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SM 25x125 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130367

GTIN/EAN: 5906301813156

Diameter Ø

25 mm [±1 mm]

Height

125 mm [±1 mm]

Weight

460 g

Magnetic Flux

~ 9 500 Gauss [±5%]

393.60 with VAT / pcs + price for transport

320.00 ZŁ net + 23% VAT / pcs

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Technical parameters - SM 25x125 [2xM8] / N52 - magnetic separator

Specification / characteristics - SM 25x125 [2xM8] / N52 - magnetic separator

properties
properties values
Cat. no. 130367
GTIN/EAN 5906301813156
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 125 mm [±1 mm]
Weight 460 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 9 500 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 4 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N52

Specification / characteristics SM 25x125 [2xM8] / N52 - magnetic separator
properties values units
remenance Br [min. - max.] ? 14.2-14.7 kGs
remenance Br [min. - max.] ? 1420-1470 mT
coercivity bHc ? 10.8-12.5 kOe
coercivity bHc ? 860-995 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 48-53 BH max MGOe
energy density [min. - max.] ? 380-422 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x125 [2xM8] / N52

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 125 mm (L)
Active length 89 mm
Section count 3 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~466 g
Active area 70 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 22.6 kg (theor.)
Induction (surface) ~9 500 Gauss (Max)

Chart 2: Field profile (3 sections)

Chart 3: Temperature performance

Technical and environmental data
Elemental analysis
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Sustainability
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130367-2025
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Magnet pull force

Field Strength

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It is the "heart" of every magnetic filter used in industry for cleaning raw materials. Its task is separation (separation) of metal filings from the transported material. High magnetic induction on the surface allows catching the finest iron particles.
The rod consists of a cover tube made of high-quality acid-resistant steel (AISI 304 or 316). The center is filled with NdFeB magnets and pole pieces, arranged to maximize the field on the tube surface. Such construction ensures full resistance to corrosion, water, oils, and acids.
Due to the high power of the magnet, direct removal of filings can be troublesome and time-consuming. You can use compressed air or special non-magnetic strippers (rings). In industry, cover tubes (so-called Easy Clean system) are used, from which the magnetic insert slides out.
Magnetic induction measured in Gauss (Gs) determines the density of magnetic flux on the rod surface. Standard rods (~8000 Gs) are sufficient for catching screws, nails, and steel shavings. High induction is necessary when contaminants are microscopic or weakly magnetic.
We fulfill individual orders for bars perfectly matched to your machine or separator. You can choose a mounting method consistent with your technical design. Contact us for a quote on a non-standard dimension.

Strengths and weaknesses of Nd2Fe14B magnets.

Advantages

Besides their tremendous magnetic power, neodymium magnets offer the following advantages:
  • They do not lose strength, even over nearly ten years – the decrease in lifting capacity is only ~1% (theoretically),
  • Neodymium magnets prove to be extremely resistant to magnetic field loss caused by external magnetic fields,
  • A magnet with a shiny nickel surface looks better,
  • The surface of neodymium magnets generates a powerful magnetic field – this is a key feature,
  • Through (adequate) combination of ingredients, they can achieve high thermal resistance, enabling operation at temperatures reaching 230°C and above...
  • Thanks to the option of accurate shaping and adaptation to custom requirements, magnetic components can be produced in a broad palette of forms and dimensions, which increases their versatility,
  • Key role in future technologies – they serve a role in computer drives, electromotive mechanisms, medical equipment, as well as modern systems.
  • Thanks to concentrated force, small magnets offer high operating force, in miniature format,

Disadvantages

Characteristics of disadvantages of neodymium magnets and ways of using them
  • To avoid cracks under impact, we recommend using special steel housings. Such a solution secures the magnet and simultaneously improves its durability.
  • Neodymium magnets decrease their force under the influence of heating. As soon as 80°C is exceeded, many of them start losing their force. Therefore, we recommend our special magnets marked [AH], which maintain stability even at temperatures up to 230°C
  • They rust in a humid environment - during use outdoors we suggest using waterproof magnets e.g. in rubber, plastic
  • Limited ability of making threads in the magnet and complex shapes - preferred is casing - magnetic holder.
  • Possible danger to health – tiny shards of magnets are risky, when accidentally swallowed, which is particularly important in the context of child health protection. It is also worth noting that tiny parts of these products can be problematic in diagnostics medical in case of swallowing.
  • Due to neodymium price, their price is relatively high,

Holding force characteristics

Detachment force of the magnet in optimal conditionswhat it depends on?

Information about lifting capacity was defined for the most favorable conditions, including:
  • with the contact of a yoke made of low-carbon steel, ensuring maximum field concentration
  • whose thickness is min. 10 mm
  • characterized by lack of roughness
  • without any clearance between the magnet and steel
  • under vertical force vector (90-degree angle)
  • at standard ambient temperature

Determinants of practical lifting force of a magnet

Effective lifting capacity impacted by specific conditions, such as (from priority):
  • Distance – existence of any layer (paint, tape, gap) acts as an insulator, which lowers capacity steeply (even by 50% at 0.5 mm).
  • Angle of force application – highest force is obtained only during pulling at a 90° angle. The force required to slide of the magnet along the plate is usually several times smaller (approx. 1/5 of the lifting capacity).
  • Substrate thickness – to utilize 100% power, the steel must be adequately massive. Paper-thin metal restricts the lifting capacity (the magnet "punches through" it).
  • Material composition – not every steel attracts identically. Alloy additives worsen the interaction with the magnet.
  • Surface quality – the smoother and more polished the surface, the better the adhesion and stronger the hold. Roughness acts like micro-gaps.
  • Temperature influence – hot environment weakens magnetic field. Exceeding the limit temperature can permanently demagnetize the magnet.

Lifting capacity testing was conducted on plates with a smooth surface of suitable thickness, under perpendicular forces, whereas under parallel forces the lifting capacity is smaller. Additionally, even a minimal clearance between the magnet’s surface and the plate reduces the lifting capacity.

Precautions when working with NdFeB magnets
Magnetic interference

A strong magnetic field disrupts the functioning of magnetometers in smartphones and navigation systems. Do not bring magnets near a device to avoid damaging the sensors.

Thermal limits

Monitor thermal conditions. Exposing the magnet to high heat will permanently weaken its properties and strength.

Data carriers

Avoid bringing magnets near a purse, computer, or TV. The magnetic field can destroy these devices and erase data from cards.

Pinching danger

Protect your hands. Two large magnets will join instantly with a force of massive weight, destroying anything in their path. Exercise extreme caution!

Do not give to children

NdFeB magnets are not toys. Swallowing multiple magnets can lead to them attracting across intestines, which constitutes a severe health hazard and necessitates immediate surgery.

Life threat

Individuals with a heart stimulator must maintain an large gap from magnets. The magnetic field can stop the operation of the life-saving device.

Caution required

Handle with care. Rare earth magnets attract from a distance and snap with massive power, often faster than you can move away.

Magnet fragility

Neodymium magnets are ceramic materials, which means they are very brittle. Impact of two magnets will cause them shattering into small pieces.

Dust explosion hazard

Combustion risk: Rare earth powder is highly flammable. Avoid machining magnets in home conditions as this risks ignition.

Warning for allergy sufferers

Certain individuals suffer from a contact allergy to Ni, which is the typical protective layer for NdFeB magnets. Extended handling might lead to dermatitis. We suggest use safety gloves.

Attention! Want to know more? Check our post: Are neodymium magnets dangerous?
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98