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neodymium magnets

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SM 32x100 [2xM8] / N42 - magnetic roller

magnetic separator

catalog number 130296

GTIN: 5906301812890

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diameter Ø

32 mm [±0,1 mm]

height

100 mm [±0,1 mm]

max. temperature

≤ 80 °C

307.50 PLN gross price (including VAT) / pcs +

250.00 PLN net price + 23% VAT / pcs

bulk discounts:

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Specification: magnetic separator 32x100 [2xM8] / N42

Characteristics: magnetic separator 32x100 [2xM8] / N42
Properties
Values
catalog number
130296
production / distribution
Dhit sp. z o.o.
country of origin
Poland / China / Germany
customs code
85059029
diameter Ø
32 mm [±0,1 mm]
height
100 mm [±0,1 mm]
max. temperature ?
≤ 80 °C
weight
536.00 g
execution tolerance
± 0.1 mm
rodzaj materiału
AISI 304 - bezpieczna dla żywności
rodzaj magnesów
NdFeB N42
ilość gwintów
2x [M8] wewnętrzne
biegunowość
obwodowa - 3 nabiegunniki
indukcja magnetyczna
~ 8 000 Gauss [±5%]
max. temp. pracy
poniżej ≤ 80°C
grubość rury osłonowej
1 mm

Magnetic properties of the material N42

material characteristics N42
Properties
Values
units
remenance Br [Min. - Max.] ?
12.9-13.2
kGs
remenance Br [Min. - Max.] ?
1290-1320
T
coercivity bHc ?
10.8-12.0
kOe
coercivity bHc ?
860-955
kA/m
actual internal force iHc
≥ 12
kOe
actual internal force iHc
≥ 955
kA/m
energy density [Min. - Max.]
40-42
BH max MGOe
energy density [Min. - Max.]
318-334
BH max KJ/m
max. temperature
≤ 80
°C

Physical properties of sintered neodymium magnets Nd2Fe14B

Physical properties of sintered neodymium magnets Nd2Fe14B
Properties
Values
units
Vickers hardness
≥550
Hv
Density
≥7.4
g/cm3
Curie Temperature TC
312 - 380
°C
Curie Temperature TF
593 - 716
°F
Specific resistance
150
μΩ⋅Cm
Bending strength
250
Mpa
Compressive strength
1000~1100
Mpa
Thermal expansion parallel (∥) to orientation (M)
(3-4) x 106
°C-1
Thermal expansion perpendicular (⊥) to orientation (M)
-(1-3) x 10-6
°C-1
Young's modulus
1.7 x 104
kg/mm²
The main mechanism of the magnetic separator is the use of neodymium magnets, which are welded in a construction made of stainless steel usually AISI304. Due to this, it is possible to precisely segregate ferromagnetic particles from other materials. A fundamental component of its operation is the repulsion of N and S poles of neodymium magnets, which causes magnetic substances to be targeted. The thickness of the embedded magnet and its structure's pitch affect the range and strength of the separator's operation.
Generally speaking, magnetic separators are used to separate ferromagnetic particles. If the cans are made from ferromagnetic materials, a magnetic separator will be effective. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the separator will not effectively segregate them.
Yes, magnetic rollers are used in food production to clear metallic contaminants, including iron fragments or iron dust. Our rollers are made from acid-resistant steel, AISI 304, intended for contact with food.
Magnetic rollers, otherwise magnetic separators, are employed in food production, metal separation as well as recycling. They help in eliminating iron dust in the course of the process of separating metals from other wastes.
Our magnetic rollers consist of a neodymium magnet anchored in a tube made of stainless steel with a wall thickness of 1mm.
From both sides of the magnetic bar will be with M8 threaded holes - 18 mm, enabling simple mounting in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.
In terms of forces, magnetic bars stand out in terms of magnetic force lines, flux density and the field of the magnetic field. We produce them in materials, N42 as well as N52.
Often it is believed that the stronger the magnet, the more efficient it is. But, the value of the magnet's power is based on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of application and expected needs. The standard operating temperature of a magnetic bar is 80°C.
If the magnet is more flat, the magnetic force lines are more compressed. By contrast, in the case of a thicker magnet, the force lines will be extended and reach further.
For making the casings of magnetic separators - rollers, frequently stainless steel is employed, especially types AISI 304, AISI 316, and AISI 316L.
In a saltwater contact, AISI 316 steel is highly recommended thanks to its outstanding corrosion resistance.
Magnetic bars stand out for their specific arrangement of poles and their ability to attract magnetic particles directly onto their surface, in contrast to other devices that often use complex filtration systems.
Technical designations and terms related to magnetic separators comprise amongst others magnet pitch, polarity, and magnetic induction, as well as the steel type applied.
Magnetic induction for a magnet on a roller is measured using a teslameter or a gaussmeter with a flat Hall-effect probe, aiming to find the highest magnetic field value close to the magnetic pole. The result is checked in a value table - the lowest is N30. All designations less than N27 or N25 indicate recycling that falls below the standard - they are not suitable.
Neodymium magnetic rollers offer a range of benefits such as excellent separation efficiency, strong magnetic field, and durability. Disadvantages may include the need for regular cleaning, higher cost, and potential installation challenges.
To properly maintain of neodymium magnetic rollers, it is suggested {to clean them regularly from deposits, avoid extremal temperatures up to 80°C, and to clean them regularly, avoiding temperatures up to 80°C. The rollers our rollers have an IP67 waterproof rating, so if they are not sealed, the magnets inside may rust and weaken. Magnetic field measurements are advised to be conducted every two years. Care should be taken as there is a possibility of finger injury. If the protective tube is only 0.5 mm thick, it can wear out, which, in turn, can result in issues with the magnetic rod becoming unsealed and product contamination. The Roller operating range equals its diameter, fi25mm is approximately 25mm active range, while fi32 is about 40mm.

List recommended items

Advantages and disadvantages of neodymium magnets NdFeB.

In addition to immense strength, neodymium magnets have the following advantages:

  • They do not lose their strength (of the magnet). After approximately 10 years, their power decreases by only ~1% (theoretically),
  • They are extremely resistant to demagnetization by external magnetic field,
  • In other words, thanks to the shiny coating of nickel, gold, or silver, the element acquires an aesthetic appearance,
  • They have very high magnetic induction on the surface of the magnet,
  • By using an appropriate combination of materials, they can achieve high thermal resistance, allowing them to operate at temperatures up to 230°C and above...
  • Due to the option of accurate forming or adaptation to individual needs – neodymium magnets can be produced in a wide range of shapes and sizes, which expands the range of their possible uses.
  • Significant importance in modern technologies – are utilized in computer drives, electric motors, medical devices and other advanced devices.

Disadvantages of neodymium magnets:

  • They can break when subjected to a powerful impact. If the magnets are exposed to impacts, we recommend using magnets in a metal holder. The steel housing in the form of a holder protects the magnet from impacts, and at the same time increases its overall strength,
  • Magnets lose their strength due to exposure to high temperatures. In most cases, when the temperature exceeds 80°C, these magnets experience permanent loss in strength (although it is worth noting that this is dependent on the form and size of the magnet). To avoid this problem, we offer special magnets marked with the [AH] symbol, which exhibit high temperature resistance. They can operate even at temperatures as high as 230°C or more,
  • Due to their susceptibility to corrosion in a humid environment, we recommend using waterproof magnets made of rubber, plastic, or other moisture-resistant materials when using them outdoors,
  • Limited ability to create threads or complex shapes in the magnet - the use of a housing is recommended - magnetic holder
  • Possible danger to health from tiny fragments of magnets can be dangerous, when accidentally ingested, which becomes significant in the context of children's health. It's also worth noting that tiny parts of these magnets can hinder the diagnostic process in case of swallowing.

Safety Precautions

Dust and powder from neodymium magnets are flammable.

Avoid drilling or mechanical processing of neodymium magnets. Once crushed into fine powder or dust, this material becomes highly flammable.

You should maintain neodymium magnets at a safe distance from the wallet, computer, and TV.

The strong magnetic field generated by neodymium magnets can damage magnetic media such as floppy disks, video tapes, HDDs, credit cards, magnetic ID cards, cassette tapes, etc. devices. They can also destroy devices like video players, televisions, CRT computer monitors. Remember not to place neodymium magnets close to these electronic devices.

If you have a nickel allergy, avoid contact with neodymium magnets.

Studies show a small percentage of people have allergies to certain metals, including nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, you can try wearing gloves or simply avoid direct contact with nickel-plated neodymium magnets.

Keep neodymium magnets away from people with pacemakers.

Neodymium magnets generate very strong magnetic fields that can interfere with the operation of a pacemaker. This happens because such devices have a function to deactivate them in a magnetic field.

Neodymium magnets are primarily characterized by their significant internal force. They attract to each other, and any object that comes in their way will be affected.

Neodymium magnets bounce and touch each other mutually within a radius of several to almost 10 cm from each other.

Neodymium magnets are fragile and can easily crack as well as shatter.

Magnets made of neodymium are extremely fragile, and by joining them in an uncontrolled manner, they will crumble. Neodymium magnets are made of metal and coated with a shiny nickel surface, but they are not as hard as steel. At the moment of collision between the magnets, sharp metal fragments can be dispersed in different directions.

Neodymium magnets are the most powerful, most remarkable magnets on earth, and the surprising force between them can surprise you at first.

On our website, you can find information on how to use neodymium magnets. This will help you avoid injuries and prevent damage to the magnets.

Avoid bringing neodymium magnets close to a phone or GPS.

Magnetic fields can interfere with compasses and magnetometers used in aviation and maritime navigation, as well as internal compasses of smartphones and GPS devices. There are neodymium magnets in every smartphone, for example, in the microphone and speakers.

  Magnets should not be treated as toys. Therefore, it is not recommended for youngest children to have access to them.

Remember that neodymium magnets are not toys. Do not allow children to play with them. Small magnets can pose a serious choking hazard. If multiple magnets are swallowed, they can attract to each other through the intestinal walls, causing severe injuries, and even death.

Neodymium magnets can demagnetize at high temperatures.

In certain circumstances, Neodymium magnets can lose their magnetism when subjected to high temperatures.

Please read the article - What danger lies in neodymium magnets? You will learn how to handle them properly.

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tel: +48 888 99 98 98