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SM 25x375 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130351

GTIN/EAN: 5906301812999

Diameter Ø

25 mm [±1 mm]

Height

375 mm [±1 mm]

Weight

1460 g

Magnetic Flux

~ 6 500 Gauss [±5%]

1057.80 with VAT / pcs + price for transport

860.00 ZŁ net + 23% VAT / pcs

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Technical parameters of the product - SM 25x375 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 25x375 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130351
GTIN/EAN 5906301812999
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 375 mm [±1 mm]
Weight 1460 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 6 500 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 14 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 25x375 [2xM8] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x375 [2xM8] / N42

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 375 mm (L)
Active length 339 mm
Section count 14 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~1399 g
Active area 266 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 10.6 kg (theor.)
Induction (surface) ~6 500 Gauss (Max)

Chart 2: Field profile (14 sections)

Chart 3: Temperature performance

Engineering data and GPSR
Elemental analysis
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Ecology and recycling (GPSR)
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130351-2026
Magnet Unit Converter
Pulling force

Magnetic Field

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It is the "heart" of every magnetic filter used in industry for cleaning raw materials. It is commonly used for cleaning flour, sugar, plastic granules, as well as oils and coolants. Thanks to the use of strong neodymium magnets, the rod catches even metallic dust.
The rod consists of a cover tube made of high-quality acid-resistant steel (AISI 304 or 316). The core is a precise magnetic system generating high induction (Gauss). Such construction ensures full resistance to corrosion, water, oils, and acids.
Metal contaminants are strongly attracted, so removing them with a bare hand or glove can be difficult. The most effective home method is using adhesive tape, which we wrap around the dirt and peel off. In industry, cover tubes (so-called Easy Clean system) are used, from which the magnetic insert slides out.
Magnetic induction measured in Gauss (Gs) determines the density of magnetic flux on the rod surface. Standard rods (~8000 Gs) are sufficient for catching screws, nails, and steel shavings. High induction is necessary when contaminants are microscopic or weakly magnetic.
We fulfill individual orders for bars perfectly matched to your machine or separator. You can choose a mounting method consistent with your technical design. We ensure fast realization of special orders and technical advice.

Advantages as well as disadvantages of neodymium magnets.

Strengths

In addition to their long-term stability, neodymium magnets provide the following advantages:
  • They do not lose power, even over around 10 years – the reduction in power is only ~1% (theoretically),
  • Magnets effectively protect themselves against demagnetization caused by ambient magnetic noise,
  • A magnet with a smooth silver surface looks better,
  • The surface of neodymium magnets generates a strong magnetic field – this is a key feature,
  • Made from properly selected components, these magnets show impressive resistance to high heat, enabling them to function (depending on their shape) at temperatures up to 230°C and above...
  • Possibility of accurate creating and adjusting to defined needs,
  • Significant place in high-tech industry – they are used in hard drives, brushless drives, medical devices, as well as industrial machines.
  • Compactness – despite small sizes they generate large force, making them ideal for precision applications

Weaknesses

Drawbacks and weaknesses of neodymium magnets: application proposals
  • To avoid cracks upon strong impacts, we recommend using special steel housings. Such a solution secures the magnet and simultaneously increases its durability.
  • Neodymium magnets demagnetize when exposed to high temperatures. After reaching 80°C, many of them experience permanent weakening of power (a factor is the shape as well as dimensions of the magnet). We offer magnets specially adapted to work at temperatures up to 230°C marked [AH], which are extremely resistant to heat
  • They oxidize in a humid environment. For use outdoors we suggest using waterproof magnets e.g. in rubber, plastic
  • Due to limitations in realizing nuts and complex shapes in magnets, we propose using casing - magnetic mechanism.
  • Health risk related to microscopic parts of magnets are risky, if swallowed, which becomes key in the aspect of protecting the youngest. Furthermore, tiny parts of these magnets are able to complicate diagnosis medical when they are in the body.
  • High unit price – neodymium magnets cost more than other types of magnets (e.g. ferrite), which hinders application in large quantities

Lifting parameters

Maximum lifting force for a neodymium magnet – what contributes to it?

Holding force of 0.00 kg is a result of laboratory testing executed under specific, ideal conditions:
  • on a plate made of structural steel, optimally conducting the magnetic field
  • possessing a massiveness of min. 10 mm to avoid saturation
  • characterized by even structure
  • without any air gap between the magnet and steel
  • for force applied at a right angle (pull-off, not shear)
  • at ambient temperature approx. 20 degrees Celsius

Lifting capacity in practice – influencing factors

Holding efficiency impacted by specific conditions, mainly (from most important):
  • Gap between magnet and steel – even a fraction of a millimeter of distance (caused e.g. by veneer or dirt) significantly weakens the magnet efficiency, often by half at just 0.5 mm.
  • Angle of force application – maximum parameter is reached only during pulling at a 90° angle. The shear force of the magnet along the surface is typically many times lower (approx. 1/5 of the lifting capacity).
  • Plate thickness – too thin steel causes magnetic saturation, causing part of the flux to be wasted to the other side.
  • Plate material – low-carbon steel attracts best. Higher carbon content decrease magnetic permeability and holding force.
  • Surface condition – smooth surfaces ensure maximum contact, which improves field saturation. Uneven metal reduce efficiency.
  • Thermal factor – hot environment weakens pulling force. Exceeding the limit temperature can permanently damage the magnet.

Holding force was tested on a smooth steel plate of 20 mm thickness, when a perpendicular force was applied, however under parallel forces the load capacity is reduced by as much as 5 times. Moreover, even a minimal clearance between the magnet and the plate decreases the load capacity.

Precautions when working with neodymium magnets
Material brittleness

Watch out for shards. Magnets can fracture upon violent connection, launching shards into the air. Wear goggles.

Life threat

Patients with a ICD must maintain an safe separation from magnets. The magnetic field can stop the functioning of the implant.

Flammability

Machining of neodymium magnets carries a risk of fire risk. Magnetic powder reacts violently with oxygen and is difficult to extinguish.

Finger safety

Danger of trauma: The pulling power is so great that it can cause blood blisters, crushing, and even bone fractures. Use thick gloves.

Metal Allergy

Some people experience a hypersensitivity to nickel, which is the common plating for neodymium magnets. Extended handling can result in an allergic reaction. We recommend wear protective gloves.

Electronic devices

Very strong magnetic fields can corrupt files on payment cards, HDDs, and storage devices. Stay away of at least 10 cm.

Heat sensitivity

Avoid heat. NdFeB magnets are susceptible to temperature. If you require resistance above 80°C, inquire about HT versions (H, SH, UH).

No play value

These products are not toys. Eating a few magnets may result in them pinching intestinal walls, which constitutes a critical condition and necessitates urgent medical intervention.

Handling guide

Handle with care. Neodymium magnets attract from a long distance and connect with massive power, often quicker than you can react.

Keep away from electronics

Remember: neodymium magnets produce a field that interferes with precision electronics. Keep a safe distance from your phone, device, and navigation systems.

Warning! More info about hazards in the article: Magnet Safety Guide.
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98