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SM 25x125 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130367

GTIN: 5906301813156

Diameter Ø [±0,1 mm]

25 mm

Height [±0,1 mm]

125 mm

Weight

0.01 g

393.60 ZŁ with VAT / pcs + price for transport

320.00 ZŁ net + 23% VAT / pcs

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SM 25x125 [2xM8] / N52 - magnetic separator

Specification/characteristics SM 25x125 [2xM8] / N52 - magnetic separator

properties

values

Cat. no.

130367

GTIN

5906301813156

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

25 mm [±0,1 mm]

Height

125 mm [±0,1 mm]

Weight

0.01 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N52

properties

values

units

remenance Br [Min. - Max.] ?

14.2-14.7

kGs

remenance Br [Min. - Max.] ?

1420-1470

coercivity bHc ?

10.8-12.5

kOe

coercivity bHc ?

860-995

kA/m

actual internal force iHc

≥ 12

kOe

actual internal force iHc

≥ 955

kA/m

energy density [Min. - Max.] ?

48-53

BH max MGOe

energy density [Min. - Max.] ?

380-422

BH max KJ/m

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The magnetic separator, namely the magnetic roller, uses the power of neodymium magnets, which are embedded in a construction made of stainless steel usually AISI304. Due to this, it is possible to precisely separate ferromagnetic elements from other materials. An important element of its operation is the repulsion of magnetic poles N and S, which enables magnetic substances to be attracted. The thickness of the embedded magnet and its structure pitch affect the power and range of the separator's operation.

Generally speaking, magnetic separators are designed to extract ferromagnetic elements. If the cans are made of ferromagnetic materials, a magnetic separator will be effective. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the magnetic separator will not be effective.

Yes, magnetic rollers are used in food production to remove metallic contaminants, for example iron fragments or iron dust. Our rods are built from acid-resistant steel, AISI 304, suitable for contact with food.

Magnetic rollers, otherwise cylindrical magnets, are used in food production, metal separation as well as recycling. They help in eliminating iron dust in the course of the process of separating metals from other wastes.

Our magnetic rollers consist of a neodymium magnet embedded in a stainless steel tube cylinder made of stainless steel with a wall thickness of 1mm.

From both sides of the magnetic bar will be with M8 threaded holes - 18 mm, which enables simple mounting in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of forces, magnetic bars stand out in terms of magnetic force lines, flux density and the field of the magnetic field. We produce them in two materials, N42 and N52.

Generally it is believed that the greater the magnet's power, the better. Nevertheless, the effectiveness of the magnet's power is dependent on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of use and expected needs. The standard operating temperature of a magnetic bar is 80°C.

When the magnet is more flat, the magnetic force lines will be more compressed. On the other hand, when the magnet is thick, the force lines will be longer and extend over a greater distance.

For constructing the casings of magnetic separators - rollers, most often stainless steel is used, especially types AISI 316, AISI 316L, and AISI 304.

In a saltwater environment, type AISI 316 steel is recommended due to its outstanding anti-corrosion properties.

Magnetic rollers are characterized by their specific arrangement of poles and their ability to attract magnetic particles directly onto their surface, in contrast to other separators that often use more complicated filtration systems.

Technical designations and terms related to magnetic separators include among others magnet pitch, polarity, and magnetic induction, as well as the type of steel used.

Magnetic induction for a roller is measured using a teslameter or a gaussmeter with a flat Hall-effect probe, aiming to find the highest magnetic field value near the magnetic pole. The result is verified in a value table - the lowest is N30. All designations below N27 or N25 indicate recycling that doesn't meet the standard - they are not suitable.

Neodymium magnetic rollers offer many advantages, including excellent separation efficiency, strong magnetic field, and durability. On the other hand, among the drawbacks, one can mention the need for regular cleaning, higher cost, and potential installation challenges.

For proper maintenance of neodymium magnetic rollers, it’s worth regularly cleaning them from contaminants, avoiding high temperatures up to 80°C, and protecting them from moisture if the threads are not sealed – in ours, they are. The rollers feature waterproofing IP67, so if they are not sealed, the magnets inside can rust and lose their power. Magnetic field measurements should be carried out once every 24 months. Caution should be taken during use, as it’s possible getting pinched. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could cause problems with the magnetic rod seal and product contamination. The effective range of the roller is equal to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

Magnetic rollers are cylindrical neodymium magnets placed in a casing made of corrosion-resistant stainless steel, which are used to remove metal contaminants from bulk and granular materials. They are applied in industries such as food processing, ceramics, and recycling, where the removal of iron metals and iron filings is essential.

Advantages as well as disadvantages of neodymium magnets NdFeB.

In addition to their tremendous strength, neodymium magnets offer the following advantages:

They retain their magnetic properties for around ten years – the loss is just ~1% (based on simulations),
They are extremely resistant to demagnetization caused by external magnetic fields,
By applying a reflective layer of silver, the element gains a sleek look,
They exhibit superior levels of magnetic induction near the outer area of the magnet,
They are suitable for high-temperature applications, operating effectively at 230°C+ due to advanced heat resistance and form-specific properties,
Thanks to the possibility in shaping and the capability to adapt to unique requirements, neodymium magnets can be created in various configurations, which increases their application range,
Significant impact in new technology industries – they are used in hard drives, electric drives, healthcare devices along with high-tech tools,
Compactness – despite their small size, they generate strong force, making them ideal for precision applications

Disadvantages of NdFeB magnets:

They may fracture when subjected to a strong impact. If the magnets are exposed to physical collisions, we recommend in a steel housing. The steel housing, in the form of a holder, protects the magnet from damage while also reinforces its overall resistance,
They lose strength at elevated temperatures. Most neodymium magnets experience permanent reduction in strength when heated above 80°C (depending on the form and height). However, we offer special variants with high temperature resistance that can operate up to 230°C or higher,
Due to corrosion risk in humid conditions, it is advisable to use sealed magnets made of rubber for outdoor use,
Using a cover – such as a magnetic holder – is advised due to the difficulty in manufacturing threads directly in the magnet,
Safety concern from tiny pieces may arise, if ingested accidentally, which is significant in the protection of children. It should also be noted that tiny components from these assemblies can interfere with diagnostics if inside the body,
Higher purchase price is one of the drawbacks compared to ceramic magnets, especially in budget-sensitive applications

Best holding force of the magnet in ideal parameters – what it depends on?

The given strength of the magnet means the optimal strength, calculated under optimal conditions, that is:

using a steel plate with low carbon content, acting as a magnetic circuit closure
of a thickness of at least 10 mm
with a polished side
with no separation
in a perpendicular direction of force
in normal thermal conditions

Determinants of practical lifting force of a magnet

Practical lifting force is determined by factors, by priority:

Air gap between the magnet and the plate, because even a very small distance (e.g. 0.5 mm) can cause a drop in lifting force of up to 50%.
Direction of applied force, because the maximum lifting capacity is achieved under perpendicular application. The force required to slide the magnet along the plate is usually several times lower.
Thickness of the plate, as a plate that is too thin causes part of the magnetic flux not to be used and to remain wasted in the air.
Material of the plate, because higher carbon content lowers holding force, while higher iron content increases it. The best choice is steel with high magnetic permeability and high saturation induction.
Surface of the plate, because the more smooth and polished it is, the better the contact and consequently the greater the magnetic saturation.
Operating temperature, since all permanent magnets have a negative temperature coefficient. This means that at high temperatures they are weaker, while at sub-zero temperatures they become slightly stronger.

* Lifting capacity was determined with the use of a smooth steel plate of suitable thickness (min. 20 mm), under perpendicular detachment force, in contrast under attempts to slide the magnet the lifting capacity is smaller. Moreover, even a slight gap {between} the magnet and the plate decreases the holding force.

Be Cautious with Neodymium Magnets

Keep neodymium magnets away from people with pacemakers.

In the case of neodymium magnets, there is a strong magnetic field. As a result, it interferes with the operation of a heart pacemaker. However, if the magnetic field does not affect the device, it can damage its components or deactivate the device when it is in a magnetic field.

Neodymium magnets can demagnetize at high temperatures.

Although magnets have demonstrated their effectiveness up to 80°C or 175°F, the temperature can vary depending on the type, shape, and intended use of the specific magnet.

Under no circumstances should neodymium magnets be brought close to GPS and smartphones.

Magnetic fields can interfere with compasses and magnetometers used in aviation and maritime navigation, as well as internal compasses of smartphones and GPS devices. There are neodymium magnets in every smartphone, for example, in the microphone and speakers.

Dust and powder from neodymium magnets are flammable.

Do not attempt to drill into neodymium magnets. Mechanical processing is also not recommended. Once crushed into fine powder or dust, this material becomes highly flammable.

Neodymium Magnets can attract to each other due to their immense internal force, causing the skin and other body parts to get pinched and resulting in significant swellings.

If the joining of neodymium magnets is not under control, then they may crumble and also crack. Remember not to approach them to each other or have them firmly in hands at a distance less than 10 cm.

Neodymium magnets should not be around children.

Neodymium magnets are not toys. Do not allow children to play with them. In the case of swallowing multiple magnets simultaneously, they can attract to each other through the intestinal walls. In the worst case scenario, this can lead to death.

Make sure not to bring neodymium magnets close to the TV, wallet, and computer HDD.

Strong magnetic fields emitted by neodymium magnets can damage magnetic storage media such as floppy disks, credit cards, magnetic ID cards, cassette tapes, video tapes, or other devices. They can also damage televisions, VCRs, computer monitors, and CRT displays. Avoid placing neodymium magnets in close proximity to electronic devices.

The magnet is coated with nickel - be careful if you have an allergy.

Studies clearly indicate a small percentage of people who suffer from metal allergies such as nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, you can try wearing gloves or simply avoid direct contact with nickel-plated neodymium magnets.

Neodymium magnets are fragile and can easily break and shatter.

Neodymium magnets are fragile and will break if allowed to collide with each other, even from a distance of a few centimeters. Despite being made of metal as well as coated with a shiny nickel plating, they are not as hard as steel. In the case of a collision between two magnets, there can be a scattering of small sharp metal fragments in different directions. Protecting your eyes is essential.

Neodymium magnets are the strongest, most remarkable magnets on the planet, and the surprising force between them can surprise you at first.

Please review the information on how to handle neodymium magnets and avoid significant harm to your body, as well as prevent unintentional disruption to the magnets.

Safety precautions!

To illustrate why neodymium magnets are so dangerous, see the article - How very dangerous are strong neodymium magnets?.