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SM 32x100 [2xM8] / N42 - magnetic roller

magnetic separator

catalog number 130296

GTIN: 5906301812890

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diameter Ø

32 mm [±0,1 mm]

height

100 mm [±0,1 mm]

max. temperature

≤ 80 °C

307.50 PLN gross price (including VAT) / pcs +

250.00 PLN net price + 23% VAT / pcs

bulk discounts:

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Specification: magnetic separator 32x100 [2xM8] / N42

Characteristics: magnetic separator 32x100 [2xM8] / N42
Properties
Values
catalog number
130296
GTIN
5906301812890
production / distribution
Dhit sp. z o.o.
country of origin
Poland / China / Germany
customs code
85059029
diameter Ø
32 mm [±0,1 mm]
height
100 mm [±0,1 mm]
max. temperature ?
≤ 80 °C
weight
536.00 g
execution tolerance
± 0.1 mm
rodzaj materiału
AISI 304 - bezpieczna dla żywności
rodzaj magnesów
NdFeB N42
ilość gwintów
2x [M8] wewnętrzne
biegunowość
obwodowa - 3 nabiegunniki
indukcja magnetyczna
~ 8 000 Gauss [±5%]
max. temp. pracy
poniżej ≤ 80°C
grubość rury osłonowej
1 mm

Magnetic properties of the material N42

material characteristics N42
Properties
Values
units
remenance Br [Min. - Max.] ?
12.9-13.2
kGs
remenance Br [Min. - Max.] ?
1290-1320
T
coercivity bHc ?
10.8-12.0
kOe
coercivity bHc ?
860-955
kA/m
actual internal force iHc
≥ 12
kOe
actual internal force iHc
≥ 955
kA/m
energy density [Min. - Max.]
40-42
BH max MGOe
energy density [Min. - Max.]
318-334
BH max KJ/m
max. temperature
≤ 80
°C

Physical properties of sintered neodymium magnets Nd2Fe14B

Physical properties of sintered neodymium magnets Nd2Fe14B
Properties
Values
units
Vickers hardness
≥550
Hv
Density
≥7.4
g/cm3
Curie Temperature TC
312 - 380
°C
Curie Temperature TF
593 - 716
°F
Specific resistance
150
μΩ⋅Cm
Bending strength
250
Mpa
Compressive strength
1000~1100
Mpa
Thermal expansion parallel (∥) to orientation (M)
(3-4) x 106
°C-1
Thermal expansion perpendicular (⊥) to orientation (M)
-(1-3) x 10-6
°C-1
Young's modulus
1.7 x 104
kg/mm²
The main mechanism of the magnetic separator is the use of neodymium magnets, which are embedded in a construction made of stainless steel mostly AISI304. As a result, it is possible to precisely separate ferromagnetic particles from different substances. A fundamental component of its operation is the repulsion of magnetic poles N and S, which causes magnetic substances to be targeted. The thickness of the magnet and its structure's pitch determine the range and strength of the separator's operation.
Generally speaking, magnetic separators are designed to separate ferromagnetic particles. If the cans are ferromagnetic, a magnetic separator will be effective. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the separator will not effectively segregate them.
Yes, magnetic rollers find application in the food industry to remove metallic contaminants, including iron fragments or iron dust. Our rollers are built from durable acid-resistant steel, AISI 304, intended for use in food.
Magnetic rollers, otherwise cylindrical magnets, are employed in food production, metal separation as well as waste processing. They help in eliminating iron dust during the process of separating metals from other materials.
Our magnetic rollers consist of a neodymium magnet placed in a stainless steel tube cylinder made of stainless steel with a wall thickness of 1mm.
From both sides of the magnetic bar can be with M8 threaded openings, which enables simple mounting in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.
In terms of forces, magnetic bars differ in terms of flux density, magnetic force lines and the area of operation of the magnetic field. We produce them in materials, N42 as well as N52.
Generally it is believed that the stronger the magnet, the more efficient it is. Nevertheless, the strength of the magnet's power is based on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of application and expected needs. The standard operating temperature of a magnetic bar is 80°C.
When the magnet is thin, the magnetic force lines will be short. On the other hand, when the magnet is thick, the force lines are extended and reach further.
For creating the casings of magnetic separators - rollers, usually stainless steel is employed, particularly types AISI 304, AISI 316, and AISI 316L.
In a salt water environment, AISI 316 steel is highly recommended thanks to its excellent corrosion resistance.
Magnetic bars stand out for their specific arrangement of poles and their capability to attract magnetic substances directly onto their surface, as opposed to other devices that often use more complicated filtration systems.
Technical designations and terms pertaining to magnetic separators include amongst others magnet pitch, polarity, and magnetic induction, as well as the type of steel used.
Magnetic induction for a magnet on a roller is determined using a teslameter or a gaussmeter with a flat Hall-effect probe, aiming to find the highest magnetic field value near the magnetic pole. The result is checked in a value table - the lowest is N30. All designations less than N27 or N25 indicate recycling that doesn't meet the standard - they are not suitable.
Neodymium magnetic bars offer a range of benefits such as higher attracting power, longer lifespan, and effectiveness in separating fine metal particles. Disadvantages may include higher cost compared to other types of magnets and the need for regular maintenance.
To properly maintain of neodymium magnetic rollers, it is recommended {to clean them regularly from deposits, avoid extreme temperatures up to 80°C, and washing regularly, avoiding temperatures up to 80°C. The rollers have an IP67 waterproof rating, so if they are not watertight, the magnets inside may oxidize and lose their strength. Magnetic field measurements are recommended to be conducted once every 24 months. Care should be taken as there is a risk of finger injury. If the protective tube is only 0.5 mm thick, it can be worn down, which, in turn, may lead to issues with the magnetic rod becoming unsealed and product contamination. The effective operating range of the roller equals its diameter, fi25mm is approximately 25mm active range, while fi32 is about 40mm.

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Advantages as well as disadvantages of neodymium magnets NdFeB.

Apart from immense power, neodymium magnets have the following advantages:

  • They do not lose strength over time - after about 10 years, their strength decreases by only ~1% (theoretically),
  • They are exceptionally resistant to demagnetization caused by an external magnetic field,
  • Thanks to the shiny finish and nickel, gold, or silver coating, they have an aesthetic appearance,
  • They have very high magnetic induction on the surface of the magnet,
  • Thanks to their high temperature resistance, they can operate (depending on the form) even at temperatures up to 230°C and above...
  • Thanks to the flexibility in shaping or the ability to adapt to specific requirements – neodymium magnets can be produced in many variants of shapes or sizes, which expands the range of their possible uses.
  • Significant importance in the industry of new technologies – are used in HDD drives, electric motors, medical equipment or various technologically advanced devices.

Disadvantages of neodymium magnets:

  • They can break as they are fragile when subjected to a powerful impact. If the magnets are exposed to impacts, we recommend using magnets in a steel housing. The steel housing in the form of a holder protects the magnet from impacts and also increases its overall strength,
  • Magnets lose their strength due to exposure to high temperatures. In most cases, when the temperature exceeds 80°C, these magnets experience permanent loss in strength (although it is worth noting that this is dependent on the form and size of the magnet). To avoid this problem, we offer special magnets marked with the [AH] symbol, which exhibit high temperature resistance. They can operate even at temperatures as high as 230°C or more,
  • They rust in a humid environment. For outdoor use, we recommend using waterproof magnets, such as those made of rubber or plastic,
  • Limited ability to create threads or complex shapes in the magnet - the use of a housing is recommended - magnetic holder
  • Health risk to health from tiny fragments of magnets are risky, in case of ingestion, which is particularly important in the aspect of protecting young children. It's also worth noting that miniscule components of these products are able to complicate diagnosis in case of swallowing.

Handle with Care: Neodymium Magnets

Neodymium magnets can demagnetize at high temperatures.

Despite the general resilience of magnets, their ability to retain their magnetic strength can be influenced by factors like the type of material used, the magnet's shape, and the intended purpose for which it is employed.

Neodymium magnets are not recommended for people with pacemakers.

Neodymium magnets generate strong magnetic fields. As a result, they interfere with the operation of a pacemaker. This is because many of these devices are equipped with a function that deactivates the device in a magnetic field.

 It is important to maintain neodymium magnets out of reach from youngest children.

Remember that neodymium magnets are not toys. Be cautious and make sure no child plays with them. In the case of swallowing multiple magnets simultaneously, they can attract to each other through the intestinal walls. In the worst case scenario, this can lead to death.

Neodymium magnets are the most powerful magnets ever invented. Their power can shock you.

On our website, you can find information on how to use neodymium magnets. This will help you avoid injuries and prevent damage to the magnets.

The magnet coating contains nickel, so be cautious if you have a nickel allergy.

Studies show a small percentage of people have allergies to certain metals, including nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, try wearing gloves or avoid direct contact with nickel-plated neodymium magnets.

Keep neodymium magnets away from the wallet, computer, and TV.

Strong magnetic fields emitted by neodymium magnets can damage magnetic storage media such as floppy disks, credit cards, magnetic ID cards, cassette tapes, video tapes, or other devices. They can also damage televisions, VCRs, computer monitors, and CRT displays. You should especially avoid placing neodymium magnets near electronic devices.

Dust and powder from neodymium magnets are flammable.

Do not attempt to drill into neodymium magnets. Mechanical processing is also not recommended. Once crushed into fine powder or dust, this material becomes highly flammable.

Never bring neodymium magnets close to a phone and GPS.

Neodymium magnets are a source of intense magnetic fields that cause interference with magnetometers and compasses used in navigation, as well as internal compasses of smartphones and GPS devices.

Magnets made of neodymium are highly fragile, they easily fall apart and can crumble.

Neodymium magnets are characterized by considerable fragility. Neodymium magnets are made of metal and coated with a shiny nickel, but they are not as durable as steel. In the event of a collision between two magnets, there may be a scattering of fragments in different directions. Protecting your eyes is crucial in such a situation.

Neodymium Magnets can attract to each other due to their immense internal force, causing the skin and other body parts to get pinched and resulting in significant injuries.

In the case of holding a finger in the path of a neodymium magnet, in that situation, a cut or even a fracture may occur.

To show why neodymium magnets are so dangerous, see the article - How dangerous are powerful neodymium magnets?.

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e-mail: bok@dhit.pl

tel: +48 888 99 98 98