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SM 25x125 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130367

GTIN/EAN: 5906301813156

Diameter Ø

25 mm [±1 mm]

Height

125 mm [±1 mm]

Weight

460 g

Magnetic Flux

~ 8 500 Gauss [±5%]

393.60 with VAT / pcs + price for transport

320.00 ZŁ net + 23% VAT / pcs

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Lifting power along with structure of neodymium magnets can be tested using our power calculator.

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Product card - SM 25x125 [2xM8] / N52 - magnetic separator

Specification / characteristics - SM 25x125 [2xM8] / N52 - magnetic separator

properties
properties values
Cat. no. 130367
GTIN/EAN 5906301813156
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 125 mm [±1 mm]
Weight 460 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 8 500 Gauss [±5%]
Size/Mount Quantity M8x2
Polarity circumferential - 4 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N52

Specification / characteristics SM 25x125 [2xM8] / N52 - magnetic separator
properties values units
remenance Br [min. - max.] ? 14.2-14.7 kGs
remenance Br [min. - max.] ? 1420-1470 mT
coercivity bHc ? 10.8-12.5 kOe
coercivity bHc ? 860-995 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 48-53 BH max MGOe
energy density [min. - max.] ? 380-422 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x125 [2xM8] / N52

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 125 mm (L)
Active length 89 mm
Section count 3 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~466 g
Active area 70 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 18.1 kg (theor.)
Induction (surface) ~8 500 Gauss (Max)

Chart 2: Field profile (3 sections)

Chart 3: Temperature performance

Technical specification and ecology
Material specification
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Sustainability
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130367-2026
Magnet Unit Converter
Magnet pull force

Magnetic Induction

Other proposals

A magnetic rod is the basic element of building grate separators and magnetic filters. Its task is separation (separation) of metal filings from the transported material. High magnetic induction on the surface allows catching the finest iron particles.
The rod consists of a cover tube made of high-quality acid-resistant steel (AISI 304 or 316). Inside there is a stack of strong neodymium magnets arranged in a special configuration (magnetic circuit). Thanks to this, the rod is durable, hygienic, and easy to keep clean.
Metal filings stick to the surface very strongly, so cleaning requires strength or cleverness. The most effective home method is using adhesive tape, which we wrap around the dirt and peel off. In industry, cover tubes (so-called Easy Clean system) are used, from which the magnetic insert slides out.
The more Gauss, the smaller and more weakly magnetic particles will be effectively caught. Standard rods (~8000 Gs) are sufficient for catching screws, nails, and steel shavings. High Power versions (~12000-14000 Gs) are necessary for catching metallic dust, oxides, and stainless steel after processing.
We fulfill individual orders for bars perfectly matched to your machine or separator. We offer various tip options: threaded holes (e.g., M8, M10), protruding screws, flat pivots, mills, or handles. Contact us for a quote on a non-standard dimension.

Advantages as well as disadvantages of rare earth magnets.

Strengths

Besides their high retention, neodymium magnets are valued for these benefits:
  • Their magnetic field remains stable, and after around 10 years it decreases only by ~1% (theoretically),
  • Neodymium magnets are extremely resistant to loss of magnetic properties caused by external magnetic fields,
  • Thanks to the smooth finish, the plating of nickel, gold-plated, or silver gives an visually attractive appearance,
  • They feature high magnetic induction at the operating surface, making them more effective,
  • Through (appropriate) combination of ingredients, they can achieve high thermal strength, enabling action at temperatures reaching 230°C and above...
  • Thanks to modularity in forming and the ability to adapt to unusual requirements,
  • Key role in advanced technology sectors – they are used in HDD drives, electric drive systems, medical devices, as well as industrial machines.
  • Thanks to efficiency per cm³, small magnets offer high operating force, in miniature format,

Cons

Disadvantages of neodymium magnets:
  • Susceptibility to cracking is one of their disadvantages. Upon strong impact they can fracture. We advise keeping them in a strong case, which not only secures them against impacts but also increases their durability
  • We warn that neodymium magnets can reduce their power at high temperatures. To prevent this, we advise our specialized [AH] magnets, which work effectively even at 230°C.
  • Due to the susceptibility of magnets to corrosion in a humid environment, we recommend using waterproof magnets made of rubber, plastic or other material immune to moisture, when using outdoors
  • Due to limitations in realizing nuts and complex shapes in magnets, we propose using a housing - magnetic mechanism.
  • Potential hazard to health – tiny shards of magnets are risky, if swallowed, which gains importance in the aspect of protecting the youngest. It is also worth noting that tiny parts of these products can disrupt the diagnostic process medical when they are in the body.
  • Higher cost of purchase is one of the disadvantages compared to ceramic magnets, especially in budget applications

Holding force characteristics

Magnetic strength at its maximum – what affects it?

Magnet power is the result of a measurement for the most favorable conditions, assuming:
  • with the use of a yoke made of low-carbon steel, ensuring maximum field concentration
  • with a cross-section of at least 10 mm
  • with an polished touching surface
  • under conditions of gap-free contact (metal-to-metal)
  • for force applied at a right angle (pull-off, not shear)
  • at ambient temperature approx. 20 degrees Celsius

Practical aspects of lifting capacity – factors

Real force is influenced by working environment parameters, mainly (from most important):
  • Gap (between the magnet and the metal), because even a tiny clearance (e.g. 0.5 mm) leads to a drastic drop in force by up to 50% (this also applies to varnish, corrosion or dirt).
  • Force direction – catalog parameter refers to detachment vertically. When applying parallel force, the magnet holds significantly lower power (often approx. 20-30% of nominal force).
  • Metal thickness – the thinner the sheet, the weaker the hold. Magnetic flux penetrates through instead of generating force.
  • Material composition – different alloys attracts identically. Alloy additives worsen the attraction effect.
  • Surface condition – ground elements ensure maximum contact, which improves force. Rough surfaces weaken the grip.
  • Operating temperature – neodymium magnets have a sensitivity to temperature. When it is hot they lose power, and at low temperatures they can be stronger (up to a certain limit).

Lifting capacity testing was performed on plates with a smooth surface of optimal thickness, under perpendicular forces, whereas under parallel forces the load capacity is reduced by as much as fivefold. Additionally, even a small distance between the magnet and the plate lowers the load capacity.

Safety rules for work with neodymium magnets
Maximum temperature

Control the heat. Exposing the magnet above 80 degrees Celsius will destroy its magnetic structure and strength.

Handling rules

Be careful. Neodymium magnets attract from a long distance and connect with huge force, often quicker than you can move away.

Fragile material

Despite metallic appearance, the material is delicate and not impact-resistant. Avoid impacts, as the magnet may crumble into hazardous fragments.

Keep away from electronics

A powerful magnetic field negatively affects the functioning of magnetometers in smartphones and GPS navigation. Keep magnets close to a device to avoid breaking the sensors.

Fire warning

Powder produced during cutting of magnets is combustible. Avoid drilling into magnets unless you are an expert.

Danger to the youngest

These products are not suitable for play. Swallowing a few magnets may result in them attracting across intestines, which poses a severe health hazard and necessitates immediate surgery.

Pinching danger

Danger of trauma: The attraction force is so immense that it can cause hematomas, pinching, and broken bones. Use thick gloves.

Protect data

Do not bring magnets close to a purse, computer, or TV. The magnetic field can permanently damage these devices and erase data from cards.

Danger to pacemakers

Patients with a ICD must maintain an safe separation from magnets. The magnetic field can stop the functioning of the life-saving device.

Nickel coating and allergies

A percentage of the population have a hypersensitivity to Ni, which is the standard coating for neodymium magnets. Frequent touching can result in skin redness. It is best to use protective gloves.

Caution! Looking for details? Read our article: Why are neodymium magnets dangerous?
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98