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neodymium magnets

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SM 32x125 [2xM8] / N42 - magnetic roller

magnetic separator

catalog number 130352

GTIN: 5906301813002

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diameter Ø

32 mm [±0,1 mm]

height

125 mm [±0,1 mm]

max. temperature

≤ 80 °C

381.30 PLN gross price (including VAT) / pcs +

310.00 PLN net price + 23% VAT / pcs

bulk discounts:

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Give us a call tel: +48 22 499 98 98 or contact us via contact form on the contact page. You can check the lifting capacity and the appearance of magnet in our magnetic mass calculator force calculator

Orders placed by 2:00 PM will be shipped on the same business day.

Specification: magnetic separator 32x125 [2xM8] / N42

Characteristics: magnetic separator 32x125 [2xM8] / N42
Properties
Values
catalog number
130352
production / distribution
Dhit sp. z o.o.
country of origin
Poland / China / Germany
customs code
85059029
diameter Ø
32 mm [±0,1 mm]
height
125 mm [±0,1 mm]
max. temperature ?
≤ 80 °C
weight
670.00 g
execution tolerance
± 0.1 mm
rodzaj materiału
AISI 304 - bezpieczna dla żywności
rodzaj magnesów
NdFeB N42
ilość gwintów
2x [M8] wewnętrzne
biegunowość
obwodowa - 4 nabiegunniki
indukcja magnetyczna
~ 8 000 Gauss [±5%]
max. temp. pracy
poniżej ≤ 80°C
grubość rury osłonowej
1 mm

Magnetic properties of the material N42

material characteristics N42
Properties
Values
units
remenance Br [Min. - Max.] ?
12.9-13.2
kGs
remenance Br [Min. - Max.] ?
1290-1320
T
coercivity bHc ?
10.8-12.0
kOe
coercivity bHc ?
860-955
kA/m
actual internal force iHc
≥ 12
kOe
actual internal force iHc
≥ 955
kA/m
energy density [Min. - Max.]
40-42
BH max MGOe
energy density [Min. - Max.]
318-334
BH max KJ/m
max. temperature
≤ 80
°C

Physical properties of sintered neodymium magnets Nd2Fe14B

Physical properties of sintered neodymium magnets Nd2Fe14B
Properties
Values
units
Vickers hardness
≥550
Hv
Density
≥7.4
g/cm3
Curie Temperature TC
312 - 380
°C
Curie Temperature TF
593 - 716
°F
Specific resistance
150
μΩ⋅Cm
Bending strength
250
Mpa
Compressive strength
1000~1100
Mpa
Thermal expansion parallel (∥) to orientation (M)
(3-4) x 106
°C-1
Thermal expansion perpendicular (⊥) to orientation (M)
-(1-3) x 10-6
°C-1
Young's modulus
1.7 x 104
kg/mm²
The main mechanism of the magnetic separator is the use of neodymium magnets, which are embedded in a casing made of stainless steel usually AISI304. As a result, it is possible to efficiently remove ferromagnetic elements from other materials. An important element of its operation is the use of repulsion of magnetic poles N and S, which enables magnetic substances to be attracted. The thickness of the magnet and its structure's pitch determine the range and strength of the separator's operation.
Generally speaking, magnetic separators are used to extract ferromagnetic elements. If the cans are made from ferromagnetic materials, a magnetic separator will be effective. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the separator will not be able to separate them.
Yes, magnetic rollers are employed in the food industry for the elimination of metallic contaminants, including iron fragments or iron dust. Our rollers are built from acid-resistant steel, EN 1.4301, approved for use in food.
Magnetic rollers, often called cylindrical magnets, are employed in food production, metal separation as well as recycling. They help in extracting iron dust during the process of separating metals from other wastes.
Our magnetic rollers are composed of neodymium magnets anchored in a stainless steel tube casing of stainless steel with a wall thickness of 1mm.
From both sides of the magnetic bar can be with M8 threaded openings, allowing for simple mounting in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.
In terms of magnetic properties, magnetic bars differ in terms of magnetic force lines, flux density and the field of the magnetic field. We produce them in two materials, N42 and N52.
Usually it is believed that the greater the magnet's power, the better. But, the effectiveness of the magnet's power is based on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of application and specific needs. The standard operating temperature of a magnetic bar is 80°C.
When the magnet is more flat, the magnetic force lines will be more compressed. On the other hand, in the case of a thicker magnet, the force lines will be longer and reach further.
For creating the casings of magnetic separators - rollers, frequently stainless steel is used, especially types AISI 316, AISI 316L, and AISI 304.
In a saltwater environment, type AISI 316 steel exhibits the best resistance due to its outstanding corrosion resistance.
Magnetic rollers stand out for their specific arrangement of poles and their ability to attract magnetic particles directly onto their surface, as opposed to other separators that may utilize more complicated filtration systems.
Technical designations and terms related to magnetic separators comprise amongst others polarity, magnetic induction, magnet pitch, as well as the type of steel used.
Magnetic induction for a roller is measured using a teslameter or a gaussmeter with a flat Hall-effect probe, aiming to find the highest magnetic field value near the magnetic pole. The result is checked in a value table - the lowest is N30. All designations below N27 or N25 suggest recycling that doesn't meet the standard - they are not suitable.
Neodymium magnetic bars offer many advantages, including a very strong magnetic field, the ability to capture even the tiniest metal particles, and durability. However, some of the downsides may involve the requirement for frequent cleaning, greater weight, and potential installation difficulties.
For proper maintenance of neodymium magnetic rollers, it is suggested {to clean them regularly from contaminants, avoid extreme temperatures above 80 degrees, and washing after each use, avoiding temperatures up to 80°C. The rollers have an IP67 waterproof rating, so if they are not watertight, the magnets inside may rust and lose their strength. Roller inspections are advised to be conducted every two years. Caution should be exercised during use as there is a possibility of finger injury. If the protective tube is only 0.5 mm thick, it can wear out, which, in turn, can result in issues with the magnetic rod becoming unsealed and product contamination. The Roller operating range equals its diameter, fi25mm is approximately 25mm active range, while fi32 is about 40mm.

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Advantages as well as disadvantages of neodymium magnets NdFeB.

In addition to immense power, neodymium magnets have the following advantages:

  • They do not lose their strength (of the magnet). After approximately 10 years, their power decreases by only ~1% (theoretically),
  • They protect against demagnetization caused by external magnetic sources very well,
  • Thanks to the shiny finish and nickel, gold, or silver coating, they have an aesthetic appearance,
  • They exhibit very high magnetic induction on the surface of the magnet,
  • By using an appropriate combination of materials, they can achieve high thermal resistance, allowing them to operate at temperatures up to 230°C and above...
  • Thanks to the flexibility in shaping or the ability to adapt to specific requirements – neodymium magnets can be produced in a wide range of shapes and sizes, which enhances their versatility in applications.
  • Key role in advanced technologically fields – are utilized in computer drives, electric motors, medical devices and very highly developed apparatuses.

Disadvantages of neodymium magnets:

  • They are fragile when subjected to a strong impact. If the magnets are exposed to impacts, we recommend using magnets in a protective case. The steel housing in the form of a holder protects the magnet from impacts, and at the same time increases its overall strength,
  • High temperatures can reduce the strength of neodymium magnets. Typically, after heating above 80°C, most of them experience a permanent reduction in strength (although it is dependent on the form and size). To prevent this, we offer special magnets marked with the symbol [AH], which are highly resistant to high temperatures. They can operate even at temperatures up to 230°C, making them an ideal solution for applications requiring high-temperature operation,
  • Magnets exposed to a humid environment can corrode. Therefore, when using them outdoors, we suggest using waterproof magnets made of rubber, plastic, or other moisture-resistant materials,
  • The use of a cover or a magnetic holder is recommended due to the limited possibilities of manufacturing threads or complex shapes in the magnet
  • Potential hazard to health from tiny fragments of magnets are risky, in case of ingestion, which is crucial in the aspect of protecting young children. It's also worth noting that tiny parts of these magnets have the potential to hinder the diagnostic process in case of swallowing.

Handle Neodymium Magnets Carefully

Magnets made of neodymium are especially delicate, resulting in damage.

Neodymium magnets are delicate as well as will shatter if allowed to collide with each other, even from a distance of a few centimeters. They are coated with a shiny nickel plating similar to steel, but they are not as hard. At the moment of collision between the magnets, small sharp metal pieces can be propelled in various directions at high speed. Eye protection is recommended.

Neodymium magnets can attract to each other, pinch the skin, and cause significant injuries.

If joining of neodymium magnets is not under control, at that time they may crumble and crack. Remember not to move them to each other or hold them firmly in hands at a distance less than 10 cm.

Neodymium magnets can become demagnetized at high temperatures.

Although magnets have demonstrated their effectiveness up to 80°C or 175°F, the temperature can vary depending on the type, shape, and intended use of the specific magnet.

Dust and powder from neodymium magnets are highly flammable.

Avoid drilling or mechanical processing of neodymium magnets. If the magnet is crushed into fine powder or dust, it becomes highly flammable.

The magnet coating contains nickel, so be cautious if you have a nickel allergy.

Studies show a small percentage of people have allergies to certain metals, including nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, try wearing gloves or avoid direct contact with nickel-plated neodymium magnets.

  Magnets are not toys, children should not play with them.

Not all neodymium magnets are toys, so do not let children play with them. In such a situation, surgery is necessary to remove them. In the worst case scenario, it can result in death.

Do not place neodymium magnets near a computer HDD, TV, and wallet.

Strong fields generated by neodymium magnets can damage magnetic storage media such as floppy disks, credit cards, magnetic ID cards, cassette tapes, video tapes, or other similar devices. In addition, they can damage televisions, VCRs, computer monitors, and CRT displays. Avoid placing neodymium magnets in close proximity to electronic devices.

Neodymium magnets are the strongest, most remarkable magnets on the planet, and the surprising force between them can surprise you at first.

Read the information on our website on how to properly utilize neodymium magnets and avoid significant harm to your body and unintentional damage to the magnets.

Neodymium magnets are not recommended for people with pacemakers.

Neodymium magnets generate strong magnetic fields. As a result, they interfere with the operation of a pacemaker. This happens because such devices have a function to deactivate them in a magnetic field.

Do not bring neodymium magnets close to GPS and smartphones.

Strong fields generated by neodymium magnets interfere with compasses and magnetometers used in navigation, as well as internal compasses of smartphones and GPS devices.

In order to illustrate why neodymium magnets are so dangerous, read the article - How dangerous are very strong neodymium magnets?.

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e-mail: bok@dhit.pl

tel: +48 888 99 98 98