magnetic fields generated by neodymium magnets can damage magnetic storage media such as floppy disks, credit cards, magnetic ID cards, cassette tapes, video tapes, or other similar devices. They can also damage televisions, VCRs, computer monitors, and CRT displays. You should especially avoid placing neodymium magnets near electronic devices.

Under no circumstances should neodymium magnets be brought close to GPS and smartphones.

Magnetic fields interfere with compasses and magnetometers used in navigation for air and sea transport, as well as internal compasses of smartphones and GPS devices.

Magnets made of neodymium are extremely fragile, resulting in breaking.

In the event of a collision between two neodymium magnets, it can result in them getting chipped. They are coated with a shiny nickel plating similar to steel, but they are not as hard. In the case of a collision between two magnets, there can be a scattering of small sharp metal fragments in different directions. Protecting your eyes is essential.

Neodymium magnets are over 10 times more powerful than ferrite magnets (the ones in speakers), and their power can surprise you.

Read the information on our website on how to properly utilize neodymium magnets and avoid significant harm to your body and unintentional disruption to the magnets.

Neodymium magnets can become demagnetized at high temperatures.

Whilst Neodymium magnets can demagnetize at high temperatures, it's important to note that the extent of this effect can vary based on factors such as the magnet's material, shape, and intended application.

Neodymium magnets are not recommended for people with pacemakers.

Neodymium magnets generate very strong magnetic fields that can interfere with the operation of a pacemaker. This is because many of these devices are equipped with a function that deactivates the device in a magnetic field.

Magnets are not toys, youngest should not play with them.

Neodymium magnets are not toys. Do not allow children to play with them. Small magnets can pose a serious choking hazard. If multiple magnets are swallowed, they can attract to each other through the intestinal walls, causing significant injuries, and even death.

Dust and powder from neodymium magnets are highly flammable.

Avoid drilling or mechanical processing of neodymium magnets. If the magnet is crushed into fine powder or dust, it becomes highly flammable.

Magnets will attract to each other, so remember not to allow them to pinch together without control or place your fingers in their path.

In the case of holding a finger in the path of a neodymium magnet, in that situation, a cut or even a fracture may occur.

The magnet is coated with nickel. Therefore, exercise caution if you have an allergy.

Studies clearly indicate a small percentage of people who suffer from metal allergies such as nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, try wearing gloves or avoid direct contact with nickel-plated neodymium magnets.

Be careful!

To illustrate why neodymium magnets are so dangerous, see the article - How very dangerous are very powerful neodymium magnets?.