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SM 32x150 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130297

GTIN: 5906301812906

Diameter Ø [±0,1 mm]

32 mm

Height [±0,1 mm]

150 mm

Weight

804 g

455.10 ZŁ with VAT / pcs + price for transport

370.00 ZŁ net + 23% VAT / pcs

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SM 32x150 [2xM8] / N42 - magnetic separator

Specification/characteristics SM 32x150 [2xM8] / N42 - magnetic separator

properties

values

Cat. no.

130297

GTIN

5906301812906

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

32 mm [±0,1 mm]

Height

150 mm [±0,1 mm]

Weight

804 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N42

properties

values

units

coercivity bHc ?

860-955

kA/m

coercivity bHc ?

10.8-12.0

kOe

energy density [Min. - Max.] ?

318-334

BH max KJ/m

energy density [Min. - Max.] ?

40-42

BH max MGOe

remenance Br [Min. - Max.] ?

12.9-13.2

kGs

remenance Br [Min. - Max.] ?

1290-1320

actual internal force iHc

≥ 955

kA/m

actual internal force iHc

≥ 12

kOe

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The device rod magnetic is based on the use of neodymium magnets, which are welded in a casing made of stainless steel usually AISI304. As a result, it is possible to precisely separate ferromagnetic particles from other materials. An important element of its operation is the use of repulsion of magnetic poles N and S, which enables magnetic substances to be targeted. The thickness of the magnet and its structure's pitch determine the power and range of the separator's operation.

Generally speaking, magnetic separators serve to extract ferromagnetic elements. If the cans are made from ferromagnetic materials, the separator will be able to separate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the separator will not effectively segregate them.

Yes, magnetic rollers find application in the food sector to remove metallic contaminants, such as iron fragments or iron dust. Our rollers are constructed from durable acid-resistant steel, AISI 304, suitable for use in food.

Magnetic rollers, often called magnetic separators, find application in metal separation, food production as well as recycling. They help in eliminating iron dust in the course of the process of separating metals from other materials.

Our magnetic rollers are composed of a neodymium magnet placed in a stainless steel tube casing made of stainless steel with a wall thickness of 1mm.

Both ends of the magnetic bar can be with M8 threaded holes - 18 mm, allowing for quick installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of forces, magnetic bars differ in terms of flux density, magnetic force lines and the area of operation of the magnetic field. We produce them in materials, N42 and N52.

Usually it is believed that the greater the magnet's power, the better. Nevertheless, the effectiveness of the magnet's power is dependent on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of use and specific needs. The standard operating temperature of a magnetic bar is 80°C.

If the magnet is thin, the magnetic force lines will be short. Otherwise, in the case of a thicker magnet, the force lines will be longer and reach further.

For creating the casings of magnetic separators - rollers, usually stainless steel is employed, especially types AISI 316, AISI 316L, and AISI 304.

In a salt water environment, AISI 316 steel is highly recommended thanks to its outstanding corrosion resistance.

Magnetic bars stand out for their specific arrangement of poles and their capability to attract magnetic particles directly onto their surface, in contrast to other separators that may utilize complex filtration systems.

Technical designations and terms pertaining to magnetic separators comprise amongst others polarity, magnetic induction, magnet pitch, as well as the type of steel used.

Magnetic induction for a magnet on a roller is determined using a teslameter or a gaussmeter with a flat Hall-effect probe, seeking the highest magnetic field value near the magnetic pole. The outcome is verified in a value table - the lowest is N30. All designations below N27 or N25 suggest recycling that falls below the standard - they are not suitable.

Neodymium magnetic bars offer many advantages, including excellent separation efficiency, strong magnetic field, and durability. Disadvantages may include higher cost compared to other types of magnets and the need for regular maintenance.

For proper maintenance of neodymium magnetic rollers, it’s worth washing after each use, avoiding temperatures above 80 degrees. The rollers our rollers have waterproofing IP67, so if they are not sealed, the magnets inside can oxidize and weaken. Magnetic field measurements should be carried out every two years. Care should be taken, as there is a risk getting pinched. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could cause problems with the magnetic rod seal and product contamination. The range of the roller is equal to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

Magnetic rollers are cylindrical neodymium magnets placed in a casing made of corrosion-resistant stainless steel, used for separating ferromagnetic contaminants from raw materials. They are used in the food industry, recycling, and plastic processing, where metal separation is crucial.

Advantages and disadvantages of neodymium magnets NdFeB.

Apart from immense strength, neodymium magnets have the following advantages:

They do not lose their power (of the magnet). After approximately 10 years, their strength decreases by only ~1% (theoretically),
They are highly resistant to demagnetization by external magnetic sources,
By applying a shiny coating of nickel, gold, or silver, the element gains an aesthetic appearance,
They exhibit extremely high magnetic induction on the surface of the magnet,
Magnetic neodymium magnets are characterized by very high magnetic induction on the surface of the magnet and can operate (depending on the shape) even at temperatures of 230°C or higher...
The ability for precise shaping and customization to specific needs – neodymium magnets can be produced in a wide range of shapes and sizes, which enhances their versatility in applications.
Key role in modern technologies – are used in HDD drives, electric motors, medical equipment or very modern machines.

Disadvantages of neodymium magnets:

They can break as they are extremely fragile when subjected to a strong impact. If the magnets are exposed to impacts, we recommend using magnets in a steel housing. The steel housing in the form of a holder protects the magnet from impacts and also increases its overall strength,
High temperatures can reduce the strength of neodymium magnets. Typically, after heating above 80°C, most of them experience a permanent loss in strength (although it is dependent on the form and size). To prevent this, we offer special magnets marked with the symbol [AH], which are highly resistant to high temperatures. They can operate even at temperatures up to 230°C, making them an ideal solution for applications requiring high-temperature operation,
They rust in a humid environment. For outdoor use, we recommend using waterproof magnets, such as those made of rubber or plastic,
Limited ability to create threads or complex shapes in the magnet - the use of a housing is recommended - magnetic holder
Potential hazard to health from tiny fragments of magnets can be dangerous, if swallowed, which is crucial in the aspect of protecting young children. Additionally, small elements of these devices are able to complicate diagnosis when they are in the body.

Safety Guidelines with Neodymium Magnets

Neodymium magnetic are especially fragile, which leads to shattering.

Neodymium magnets are delicate and will break if allowed to collide with each other, even from a distance of a few centimeters. Despite being made of metal and coated with a shiny nickel plating, they are not as hard as steel. At the moment of collision between the magnets, small sharp metal fragments can be propelled in various directions at high speed. Eye protection is recommended.

Neodymium magnets can become demagnetized at high temperatures.

Under specific conditions, Neodymium magnets can lose their magnetism when subjected to high temperatures.

Dust and powder from neodymium magnets are highly flammable.

Do not attempt to drill into neodymium magnets. Mechanical processing is also not recommended. If the magnet is crushed into fine powder or dust, it becomes highly flammable.

Do not place neodymium magnets near a computer HDD, TV, and wallet.

Strong fields generated by neodymium magnets can damage magnetic storage media such as floppy disks, credit cards, magnetic ID cards, cassette tapes, video tapes, or other similar devices. They can also damage televisions, VCRs, computer monitors, and CRT displays. You should especially avoid placing neodymium magnets near electronic devices.

Neodymium magnets are the strongest magnets ever invented. Their power can surprise you.

On our website, you can find information on how to use neodymium magnets. This will help you avoid injuries and prevent damage to the magnets.

The magnet coating is made of nickel, so be cautious if you have an allergy.

Studies show a small percentage of people have allergies to certain metals, including nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, try wearing gloves or avoid direct contact with nickel-plated neodymium magnets.

Magnets are not toys, youngest should not play with them.

Remember that neodymium magnets are not toys. Do not allow children to play with them. In the case of swallowing multiple magnets simultaneously, they can attract to each other through the intestinal walls. In the worst case scenario, this can lead to death.

Do not bring neodymium magnets close to GPS and smartphones.

Magnetic fields interfere with compasses and magnetometers used in navigation for air and sea transport, as well as internal compasses of smartphones and GPS devices.

Magnets will attract to each other, so remember not to allow them to pinch together without control or place your fingers in their path.

If the joining of neodymium magnets is not under control, then they may crumble and crack. You can't move them to each other. At a distance less than 10 cm you should have them extremely strongly.

Neodymium magnets should not be near people with pacemakers.

Neodymium magnets generate very strong magnetic fields that can interfere with the operation of a pacemaker. This is because many of these devices are equipped with a function that deactivates the device in a magnetic field.

Safety rules!

So that know how powerful neodymium magnets are and why they are so dangerous, see the article - Dangerous strong neodymium magnets.