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SM 25x125 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130367

GTIN/EAN: 5906301813156

Diameter Ø

25 mm [±1 mm]

Height

125 mm [±1 mm]

Weight

460 g

Magnetic Flux

~ 8 500 Gauss [±5%]

393.60 with VAT / pcs + price for transport

320.00 ZŁ net + 23% VAT / pcs

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Technical data of the product - SM 25x125 [2xM8] / N52 - magnetic separator

Specification / characteristics - SM 25x125 [2xM8] / N52 - magnetic separator

properties
properties values
Cat. no. 130367
GTIN/EAN 5906301813156
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 125 mm [±1 mm]
Weight 460 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 8 500 Gauss [±5%]
Size/Mount Quantity M8x2
Polarity circumferential - 4 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N52

Specification / characteristics SM 25x125 [2xM8] / N52 - magnetic separator
properties values units
remenance Br [min. - max.] ? 14.2-14.7 kGs
remenance Br [min. - max.] ? 1420-1470 mT
coercivity bHc ? 10.8-12.5 kOe
coercivity bHc ? 860-995 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 48-53 BH max MGOe
energy density [min. - max.] ? 380-422 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x125 [2xM8] / N52

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 125 mm (L)
Active length 89 mm
Section count 3 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~466 g
Active area 70 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 18.1 kg (theor.)
Induction (surface) ~8 500 Gauss (Max)

Chart 2: Field profile (3 sections)

Chart 3: Temperature performance

Engineering data and GPSR
Chemical composition
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Environmental data
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130367-2026
Measurement Calculator
Pulling force

Field Strength

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This product serves to effectively catch ferromagnetic contaminants from bulk and liquid products. Its task is separation (separation) of metal filings from the transported material. Thanks to the use of strong neodymium magnets, the rod catches even metallic dust.
The outer layer is hygienic acid-resistant steel, approved for food contact. The core is a precise magnetic system generating high induction (Gauss). Such construction ensures full resistance to corrosion, water, oils, and acids.
Due to the high power of the magnet, direct removal of filings can be troublesome and time-consuming. We recommend sticking packing tape to the cluster of filings and tearing it off together with the contaminants. For easier operation, it is worth considering ordering a rod in a version with a cleaning sleeve.
Magnetic induction measured in Gauss (Gs) determines the density of magnetic flux on the rod surface. Standard rods (~8000 Gs) are sufficient for catching screws, nails, and steel shavings. For the food and precision industry, we recommend the highest induction parameters.
We fulfill individual orders for bars perfectly matched to your machine or separator. You can choose a mounting method consistent with your technical design. Contact us for a quote on a non-standard dimension.

Strengths and weaknesses of neodymium magnets.

Benefits

Apart from their consistent holding force, neodymium magnets have these key benefits:
  • Their power remains stable, and after around 10 years it drops only by ~1% (according to research),
  • Neodymium magnets are distinguished by extremely resistant to loss of magnetic properties caused by external magnetic fields,
  • A magnet with a smooth silver surface is more attractive,
  • They are known for high magnetic induction at the operating surface, which increases their power,
  • Made from properly selected components, these magnets show impressive resistance to high heat, enabling them to function (depending on their form) at temperatures up to 230°C and above...
  • Thanks to the ability of free molding and adaptation to unique requirements, magnetic components can be manufactured in a broad palette of forms and dimensions, which expands the range of possible applications,
  • Universal use in electronics industry – they are utilized in data components, motor assemblies, medical devices, and technologically advanced constructions.
  • Thanks to concentrated force, small magnets offer high operating force, in miniature format,

Cons

Disadvantages of NdFeB magnets:
  • Susceptibility to cracking is one of their disadvantages. Upon intense impact they can break. We recommend keeping them in a steel housing, which not only secures them against impacts but also raises their durability
  • When exposed to high temperature, neodymium magnets experience a drop in power. Often, when the temperature exceeds 80°C, their power decreases (depending on the size, as well as shape of the magnet). For those who need magnets for extreme conditions, we offer [AH] versions withstanding up to 230°C
  • When exposed to humidity, magnets start to rust. For applications outside, it is recommended to use protective magnets, such as magnets in rubber or plastics, which prevent oxidation as well as corrosion.
  • Limited possibility of making threads in the magnet and complex shapes - preferred is a housing - magnetic holder.
  • Possible danger to health – tiny shards of magnets are risky, in case of ingestion, which is particularly important in the context of child safety. It is also worth noting that small components of these magnets are able to disrupt the diagnostic process medical when they are in the body.
  • Higher cost of purchase is one of the disadvantages compared to ceramic magnets, especially in budget applications

Holding force characteristics

Maximum holding power of the magnet – what affects it?

The load parameter shown represents the maximum value, measured under laboratory conditions, meaning:
  • on a base made of structural steel, optimally conducting the magnetic flux
  • possessing a massiveness of min. 10 mm to avoid saturation
  • characterized by even structure
  • under conditions of ideal adhesion (metal-to-metal)
  • under perpendicular force vector (90-degree angle)
  • at ambient temperature approx. 20 degrees Celsius

Key elements affecting lifting force

Effective lifting capacity is affected by specific conditions, including (from priority):
  • Clearance – existence of foreign body (rust, tape, gap) acts as an insulator, which reduces capacity rapidly (even by 50% at 0.5 mm).
  • Force direction – catalog parameter refers to pulling vertically. When attempting to slide, the magnet exhibits significantly lower power (often approx. 20-30% of nominal force).
  • Substrate thickness – to utilize 100% power, the steel must be adequately massive. Paper-thin metal limits the attraction force (the magnet "punches through" it).
  • Chemical composition of the base – low-carbon steel gives the best results. Alloy admixtures reduce magnetic permeability and lifting capacity.
  • Surface quality – the more even the surface, the better the adhesion and higher the lifting capacity. Roughness creates an air distance.
  • Thermal environment – heating the magnet results in weakening of induction. It is worth remembering the maximum operating temperature for a given model.

Lifting capacity was measured with the use of a smooth steel plate of suitable thickness (min. 20 mm), under vertically applied force, in contrast under attempts to slide the magnet the load capacity is reduced by as much as fivefold. Additionally, even a slight gap between the magnet and the plate lowers the lifting capacity.

Safety rules for work with NdFeB magnets
Operating temperature

Regular neodymium magnets (grade N) lose power when the temperature goes above 80°C. The loss of strength is permanent.

Warning for allergy sufferers

It is widely known that nickel (standard magnet coating) is a potent allergen. If your skin reacts to metals, avoid touching magnets with bare hands or choose versions in plastic housing.

Eye protection

Despite metallic appearance, neodymium is delicate and cannot withstand shocks. Do not hit, as the magnet may crumble into hazardous fragments.

Fire risk

Powder produced during grinding of magnets is flammable. Do not drill into magnets without proper cooling and knowledge.

Conscious usage

Handle with care. Rare earth magnets act from a long distance and snap with massive power, often faster than you can react.

Data carriers

Very strong magnetic fields can corrupt files on credit cards, hard drives, and other magnetic media. Stay away of at least 10 cm.

Phone sensors

A strong magnetic field negatively affects the operation of compasses in smartphones and navigation systems. Do not bring magnets close to a device to prevent breaking the sensors.

No play value

Adult use only. Tiny parts can be swallowed, causing severe trauma. Store out of reach of kids and pets.

Crushing risk

Big blocks can crush fingers instantly. Do not put your hand betwixt two strong magnets.

ICD Warning

Life threat: Neodymium magnets can turn off pacemakers and defibrillators. Stay away if you have electronic implants.

Security! More info about risks in the article: Safety of working with magnets.
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98