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SM 32x125 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130357

GTIN: 5906301813057

Diameter Ø [±0,1 mm]

32 mm

Height [±0,1 mm]

125 mm

Weight

690 g

455.10 ZŁ with VAT / pcs + price for transport

370.00 ZŁ net + 23% VAT / pcs

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SM 32x125 [2xM8] / N52 - magnetic separator

Specification/characteristics SM 32x125 [2xM8] / N52 - magnetic separator

properties

values

Cat. no.

130357

GTIN

5906301813057

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

32 mm [±0,1 mm]

Height

125 mm [±0,1 mm]

Weight

690 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N52

properties

values

units

coercivity bHc ?

860-995

kA/m

coercivity bHc ?

10.8-12.5

kOe

energy density [Min. - Max.] ?

380-422

BH max KJ/m

energy density [Min. - Max.] ?

48-53

BH max MGOe

remenance Br [Min. - Max.] ?

14.2-14.7

kGs

remenance Br [Min. - Max.] ?

1420-1470

actual internal force iHc

≥ 955

kA/m

actual internal force iHc

≥ 12

kOe

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The magnetic separator, namely the magnetic roller, uses the force of neodymium magnets, placed in a casing made of stainless steel mostly AISI304. As a result, it is possible to effectively separate ferromagnetic particles from the mixture. A key aspect of its operation is the repulsion of N and S poles of neodymium magnets, which allows magnetic substances to be attracted. The thickness of the embedded magnet and its structure pitch determine the power and range of the separator's operation.

Generally speaking, magnetic separators serve to extract ferromagnetic particles. If the cans are made from ferromagnetic materials, a magnetic separator will be effective. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the separator will not be able to separate them.

Yes, magnetic rollers are employed in the food industry to clear metallic contaminants, for example iron fragments or iron dust. Our rollers are built from acid-resistant steel, EN 1.4301, suitable for contact with food.

Magnetic rollers, otherwise magnetic separators, are employed in food production, metal separation as well as waste processing. They help in removing iron dust in the course of the process of separating metals from other wastes.

Our magnetic rollers consist of a neodymium magnet anchored in a stainless steel tube casing made of stainless steel with a wall thickness of 1mm.

Both ends of the magnetic bar can be with M8 threaded openings, enabling simple mounting in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of magnetic properties, magnetic bars stand out in terms of flux density, magnetic force lines and the field of the magnetic field. We produce them in materials, N42 and N52.

Often it is believed that the greater the magnet's power, the more effective. Nevertheless, the value of the magnet's power depends on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of application and specific needs. The standard operating temperature of a magnetic bar is 80°C.

If the magnet is thin, the magnetic force lines are more compressed. On the other hand, when the magnet is thick, the force lines will be extended and reach further.

For making the casings of magnetic separators - rollers, frequently stainless steel is utilized, particularly types AISI 304, AISI 316, and AISI 316L.

In a salt water contact, type AISI 316 steel is highly recommended thanks to its outstanding corrosion resistance.

Magnetic rollers are characterized by their specific arrangement of poles and their capability to attract magnetic substances directly onto their surface, in contrast to other devices that may utilize complex filtration systems.

Technical designations and terms related to magnetic separators comprise among others polarity, magnetic induction, magnet pitch, as well as the type of steel used.

Magnetic induction for a magnet on a roller is measured using a teslameter or a gaussmeter with a flat Hall-effect probe, seeking the highest magnetic field value close to the magnetic pole. The outcome is verified in a value table - the lowest is N30. All designations below N27 or N25 suggest recycling that falls below the standard - they are not suitable.

Neodymium magnetic bars offer a range of benefits such as a very strong magnetic field, the ability to capture even the tiniest metal particles, and durability. However, some of the downsides may involve higher cost compared to other types of magnets and the need for regular maintenance.

By ensuring proper maintenance of neodymium magnetic rollers, it’s worth cleaning after each use, avoiding temperatures above 80 degrees. The rollers feature waterproofing IP67, so if they are not sealed, the magnets inside can oxidize and lose their power. Testing of the rollers is recommended be carried out once every 24 months. Caution should be taken during use, as it’s possible getting pinched. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could lead to problems with the magnetic rod seal and product contamination. The range of the roller corresponds to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

A magnetic roller is a magnetic separator made from a neodymium magnet enclosed in a cylindrical stainless steel housing, used for separating ferromagnetic contaminants from raw materials. They are applied in industries such as food processing, ceramics, and recycling, where metal separation is crucial.

Advantages and disadvantages of neodymium magnets NdFeB.

In addition to their pulling strength, neodymium magnets provide the following advantages:

They do not lose their power approximately 10 years – the decrease of lifting capacity is only ~1% (according to tests),
Their ability to resist magnetic interference from external fields is among the best,
By applying a reflective layer of nickel, the element gains a clean look,
They exhibit extremely high levels of magnetic induction near the outer area of the magnet,
Neodymium magnets are known for exceptionally strong magnetic induction and the ability to work at temperatures up to 230°C or higher (depending on the shape),
The ability for precise shaping as well as adjustment to custom needs – neodymium magnets can be manufactured in a wide range of shapes and sizes, which enhances their versatility in applications,
Wide application in advanced technical fields – they serve a purpose in data storage devices, rotating machines, diagnostic apparatus along with sophisticated instruments,
Thanks to their efficiency per volume, small magnets offer high magnetic performance, in miniature format,

Disadvantages of rare earth magnets:

They may fracture when subjected to a sudden impact. If the magnets are exposed to physical collisions, we recommend in a protective case. The steel housing, in the form of a holder, protects the magnet from damage , and at the same time enhances its overall durability,
They lose strength at high temperatures. Most neodymium magnets experience permanent decline in strength when heated above 80°C (depending on the form and height). However, we offer special variants with high temperature resistance that can operate up to 230°C or higher,
Due to corrosion risk in humid conditions, it is wise to use sealed magnets made of plastic for outdoor use,
Limited ability to create precision features in the magnet – the use of a mechanical support is recommended,
Health risk due to small fragments may arise, when consumed by mistake, which is crucial in the health of young users. Furthermore, miniature parts from these products can interfere with diagnostics if inside the body,
Due to a complex production process, their cost is above average,

Caution with Neodymium Magnets

Neodymium magnetic are highly fragile, they easily fall apart as well as can become damaged.

In the event of a collision between two neodymium magnets, it can result in them getting chipped. Despite being made of metal and coated with a shiny nickel plating, they are not as hard as steel. In the case of a collision between two magnets, there can be a scattering of small sharp metal fragments in different directions. Protecting your eyes is essential.

Neodymium magnets can become demagnetized at high temperatures.

Despite the fact that magnets have been found to maintain their efficacy up to temperatures of 80°C or 175°F, it's essential to consider that this threshold may fluctuate depending on the magnet's type, configuration, and intended usage.

Neodymium magnets should not be around children.

Neodymium magnets are not toys. You cannot allow them to become toys for children. Small magnets pose a serious choking hazard or can attract to each other in the intestines. In such cases, the only solution is to undergo surgery to remove the magnets, and otherwise, it can even lead to death.

The magnet coating is made of nickel, so be cautious if you have an allergy.

Studies show a small percentage of people have allergies to certain metals, including nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, you can try wearing gloves or simply avoid direct contact with nickel-plated neodymium magnets.

Do not bring neodymium magnets close to GPS and smartphones.

Intense magnetic fields generated by neodymium magnets interfere with compasses and magnetometers used in navigation, as well as internal compasses of smartphones and GPS devices.

Keep neodymium magnets away from people with pacemakers.

Neodymium magnets generate strong magnetic fields. As a result, they interfere with the operation of a pacemaker. This happens because such devices have a function to deactivate them in a magnetic field.

Neodymium magnets are among the most powerful magnets on Earth. The astonishing force they generate between each other can surprise you.

Make sure to review all the information we have provided. This will help you avoid harm to your body and damage to the magnets.

You should maintain neodymium magnets at a safe distance from the wallet, computer, and TV.

The strong magnetic field generated by neodymium magnets can destroy magnetic media such as floppy disks, video tapes, HDDs, credit cards, magnetic ID cards, cassette tapes, etc. devices. They can also destroy videos, televisions, CRT computer monitors. Remember not to place neodymium magnets close to these electronic devices.

Dust and powder from neodymium magnets are highly flammable.

Do not attempt to drill into neodymium magnets. Mechanical processing is also not recommended. If the magnet is crushed into fine powder or dust, it becomes highly flammable.

Magnets will attract to each other, so remember not to allow them to pinch together without control or place your fingers in their path.

In the situation of holding a finger in the path of a neodymium magnet, in that situation, a cut or a fracture may occur.

Safety precautions!

In order to illustrate why neodymium magnets are so dangerous, see the article - How dangerous are powerful neodymium magnets?.