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SM 32x150 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130297

GTIN: 5906301812906

5

Diameter Ø [±0,1 mm]

32 mm

Height [±0,1 mm]

150 mm

Weight

804 g

455.10 with VAT / pcs + price for transport

370.00 ZŁ net + 23% VAT / pcs

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SM 32x150 [2xM8] / N42 - magnetic separator

Specification/characteristics SM 32x150 [2xM8] / N42 - magnetic separator
properties
values
Cat. no.
130297
GTIN
5906301812906
Production/Distribution
Dhit sp. z o.o.
Country of origin
Poland / China / Germany
Customs code
85059029
Diameter Ø
32 mm [±0,1 mm]
Height
150 mm [±0,1 mm]
Weight
804 g [±0,1 mm]
Manufacturing Tolerance
± 0.1 mm

Magnetic properties of material N42

properties
values
units
coercivity bHc ?
860-955
kA/m
coercivity bHc ?
10.8-12.0
kOe
energy density [Min. - Max.] ?
318-334
BH max KJ/m
energy density [Min. - Max.] ?
40-42
BH max MGOe
remenance Br [Min. - Max.] ?
12.9-13.2
kGs
remenance Br [Min. - Max.] ?
1290-1320
T
actual internal force iHc
≥ 955
kA/m
actual internal force iHc
≥ 12
kOe
max. temperature ?
≤ 80
°C

Physical properties of NdFeB

properties
values
units
Vickers hardness
≥550
Hv
Density
≥7.4
g/cm3
Curie Temperature TC
312 - 380
°C
Curie Temperature TF
593 - 716
°F
Specific resistance
150
μΩ⋅Cm
Bending strength
250
Mpa
Compressive strength
1000~1100
Mpa
Thermal expansion parallel (∥) to orientation (M)
(3-4) x 106
°C-1
Thermal expansion perpendicular (⊥) to orientation (M)
-(1-3) x 10-6
°C-1
Young's modulus
1.7 x 104
kg/mm²

Shopping tips

The main mechanism of the magnetic separator is the use of neodymium magnets, placed in a construction made of stainless steel mostly AISI304. Due to this, it is possible to effectively segregate ferromagnetic particles from other materials. A fundamental component of its operation is the use of repulsion of N and S poles of neodymium magnets, which allows magnetic substances to be attracted. The thickness of the magnet and its structure pitch determine the range and strength of the separator's operation.
Generally speaking, magnetic separators are used to segregate ferromagnetic elements. If the cans are made from ferromagnetic materials, a magnetic separator will be effective. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the separator will not effectively segregate them.
Yes, magnetic rollers find application in food production to clear metallic contaminants, for example iron fragments or iron dust. Our rods are built from acid-resistant steel, EN 1.4301, approved for contact with food.
Magnetic rollers, otherwise cylindrical magnets, are used in food production, metal separation as well as waste processing. They help in extracting iron dust during the process of separating metals from other materials.
Our magnetic rollers are composed of neodymium magnets anchored in a stainless steel tube cylinder of stainless steel with a wall thickness of 1mm.
From both sides of the magnetic bar can be with M8 threaded holes - 18 mm, which enables simple mounting in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.
In terms of features, magnetic bars differ in terms of flux density, magnetic force lines and the area of operation of the magnetic field. We produce them in materials, N42 as well as N52.
Usually it is believed that the stronger the magnet, the more effective. However, the effectiveness of the magnet's power is dependent on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of application and specific needs. The standard operating temperature of a magnetic bar is 80°C.
In the case where the magnet is thin, the magnetic force lines are more compressed. On the other hand, in the case of a thicker magnet, the force lines will be longer and extend over a greater distance.
For constructing the casings of magnetic separators - rollers, usually stainless steel is utilized, especially types AISI 316, AISI 316L, and AISI 304.
In a saltwater environment, AISI 316 steel exhibits the best resistance thanks to its excellent anti-corrosion properties.
Magnetic bars stand out for their unique configuration of poles and their capability to attract magnetic substances directly onto their surface, as opposed to other separators that often use more complicated filtration systems.
Technical designations and terms pertaining to magnetic separators comprise among others polarity, magnetic induction, magnet pitch, as well as the type of steel used.
Magnetic induction for a roller is measured using a teslameter or a gaussmeter with a flat Hall-effect probe, seeking the highest magnetic field value near the magnetic pole. The result is verified in a value table - the lowest is N30. All designations below N27 or N25 suggest recycling that falls below the standard - they are not suitable.
Neodymium magnetic rollers offer a range of benefits such as higher attracting power, longer lifespan, and effectiveness in separating fine metal particles. Disadvantages may include the need for regular cleaning, higher cost, and potential installation challenges.
To properly maintain of neodymium magnetic rollers, it is recommended they should be regularly cleaned, avoiding temperatures up to 80°C. The rollers feature waterproofing IP67, so if they are leaky, the magnets inside can oxidize and weaken. Magnetic field measurements should be carried out once every 24 months. Care should be taken, as it’s possible of finger injury. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could lead to problems with the magnetic rod seal and product contamination. The effective range of the roller corresponds to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.
Magnetic rollers are cylindrical neodymium magnets placed in a casing made of corrosion-resistant stainless steel, used for separating ferromagnetic contaminants from raw materials. They are applied in industries such as food processing, ceramics, and recycling, where the removal of iron metals and iron filings is essential.

Advantages as well as disadvantages of neodymium magnets NdFeB.

Besides their durability, neodymium magnets are valued for these benefits:

  • They retain their attractive force for almost 10 years – the drop is just ~1% (according to analyses),
  • They show superior resistance to demagnetization from outside magnetic sources,
  • The use of a polished nickel surface provides a eye-catching finish,
  • They possess strong magnetic force measurable at the magnet’s surface,
  • Thanks to their exceptional temperature resistance, they can operate (depending on the geometry) even at temperatures up to 230°C or more,
  • With the option for customized forming and precise design, these magnets can be produced in multiple shapes and sizes, greatly improving design adaptation,
  • Important function in modern technologies – they serve a purpose in computer drives, electric drives, clinical machines as well as high-tech tools,
  • Thanks to their power density, small magnets offer high magnetic performance, while occupying minimal space,

Disadvantages of magnetic elements:

  • They can break when subjected to a strong impact. If the magnets are exposed to external force, we recommend in a steel housing. The steel housing, in the form of a holder, protects the magnet from fracture and additionally reinforces its overall durability,
  • They lose strength at high temperatures. Most neodymium magnets experience permanent degradation in strength when heated above 80°C (depending on the form and height). However, we offer special variants with high temperature resistance that can operate up to 230°C or higher,
  • Magnets exposed to damp air can corrode. Therefore, for outdoor applications, we advise waterproof types made of non-metallic composites,
  • The use of a protective casing or external holder is recommended, since machining multi-axis shapes in neodymium magnets is restricted,
  • Safety concern due to small fragments may arise, especially if swallowed, which is significant in the protection of children. It should also be noted that small elements from these magnets have the potential to hinder health screening after being swallowed,
  • In cases of tight budgets, neodymium magnet cost is a challenge,

Safety Precautions

Neodymium magnets are the most powerful, most remarkable magnets on the planet, and the surprising force between them can surprise you at first.

To use magnets properly, it is best to familiarize yourself with our information beforehand. This will help you avoid significant harm to your body and the magnets themselves.

Dust and powder from neodymium magnets are highly flammable.

Avoid drilling or mechanical processing of neodymium magnets. If the magnet is crushed into fine powder or dust, it becomes highly flammable.

Neodymium magnets can demagnetize at high temperatures.

Although magnets have demonstrated their effectiveness up to 80°C or 175°F, the temperature can vary depending on the type, shape, and intended use of the specific magnet.

Keep neodymium magnets away from the wallet, computer, and TV.

Strong magnetic fields emitted by neodymium magnets can damage magnetic storage media such as floppy disks, credit cards, magnetic ID cards, cassette tapes, video tapes, or other devices. They can also damage televisions, VCRs, computer monitors, and CRT displays. Avoid placing neodymium magnets in close proximity to electronic devices.

If you have a nickel allergy, avoid contact with neodymium magnets.

Studies clearly indicate a small percentage of people who suffer from metal allergies such as nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, you can try wearing gloves or simply avoid direct contact with nickel-plated neodymium magnets.

Neodymium magnets can attract to each other, pinch the skin, and cause significant injuries.

Neodymium magnets will bounce and touch together within a radius of several to around 10 cm from each other.

 Maintain neodymium magnets away from youngest children.

Remember that neodymium magnets are not toys. Do not allow children to play with them. In the case of swallowing multiple magnets simultaneously, they can attract to each other through the intestinal walls. In the worst case scenario, this can lead to death.

Keep neodymium magnets away from people with pacemakers.

Neodymium magnets produce strong magnetic fields that can interfere with the operation of a heart pacemaker. Even if the magnetic field does not affect the device, it can damage its components or deactivate the entire device.

Keep neodymium magnets away from GPS and smartphones.

Magnetic fields can interfere with compasses and magnetometers used in aviation and maritime navigation, as well as internal compasses of smartphones and GPS devices. There are neodymium magnets in every smartphone, for example, in the microphone and speakers.

Neodymium magnetic are extremely fragile, resulting in breaking.

Magnets made of neodymium are delicate and will crack if allowed to collide with each other, even from a distance of a few centimeters. Despite being made of metal as well as coated with a shiny nickel plating, they are not as hard as steel. In the case of a collision between two magnets, there can be a scattering of small sharp metal fragments in different directions. Protecting your eyes is essential.

Warning!

In order to show why neodymium magnets are so dangerous, see the article - How very dangerous are powerful neodymium magnets?.

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e-mail: bok@dhit.pl

tel: +48 888 99 98 98