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SM 32x100 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130296

GTIN: 5906301812890

0

Diameter Ø [±0,1 mm]

32 mm

Height [±0,1 mm]

100 mm

Weight

536 g

307.50 with VAT / pcs + price for transport

250.00 ZŁ net + 23% VAT / pcs

bulk discounts:

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SM 32x100 [2xM8] / N42 - magnetic separator

Specification/characteristics SM 32x100 [2xM8] / N42 - magnetic separator
properties
values
Cat. no.
130296
GTIN
5906301812890
Production/Distribution
Dhit sp. z o.o.
Country of origin
Poland / China / Germany
Customs code
85059029
Diameter Ø
32 mm [±0,1 mm]
Height
100 mm [±0,1 mm]
Weight
536 g [±0,1 mm]
Manufacturing Tolerance
± 0.1 mm

Magnetic properties of material N42

properties
values
units
coercivity bHc ?
860-955
kA/m
coercivity bHc ?
10.8-12.0
kOe
energy density [Min. - Max.] ?
318-334
BH max KJ/m
energy density [Min. - Max.] ?
40-42
BH max MGOe
remenance Br [Min. - Max.] ?
12.9-13.2
kGs
remenance Br [Min. - Max.] ?
1290-1320
T
actual internal force iHc
≥ 955
kA/m
actual internal force iHc
≥ 12
kOe
max. temperature ?
≤ 80
°C

Physical properties of NdFeB

properties
values
units
Vickers hardness
≥550
Hv
Density
≥7.4
g/cm3
Curie Temperature TC
312 - 380
°C
Curie Temperature TF
593 - 716
°F
Specific resistance
150
μΩ⋅Cm
Bending strength
250
Mpa
Compressive strength
1000~1100
Mpa
Thermal expansion parallel (∥) to orientation (M)
(3-4) x 106
°C-1
Thermal expansion perpendicular (⊥) to orientation (M)
-(1-3) x 10-6
°C-1
Young's modulus
1.7 x 104
kg/mm²

Shopping tips

The main mechanism of the magnetic separator is the use of neodymium magnets, which are embedded in a casing made of stainless steel mostly AISI304. Due to this, it is possible to efficiently remove ferromagnetic elements from other materials. A fundamental component of its operation is the use of repulsion of magnetic poles N and S, which enables magnetic substances to be targeted. The thickness of the magnet and its structure pitch affect the range and strength of the separator's operation.
Generally speaking, magnetic separators are designed to segregate ferromagnetic particles. If the cans are made of ferromagnetic materials, the separator will be able to separate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the magnetic separator will not be effective.
Yes, magnetic rollers are employed in food production to remove metallic contaminants, such as iron fragments or iron dust. Our rollers are constructed from durable acid-resistant steel, EN 1.4301, approved for use in food.
Magnetic rollers, often called magnetic separators, are used in food production, metal separation as well as waste processing. They help in extracting iron dust during the process of separating metals from other wastes.
Our magnetic rollers are built with neodymium magnets placed in a tube of stainless steel with a wall thickness of 1mm.
Both ends of the magnetic bar can be with M8 threaded openings, which enables simple mounting in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.
In terms of magnetic properties, magnetic bars differ in terms of flux density, magnetic force lines and the area of operation of the magnetic field. We produce them in materials, N42 and N52.
Generally it is believed that the stronger the magnet, the more efficient it is. However, the strength of the magnet's power is based on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of application and anticipated needs. The standard operating temperature of a magnetic bar is 80°C.
In the case where the magnet is more flat, the magnetic force lines will be more compressed. Otherwise, in the case of a thicker magnet, the force lines will be extended and extend over a greater distance.
For creating the casings of magnetic separators - rollers, frequently stainless steel is utilized, particularly types AISI 304, AISI 316, and AISI 316L.
In a salt water contact, type AISI 316 steel is highly recommended due to its exceptional anti-corrosion properties.
Magnetic rollers are characterized by their specific arrangement of poles and their ability to attract magnetic particles directly onto their surface, in contrast to other devices that often use more complicated filtration systems.
Technical designations and terms pertaining to magnetic separators include amongst others magnet pitch, polarity, and magnetic induction, as well as the type of steel used.
Magnetic induction for a roller is determined using a teslameter or a gaussmeter with a flat Hall-effect probe, seeking the highest magnetic field value near the magnetic pole. The result is verified in a value table - the lowest is N30. All designations less than N27 or N25 indicate recycling that falls below the standard - they are not suitable.
Neodymium magnetic rollers offer a range of benefits such as a very strong magnetic field, the ability to capture even the tiniest metal particles, and durability. However, some of the downsides may involve higher cost compared to other types of magnets and the need for regular maintenance.
For proper maintenance of neodymium magnetic rollers, it’s worth cleaning regularly, avoiding temperatures up to 80°C. The rollers our rollers have waterproofing IP67, so if they are leaky, the magnets inside can rust and weaken. Testing of the rollers should be carried out once every 24 months. Care should be taken, as there is a risk of finger injury. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could cause problems with the magnetic rod seal and product contamination. The effective range of the roller is equal to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.
Magnetic rollers are cylindrical neodymium magnets placed in a casing made of corrosion-resistant stainless steel, used for separating ferromagnetic contaminants from raw materials. They are applied in industries such as food processing, ceramics, and recycling, where metal separation is crucial.

Advantages and disadvantages of neodymium magnets NdFeB.

Apart from immense strength, neodymium magnets have the following advantages:

  • They do not lose strength over time - after about 10 years, their strength decreases by only ~1% (theoretically),
  • They protect against demagnetization caused by external magnetic field extremely well,
  • By applying a shiny coating of nickel, gold, or silver, the element gains an aesthetic appearance,
  • They have very high magnetic induction on the surface of the magnet,
  • Magnetic neodymium magnets are characterized by hugely high magnetic induction on the surface of the magnet and can operate (depending on the form) even at temperatures of 230°C or higher...
  • Thanks to the flexibility in shaping and the ability to adapt to specific requirements – neodymium magnets can be produced in various forms and dimensions, which expands the range of their possible uses.
  • Wide application in advanced technologically fields – find application in HDD drives, electric drive mechanisms, medical apparatus or various technologically advanced devices.

Disadvantages of neodymium magnets:

  • They are fragile when subjected to a strong impact. If the magnets are exposed to impacts, we recommend using magnets in a steel housing. The steel housing in the form of a holder protects the magnet from impacts and at the same time increases its overall strength,
  • High temperatures can reduce the power of neodymium magnets. Typically, after heating above 80°C, most of them experience a permanent loss in strength (although it is dependent on the shape and size). To prevent this, we offer special magnets marked with the symbol [AH], which are highly resistant to high temperatures. They can operate even at temperatures up to 230°C, making them an ideal solution for applications requiring high-temperature operation,
  • They rust in a humid environment. For outdoor use, we recommend using waterproof magnets, such as those made of rubber or plastic,
  • The use of a cover or a magnetic holder is recommended due to the limited possibilities of manufacturing threads or complex shapes in the magnet
  • Possible danger arising from small pieces of magnets pose a threat, in case of ingestion, which becomes significant in the context of child safety. Additionally, small elements of these products are able to complicate diagnosis in case of swallowing.

Exercise Caution with Neodymium Magnets

 Keep neodymium magnets away from children.

Remember that neodymium magnets are not toys. Do not allow children to play with them. In the case of swallowing multiple magnets simultaneously, they can attract to each other through the intestinal walls. In the worst case scenario, this can lead to death.

Neodymium magnets are the strongest magnets ever created, and their strength can surprise you.

Familiarize yourself with our information to properly handle these magnets and avoid significant injuries to your body and prevent disruption to the magnets.

Keep neodymium magnets away from GPS and smartphones.

Neodymium magnets produce strong magnetic fields that interfere with magnetometers and compasses used in navigation, as well as internal compasses of smartphones and GPS devices.

Neodymium magnets should not be near people with pacemakers.

Neodymium magnets produce strong magnetic fields that can interfere with the operation of a heart pacemaker. Even if the magnetic field does not affect the device, it can damage its components or deactivate the entire device.

Keep neodymium magnets away from TV, wallet, and computer HDD.

The strong magnetic field generated by neodymium magnets can destroy magnetic media such as floppy disks, video tapes, HDDs, credit cards, magnetic ID cards, cassette tapes, or other devices. They can also destroy videos, televisions, CRT computer monitors. Do not forget to keep neodymium magnets at a safe distance from these electronic devices.

Magnets made of neodymium are characterized by being fragile, which can cause them to become damaged.

Magnets made of neodymium are highly fragile, and by joining them in an uncontrolled manner, they will crumble. Neodymium magnets are made of metal and coated with a shiny nickel surface, but they are not as hard as steel. At the moment of collision between the magnets, small metal fragments can be dispersed in different directions.

Dust and powder from neodymium magnets are highly flammable.

Avoid drilling or mechanical processing of neodymium magnets. If the magnet is crushed into fine powder or dust, it becomes highly flammable.

Neodymium magnets can attract to each other due to their immense internal force, causing the skin and other body parts to get pinched and resulting in significant swellings.

In the situation of placing a finger in the path of a neodymium magnet, in such a case, a cut or even a fracture may occur.

Neodymium magnets can become demagnetized at high temperatures.

Although magnets have demonstrated their effectiveness up to 80°C or 175°F, the temperature can vary depending on the type, shape, and intended use of the specific magnet.

The magnet coating contains nickel, so be cautious if you have a nickel allergy.

Studies show a small percentage of people have allergies to certain metals, including nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, you can try wearing gloves or simply avoid direct contact with nickel-plated neodymium magnets.

Caution!

Please see the article - What danger lies in neodymium magnets? You will learn how to handle them properly.

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tel: +48 888 99 98 98