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SM 25x125 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130367

GTIN/EAN: 5906301813156

Diameter Ø

25 mm [±1 mm]

Height

125 mm [±1 mm]

Weight

460 g

Magnetic Flux

~ 8 500 Gauss [±5%]

393.60 with VAT / pcs + price for transport

320.00 ZŁ net + 23% VAT / pcs

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Physical properties - SM 25x125 [2xM8] / N52 - magnetic separator

Specification / characteristics - SM 25x125 [2xM8] / N52 - magnetic separator

properties
properties values
Cat. no. 130367
GTIN/EAN 5906301813156
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 125 mm [±1 mm]
Weight 460 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 8 500 Gauss [±5%]
Size/Mount Quantity M8x2
Polarity circumferential - 4 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N52

Specification / characteristics SM 25x125 [2xM8] / N52 - magnetic separator
properties values units
remenance Br [min. - max.] ? 14.2-14.7 kGs
remenance Br [min. - max.] ? 1420-1470 mT
coercivity bHc ? 10.8-12.5 kOe
coercivity bHc ? 860-995 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 48-53 BH max MGOe
energy density [min. - max.] ? 380-422 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x125 [2xM8] / N52

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 125 mm (L)
Active length 89 mm
Section count 3 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~466 g
Active area 70 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 18.1 kg (theor.)
Induction (surface) ~8 500 Gauss (Max)

Chart 2: Field profile (3 sections)

Chart 3: Temperature performance

Engineering data and GPSR
Chemical composition
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Environmental data
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130367-2026
Magnet Unit Converter
Magnet pull force

Field Strength

Other deals

A magnetic rod is the basic element of building grate separators and magnetic filters. It is mounted in chutes, hoppers, and pipelines to protect production machines from failure. High magnetic induction on the surface allows catching the finest iron particles.
The outer layer is hygienic acid-resistant steel, approved for food contact. The center is filled with NdFeB magnets and pole pieces, arranged to maximize the field on the tube surface. Such construction ensures full resistance to corrosion, water, oils, and acids.
Due to the high power of the magnet, direct removal of filings can be troublesome and time-consuming. You can use compressed air or special non-magnetic strippers (rings). For easier operation, it is worth considering ordering a rod in a version with a cleaning sleeve.
Magnetic induction measured in Gauss (Gs) determines the density of magnetic flux on the rod surface. The economical version (8kGs) handles large pieces of metal perfectly. High Power versions (~12000-14000 Gs) are necessary for catching metallic dust, oxides, and stainless steel after processing.
We can produce a rod of non-standard length with any mounting termination. We offer various tip options: threaded holes (e.g., M8, M10), protruding screws, flat pivots, mills, or handles. Contact us for a quote on a non-standard dimension.

Strengths as well as weaknesses of Nd2Fe14B magnets.

Pros

Besides their durability, neodymium magnets are valued for these benefits:
  • They virtually do not lose power, because even after 10 years the performance loss is only ~1% (according to literature),
  • They show high resistance to demagnetization induced by external disturbances,
  • A magnet with a shiny nickel surface is more attractive,
  • They feature high magnetic induction at the operating surface, which affects their effectiveness,
  • Made from properly selected components, these magnets show impressive resistance to high heat, enabling them to function (depending on their form) at temperatures up to 230°C and above...
  • Due to the possibility of precise shaping and adaptation to unique needs, neodymium magnets can be produced in a wide range of forms and dimensions, which makes them more universal,
  • Significant place in modern industrial fields – they find application in data components, brushless drives, diagnostic systems, as well as technologically advanced constructions.
  • Compactness – despite small sizes they generate large force, making them ideal for precision applications

Limitations

Disadvantages of NdFeB magnets:
  • They are fragile upon heavy impacts. To avoid cracks, it is worth protecting magnets in special housings. Such protection not only protects the magnet but also increases its resistance to damage
  • When exposed to high temperature, neodymium magnets experience a drop in strength. Often, when the temperature exceeds 80°C, their power decreases (depending on the size, as well as shape of the magnet). For those who need magnets for extreme conditions, we offer [AH] versions withstanding up to 230°C
  • Due to the susceptibility of magnets to corrosion in a humid environment, we recommend using waterproof magnets made of rubber, plastic or other material stable to moisture, when using outdoors
  • Due to limitations in realizing threads and complex shapes in magnets, we propose using casing - magnetic holder.
  • Potential hazard related to microscopic parts of magnets pose a threat, when accidentally swallowed, which becomes key in the context of child safety. Furthermore, small components of these devices are able to be problematic in diagnostics medical when they are in the body.
  • With mass production the cost of neodymium magnets is economically unviable,

Holding force characteristics

Magnetic strength at its maximum – what it depends on?

The specified lifting capacity refers to the maximum value, recorded under optimal environment, namely:
  • on a block made of mild steel, optimally conducting the magnetic field
  • whose thickness is min. 10 mm
  • characterized by lack of roughness
  • with total lack of distance (without impurities)
  • for force acting at a right angle (pull-off, not shear)
  • at standard ambient temperature

Key elements affecting lifting force

Bear in mind that the working load will differ subject to the following factors, in order of importance:
  • Space between magnet and steel – even a fraction of a millimeter of separation (caused e.g. by veneer or unevenness) drastically reduces the pulling force, often by half at just 0.5 mm.
  • Load vector – maximum parameter is available only during pulling at a 90° angle. The force required to slide of the magnet along the plate is typically many times lower (approx. 1/5 of the lifting capacity).
  • Base massiveness – insufficiently thick plate does not close the flux, causing part of the flux to be escaped into the air.
  • Steel grade – ideal substrate is pure iron steel. Hardened steels may have worse magnetic properties.
  • Surface quality – the smoother and more polished the surface, the larger the contact zone and higher the lifting capacity. Unevenness acts like micro-gaps.
  • Thermal environment – heating the magnet causes a temporary drop of force. It is worth remembering the thermal limit for a given model.

Lifting capacity testing was carried out on plates with a smooth surface of optimal thickness, under perpendicular forces, whereas under attempts to slide the magnet the holding force is lower. In addition, even a small distance between the magnet’s surface and the plate lowers the lifting capacity.

H&S for magnets
Health Danger

Warning for patients: Powerful magnets disrupt medical devices. Keep minimum 30 cm distance or ask another person to handle the magnets.

Nickel allergy

Warning for allergy sufferers: The Ni-Cu-Ni coating contains nickel. If skin irritation happens, cease handling magnets and wear gloves.

Fire warning

Combustion risk: Rare earth powder is highly flammable. Avoid machining magnets without safety gear as this may cause fire.

Compass and GPS

GPS units and mobile phones are highly susceptible to magnetic fields. Close proximity with a powerful NdFeB magnet can ruin the internal compass in your phone.

Caution required

Exercise caution. Neodymium magnets act from a long distance and snap with massive power, often faster than you can move away.

Heat warning

Monitor thermal conditions. Exposing the magnet to high heat will destroy its magnetic structure and strength.

Electronic hazard

Do not bring magnets close to a wallet, laptop, or TV. The magnetic field can destroy these devices and wipe information from cards.

Bone fractures

Big blocks can smash fingers in a fraction of a second. Under no circumstances place your hand betwixt two attracting surfaces.

Magnet fragility

NdFeB magnets are ceramic materials, meaning they are very brittle. Clashing of two magnets leads to them breaking into small pieces.

Keep away from children

Absolutely keep magnets away from children. Choking hazard is high, and the consequences of magnets connecting inside the body are fatal.

Safety First! More info about hazards in the article: Safety of working with magnets.
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98