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neodymium magnets

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SM 32x100 [2xM8] / N42 - magnetic roller

magnetic separator

catalog number 130296

GTIN: 5906301812890

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diameter Ø

32 mm [±0,1 mm]

height

100 mm [±0,1 mm]

max. temperature

≤ 80 °C

307.50 gross price (including VAT) / pcs +

250.00 ZŁ net price + 23% VAT / pcs

bulk discounts:

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Specification: magnetic separator 32x100 [2xM8] / N42

Characteristics: magnetic separator 32x100 [2xM8] / N42
Properties
Values
catalog number
130296
production / distribution
Dhit sp. z o.o.
country of origin
Poland / China / Germany
customs code
85059029
diameter Ø
32 mm [±0,1 mm]
height
100 mm [±0,1 mm]
max. temperature ?
≤ 80 °C
weight
536.00 g
execution tolerance
± 0.1 mm
rodzaj materiału
AISI 304 - bezpieczna dla żywności
rodzaj magnesów
NdFeB N42
ilość gwintów
2x [M8] wewnętrzne
biegunowość
obwodowa - 3 nabiegunniki
indukcja magnetyczna
~ 8 000 Gauss [±5%]
max. temp. pracy
poniżej ≤ 80°C
grubość rury osłonowej
1 mm

Magnetic properties of the material N42

material characteristics N42
Properties
Values
units
remenance Br [Min. - Max.] ?
12.9-13.2
kGs
remenance Br [Min. - Max.] ?
1290-1320
T
coercivity bHc ?
10.8-12.0
kOe
coercivity bHc ?
860-955
kA/m
actual internal force iHc
≥ 12
kOe
actual internal force iHc
≥ 955
kA/m
energy density [Min. - Max.]
40-42
BH max MGOe
energy density [Min. - Max.]
318-334
BH max KJ/m
max. temperature
≤ 80
°C

Physical properties of sintered neodymium magnets Nd2Fe14B

Physical properties of sintered neodymium magnets Nd2Fe14B
Properties
Values
units
Vickers hardness
≥550
Hv
Density
≥7.4
g/cm3
Curie Temperature TC
312 - 380
°C
Curie Temperature TF
593 - 716
°F
Specific resistance
150
μΩ⋅Cm
Bending strength
250
Mpa
Compressive strength
1000~1100
Mpa
Thermal expansion parallel (∥) to orientation (M)
(3-4) x 106
°C-1
Thermal expansion perpendicular (⊥) to orientation (M)
-(1-3) x 10-6
°C-1
Young's modulus
1.7 x 104
kg/mm²
The magnetic separator, namely the magnetic roller, uses the power of neodymium magnets, which are placed in a construction made of stainless steel usually AISI304. Due to this, it is possible to precisely remove ferromagnetic particles from other materials. A key aspect of its operation is the use of repulsion of magnetic poles N and S, which allows magnetic substances to be targeted. The thickness of the magnet and its structure's pitch affect the power and range of the separator's operation.
Generally speaking, magnetic separators are designed to segregate ferromagnetic particles. If the cans are ferromagnetic, a magnetic separator will be effective. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the separator will not effectively segregate them.
Yes, magnetic rollers are used in the food industry to clear metallic contaminants, including iron fragments or iron dust. Our rollers are made from acid-resistant steel, EN 1.4301, suitable for use in food.
Magnetic rollers, often called cylindrical magnets, are employed in food production, metal separation as well as recycling. They help in removing iron dust in the course of the process of separating metals from other wastes.
Our magnetic rollers consist of neodymium magnets anchored in a stainless steel tube casing of stainless steel with a wall thickness of 1mm.
From both sides of the magnetic bar will be with M8 threaded openings, enabling simple mounting in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.
In terms of magnetic properties, magnetic bars stand out in terms of magnetic force lines, flux density and the field of the magnetic field. We produce them in two materials, N42 and N52.
Usually it is believed that the greater the magnet's power, the more effective. Nevertheless, the strength of the magnet's power is based on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of use and anticipated needs. The standard operating temperature of a magnetic bar is 80°C.
In the case where the magnet is more flat, the magnetic force lines will be more compressed. By contrast, when the magnet is thick, the force lines will be longer and reach further.
For making the casings of magnetic separators - rollers, most often stainless steel is used, especially types AISI 316, AISI 316L, and AISI 304.
In a salt water environment, type AISI 316 steel is recommended due to its excellent corrosion resistance.
Magnetic rollers are characterized by their unique configuration of poles and their ability to attract magnetic substances directly onto their surface, as opposed to other devices that often use complex filtration systems.
Technical designations and terms related to magnetic separators comprise amongst others polarity, magnetic induction, magnet pitch, as well as the steel type applied.
Magnetic induction for a magnet on a roller is measured using a teslameter or a gaussmeter with a flat Hall-effect probe, aiming to find the highest magnetic field value close to the magnetic pole. The result is verified in a value table - the lowest is N30. All designations below N27 or N25 suggest recycling that falls below the standard - they are not suitable.
Neodymium magnetic bars offer many advantages, including higher attracting power, longer lifespan, and effectiveness in separating fine metal particles. On the other hand, among the drawbacks, one can mention the requirement for frequent cleaning, greater weight, and potential installation difficulties.
To properly maintain of neodymium magnetic rollers, it’s worth regularly cleaning them from deposits, avoiding extreme temperatures above 80 degrees, and protecting them from moisture if the threads are not sealed – in ours, they are. The rollers our rollers have waterproofing IP67, so if they are not sealed, the magnets inside can oxidize and lose their power. Magnetic field measurements is recommended be carried out once every 24 months. Caution should be taken during use, as it’s possible getting pinched. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could cause problems with the magnetic rod seal and product contamination. The effective range of the roller is equal to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.
A magnetic roller is a magnetic separator made from a neodymium magnet enclosed in a cylindrical stainless steel housing, used for separating ferromagnetic contaminants from raw materials. They are used in the food industry, recycling, and plastic processing, where metal separation is crucial.

Compilation of suggested goods

Advantages and disadvantages of neodymium magnets NdFeB.

In addition to immense strength, neodymium magnets have the following advantages:

  • They do not lose their power (of the magnet). After approximately 10 years, their power decreases by only ~1% (theoretically),
  • They are highly resistant to demagnetization by external magnetic sources,
  • By applying a shiny coating of nickel, gold, or silver, the element gains an aesthetic appearance,
  • They have very high magnetic induction on the surface of the magnet,
  • Thanks to their high temperature resistance, they can operate (depending on the form) even at temperatures up to 230°C and above...
  • Thanks to the flexibility in shaping and the ability to adapt to specific requirements – neodymium magnets can be produced in a wide range of shapes and sizes, which expands the range of their possible uses.
  • Key role in modern technologies – find application in hard drives, electric motors, medical devices or other advanced devices.

Disadvantages of neodymium magnets:

  • They can break when subjected to a strong impact. If the magnets are exposed to impacts, we recommend using magnets in a protective case. The steel housing in the form of a holder protects the magnet from impacts, and at the same time increases its overall strength,
  • Magnets lose their power due to exposure to high temperatures. In most cases, when the temperature exceeds 80°C, these magnets experience permanent reduction in strength (although it is worth noting that this is dependent on the shape and size of the magnet). To avoid this problem, we offer special magnets marked with the [AH] symbol, which exhibit high temperature resistance. They can operate even at temperatures as high as 230°C or more,
  • Magnets exposed to a humid environment can corrode. Therefore, when using them outdoors, we recommend using waterproof magnets made of rubber, plastic, or other moisture-resistant materials,
  • The use of a cover - a magnetic holder is recommended due to the limited production capabilities of creating threads or complex shapes in the magnet
  • Health risk associated with microscopic parts of magnets pose a threat, when accidentally ingested, which is particularly important in the aspect of protecting young children. Furthermore, small elements of these magnets are able to hinder the diagnostic process in case of swallowing.

Handle Neodymium Magnets with Caution

Neodymium magnets can become demagnetized at high temperatures.

While Neodymium magnets can demagnetize at high temperatures, it's important to note that the extent of this effect can vary based on factors such as the magnet's material, shape, and intended application.

Magnets made of neodymium are highly susceptible to damage, leading to their cracking.

Neodymium magnets are characterized by considerable fragility. Neodymium magnets are made of metal and coated with a shiny nickel surface, but they are not as hard as steel. At the moment of collision between the magnets, sharp metal fragments can be dispersed in different directions.

Keep neodymium magnets away from TV, wallet, and computer HDD.

Magnetic fields generated by neodymium magnets can damage magnetic storage media such as floppy disks, credit cards, magnetic ID cards, cassette tapes, video tapes, or other similar devices. In addition, they can damage televisions, VCRs, computer monitors, and CRT displays. You should especially avoid placing neodymium magnets near electronic devices.

The magnet coating contains nickel, so be cautious if you have a nickel allergy.

Studies show a small percentage of people have allergies to certain metals, including nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, you can try wearing gloves or simply avoid direct contact with nickel-plated neodymium magnets.

People with pacemakers are advised to avoid neodymium magnets.

Neodymium magnets produce strong magnetic fields that can interfere with the operation of a heart pacemaker. However, if the magnetic field does not affect the device, it can damage its components or deactivate the device when it is in a magnetic field.

Dust and powder from neodymium magnets are highly flammable.

Avoid drilling or mechanical processing of neodymium magnets. Once crushed into fine powder or dust, this material becomes highly flammable.

  Magnets should not be treated as toys. Therefore, it is not recommended for children to have access to them.

Neodymium magnets are not toys. You cannot allow them to become toys for children. In the case of small magnets, they can be swallowed and cause choking. In such cases, the only solution is to undergo surgery to remove the magnets, and otherwise, it can even lead to death.

Neodymium magnets are over 10 times more powerful than ferrite magnets (the ones in speakers), and their power can surprise you.

Please review the information on how to handle neodymium magnets and avoid significant harm to your body, as well as prevent unintentional disruption to the magnets.

Neodymium magnets can attract to each other due to their immense internal force, causing the skin and other body parts to get pinched and resulting in significant swellings.

Magnets attract each other within a distance of several to about 10 cm from each other. Don't put your fingers in the path of magnet attraction, because a serious injury may occur. Depending on how large the neodymium magnets are, they can lead to a cut or alternatively a fracture.

Keep neodymium magnets as far away as possible from GPS and smartphones.

Neodymium magnets are a source of strong magnetic fields that cause interference with magnetometers and compasses used in navigation, as well as internal compasses of smartphones and GPS devices.

In order to illustrate why neodymium magnets are so dangerous, see the article - How very dangerous are powerful neodymium magnets?.

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e-mail: bok@dhit.pl

tel: +48 888 99 98 98