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SM 25x125 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130367

GTIN: 5906301813156

Diameter Ø [±0,1 mm]

25 mm

Height [±0,1 mm]

125 mm

Weight

0.01 g

393.60 ZŁ with VAT / pcs + price for transport

320.00 ZŁ net + 23% VAT / pcs

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SM 25x125 [2xM8] / N52 - magnetic separator

Specification/characteristics SM 25x125 [2xM8] / N52 - magnetic separator

properties

values

Cat. no.

130367

GTIN

5906301813156

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

25 mm [±0,1 mm]

Height

125 mm [±0,1 mm]

Weight

0.01 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N52

properties

values

units

coercivity bHc ?

860-995

kA/m

coercivity bHc ?

10.8-12.5

kOe

energy density [Min. - Max.] ?

380-422

BH max KJ/m

energy density [Min. - Max.] ?

48-53

BH max MGOe

remenance Br [Min. - Max.] ?

14.2-14.7

kGs

remenance Br [Min. - Max.] ?

1420-1470

actual internal force iHc

≥ 955

kA/m

actual internal force iHc

≥ 12

kOe

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The magnetic separator, namely the magnetic roller, uses the power of neodymium magnets, placed in a construction made of stainless steel mostly AISI304. As a result, it is possible to efficiently segregate ferromagnetic elements from other materials. A fundamental component of its operation is the use of repulsion of magnetic poles N and S, which causes magnetic substances to be collected. The thickness of the magnet and its structure's pitch determine the power and range of the separator's operation.

Generally speaking, magnetic separators are used to extract ferromagnetic particles. If the cans are ferromagnetic, the separator will effectively segregate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the magnetic separator will not be effective.

Yes, magnetic rollers find application in the food industry for the elimination of metallic contaminants, such as iron fragments or iron dust. Our rods are made from durable acid-resistant steel, EN 1.4301, intended for use in food.

Magnetic rollers, otherwise magnetic separators, find application in food production, metal separation as well as recycling. They help in removing iron dust during the process of separating metals from other materials.

Our magnetic rollers are composed of a neodymium magnet anchored in a stainless steel tube cylinder of stainless steel with a wall thickness of 1mm.

From both sides of the magnetic bar will be with M8 threaded openings, allowing for quick installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of magnetic properties, magnetic bars stand out in terms of magnetic force lines, flux density and the area of operation of the magnetic field. We produce them in two materials, N42 as well as N52.

Usually it is believed that the greater the magnet's power, the better. Nevertheless, the effectiveness of the magnet's power depends on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of use and specific needs. The standard operating temperature of a magnetic bar is 80°C.

When the magnet is more flat, the magnetic force lines will be short. Otherwise, in the case of a thicker magnet, the force lines are extended and extend over a greater distance.

For creating the casings of magnetic separators - rollers, frequently stainless steel is utilized, especially types AISI 304, AISI 316, and AISI 316L.

In a saltwater contact, AISI 316 steel is recommended due to its outstanding anti-corrosion properties.

Magnetic bars stand out for their specific arrangement of poles and their ability to attract magnetic particles directly onto their surface, as opposed to other devices that often use complex filtration systems.

Technical designations and terms pertaining to magnetic separators include amongst others polarity, magnetic induction, magnet pitch, as well as the type of steel used.

Magnetic induction for a roller is measured using a teslameter or a gaussmeter with a flat Hall-effect probe, aiming to find the highest magnetic field value close to the magnetic pole. The result is verified in a value table - the lowest is N30. All designations less than N27 or N25 suggest recycling that falls below the standard - they are not suitable.

Neodymium magnetic bars offer a range of benefits such as a very strong magnetic field, the ability to capture even the tiniest metal particles, and durability. On the other hand, among the drawbacks, one can mention higher cost compared to other types of magnets and the need for regular maintenance.

To properly maintain of neodymium magnetic rollers, it is recommended cleaning after each use, avoiding temperatures above 80 degrees. The rollers feature waterproofing IP67, so if they are leaky, the magnets inside can oxidize and weaken. Magnetic field measurements is recommended be carried out once every 24 months. Care should be taken, as it’s possible getting pinched. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could cause problems with the magnetic rod seal and product contamination. The range of the roller corresponds to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

Magnetic rollers are cylindrical neodymium magnets placed in a casing made of corrosion-resistant stainless steel, which are used to remove metal contaminants from bulk and granular materials. They are applied in industries such as food processing, ceramics, and recycling, where metal separation is crucial.

Advantages as well as disadvantages of neodymium magnets NdFeB.

In addition to their long-term stability, neodymium magnets provide the following advantages:

They do not lose their magnetism, even after nearly ten years – the reduction of lifting capacity is only ~1% (according to tests),
They protect against demagnetization induced by surrounding magnetic influence very well,
By applying a bright layer of nickel, the element gains a sleek look,
Magnetic induction on the surface of these magnets is very strong,
They are suitable for high-temperature applications, operating effectively at 230°C+ due to advanced heat resistance and form-specific properties,
With the option for fine forming and precise design, these magnets can be produced in multiple shapes and sizes, greatly improving design adaptation,
Significant impact in cutting-edge sectors – they are used in HDDs, rotating machines, healthcare devices along with other advanced devices,
Thanks to their efficiency per volume, small magnets offer high magnetic performance, with minimal size,

Disadvantages of NdFeB magnets:

They may fracture when subjected to a strong impact. If the magnets are exposed to external force, we recommend in a steel housing. The steel housing, in the form of a holder, protects the magnet from breakage and additionally enhances its overall resistance,
High temperatures may significantly reduce the magnetic power of neodymium magnets. Typically, above 80°C, they experience permanent deterioration in performance (depending on shape). To prevent this, we offer heat-resistant magnets marked [AH], capable of working up to 230°C, which makes them perfect for high-temperature use,
Due to corrosion risk in humid conditions, it is advisable to use sealed magnets made of synthetic coating for outdoor use,
Using a cover – such as a magnetic holder – is advised due to the limitations in manufacturing complex structures directly in the magnet,
Potential hazard linked to microscopic shards may arise, if ingested accidentally, which is important in the context of child safety. Additionally, small elements from these products may complicate medical imaging when ingested,
In cases of large-volume purchasing, neodymium magnet cost may not be economically viable,

Optimal lifting capacity of a neodymium magnet – what contributes to it?

The given pulling force of the magnet means the maximum force, calculated in the best circumstances, namely:

with mild steel, serving as a magnetic flux conductor
of a thickness of at least 10 mm
with a polished side
with zero air gap
under perpendicular detachment force
under standard ambient temperature

What influences lifting capacity in practice

Practical lifting force is dependent on elements, listed from the most critical to the less significant:

Air gap between the magnet and the plate, as even a very small distance (e.g. 0.5 mm) causes a drop in lifting force of up to 50%.
Direction of applied force, because the maximum lifting capacity is achieved under perpendicular application. The force required to slide the magnet along the plate is usually several times lower.
Thickness of the plate, as a plate that is too thin causes part of the magnetic flux not to be used and to remain wasted in the air.
Material of the plate, because higher carbon content lowers holding force, while higher iron content increases it. The best choice is steel with high magnetic permeability and high saturation induction.
Surface of the plate, because the more smooth and polished it is, the better the contact and consequently the greater the magnetic saturation.
Operating temperature, since all permanent magnets have a negative temperature coefficient. This means that at high temperatures they are weaker, while at sub-zero temperatures they become slightly stronger.

* Lifting capacity testing was performed on a smooth plate of suitable thickness, under perpendicular forces, however under parallel forces the holding force is lower. In addition, even a minimal clearance {between} the magnet and the plate reduces the lifting capacity.

Caution with Neodymium Magnets

Neodymium magnets are primarily characterized by their significant internal force. They attract to each other, and any object that comes in their way will be affected.

In the situation of holding a finger in the path of a neodymium magnet, in that situation, a cut or a fracture may occur.

Keep neodymium magnets away from the wallet, computer, and TV.

Neodymium magnets generate strong magnetic fields that can damage magnetic media such as floppy disks, video tapes, HDDs, credit cards, magnetic ID cards, cassette tapes, or other devices. They can also destroy videos, televisions, CRT computer monitors. Do not forget to keep neodymium magnets away from these electronic devices.

Dust and powder from neodymium magnets are highly flammable.

Avoid drilling or mechanical processing of neodymium magnets. If the magnet is crushed into fine powder or dust, it becomes highly flammable.

Neodymium magnets can demagnetize at high temperatures.

Despite the fact that magnets have been observed to maintain their efficacy up to temperatures of 80°C or 175°F, it's essential to consider that this threshold may fluctuate depending on the magnet's type, configuration, and intended usage.

Do not bring neodymium magnets close to GPS and smartphones.

Intense magnetic fields generated by neodymium magnets interfere with compasses and magnetometers used in navigation, as well as internal compasses of smartphones and GPS devices.

Avoid contact with neodymium magnets if you have a nickel allergy.

Studies show a small percentage of people have allergies to certain metals, including nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, you can try wearing gloves or simply avoid direct contact with nickel-plated neodymium magnets.

People with pacemakers are advised to avoid neodymium magnets.

Neodymium magnets generate very strong magnetic fields that can interfere with the operation of a pacemaker. This happens because such devices have a function to deactivate them in a magnetic field.

Neodymium magnets are delicate and can easily break and get damaged.

In the event of a collision between two neodymium magnets, it can result in them getting chipped. They are coated with a shiny nickel plating similar to steel, but they are not as hard. In the case of a collision between two magnets, there can be a scattering of small sharp metal fragments in different directions. Protecting your eyes is essential.

Neodymium magnets are the most powerful magnets ever created, and their power can shock you.

Please review the information on how to handle neodymium magnets and avoid significant harm to your body, as well as prevent unintentional disruption to the magnets.

Do not give neodymium magnets to children.

Neodymium magnets are not toys. You cannot allow them to become toys for children. In such a situation, surgery is necessary to remove them. In the worst case scenario, it can result in death.

Be careful!

So you are aware of why neodymium magnets are so dangerous, read the article titled How very dangerous are strong neodymium magnets?.