SM 25x375 [2xM8] / N42 - magnetic separator
magnetic separator
Catalog no 130351
GTIN/EAN: 5906301812999
Diameter Ø
25 mm [±1 mm]
Height
375 mm [±1 mm]
Weight
1460 g
Magnetic Flux
~ 6 500 Gauss [±5%]
1057.80 ZŁ with VAT / pcs + price for transport
860.00 ZŁ net + 23% VAT / pcs
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Product card - SM 25x375 [2xM8] / N42 - magnetic separator
Specification / characteristics - SM 25x375 [2xM8] / N42 - magnetic separator
| properties | values |
|---|---|
| Cat. no. | 130351 |
| GTIN/EAN | 5906301812999 |
| Production/Distribution | Dhit sp. z o.o. |
| Country of origin | Poland / China / Germany |
| Customs code | 85059029 |
| Diameter Ø | 25 mm [±1 mm] |
| Height | 375 mm [±1 mm] |
| Weight | 1460 g |
| Material Type | Stainless steel AISI 304 / A2 |
| Magnetic Flux | ~ 6 500 Gauss [±5%] |
| Size/Mount Quantity | 2xM8 |
| Polarity | circumferential - 14 poles |
| Casing Tube Thickness | 1 mm |
| Manufacturing Tolerance | ±1 mm |
Magnetic properties of material N42
| properties | values | units |
|---|---|---|
| remenance Br [min. - max.] ? | 12.9-13.2 | kGs |
| remenance Br [min. - max.] ? | 1290-1320 | mT |
| coercivity bHc ? | 10.8-12.0 | kOe |
| coercivity bHc ? | 860-955 | kA/m |
| actual internal force iHc | ≥ 12 | kOe |
| actual internal force iHc | ≥ 955 | kA/m |
| energy density [min. - max.] ? | 40-42 | BH max MGOe |
| energy density [min. - max.] ? | 318-334 | BH max KJ/m |
| max. temperature ? | ≤ 80 | °C |
Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
| properties | values | units |
|---|---|---|
| Vickers hardness | ≥550 | Hv |
| Density | ≥7.4 | g/cm3 |
| Curie Temperature TC | 312 - 380 | °C |
| Curie Temperature TF | 593 - 716 | °F |
| Specific resistance | 150 | μΩ⋅cm |
| Bending strength | 250 | MPa |
| Compressive strength | 1000~1100 | MPa |
| Thermal expansion parallel (∥) to orientation (M) | (3-4) x 10-6 | °C-1 |
| Thermal expansion perpendicular (⊥) to orientation (M) | -(1-3) x 10-6 | °C-1 |
| Young's modulus | 1.7 x 104 | kg/mm² |
Table 1: Rod construction
SM 25x375 [2xM8] / N42
| Parameter | Value | Description / Unit |
|---|---|---|
| Diameter (Ø) | 25 | mm |
| Total length | 375 | mm (L) |
| Active length | 339 | mm |
| Section count | 14 | modules |
| Dead zone | 36 | mm (2x 18mm starter) |
| Weight (est.) | ~1399 | g |
| Active area | 266 | cm² (Area) |
| Housing material | AISI 304 | 1.4301 (Inox) |
| Surface finish | Ra < 0.8 µm | Polished |
| Temp. class | 80°C | Standard (N) |
| Force loss (at max °C) | -12.8% | Reversible loss (physics) |
| Force (calculated) | 10.6 | kg (theor.) |
| Induction (surface) | ~6 500 | Gauss (Max) |
Chart 2: Field profile (14 sections)
Chart 3: Temperature performance
Elemental analysis
| iron (Fe) | 64% – 68% |
| neodymium (Nd) | 29% – 32% |
| boron (B) | 1.1% – 1.2% |
| dysprosium (Dy) | 0.5% – 2.0% |
| coating (Ni-Cu-Ni) | < 0.05% |
Sustainability
| recyclability (EoL) | 100% |
| recycled raw materials | ~10% (pre-cons) |
| carbon footprint | low / zredukowany |
| waste code (EWC) | 16 02 16 |
Other proposals
Strengths and weaknesses of rare earth magnets.
Advantages
- Their magnetic field is maintained, and after approximately 10 years it drops only by ~1% (according to research),
- They are noted for resistance to demagnetization induced by external magnetic fields,
- By applying a shiny coating of gold, the element gains an proper look,
- The surface of neodymium magnets generates a intense magnetic field – this is a key feature,
- Neodymium magnets are characterized by extremely high magnetic induction on the magnet surface and are able to act (depending on the form) even at a temperature of 230°C or more...
- Thanks to the possibility of free shaping and customization to individualized requirements, neodymium magnets can be manufactured in a broad palette of geometric configurations, which amplifies use scope,
- Key role in innovative solutions – they find application in mass storage devices, electric motors, precision medical tools, also multitasking production systems.
- Thanks to concentrated force, small magnets offer high operating force, in miniature format,
Cons
- To avoid cracks upon strong impacts, we recommend using special steel housings. Such a solution protects the magnet and simultaneously increases its durability.
- NdFeB magnets lose strength when exposed to high temperatures. After reaching 80°C, many of them experience permanent weakening of power (a factor is the shape and dimensions of the magnet). We offer magnets specially adapted to work at temperatures up to 230°C marked [AH], which are extremely resistant to heat
- When exposed to humidity, magnets usually rust. For applications outside, it is recommended to use protective magnets, such as those in rubber or plastics, which prevent oxidation as well as corrosion.
- Due to limitations in realizing threads and complex forms in magnets, we recommend using a housing - magnetic mechanism.
- Possible danger related to microscopic parts of magnets can be dangerous, when accidentally swallowed, which is particularly important in the context of child health protection. Additionally, small elements of these magnets are able to complicate diagnosis medical when they are in the body.
- With mass production the cost of neodymium magnets can be a barrier,
Lifting parameters
Maximum lifting force for a neodymium magnet – what contributes to it?
- on a plate made of structural steel, effectively closing the magnetic flux
- with a thickness of at least 10 mm
- with an polished contact surface
- without any insulating layer between the magnet and steel
- during pulling in a direction vertical to the mounting surface
- in stable room temperature
What influences lifting capacity in practice
- Air gap (betwixt the magnet and the plate), since even a microscopic clearance (e.g. 0.5 mm) can cause a decrease in force by up to 50% (this also applies to paint, rust or debris).
- Pull-off angle – note that the magnet holds strongest perpendicularly. Under sliding down, the holding force drops drastically, often to levels of 20-30% of the maximum value.
- Wall thickness – thin material does not allow full use of the magnet. Part of the magnetic field passes through the material instead of converting into lifting capacity.
- Material type – the best choice is high-permeability steel. Cast iron may generate lower lifting capacity.
- Surface condition – ground elements guarantee perfect abutment, which increases field saturation. Uneven metal weaken the grip.
- Operating temperature – NdFeB sinters have a negative temperature coefficient. When it is hot they lose power, and at low temperatures gain strength (up to a certain limit).
Holding force was measured on a smooth steel plate of 20 mm thickness, when the force acted perpendicularly, however under shearing force the holding force is lower. Additionally, even a minimal clearance between the magnet and the plate reduces the lifting capacity.
Warnings
Health Danger
Health Alert: Neodymium magnets can turn off pacemakers and defibrillators. Stay away if you have medical devices.
Keep away from computers
Intense magnetic fields can corrupt files on credit cards, hard drives, and other magnetic media. Keep a distance of min. 10 cm.
Mechanical processing
Fire warning: Rare earth powder is explosive. Do not process magnets in home conditions as this may cause fire.
Compass and GPS
Navigation devices and smartphones are extremely sensitive to magnetic fields. Direct contact with a strong magnet can permanently damage the sensors in your phone.
Safe operation
Before use, check safety instructions. Uncontrolled attraction can destroy the magnet or hurt your hand. Be predictive.
Material brittleness
Beware of splinters. Magnets can explode upon violent connection, launching sharp fragments into the air. We recommend safety glasses.
Sensitization to coating
Some people have a hypersensitivity to Ni, which is the typical protective layer for NdFeB magnets. Frequent touching might lead to an allergic reaction. We strongly advise wear protective gloves.
Keep away from children
Adult use only. Tiny parts can be swallowed, causing serious injuries. Store out of reach of kids and pets.
Crushing force
Pinching hazard: The pulling power is so immense that it can cause hematomas, crushing, and even bone fractures. Use thick gloves.
Maximum temperature
Avoid heat. NdFeB magnets are susceptible to heat. If you require operation above 80°C, inquire about special high-temperature series (H, SH, UH).
