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SM 32x100 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130296

GTIN: 5906301812890

Diameter Ø [±0,1 mm]

32 mm

Height [±0,1 mm]

100 mm

Weight

536 g

307.50 ZŁ with VAT / pcs + price for transport

250.00 ZŁ net + 23% VAT / pcs

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SM 32x100 [2xM8] / N42 - magnetic separator

Specification/characteristics SM 32x100 [2xM8] / N42 - magnetic separator

properties

values

Cat. no.

130296

GTIN

5906301812890

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

32 mm [±0,1 mm]

Height

100 mm [±0,1 mm]

Weight

536 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N42

properties

values

units

coercivity bHc ?

860-955

kA/m

coercivity bHc ?

10.8-12.0

kOe

energy density [Min. - Max.] ?

318-334

BH max KJ/m

energy density [Min. - Max.] ?

40-42

BH max MGOe

remenance Br [Min. - Max.] ?

12.9-13.2

kGs

remenance Br [Min. - Max.] ?

1290-1320

actual internal force iHc

≥ 955

kA/m

actual internal force iHc

≥ 12

kOe

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The magnetic separator, namely the magnetic roller, uses the power of neodymium magnets, which are placed in a casing made of stainless steel usually AISI304. Due to this, it is possible to efficiently remove ferromagnetic particles from other materials. An important element of its operation is the repulsion of N and S poles of neodymium magnets, which causes magnetic substances to be collected. The thickness of the magnet and its structure's pitch determine the power and range of the separator's operation.

Generally speaking, magnetic separators are designed to segregate ferromagnetic elements. If the cans are ferromagnetic, the separator will effectively segregate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the separator will not effectively segregate them.

Yes, magnetic rollers find application in the food sector for the elimination of metallic contaminants, for example iron fragments or iron dust. Our rods are constructed from acid-resistant steel, AISI 304, approved for contact with food.

Magnetic rollers, otherwise cylindrical magnets, find application in metal separation, food production as well as waste processing. They help in removing iron dust in the course of the process of separating metals from other wastes.

Our magnetic rollers consist of a neodymium magnet anchored in a stainless steel tube cylinder of stainless steel with a wall thickness of 1mm.

Both ends of the magnetic bar will be with M8 threaded openings, which enables easy installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of magnetic properties, magnetic bars differ in terms of magnetic force lines, flux density and the field of the magnetic field. We produce them in materials, N42 as well as N52.

Usually it is believed that the stronger the magnet, the more effective. However, the value of the magnet's power is based on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of use and specific needs. The standard operating temperature of a magnetic bar is 80°C.

When the magnet is more flat, the magnetic force lines are more compressed. By contrast, when the magnet is thick, the force lines will be extended and extend over a greater distance.

For creating the casings of magnetic separators - rollers, most often stainless steel is employed, particularly types AISI 304, AISI 316, and AISI 316L.

In a salt water contact, type AISI 316 steel is recommended due to its excellent anti-corrosion properties.

Magnetic bars stand out for their specific arrangement of poles and their ability to attract magnetic substances directly onto their surface, in contrast to other devices that often use complex filtration systems.

Technical designations and terms related to magnetic separators comprise among others polarity, magnetic induction, magnet pitch, as well as the type of steel used.

Magnetic induction for a roller is measured using a teslameter or a gaussmeter with a flat Hall-effect probe, aiming to find the highest magnetic field value close to the magnetic pole. The outcome is verified in a value table - the lowest is N30. All designations below N27 or N25 indicate recycling that doesn't meet the standard - they are not suitable.

Neodymium magnetic rollers offer a range of benefits such as higher attracting power, longer lifespan, and effectiveness in separating fine metal particles. On the other hand, among the drawbacks, one can mention the requirement for frequent cleaning, greater weight, and potential installation difficulties.

For proper maintenance of neodymium magnetic rollers, it’s worth regularly cleaning them from deposits, avoiding high temperatures up to 80°C, and protecting them from moisture if the threads are not sealed – in ours, they are. The rollers our rollers have waterproofing IP67, so if they are not sealed, the magnets inside can rust and lose their power. Magnetic field measurements is recommended be carried out every two years. Caution should be taken during use, as there is a risk getting pinched. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could cause problems with the magnetic rod seal and product contamination. The range of the roller is equal to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

A magnetic roller is a magnetic separator made from a neodymium magnet enclosed in a cylindrical stainless steel housing, which are used to remove metal contaminants from bulk and granular materials. They are used in the food industry, recycling, and plastic processing, where the removal of iron metals and iron filings is essential.

Advantages and disadvantages of neodymium magnets NdFeB.

Apart from their consistent holding force, neodymium magnets have these key benefits:

They do not lose their strength approximately ten years – the decrease of strength is only ~1% (based on measurements),
Their ability to resist magnetic interference from external fields is impressive,
In other words, due to the metallic gold coating, the magnet obtains an aesthetic appearance,
They exhibit elevated levels of magnetic induction near the outer area of the magnet,
Neodymium magnets are known for very high magnetic induction and the ability to work at temperatures up to 230°C or higher (depending on the shape),
Thanks to the flexibility in shaping and the capability to adapt to individual requirements, neodymium magnets can be created in diverse shapes and sizes, which expands their functional possibilities,
Significant impact in cutting-edge sectors – they serve a purpose in hard drives, electric motors, diagnostic apparatus and other advanced devices,
Compactness – despite their small size, they provide high effectiveness, making them ideal for precision applications

Disadvantages of neodymium magnets:

They are fragile when subjected to a sudden impact. If the magnets are exposed to external force, they should be placed in a steel housing. The steel housing, in the form of a holder, protects the magnet from breakage and additionally increases its overall strength,
High temperatures may significantly reduce the field efficiency of neodymium magnets. Typically, above 80°C, they experience permanent loss in performance (depending on shape). To prevent this, we offer heat-resistant magnets marked [AH], capable of working up to 230°C, which makes them perfect for high-temperature use,
Due to corrosion risk in humid conditions, it is recommended to use sealed magnets made of plastic for outdoor use,
Limited ability to create complex details in the magnet – the use of a mechanical support is recommended,
Health risk from tiny pieces may arise, in case of ingestion, which is crucial in the health of young users. Furthermore, tiny components from these assemblies might complicate medical imaging when ingested,
In cases of mass production, neodymium magnet cost may not be economically viable,

Magnetic strength at its maximum – what it depends on?

The given lifting capacity of the magnet means the maximum lifting force, determined in a perfect environment, namely:

with mild steel, serving as a magnetic flux conductor
having a thickness of no less than 10 millimeters
with a polished side
with no separation
under perpendicular detachment force
at room temperature

Practical lifting capacity: influencing factors

In practice, the holding capacity of a magnet is conditioned by the following aspects, in descending order of importance:

Air gap between the magnet and the plate, because even a very small distance (e.g. 0.5 mm) can cause a drop in lifting force of up to 50%.
Direction of applied force, because the maximum lifting capacity is achieved under perpendicular application. The force required to slide the magnet along the plate is usually several times lower.
Thickness of the plate, as a plate that is too thin causes part of the magnetic flux not to be used and to remain wasted in the air.
Material of the plate, because higher carbon content lowers holding force, while higher iron content increases it. The best choice is steel with high magnetic permeability and high saturation induction.
Surface of the plate, because the more smooth and polished it is, the better the contact and consequently the greater the magnetic saturation.
Operating temperature, since all permanent magnets have a negative temperature coefficient. This means that at high temperatures they are weaker, while at sub-zero temperatures they become slightly stronger.

* Lifting capacity testing was conducted on a smooth plate of optimal thickness, under a perpendicular pulling force, in contrast under parallel forces the lifting capacity is smaller. In addition, even a minimal clearance {between} the magnet and the plate decreases the load capacity.

Handle Neodymium Magnets with Caution

Keep neodymium magnets away from GPS and smartphones.

Strong fields generated by neodymium magnets interfere with compasses and magnetometers used in navigation, as well as internal compasses of smartphones and GPS devices.

The magnet coating contains nickel, so be cautious if you have a nickel allergy.

Studies show a small percentage of people have allergies to certain metals, including nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, try wearing gloves or avoid direct contact with nickel-plated neodymium magnets.

Neodymium magnets are not recommended for people with pacemakers.

Neodymium magnets generate very strong magnetic fields that can interfere with the operation of a pacemaker. This is because many of these devices are equipped with a function that deactivates the device in a magnetic field.

Neodymium magnets are over 10 times more powerful than ferrite magnets (the ones in speakers), and their strength can surprise you.

Familiarize yourself with our information to properly handle these magnets and avoid significant injuries to your body and prevent damage to the magnets.

Neodymium magnets can demagnetize at high temperatures.

Even though magnets have been found to maintain their efficacy up to temperatures of 80°C or 175°F, it's essential to consider that this threshold may fluctuate depending on the magnet's type, configuration, and intended usage.

You should maintain neodymium magnets at a safe distance from the wallet, computer, and TV.

The strong magnetic field generated by neodymium magnets can destroy magnetic media such as floppy disks, video tapes, HDDs, credit cards, magnetic ID cards, cassette tapes, or other devices. They can also damage videos, televisions, CRT computer monitors. Remember not to place neodymium magnets close to these electronic devices.

Neodymium magnets can attract to each other, pinch the skin, and cause significant injuries.

If the joining of neodymium magnets is not under control, then they may crumble and also crack. Remember not to move them to each other or hold them firmly in hands at a distance less than 10 cm.

Dust and powder from neodymium magnets are flammable.

Avoid drilling or mechanical processing of neodymium magnets. If the magnet is crushed into fine powder or dust, it becomes highly flammable.

Do not give neodymium magnets to children.

Remember that neodymium magnets are not toys. Do not allow children to play with them. They can be a significant choking hazard. If multiple magnets are swallowed, they can attract to each other through the intestinal walls, causing significant injuries, and even death.

Neodymium magnets are highly fragile, they easily fall apart and can crumble.

In the event of a collision between two neodymium magnets, it can result in them getting chipped. They are coated with a shiny nickel plating similar to steel, but they are not as hard. In the case of a collision between two magnets, there can be a scattering of small sharp metal fragments in different directions. Protecting your eyes is essential.

Pay attention!

In order for you to know how powerful neodymium magnets are and why they are so dangerous, read the article - Dangerous very strong neodymium magnets.