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SM 32x125 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130352

GTIN/EAN: 5906301813002

Diameter Ø

32 mm [±1 mm]

Height

125 mm [±1 mm]

Weight

670 g

Magnetic Flux

~ 8 000 Gauss [±5%]

381.30 with VAT / pcs + price for transport

310.00 ZŁ net + 23% VAT / pcs

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Technical specification - SM 32x125 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 32x125 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130352
GTIN/EAN 5906301813002
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 32 mm [±1 mm]
Height 125 mm [±1 mm]
Weight 670 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 8 000 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 4 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 32x125 [2xM8] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 32x125 [2xM8] / N42

Parameter Value Description / Unit
Diameter (Ø) 32 mm
Total length 125 mm (L)
Active length 89 mm
Section count 3 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~764 g
Active area 89 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 26.2 kg (theor.)
Induction (surface) ~8 000 Gauss (Max)

Chart 2: Field profile (3 sections)

Chart 3: Temperature performance

Engineering data and GPSR
Elemental analysis
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Environmental data
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130352-2026
Magnet Unit Converter
Magnet pull force

Magnetic Induction

Other offers

This product serves to effectively catch ferromagnetic contaminants from bulk and liquid products. Its task is separation (separation) of metal filings from the transported material. Thanks to the use of strong neodymium magnets, the rod catches even metallic dust.
The rod consists of a cover tube made of high-quality acid-resistant steel (AISI 304 or 316). Inside there is a stack of strong neodymium magnets arranged in a special configuration (magnetic circuit). Such construction ensures full resistance to corrosion, water, oils, and acids.
Metal filings stick to the surface very strongly, so cleaning requires strength or cleverness. You can use compressed air or special non-magnetic strippers (rings). In industry, cover tubes (so-called Easy Clean system) are used, from which the magnetic insert slides out.
The Gauss value tells us how effectively and deeply the magnet will catch contaminants. Standard rods (~8000 Gs) are sufficient for catching screws, nails, and steel shavings. High induction is necessary when contaminants are microscopic or weakly magnetic.
We fulfill individual orders for bars perfectly matched to your machine or separator. The rod end is strictly adapted to the fastening system in your device. Contact us for a quote on a non-standard dimension.

Pros as well as cons of Nd2Fe14B magnets.

Benefits

Besides their tremendous strength, neodymium magnets offer the following advantages:
  • Their power is durable, and after approximately 10 years it decreases only by ~1% (according to research),
  • They show high resistance to demagnetization induced by external field influence,
  • Thanks to the metallic finish, the layer of nickel, gold, or silver gives an aesthetic appearance,
  • They are known for high magnetic induction at the operating surface, which increases their power,
  • Through (adequate) combination of ingredients, they can achieve high thermal resistance, allowing for action at temperatures approaching 230°C and above...
  • Thanks to the ability of precise molding and adaptation to unique requirements, magnetic components can be created in a wide range of geometric configurations, which makes them more universal,
  • Universal use in electronics industry – they serve a role in HDD drives, electric drive systems, medical equipment, as well as complex engineering applications.
  • Relatively small size with high pulling force – neodymium magnets offer impressive pulling force in compact dimensions, which allows their use in miniature devices

Limitations

Characteristics of disadvantages of neodymium magnets and proposals for their use:
  • They are prone to damage upon heavy impacts. To avoid cracks, it is worth protecting magnets in a protective case. Such protection not only shields the magnet but also increases its resistance to damage
  • We warn that neodymium magnets can lose their strength at high temperatures. To prevent this, we recommend our specialized [AH] magnets, which work effectively even at 230°C.
  • Magnets exposed to a humid environment can rust. Therefore when using outdoors, we suggest using waterproof magnets made of rubber, plastic or other material resistant to moisture
  • Limited ability of making threads in the magnet and complicated forms - preferred is casing - mounting mechanism.
  • Health risk related to microscopic parts of magnets are risky, when accidentally swallowed, which gains importance in the aspect of protecting the youngest. Furthermore, tiny parts of these devices can be problematic in diagnostics medical after entering the body.
  • High unit price – neodymium magnets cost more than other types of magnets (e.g. ferrite), which hinders application in large quantities

Pull force analysis

Detachment force of the magnet in optimal conditionswhat it depends on?

The force parameter is a measurement result performed under standard conditions:
  • on a plate made of structural steel, optimally conducting the magnetic field
  • whose thickness equals approx. 10 mm
  • characterized by smoothness
  • under conditions of no distance (surface-to-surface)
  • for force applied at a right angle (pull-off, not shear)
  • at standard ambient temperature

Lifting capacity in practice – influencing factors

Effective lifting capacity is influenced by working environment parameters, including (from most important):
  • Gap (betwixt the magnet and the metal), because even a tiny clearance (e.g. 0.5 mm) can cause a reduction in lifting capacity by up to 50% (this also applies to varnish, rust or debris).
  • Loading method – catalog parameter refers to detachment vertically. When slipping, the magnet exhibits significantly lower power (often approx. 20-30% of nominal force).
  • Metal thickness – thin material does not allow full use of the magnet. Magnetic flux passes through the material instead of converting into lifting capacity.
  • Steel grade – ideal substrate is pure iron steel. Cast iron may generate lower lifting capacity.
  • Plate texture – smooth surfaces guarantee perfect abutment, which improves force. Uneven metal weaken the grip.
  • Heat – NdFeB sinters have a negative temperature coefficient. At higher temperatures they are weaker, and at low temperatures gain strength (up to a certain limit).

Holding force was measured on a smooth steel plate of 20 mm thickness, when the force acted perpendicularly, whereas under attempts to slide the magnet the lifting capacity is smaller. Additionally, even a minimal clearance between the magnet’s surface and the plate decreases the load capacity.

Warnings
Keep away from children

Strictly store magnets out of reach of children. Risk of swallowing is significant, and the consequences of magnets clamping inside the body are very dangerous.

Heat sensitivity

Keep cool. NdFeB magnets are sensitive to temperature. If you require operation above 80°C, inquire about special high-temperature series (H, SH, UH).

Allergy Warning

Nickel alert: The Ni-Cu-Ni coating contains nickel. If skin irritation happens, immediately stop working with magnets and use protective gear.

Machining danger

Machining of NdFeB material carries a risk of fire hazard. Magnetic powder reacts violently with oxygen and is difficult to extinguish.

Electronic devices

Data protection: Neodymium magnets can ruin payment cards and sensitive devices (pacemakers, medical aids, mechanical watches).

Bodily injuries

Pinching hazard: The attraction force is so great that it can cause hematomas, crushing, and even bone fractures. Use thick gloves.

Magnets are brittle

Despite the nickel coating, the material is delicate and not impact-resistant. Avoid impacts, as the magnet may shatter into sharp, dangerous pieces.

Caution required

Before use, read the rules. Uncontrolled attraction can destroy the magnet or hurt your hand. Think ahead.

Danger to pacemakers

Individuals with a pacemaker have to keep an absolute distance from magnets. The magnetism can disrupt the functioning of the life-saving device.

Phone sensors

A powerful magnetic field interferes with the operation of compasses in smartphones and navigation systems. Keep magnets close to a device to avoid breaking the sensors.

Safety First! Looking for details? Read our article: Why are neodymium magnets dangerous?
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98