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SM 32x100 [2xM8] / N42 - magnetic roller

magnetic separator

catalog number 130296

GTIN: 5906301812890

no reviews

diameter Ø

32 mm [±0,1 mm]

height

100 mm [±0,1 mm]

max. temperature

≤ 80 °C

307.50 PLN gross price (including VAT) / pcs +

250.00 PLN net price + 23% VAT / pcs

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Specification: magnetic separator 32x100 [2xM8] / N42

Characteristics: magnetic separator 32x100 [2xM8] / N42
Properties
Values
catalog number
130296
GTIN
5906301812890
production / distribution
Dhit sp. z o.o.
country of origin
Poland / China / Germany
customs code
85059029
diameter Ø
32 mm [±0,1 mm]
height
100 mm [±0,1 mm]
max. temperature ?
≤ 80 °C
weight
536.00 g
execution tolerance
± 0.1 mm
rodzaj materiału
AISI 304 - bezpieczna dla żywności
rodzaj magnesów
NdFeB N42
ilość gwintów
2x [M8] wewnętrzne
biegunowość
obwodowa - 3 nabiegunniki
indukcja magnetyczna
~ 8 000 Gauss [±5%]
max. temp. pracy
poniżej ≤ 80°C
grubość rury osłonowej
1 mm

Magnetic properties of the material N42

material characteristics N42
Properties
Values
units
remenance Br [Min. - Max.] ?
12.9-13.2
kGs
remenance Br [Min. - Max.] ?
1290-1320
T
coercivity bHc ?
10.8-12.0
kOe
coercivity bHc ?
860-955
kA/m
actual internal force iHc
≥ 12
kOe
actual internal force iHc
≥ 955
kA/m
energy density [Min. - Max.]
40-42
BH max MGOe
energy density [Min. - Max.]
318-334
BH max KJ/m
max. temperature
≤ 80
°C

Physical properties of sintered neodymium magnets Nd2Fe14B

Physical properties of sintered neodymium magnets Nd2Fe14B
Properties
Values
units
Vickers hardness
≥550
Hv
Density
≥7.4
g/cm3
Curie Temperature TC
312 - 380
°C
Curie Temperature TF
593 - 716
°F
Specific resistance
150
μΩ⋅Cm
Bending strength
250
Mpa
Compressive strength
1000~1100
Mpa
Thermal expansion parallel (∥) to orientation (M)
(3-4) x 106
°C-1
Thermal expansion perpendicular (⊥) to orientation (M)
-(1-3) x 10-6
°C-1
Young's modulus
1.7 x 104
kg/mm²
The magnetic separator, namely the magnetic roller, uses the power of neodymium magnets, which are embedded in a casing made of stainless steel usually AISI304. In this way, it is possible to precisely separate ferromagnetic particles from the mixture. An important element of its operation is the repulsion of magnetic poles N and S, which causes magnetic substances to be attracted. The thickness of the magnet and its structure's pitch affect the power and range of the separator's operation.
Generally speaking, magnetic separators are used to separate ferromagnetic particles. If the cans are made from ferromagnetic materials, a magnetic separator will be effective. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the separator will not effectively segregate them.
Yes, magnetic rollers are used in the food sector to remove metallic contaminants, including iron fragments or iron dust. Our rods are made from acid-resistant steel, EN 1.4301, intended for use in food.
Magnetic rollers, often called cylindrical magnets, find application in food production, metal separation as well as recycling. They help in extracting iron dust during the process of separating metals from other materials.
Our magnetic rollers are built with a neodymium magnet anchored in a tube made of stainless steel with a wall thickness of 1mm.
From both sides of the magnetic bar can be with M8 threaded openings, allowing for easy installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.
In terms of magnetic properties, magnetic bars differ in terms of flux density, magnetic force lines and the field of the magnetic field. We produce them in two materials, N42 and N52.
Often it is believed that the stronger the magnet, the better. However, the strength of the magnet's power is dependent on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of use and anticipated needs. The standard operating temperature of a magnetic bar is 80°C.
When the magnet is thin, the magnetic force lines are short. On the other hand, when the magnet is thick, the force lines will be extended and extend over a greater distance.
For constructing the casings of magnetic separators - rollers, frequently stainless steel is employed, particularly types AISI 316, AISI 316L, and AISI 304.
In a saltwater environment, AISI 316 steel exhibits the best resistance thanks to its outstanding anti-corrosion properties.
Magnetic bars stand out for their unique configuration of poles and their capability to attract magnetic particles directly onto their surface, in contrast to other devices that may utilize more complicated filtration systems.
Technical designations and terms related to magnetic separators comprise among others magnet pitch, polarity, and magnetic induction, as well as the steel type applied.
Magnetic induction for a magnet on a roller is measured using a teslameter or a gaussmeter with a flat Hall-effect probe, seeking the highest magnetic field value near the magnetic pole. The outcome is verified in a value table - the lowest is N30. All designations below N27 or N25 indicate recycling that doesn't meet the standard - they are not suitable.
Neodymium magnetic bars offer many advantages, including a very strong magnetic field, the ability to capture even the tiniest metal particles, and durability. However, some of the downsides may involve the requirement for frequent cleaning, greater weight, and potential installation difficulties.
To properly maintain of neodymium magnetic rollers, it is advised to clean them regularly from contaminants, avoid extreme temperatures up to 80°C, and cleaning regularly, avoiding temperatures above 80 degrees. The rollers our rollers have an IP67 waterproof rating, so if they are not watertight, the magnets inside may rust and lose their strength. Roller inspections are suggested to be conducted once every 24 months. Care should be taken as there is a possibility of finger injury. If the protective tube is only 0.5 mm thick, it can be worn down, which, in turn, may lead to issues with the magnetic rod becoming unsealed and product contamination. The Roller operating range equals its diameter, fi25mm is approximately 25mm active range, while fi32 is about 40mm.

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Advantages as well as disadvantages of neodymium magnets NdFeB.

Apart from immense power, neodymium magnets have the following advantages:

  • They do not lose their power (of the magnet). After approximately 10 years, their power decreases by only ~1% (theoretically),
  • They are highly resistant to demagnetization by external magnetic sources,
  • Thanks to the shiny finish and nickel, gold, or silver coating, they have an aesthetic appearance,
  • They exhibit very high magnetic induction on the surface of the magnet,
  • Thanks to their high temperature resistance, they can operate (depending on the shape) even at temperatures up to 230°C and above...
  • Thanks to the flexibility in shaping and the ability to adapt to specific requirements – neodymium magnets can be produced in a wide range of shapes and sizes, which expands the range of their possible uses.
  • Wide application in modern technologies – are used in HDD drives, electric motors, medical apparatus and other highly developed apparatuses.

Disadvantages of neodymium magnets:

  • They can break when subjected to a strong impact. If the magnets are exposed to impacts, we recommend using magnets in a steel housing. The steel housing in the form of a holder protects the magnet from impacts, and at the same time increases its overall strength,
  • High temperatures can reduce the power of neodymium magnets. Typically, after heating above 80°C, most of them experience a permanent reduction in strength (although it is dependent on the shape and size). To prevent this, we offer special magnets marked with the symbol [AH], which are highly resistant to high temperatures. They can operate even at temperatures up to 230°C, making them an ideal solution for applications requiring high-temperature operation,
  • They rust in a humid environment. For outdoor use, we recommend using waterproof magnets, such as those made of rubber or plastic,
  • The use of a cover or a magnetic holder is recommended due to the limited possibilities of manufacturing threads or complex shapes in the magnet
  • Health risk arising from small pieces of magnets are risky, in case of ingestion, which becomes significant in the aspect of protecting young children. It's also worth noting that tiny parts of these products can be problematic in medical diagnosis after entering the body.

Exercise Caution with Neodymium Magnets

Neodymium magnetic are extremely fragile, leading to their cracking.

Magnets made of neodymium are delicate and will crack if allowed to collide with each other, even from a distance of a few centimeters. Despite being made of metal as well as coated with a shiny nickel plating, they are not as hard as steel. In the case of a collision between two magnets, there can be a scattering of small sharp metal fragments in different directions. Protecting your eyes is essential.

Dust and powder from neodymium magnets are flammable.

Do not attempt to drill into neodymium magnets. Mechanical processing is also not recommended. If the magnet is crushed into fine powder or dust, it becomes highly flammable.

Neodymium magnets can demagnetize at high temperatures.

Although magnets are generally resilient, their ability to retain their magnetic strength can be influenced by factors like the type of material used, the magnet's shape, and the intended purpose for which it is employed.

 It is important to maintain neodymium magnets out of reach from children.

Not all neodymium magnets are toys, so do not let children play with them. Small magnets pose a serious choking hazard or can attract to each other in the intestines. In such cases, the only solution is to undergo surgery to remove the magnets, and otherwise, it can even lead to death.

People with pacemakers are advised to avoid neodymium magnets.

Neodymium magnets generate very strong magnetic fields that can interfere with the operation of a pacemaker. This happens because such devices have a function to deactivate them in a magnetic field.

It is crucial not to allow the magnets to pinch together uncontrollably or place your fingers in their path as they attract to each other.

Magnets attract each other within a distance of several to about 10 cm from each other. Don't put your fingers in the path of magnet attraction, because a significant injury may occur. Magnets, depending on their size, can even cut off a finger or there can be a serious pressure or a fracture.

Keep neodymium magnets away from GPS and smartphones.

Neodymium magnets are a source of intense magnetic fields that cause interference with magnetometers and compasses used in navigation, as well as internal compasses of smartphones and GPS devices.

Keep neodymium magnets away from TV, wallet, and computer HDD.

The strong magnetic field generated by neodymium magnets can damage magnetic media such as floppy disks, video tapes, HDDs, credit cards, magnetic ID cards, cassette tapes, etc. devices. They can also damage videos, televisions, CRT computer monitors. Do not forget to keep neodymium magnets at a safe distance from these electronic devices.

Neodymium magnets are the most powerful magnets ever created, and their strength can shock you.

Make sure to review all the information we have provided. This will help you avoid harm to your body and damage to the magnets.

The magnet is coated with nickel - be careful if you have an allergy.

Studies show a small percentage of people have allergies to certain metals, including nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, try wearing gloves or avoid direct contact with nickel-plated neodymium magnets.

So you are aware of why neodymium magnets are so dangerous, see the article titled How dangerous are powerful neodymium magnets?.
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tel: +48 888 99 98 98