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SM 25x375 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130351

GTIN: 5906301812999

Diameter Ø [±0,1 mm]

25 mm

Height [±0,1 mm]

375 mm

Weight

0.01 g

1 057.80 ZŁ with VAT / pcs + price for transport

860.00 ZŁ net + 23% VAT / pcs

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SM 25x375 [2xM8] / N42 - magnetic separator

Specification/characteristics SM 25x375 [2xM8] / N42 - magnetic separator

properties

values

Cat. no.

130351

GTIN

5906301812999

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

25 mm [±0,1 mm]

Height

375 mm [±0,1 mm]

Weight

0.01 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N42

properties

values

units

coercivity bHc ?

860-955

kA/m

coercivity bHc ?

10.8-12.0

kOe

energy density [Min. - Max.] ?

318-334

BH max KJ/m

energy density [Min. - Max.] ?

40-42

BH max MGOe

remenance Br [Min. - Max.] ?

12.9-13.2

kGs

remenance Br [Min. - Max.] ?

1290-1320

actual internal force iHc

≥ 955

kA/m

actual internal force iHc

≥ 12

kOe

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The device roller magnetic is based on the use of neodymium magnets, which are placed in a construction made of stainless steel mostly AISI304. Due to this, it is possible to precisely separate ferromagnetic particles from the mixture. A key aspect of its operation is the repulsion of N and S poles of neodymium magnets, which causes magnetic substances to be attracted. The thickness of the embedded magnet and its structure's pitch determine the range and strength of the separator's operation.

Generally speaking, magnetic separators are designed to segregate ferromagnetic particles. If the cans are ferromagnetic, the separator will be able to separate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the separator will not effectively segregate them.

Yes, magnetic rollers find application in the food sector to clear metallic contaminants, including iron fragments or iron dust. Our rollers are built from acid-resistant steel, AISI 304, suitable for use in food.

Magnetic rollers, otherwise cylindrical magnets, are used in food production, metal separation as well as waste processing. They help in removing iron dust in the course of the process of separating metals from other materials.

Our magnetic rollers are composed of a neodymium magnet embedded in a tube made of stainless steel with a wall thickness of 1mm.

Both ends of the magnetic bar can be with M8 threaded openings, which enables simple mounting in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of forces, magnetic bars differ in terms of magnetic force lines, flux density and the area of operation of the magnetic field. We produce them in two materials, N42 and N52.

Generally it is believed that the stronger the magnet, the more efficient it is. However, the strength of the magnet's power is based on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of use and expected needs. The standard operating temperature of a magnetic bar is 80°C.

When the magnet is thin, the magnetic force lines are short. Otherwise, when the magnet is thick, the force lines will be extended and reach further.

For constructing the casings of magnetic separators - rollers, usually stainless steel is utilized, particularly types AISI 304, AISI 316, and AISI 316L.

In a saltwater contact, type AISI 316 steel exhibits the best resistance due to its outstanding anti-corrosion properties.

Magnetic rollers stand out for their specific arrangement of poles and their capability to attract magnetic substances directly onto their surface, as opposed to other devices that may utilize complex filtration systems.

Technical designations and terms pertaining to magnetic separators include amongst others polarity, magnetic induction, magnet pitch, as well as the type of steel used.

Magnetic induction for a magnet on a roller is determined using a teslameter or a gaussmeter with a flat Hall-effect probe, aiming to find the highest magnetic field value close to the magnetic pole. The outcome is verified in a value table - the lowest is N30. All designations less than N27 or N25 suggest recycling that falls below the standard - they are not suitable.

Neodymium magnetic bars offer a range of benefits such as a very strong magnetic field, the ability to capture even the tiniest metal particles, and durability. Disadvantages may include the requirement for frequent cleaning, greater weight, and potential installation difficulties.

By ensuring proper maintenance of neodymium magnetic rollers, it is recommended regularly cleaning them from deposits, avoiding high temperatures up to 80°C, and protecting them from moisture if the threads are not sealed – in ours, they are. The rollers our rollers have waterproofing IP67, so if they are leaky, the magnets inside can rust and weaken. Magnetic field measurements should be carried out every two years. Care should be taken, as there is a risk getting pinched. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could lead to problems with the magnetic rod seal and product contamination. The effective range of the roller corresponds to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

Magnetic rollers are cylindrical neodymium magnets placed in a casing made of corrosion-resistant stainless steel, which are used to remove metal contaminants from bulk and granular materials. They are applied in industries such as food processing, ceramics, and recycling, where the removal of iron metals and iron filings is essential.

Advantages and disadvantages of neodymium magnets NdFeB.

In addition to their long-term stability, neodymium magnets provide the following advantages:

They have unchanged lifting capacity, and over nearly 10 years their performance decreases symbolically – ~1% (according to theory),
They remain magnetized despite exposure to magnetic noise,
The use of a decorative silver surface provides a eye-catching finish,
They exhibit superior levels of magnetic induction near the outer area of the magnet,
They are suitable for high-temperature applications, operating effectively at 230°C+ due to advanced heat resistance and form-specific properties,
Thanks to the possibility in shaping and the capability to adapt to unique requirements, neodymium magnets can be created in various configurations, which increases their usage potential,
Significant impact in new technology industries – they are used in HDDs, rotating machines, healthcare devices along with sophisticated instruments,
Relatively small size with high magnetic force – neodymium magnets offer strong power in small dimensions, which allows for use in miniature devices

Disadvantages of rare earth magnets:

They are prone to breaking when subjected to a sudden impact. If the magnets are exposed to mechanical hits, it is suggested to place them in a protective enclosure. The steel housing, in the form of a holder, protects the magnet from cracks and additionally strengthens its overall strength,
High temperatures may significantly reduce the holding force of neodymium magnets. Typically, above 80°C, they experience permanent decline in performance (depending on form). To prevent this, we offer heat-resistant magnets marked [AH], capable of working up to 230°C, which makes them perfect for high-temperature use,
They rust in a humid environment. For outdoor use, we recommend using waterproof magnets, such as those made of polymer,
Using a cover – such as a magnetic holder – is advised due to the restrictions in manufacturing complex structures directly in the magnet,
Health risk due to small fragments may arise, when consumed by mistake, which is notable in the protection of children. Furthermore, minuscule fragments from these assemblies might disrupt scanning when ingested,
High unit cost – neodymium magnets are pricier than other types of magnets (e.g., ferrite), which increases the cost of large-scale applications

Handle Neodymium Magnets with Caution

Neodymium magnets can become demagnetized at high temperatures.

Although magnets have demonstrated their effectiveness up to 80°C or 175°F, the temperature can vary depending on the type, shape, and intended use of the specific magnet.

Dust and powder from neodymium magnets are flammable.

Avoid drilling or mechanical processing of neodymium magnets. Once crushed into fine powder or dust, this material becomes highly flammable.

Neodymium magnets are highly susceptible to damage, resulting in breaking.

Neodymium magnetic are extremely fragile, and by joining them in an uncontrolled manner, they will break. Neodymium magnets are made of metal and coated with a shiny nickel surface, but they are not as hard as steel. In the event of a collision between two magnets, there may be a scattering of fragments in different directions. Protecting your eyes is crucial in such a situation.

The magnet coating contains nickel, so be cautious if you have a nickel allergy.

Studies show a small percentage of people have allergies to certain metals, including nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, you can try wearing gloves or simply avoid direct contact with nickel-plated neodymium magnets.

Under no circumstances should neodymium magnets be placed near a computer HDD, TV, and wallet.

Strong magnetic fields emitted by neodymium magnets can destroy magnetic storage media such as floppy disks, credit cards, magnetic ID cards, cassette tapes, video tapes, or other devices. They can also damage televisions, VCRs, computer monitors, and CRT displays. You should especially avoid placing neodymium magnets near electronic devices.

People with pacemakers are advised to avoid neodymium magnets.

Neodymium magnets generate very strong magnetic fields that can interfere with the operation of a pacemaker. This happens because such devices have a function to deactivate them in a magnetic field.

Do not give neodymium magnets to youngest children.

Neodymium magnets are not toys. You cannot allow them to become toys for children. In such a situation, surgery is necessary to remove them. In the worst case scenario, it can result in death.

Keep neodymium magnets as far away as possible from GPS and smartphones.

Neodymium magnets are a source of intense magnetic fields that cause interference with magnetometers and compasses used in navigation, as well as internal compasses of smartphones and GPS devices.

Neodymium Magnets can attract to each other, pinch the skin, and cause significant swellings.

In the situation of placing a finger in the path of a neodymium magnet, in such a case, a cut or a fracture may occur.

Neodymium magnets are the strongest magnets ever created, and their power can surprise you.

Read the information on our website on how to properly utilize neodymium magnets and avoid significant harm to your body and unintentional damage to the magnets.

Caution!

Please see the article - What danger lies in neodymium magnets? You will learn how to handle them properly.