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SM 25x350 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130355

GTIN: 5906301813033

Diameter Ø [±0,1 mm]

25 mm

Height [±0,1 mm]

350 mm

Weight

0.01 g

1 057.80 ZŁ with VAT / pcs + price for transport

860.00 ZŁ net + 23% VAT / pcs

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SM 25x350 [2xM8] / N52 - magnetic separator

Specification/characteristics SM 25x350 [2xM8] / N52 - magnetic separator

properties

values

Cat. no.

130355

GTIN

5906301813033

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

25 mm [±0,1 mm]

Height

350 mm [±0,1 mm]

Weight

0.01 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N52

properties

values

units

coercivity bHc ?

860-995

kA/m

coercivity bHc ?

10.8-12.5

kOe

energy density [Min. - Max.] ?

380-422

BH max KJ/m

energy density [Min. - Max.] ?

48-53

BH max MGOe

remenance Br [Min. - Max.] ?

14.2-14.7

kGs

remenance Br [Min. - Max.] ?

1420-1470

actual internal force iHc

≥ 955

kA/m

actual internal force iHc

≥ 12

kOe

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The device rod magnetic is based on the use of neodymium magnets, which are placed in a construction made of stainless steel usually AISI304. In this way, it is possible to efficiently remove ferromagnetic elements from different substances. A fundamental component of its operation is the use of repulsion of N and S poles of neodymium magnets, which causes magnetic substances to be collected. The thickness of the magnet and its structure pitch determine the power and range of the separator's operation.

Generally speaking, magnetic separators serve to segregate ferromagnetic elements. If the cans are made of ferromagnetic materials, the separator will effectively segregate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the magnetic separator will not be effective.

Yes, magnetic rollers find application in food production to remove metallic contaminants, including iron fragments or iron dust. Our rollers are constructed from durable acid-resistant steel, EN 1.4301, intended for contact with food.

Magnetic rollers, otherwise magnetic separators, find application in metal separation, food production as well as recycling. They help in eliminating iron dust during the process of separating metals from other materials.

Our magnetic rollers are built with a neodymium magnet anchored in a stainless steel tube casing of stainless steel with a wall thickness of 1mm.

Both ends of the magnetic bar will be with M8 threaded openings, which enables simple mounting in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of forces, magnetic bars stand out in terms of flux density, magnetic force lines and the field of the magnetic field. We produce them in two materials, N42 as well as N52.

Generally it is believed that the greater the magnet's power, the more efficient it is. However, the effectiveness of the magnet's power is dependent on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of use and specific needs. The standard operating temperature of a magnetic bar is 80°C.

In the case where the magnet is thin, the magnetic force lines are short. By contrast, when the magnet is thick, the force lines will be extended and extend over a greater distance.

For constructing the casings of magnetic separators - rollers, frequently stainless steel is utilized, especially types AISI 304, AISI 316, and AISI 316L.

In a saltwater contact, type AISI 316 steel is recommended due to its excellent corrosion resistance.

Magnetic rollers are characterized by their unique configuration of poles and their ability to attract magnetic particles directly onto their surface, in contrast to other separators that often use more complicated filtration systems.

Technical designations and terms related to magnetic separators comprise among others magnet pitch, polarity, and magnetic induction, as well as the type of steel used.

Magnetic induction for a roller is determined using a teslameter or a gaussmeter with a flat Hall-effect probe, seeking the highest magnetic field value near the magnetic pole. The outcome is verified in a value table - the lowest is N30. All designations below N27 or N25 suggest recycling that doesn't meet the standard - they are not suitable.

Neodymium magnetic bars offer many advantages, including higher attracting power, longer lifespan, and effectiveness in separating fine metal particles. However, some of the downsides may involve higher cost compared to other types of magnets and the need for regular maintenance.

For proper maintenance of neodymium magnetic rollers, you should regularly cleaning them from deposits, avoiding extreme temperatures above 80 degrees, and protecting them from moisture if the threads are not sealed – in ours, they are. The rollers feature waterproofing IP67, so if they are not sealed, the magnets inside can oxidize and weaken. Magnetic field measurements should be carried out once every 24 months. Care should be taken, as there is a risk of finger injury. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could lead to problems with the magnetic rod seal and product contamination. The effective range of the roller is equal to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

Magnetic rollers are cylindrical neodymium magnets placed in a casing made of corrosion-resistant stainless steel, used for separating ferromagnetic contaminants from raw materials. They are applied in industries such as food processing, ceramics, and recycling, where the removal of iron metals and iron filings is essential.

Advantages as well as disadvantages of neodymium magnets NdFeB.

Apart from immense strength, neodymium magnets have the following advantages:

They do not lose their power (of the magnet). After approximately 10 years, their strength decreases by only ~1% (theoretically),
They are extremely resistant to demagnetization by external magnetic field,
In other words, thanks to the shiny coating of nickel, gold, or silver, the element acquires an aesthetic appearance,
They have exceptionally high magnetic induction on the surface of the magnet,
By using an appropriate combination of materials, they can achieve significant thermal resistance, allowing them to operate at temperatures up to 230°C and above...
The ability for precise shaping and customization to specific needs – neodymium magnets can be produced in various forms and dimensions, which expands the range of their possible uses.
Key role in modern technologies – are utilized in HDD drives, electric motors, medical apparatus and very advanced devices.

Disadvantages of neodymium magnets:

They are fragile when subjected to a strong impact. If the magnets are exposed to impacts, we recommend using magnets in a steel housing. The steel housing in the form of a holder protects the magnet from impacts and at the same time increases its overall strength,
Magnets lose their power due to exposure to high temperatures. In most cases, when the temperature exceeds 80°C, these magnets experience permanent reduction in strength (although it is worth noting that this is dependent on the shape and size of the magnet). To avoid this problem, we offer special magnets marked with the [AH] symbol, which exhibit high temperature resistance. They can operate even at temperatures as high as 230°C or more,
They rust in a humid environment - during outdoor use, we recommend using waterproof magnets, such as those made of rubber or plastic,
Limited ability to create threads or complex shapes in the magnet - the use of a housing is recommended - magnetic holder
Possible danger arising from small pieces of magnets are risky, when accidentally ingested, which is crucial in the context of children's health. It's also worth noting that small elements of these products are able to complicate diagnosis in case of swallowing.

Handle Neodymium Magnets with Caution

Neodymium magnets can become demagnetized at high temperatures.

Despite the general resilience of magnets, their ability to maintain their magnetic potency can be influenced by factors like the type of material used, the magnet's shape, and the intended purpose for which it is employed.

Magnets made of neodymium are particularly delicate, resulting in damage.

Neodymium magnetic are fragile as well as will shatter if allowed to collide with each other, even from a distance of a few centimeters. They are coated with a shiny nickel plating similar to steel, but they are not as hard. At the moment of collision between the magnets, small sharp metal fragments can be propelled in various directions at high speed. Eye protection is recommended.

Neodymium magnets are among the strongest magnets on Earth. The surprising force they generate between each other can shock you.

Please review the information on how to handle neodymium magnets and avoid significant harm to your body, as well as prevent unintentional damage to the magnets.

Under no circumstances should neodymium magnets be brought close to GPS and smartphones.

Neodymium magnets are a source of strong magnetic fields that cause interference with magnetometers and compasses used in navigation, as well as internal compasses of smartphones and GPS devices.

The magnet coating is made of nickel, so be cautious if you have an allergy.

Studies show a small percentage of people have allergies to certain metals, including nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, try wearing gloves or avoid direct contact with nickel-plated neodymium magnets.

It is crucial not to allow the magnets to pinch together uncontrollably or place your fingers in their path as they attract to each other.

In the case of holding a finger in the path of a neodymium magnet, in such a case, a cut or even a fracture may occur.

Magnets are not toys, youngest should not play with them.

Remember that neodymium magnets are not toys. Be cautious and make sure no child plays with them. Small magnets can pose a serious choking hazard. If multiple magnets are swallowed, they can attract to each other through the intestinal walls, causing significant injuries, and even death.

Neodymium magnets should not be near people with pacemakers.

Neodymium magnets generate strong magnetic fields. As a result, they interfere with the operation of a pacemaker. This happens because such devices have a function to deactivate them in a magnetic field.

Dust and powder from neodymium magnets are flammable.

Do not attempt to drill into neodymium magnets. Mechanical processing is also not recommended. Once crushed into fine powder or dust, this material becomes highly flammable.

You should keep neodymium magnets at a safe distance from the wallet, computer, and TV.

Neodymium magnets produce strong magnetic fields that can damage magnetic media such as floppy disks, video tapes, HDDs, credit cards, magnetic ID cards, cassette tapes, etc. devices. They can also destroy videos, televisions, CRT computer monitors. Remember not to place neodymium magnets close to these electronic devices.

Exercise caution!

So you are aware of why neodymium magnets are so dangerous, see the article titled How dangerous are very strong neodymium magnets?.