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SM 25x350 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130355

GTIN/EAN: 5906301813033

Diameter Ø

25 mm [±1 mm]

Height

350 mm [±1 mm]

Weight

1360 g

Magnetic Flux

~ 8 500 Gauss [±5%]

1057.80 with VAT / pcs + price for transport

860.00 ZŁ net + 23% VAT / pcs

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Detailed specification - SM 25x350 [2xM8] / N52 - magnetic separator

Specification / characteristics - SM 25x350 [2xM8] / N52 - magnetic separator

properties
properties values
Cat. no. 130355
GTIN/EAN 5906301813033
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 350 mm [±1 mm]
Weight 1360 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 8 500 Gauss [±5%]
Size/Mount Quantity M8x2
Polarity circumferential - 13 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N52

Specification / characteristics SM 25x350 [2xM8] / N52 - magnetic separator
properties values units
remenance Br [min. - max.] ? 14.2-14.7 kGs
remenance Br [min. - max.] ? 1420-1470 mT
coercivity bHc ? 10.8-12.5 kOe
coercivity bHc ? 860-995 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 48-53 BH max MGOe
energy density [min. - max.] ? 380-422 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x350 [2xM8] / N52

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 350 mm (L)
Active length 314 mm
Section count 13 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~1306 g
Active area 247 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 18.1 kg (theor.)
Induction (surface) ~8 500 Gauss (Max)

Chart 2: Field profile (13 sections)

Chart 3: Temperature performance

Engineering data and GPSR
Material specification
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Sustainability
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130355-2026
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Magnet pull force

Magnetic Field

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It is the "heart" of every magnetic filter used in industry for cleaning raw materials. It is mounted in chutes, hoppers, and pipelines to protect production machines from failure. High magnetic induction on the surface allows catching the finest iron particles.
The construction relies on a sealed, welded stainless steel housing, polished smooth. Inside there is a stack of strong neodymium magnets arranged in a special configuration (magnetic circuit). Such construction ensures full resistance to corrosion, water, oils, and acids.
Metal filings stick to the surface very strongly, so cleaning requires strength or cleverness. We recommend sticking packing tape to the cluster of filings and tearing it off together with the contaminants. In industry, cover tubes (so-called Easy Clean system) are used, from which the magnetic insert slides out.
Magnetic induction measured in Gauss (Gs) determines the density of magnetic flux on the rod surface. For basic machine protection against pieces of iron, standard power is sufficient. High induction is necessary when contaminants are microscopic or weakly magnetic.
We can produce a rod of non-standard length with any mounting termination. You can choose a mounting method consistent with your technical design. We ensure fast realization of special orders and technical advice.

Pros as well as cons of rare earth magnets.

Pros

In addition to their magnetic capacity, neodymium magnets provide the following advantages:
  • They have unchanged lifting capacity, and over around ten years their performance decreases symbolically – ~1% (in testing),
  • They possess excellent resistance to magnetic field loss when exposed to external magnetic sources,
  • A magnet with a shiny silver surface looks better,
  • The surface of neodymium magnets generates a concentrated magnetic field – this is one of their assets,
  • Due to their durability and thermal resistance, neodymium magnets can operate (depending on the shape) even at high temperatures reaching 230°C or more...
  • Possibility of individual shaping and adjusting to specific requirements,
  • Versatile presence in advanced technology sectors – they are used in data components, electric drive systems, precision medical tools, and technologically advanced constructions.
  • Relatively small size with high pulling force – neodymium magnets offer impressive pulling force in small dimensions, which makes them useful in miniature devices

Limitations

Characteristics of disadvantages of neodymium magnets: tips and applications.
  • At very strong impacts they can crack, therefore we advise placing them in special holders. A metal housing provides additional protection against damage and increases the magnet's durability.
  • Neodymium magnets demagnetize when exposed to high temperatures. After reaching 80°C, many of them experience permanent drop of strength (a factor is the shape as well as dimensions of the magnet). We offer magnets specially adapted to work at temperatures up to 230°C marked [AH], which are extremely resistant to heat
  • They oxidize in a humid environment - during use outdoors we suggest using waterproof magnets e.g. in rubber, plastic
  • Limited ability of producing threads in the magnet and complex forms - preferred is casing - magnetic holder.
  • Possible danger resulting from small fragments of magnets pose a threat, when accidentally swallowed, which gains importance in the aspect of protecting the youngest. Additionally, small components of these magnets can disrupt the diagnostic process medical when they are in the body.
  • With mass production the cost of neodymium magnets is a challenge,

Pull force analysis

Best holding force of the magnet in ideal parameterswhat affects it?

Information about lifting capacity was defined for optimal configuration, including:
  • on a block made of mild steel, optimally conducting the magnetic flux
  • with a cross-section minimum 10 mm
  • with an ideally smooth touching surface
  • without the slightest clearance between the magnet and steel
  • during detachment in a direction perpendicular to the mounting surface
  • at temperature approx. 20 degrees Celsius

Lifting capacity in real conditions – factors

Holding efficiency is affected by working environment parameters, including (from most important):
  • Gap between surfaces – even a fraction of a millimeter of distance (caused e.g. by varnish or unevenness) diminishes the magnet efficiency, often by half at just 0.5 mm.
  • Load vector – maximum parameter is obtained only during pulling at a 90° angle. The force required to slide of the magnet along the plate is usually several times smaller (approx. 1/5 of the lifting capacity).
  • Metal thickness – thin material does not allow full use of the magnet. Part of the magnetic field penetrates through instead of generating force.
  • Material type – the best choice is pure iron steel. Cast iron may generate lower lifting capacity.
  • Plate texture – ground elements ensure maximum contact, which increases force. Rough surfaces weaken the grip.
  • Temperature – temperature increase causes a temporary drop of induction. Check the maximum operating temperature for a given model.

Holding force was checked on the plate surface of 20 mm thickness, when the force acted perpendicularly, however under shearing force the holding force is lower. In addition, even a slight gap between the magnet and the plate lowers the lifting capacity.

Warnings
Allergy Warning

Allergy Notice: The Ni-Cu-Ni coating consists of nickel. If skin irritation happens, cease handling magnets and use protective gear.

Finger safety

Danger of trauma: The pulling power is so great that it can result in blood blisters, pinching, and even bone fractures. Use thick gloves.

Magnets are brittle

Neodymium magnets are ceramic materials, meaning they are prone to chipping. Clashing of two magnets will cause them cracking into shards.

Adults only

These products are not suitable for play. Eating multiple magnets can lead to them pinching intestinal walls, which poses a critical condition and necessitates immediate surgery.

Medical interference

Health Alert: Strong magnets can turn off pacemakers and defibrillators. Stay away if you have electronic implants.

Conscious usage

Exercise caution. Rare earth magnets attract from a long distance and snap with huge force, often quicker than you can move away.

Threat to navigation

An intense magnetic field negatively affects the operation of magnetometers in smartphones and GPS navigation. Do not bring magnets near a smartphone to avoid breaking the sensors.

Dust is flammable

Drilling and cutting of neodymium magnets poses a fire risk. Magnetic powder oxidizes rapidly with oxygen and is hard to extinguish.

Keep away from computers

Avoid bringing magnets near a wallet, laptop, or TV. The magnetism can destroy these devices and erase data from cards.

Permanent damage

Control the heat. Exposing the magnet above 80 degrees Celsius will ruin its magnetic structure and strength.

Danger! Need more info? Read our article: Why are neodymium magnets dangerous?
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98