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SM 32x125 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130352

GTIN: 5906301813002

Diameter Ø [±0,1 mm]

32 mm

Height [±0,1 mm]

125 mm

Weight

670 g

381.30 ZŁ with VAT / pcs + price for transport

310.00 ZŁ net + 23% VAT / pcs

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SM 32x125 [2xM8] / N42 - magnetic separator

Specification/characteristics SM 32x125 [2xM8] / N42 - magnetic separator

properties

values

Cat. no.

130352

GTIN

5906301813002

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

32 mm [±0,1 mm]

Height

125 mm [±0,1 mm]

Weight

670 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N42

properties

values

units

coercivity bHc ?

860-955

kA/m

coercivity bHc ?

10.8-12.0

kOe

energy density [Min. - Max.] ?

318-334

BH max KJ/m

energy density [Min. - Max.] ?

40-42

BH max MGOe

remenance Br [Min. - Max.] ?

12.9-13.2

kGs

remenance Br [Min. - Max.] ?

1290-1320

actual internal force iHc

≥ 955

kA/m

actual internal force iHc

≥ 12

kOe

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The device roller magnetic is based on the use of neodymium magnets, which are embedded in a casing made of stainless steel usually AISI304. As a result, it is possible to precisely remove ferromagnetic particles from different substances. A key aspect of its operation is the repulsion of N and S poles of neodymium magnets, which allows magnetic substances to be collected. The thickness of the embedded magnet and its structure pitch determine the power and range of the separator's operation.

Generally speaking, magnetic separators serve to segregate ferromagnetic elements. If the cans are made from ferromagnetic materials, the separator will be able to separate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the separator will not be able to separate them.

Yes, magnetic rollers are used in the food sector for the elimination of metallic contaminants, for example iron fragments or iron dust. Our rods are built from durable acid-resistant steel, AISI 304, approved for contact with food.

Magnetic rollers, often called cylindrical magnets, are employed in metal separation, food production as well as recycling. They help in removing iron dust during the process of separating metals from other wastes.

Our magnetic rollers are built with neodymium magnets anchored in a stainless steel tube cylinder made of stainless steel with a wall thickness of 1mm.

From both sides of the magnetic bar will be with M8 threaded openings, which enables quick installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of forces, magnetic bars stand out in terms of flux density, magnetic force lines and the area of operation of the magnetic field. We produce them in materials, N42 and N52.

Generally it is believed that the stronger the magnet, the more efficient it is. However, the strength of the magnet's power is dependent on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of use and anticipated needs. The standard operating temperature of a magnetic bar is 80°C.

When the magnet is more flat, the magnetic force lines are short. By contrast, in the case of a thicker magnet, the force lines are extended and reach further.

For constructing the casings of magnetic separators - rollers, most often stainless steel is utilized, especially types AISI 316, AISI 316L, and AISI 304.

In a saltwater environment, AISI 316 steel exhibits the best resistance due to its exceptional anti-corrosion properties.

Magnetic bars are characterized by their specific arrangement of poles and their ability to attract magnetic particles directly onto their surface, as opposed to other separators that often use more complicated filtration systems.

Technical designations and terms related to magnetic separators comprise among others magnet pitch, polarity, and magnetic induction, as well as the steel type applied.

Magnetic induction for a roller is determined using a teslameter or a gaussmeter with a flat Hall-effect probe, aiming to find the highest magnetic field value near the magnetic pole. The result is verified in a value table - the lowest is N30. All designations less than N27 or N25 indicate recycling that doesn't meet the standard - they are not suitable.

Neodymium magnetic bars offer a range of benefits such as a very strong magnetic field, the ability to capture even the tiniest metal particles, and durability. On the other hand, among the drawbacks, one can mention the need for regular cleaning, higher cost, and potential installation challenges.

By ensuring proper maintenance of neodymium magnetic rollers, it is recommended regularly cleaning them from deposits, avoiding extreme temperatures above 80 degrees, and protecting them from moisture if the threads are not sealed – in ours, they are. The rollers our rollers have waterproofing IP67, so if they are not sealed, the magnets inside can rust and weaken. Testing of the rollers should be carried out every two years. Caution should be taken during use, as there is a risk getting pinched. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could cause problems with the magnetic rod seal and product contamination. The range of the roller is equal to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

Magnetic rollers are cylindrical neodymium magnets placed in a casing made of corrosion-resistant stainless steel, which are used to remove metal contaminants from bulk and granular materials. They are used in the food industry, recycling, and plastic processing, where the removal of iron metals and iron filings is essential.

Advantages and disadvantages of neodymium magnets NdFeB.

In addition to their remarkable magnetic power, neodymium magnets offer the following advantages:

Their magnetic field is durable, and after around ten years, it drops only by ~1% (according to research),
Their ability to resist magnetic interference from external fields is among the best,
The use of a polished gold surface provides a refined finish,
They possess intense magnetic force measurable at the magnet’s surface,
These magnets tolerate extreme temperatures, often exceeding 230°C, when properly designed (in relation to form),
Thanks to the freedom in shaping and the capability to adapt to unique requirements, neodymium magnets can be created in various configurations, which increases their application range,
Key role in new technology industries – they find application in computer drives, electric motors, medical equipment along with other advanced devices,
Relatively small size with high magnetic force – neodymium magnets offer impressive pulling strength in tiny dimensions, which makes them ideal in miniature devices

Disadvantages of magnetic elements:

They are prone to breaking when subjected to a powerful impact. If the magnets are exposed to physical collisions, it is suggested to place them in a protective enclosure. The steel housing, in the form of a holder, protects the magnet from damage and additionally strengthens its overall durability,
They lose magnetic force at elevated temperatures. Most neodymium magnets experience permanent reduction in strength when heated above 80°C (depending on the dimensions and height). However, we offer special variants with high temperature resistance that can operate up to 230°C or higher,
Due to corrosion risk in humid conditions, it is advisable to use sealed magnets made of rubber for outdoor use,
Limited ability to create threads in the magnet – the use of a housing is recommended,
Potential hazard from tiny pieces may arise, in case of ingestion, which is notable in the protection of children. Furthermore, minuscule fragments from these products can interfere with diagnostics after being swallowed,
Due to a complex production process, their cost is considerably higher,

Breakaway strength of the magnet in ideal conditions – what contributes to it?

The given strength of the magnet represents the optimal strength, determined under optimal conditions, namely:

with mild steel, used as a magnetic flux conductor
having a thickness of no less than 10 millimeters
with a polished side
with zero air gap
under perpendicular detachment force
under standard ambient temperature

Impact of factors on magnetic holding capacity in practice

In practice, the holding capacity of a magnet is affected by the following aspects, arranged from the most important to the least relevant:

Air gap between the magnet and the plate, since even a very small distance (e.g. 0.5 mm) causes a drop in lifting force of up to 50%.
Direction of applied force, because the maximum lifting capacity is achieved under perpendicular application. The force required to slide the magnet along the plate is usually several times lower.
Thickness of the plate, as a plate that is too thin causes part of the magnetic flux not to be used and to remain wasted in the air.
Material of the plate, because higher carbon content lowers holding force, while higher iron content increases it. The best choice is steel with high magnetic permeability and high saturation induction.
Surface of the plate, because the more smooth and polished it is, the better the contact and consequently the greater the magnetic saturation.
Operating temperature, since all permanent magnets have a negative temperature coefficient. This means that at high temperatures they are weaker, while at sub-zero temperatures they become slightly stronger.

* Lifting capacity testing was performed on plates with a smooth surface of optimal thickness, under perpendicular forces, whereas under attempts to slide the magnet the lifting capacity is smaller. Moreover, even a small distance {between} the magnet and the plate lowers the load capacity.

Handle Neodymium Magnets Carefully

Under no circumstances should neodymium magnets be brought close to GPS and smartphones.

Magnetic fields interfere with compasses and magnetometers used in navigation for air and sea transport, as well as internal compasses of smartphones and GPS devices.

Neodymium magnetic are noted for being fragile, which can cause them to crumble.

Neodymium magnets are extremely fragile, and by joining them in an uncontrolled manner, they will crack. Neodymium magnets are made of metal and coated with a shiny nickel, but they are not as durable as steel. In the event of a collision between two magnets, there may be a scattering of fragments in different directions. Protecting your eyes is crucial in such a situation.

Neodymium magnets are the strongest magnets ever created, and their strength can surprise you.

Please review the information on how to handle neodymium magnets and avoid significant harm to your body, as well as prevent unintentional damage to the magnets.

Neodymium magnets should not be near people with pacemakers.

Neodymium magnets generate very strong magnetic fields that can interfere with the operation of a pacemaker. This happens because such devices have a function to deactivate them in a magnetic field.

Keep neodymium magnets away from the wallet, computer, and TV.

Magnetic fields generated by neodymium magnets can damage magnetic storage media such as floppy disks, credit cards, magnetic ID cards, cassette tapes, video tapes, or other similar devices. In addition, they can damage televisions, VCRs, computer monitors, and CRT displays. Avoid placing neodymium magnets in close proximity to electronic devices.

Dust and powder from neodymium magnets are flammable.

Do not attempt to drill into neodymium magnets. Mechanical processing is also not recommended. If the magnet is crushed into fine powder or dust, it becomes highly flammable.

Maintain neodymium magnets away from youngest children.

Remember that neodymium magnets are not toys. Be cautious and make sure no child plays with them. In the case of swallowing multiple magnets simultaneously, they can attract to each other through the intestinal walls. In the worst case scenario, this can lead to death.

It is crucial not to allow the magnets to pinch together uncontrollably or place your fingers in their path as they attract to each other.

If joining of neodymium magnets is not under control, at that time they may crumble and also crack. Remember not to approach them to each other or hold them firmly in hands at a distance less than 10 cm.

The magnet is coated with nickel - be careful if you have an allergy.

Studies clearly indicate a small percentage of people who suffer from metal allergies such as nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, you can try wearing gloves or simply avoid direct contact with nickel-plated neodymium magnets.

Neodymium magnets can demagnetize at high temperatures.

Although magnets have demonstrated their effectiveness up to 80°C or 175°F, the temperature can vary depending on the type, shape, and intended use of the specific magnet.

Safety rules!

To illustrate why neodymium magnets are so dangerous, read the article - How very dangerous are very powerful neodymium magnets?.