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SM 32x125 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130357

GTIN: 5906301813057

Diameter Ø [±0,1 mm]

32 mm

Height [±0,1 mm]

125 mm

Weight

690 g

455.10 ZŁ with VAT / pcs + price for transport

370.00 ZŁ net + 23% VAT / pcs

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SM 32x125 [2xM8] / N52 - magnetic separator

Specification/characteristics SM 32x125 [2xM8] / N52 - magnetic separator

properties

values

Cat. no.

130357

GTIN

5906301813057

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

32 mm [±0,1 mm]

Height

125 mm [±0,1 mm]

Weight

690 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N52

properties

values

units

coercivity bHc ?

860-995

kA/m

coercivity bHc ?

10.8-12.5

kOe

energy density [Min. - Max.] ?

380-422

BH max KJ/m

energy density [Min. - Max.] ?

48-53

BH max MGOe

remenance Br [Min. - Max.] ?

14.2-14.7

kGs

remenance Br [Min. - Max.] ?

1420-1470

actual internal force iHc

≥ 955

kA/m

actual internal force iHc

≥ 12

kOe

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The main mechanism of the magnetic separator is the use of neodymium magnets, which are welded in a construction made of stainless steel usually AISI304. Due to this, it is possible to effectively remove ferromagnetic particles from different substances. An important element of its operation is the repulsion of N and S poles of neodymium magnets, which allows magnetic substances to be targeted. The thickness of the embedded magnet and its structure's pitch determine the range and strength of the separator's operation.

Generally speaking, magnetic separators are designed to separate ferromagnetic particles. If the cans are ferromagnetic, a magnetic separator will be effective. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the separator will not be able to separate them.

Yes, magnetic rollers are used in food production to clear metallic contaminants, for example iron fragments or iron dust. Our rollers are built from durable acid-resistant steel, EN 1.4301, approved for contact with food.

Magnetic rollers, often called magnetic separators, find application in food production, metal separation as well as waste processing. They help in removing iron dust during the process of separating metals from other materials.

Our magnetic rollers are composed of a neodymium magnet embedded in a tube made of stainless steel with a wall thickness of 1mm.

From both sides of the magnetic bar can be with M8 threaded openings, allowing for easy installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of forces, magnetic bars differ in terms of magnetic force lines, flux density and the field of the magnetic field. We produce them in materials, N42 and N52.

Generally it is believed that the greater the magnet's power, the more efficient it is. However, the effectiveness of the magnet's power is dependent on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of use and anticipated needs. The standard operating temperature of a magnetic bar is 80°C.

If the magnet is more flat, the magnetic force lines will be more compressed. By contrast, when the magnet is thick, the force lines are longer and extend over a greater distance.

For making the casings of magnetic separators - rollers, frequently stainless steel is utilized, especially types AISI 304, AISI 316, and AISI 316L.

In a saltwater contact, type AISI 316 steel exhibits the best resistance thanks to its excellent corrosion resistance.

Magnetic bars are characterized by their unique configuration of poles and their capability to attract magnetic particles directly onto their surface, as opposed to other devices that often use complex filtration systems.

Technical designations and terms pertaining to magnetic separators include amongst others polarity, magnetic induction, magnet pitch, as well as the steel type applied.

Magnetic induction for a magnet on a roller is measured using a teslameter or a gaussmeter with a flat Hall-effect probe, seeking the highest magnetic field value close to the magnetic pole. The result is checked in a value table - the lowest is N30. All designations below N27 or N25 indicate recycling that falls below the standard - they are not suitable.

Neodymium magnetic rollers offer a range of benefits such as excellent separation efficiency, strong magnetic field, and durability. Disadvantages may include the requirement for frequent cleaning, greater weight, and potential installation difficulties.

To properly maintain of neodymium magnetic rollers, it’s worth they should be regularly cleaned, avoiding temperatures above 80 degrees. The rollers our rollers have waterproofing IP67, so if they are not sealed, the magnets inside can rust and lose their power. Magnetic field measurements should be carried out every two years. Caution should be taken during use, as there is a risk getting pinched. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could cause problems with the magnetic rod seal and product contamination. The effective range of the roller is equal to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

A magnetic roller is a magnetic separator made from a neodymium magnet enclosed in a cylindrical stainless steel housing, used for separating ferromagnetic contaminants from raw materials. They are applied in industries such as food processing, ceramics, and recycling, where the removal of iron metals and iron filings is essential.

Advantages and disadvantages of neodymium magnets NdFeB.

In addition to their pulling strength, neodymium magnets provide the following advantages:

They have stable power, and over more than 10 years their attraction force decreases symbolically – ~1% (according to theory),
They show exceptional resistance to demagnetization from outside magnetic sources,
The use of a decorative gold surface provides a smooth finish,
The outer field strength of the magnet shows remarkable magnetic properties,
These magnets tolerate extreme temperatures, often exceeding 230°C, when properly designed (in relation to form),
The ability for custom shaping or adaptation to specific needs – neodymium magnets can be manufactured in multiple variants of geometries, which amplifies their functionality across industries,
Important function in advanced technical fields – they find application in HDDs, electric motors, diagnostic apparatus along with other advanced devices,
Compactness – despite their small size, they generate strong force, making them ideal for precision applications

Disadvantages of magnetic elements:

They are prone to breaking when subjected to a heavy impact. If the magnets are exposed to physical collisions, we recommend in a steel housing. The steel housing, in the form of a holder, protects the magnet from fracture while also increases its overall durability,
High temperatures may significantly reduce the magnetic power of neodymium magnets. Typically, above 80°C, they experience permanent loss in performance (depending on form). To prevent this, we offer heat-resistant magnets marked [AH], capable of working up to 230°C, which makes them perfect for high-temperature use,
Due to corrosion risk in humid conditions, it is advisable to use sealed magnets made of rubber for outdoor use,
Using a cover – such as a magnetic holder – is advised due to the restrictions in manufacturing threads directly in the magnet,
Health risk from tiny pieces may arise, especially if swallowed, which is crucial in the context of child safety. Furthermore, miniature parts from these devices may interfere with diagnostics once in the system,
High unit cost – neodymium magnets are more expensive than other types of magnets (e.g., ferrite), which may limit large-scale applications

Handle with Care: Neodymium Magnets

Magnets should not be treated as toys. Therefore, it is not recommended for youngest children to have access to them.

Remember that neodymium magnets are not toys. Be cautious and make sure no child plays with them. They can be a significant choking hazard. If multiple magnets are swallowed, they can attract to each other through the intestinal walls, causing significant injuries, and even death.

Neodymium magnets are the most powerful magnets ever created, and their strength can surprise you.

Make sure to review all the information we have provided. This will help you avoid harm to your body and damage to the magnets.

It is crucial not to allow the magnets to pinch together uncontrollably or place your fingers in their path as they attract to each other.

Neodymium magnets jump and touch each other mutually within a distance of several to around 10 cm from each other.

Neodymium magnets can demagnetize at high temperatures.

Although magnets have shown to retain their effectiveness up to 80°C or 175°F, this temperature may vary depending on the type of material, shape, and intended use of the magnet.

Neodymium magnets are not recommended for people with pacemakers.

In the case of neodymium magnets, there is a strong magnetic field. As a result, it interferes with the operation of a heart pacemaker. However, if the magnetic field does not affect the device, it can damage its components or deactivate the device when it is in a magnetic field.

Make sure not to bring neodymium magnets close to the TV, wallet, and computer HDD.

The strong magnetic field generated by neodymium magnets can damage magnetic media such as floppy disks, video tapes, HDDs, credit cards, magnetic ID cards, cassette tapes, etc. devices. They can also damage devices like video players, televisions, CRT computer monitors. Do not forget to keep neodymium magnets at a safe distance from these electronic devices.

Magnets made of neodymium are particularly fragile, which leads to their breakage.

Neodymium magnets are fragile and will break if allowed to collide with each other, even from a distance of a few centimeters. Despite being made of metal and coated with a shiny nickel plating, they are not as hard as steel. In the case of a collision between two magnets, there can be a scattering of small sharp metal fragments in different directions. Protecting your eyes is essential.

The magnet coating contains nickel, so be cautious if you have a nickel allergy.

Studies clearly indicate a small percentage of people who suffer from metal allergies such as nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, you can try wearing gloves or simply avoid direct contact with nickel-plated neodymium magnets.

Dust and powder from neodymium magnets are flammable.

Avoid drilling or mechanical processing of neodymium magnets. If the magnet is crushed into fine powder or dust, it becomes highly flammable.

Avoid bringing neodymium magnets close to a phone or GPS.

Magnetic fields can interfere with compasses and magnetometers used in aviation and maritime navigation, as well as internal compasses of smartphones and GPS devices. There are neodymium magnets in every smartphone, for example, in the microphone and speakers.

Safety rules!

Please see the article - What danger lies in neodymium magnets? You will learn how to handle them properly.