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SM 25x350 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130350

GTIN/EAN: 5906301812982

Diameter Ø

25 mm [±1 mm]

Height

350 mm [±1 mm]

Weight

1360 g

Magnetic Flux

~ 6 500 Gauss [±5%]

984.00 with VAT / pcs + price for transport

800.00 ZŁ net + 23% VAT / pcs

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Detailed specification - SM 25x350 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 25x350 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130350
GTIN/EAN 5906301812982
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 350 mm [±1 mm]
Weight 1360 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 6 500 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 13 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 25x350 [2xM8] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x350 [2xM8] / N42

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 350 mm (L)
Active length 314 mm
Section count 13 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~1306 g
Active area 247 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 10.6 kg (theor.)
Induction (surface) ~6 500 Gauss (Max)

Chart 2: Field profile (13 sections)

Chart 3: Temperature performance

Technical specification and ecology
Elemental analysis
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Sustainability
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130350-2026
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Magnet pull force

Magnetic Field

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A magnetic rod is the basic element of building grate separators and magnetic filters. Its task is separation (separation) of metal filings from the transported material. High magnetic induction on the surface allows catching the finest iron particles.
The construction relies on a sealed, welded stainless steel housing, polished smooth. Inside there is a stack of strong neodymium magnets arranged in a special configuration (magnetic circuit). Thanks to this, the rod is durable, hygienic, and easy to keep clean.
Metal filings stick to the surface very strongly, so cleaning requires strength or cleverness. We recommend sticking packing tape to the cluster of filings and tearing it off together with the contaminants. For easier operation, it is worth considering ordering a rod in a version with a cleaning sleeve.
Magnetic induction measured in Gauss (Gs) determines the density of magnetic flux on the rod surface. For basic machine protection against pieces of iron, standard power is sufficient. High induction is necessary when contaminants are microscopic or weakly magnetic.
We fulfill individual orders for bars perfectly matched to your machine or separator. You can choose a mounting method consistent with your technical design. Contact us for a quote on a non-standard dimension.

Advantages and disadvantages of neodymium magnets.

Advantages

Apart from their notable magnetic energy, neodymium magnets have these key benefits:
  • They retain full power for nearly 10 years – the drop is just ~1% (according to analyses),
  • They are resistant to demagnetization induced by external magnetic fields,
  • The use of an metallic coating of noble metals (nickel, gold, silver) causes the element to present itself better,
  • The surface of neodymium magnets generates a strong magnetic field – this is a distinguishing feature,
  • Neodymium magnets are characterized by extremely high magnetic induction on the magnet surface and can work (depending on the shape) even at a temperature of 230°C or more...
  • Possibility of individual modeling and adjusting to complex conditions,
  • Wide application in future technologies – they are commonly used in HDD drives, brushless drives, medical devices, also technologically advanced constructions.
  • Relatively small size with high pulling force – neodymium magnets offer high power in small dimensions, which enables their usage in compact constructions

Cons

Disadvantages of neodymium magnets:
  • At strong impacts they can break, therefore we recommend placing them in special holders. A metal housing provides additional protection against damage, as well as increases the magnet's durability.
  • When exposed to high temperature, neodymium magnets experience a drop in power. Often, when the temperature exceeds 80°C, their strength decreases (depending on the size, as well as shape of the magnet). For those who need magnets for extreme conditions, we offer [AH] versions withstanding up to 230°C
  • When exposed to humidity, magnets start to rust. For applications outside, it is recommended to use protective magnets, such as those in rubber or plastics, which secure oxidation as well as corrosion.
  • Due to limitations in producing nuts and complex forms in magnets, we recommend using cover - magnetic mount.
  • Health risk related to microscopic parts of magnets pose a threat, in case of ingestion, which becomes key in the context of child health protection. It is also worth noting that tiny parts of these devices can be problematic in diagnostics medical in case of swallowing.
  • With mass production the cost of neodymium magnets is a challenge,

Holding force characteristics

Maximum holding power of the magnet – what it depends on?

Magnet power was determined for the most favorable conditions, including:
  • on a plate made of mild steel, perfectly concentrating the magnetic field
  • possessing a thickness of min. 10 mm to avoid saturation
  • characterized by lack of roughness
  • with total lack of distance (no coatings)
  • under axial force direction (90-degree angle)
  • at room temperature

What influences lifting capacity in practice

In practice, the real power is determined by many variables, listed from crucial:
  • Gap between magnet and steel – every millimeter of separation (caused e.g. by veneer or unevenness) drastically reduces the pulling force, often by half at just 0.5 mm.
  • Force direction – catalog parameter refers to detachment vertically. When applying parallel force, the magnet exhibits significantly lower power (typically approx. 20-30% of maximum force).
  • Wall thickness – the thinner the sheet, the weaker the hold. Magnetic flux penetrates through instead of generating force.
  • Material type – the best choice is high-permeability steel. Stainless steels may have worse magnetic properties.
  • Plate texture – smooth surfaces guarantee perfect abutment, which increases force. Rough surfaces weaken the grip.
  • Thermal environment – temperature increase results in weakening of induction. It is worth remembering the maximum operating temperature for a given model.

Lifting capacity was determined with the use of a polished steel plate of optimal thickness (min. 20 mm), under vertically applied force, whereas under shearing force the holding force is lower. Moreover, even a slight gap between the magnet’s surface and the plate lowers the lifting capacity.

Safety rules for work with NdFeB magnets
Beware of splinters

Despite the nickel coating, neodymium is delicate and cannot withstand shocks. Avoid impacts, as the magnet may crumble into sharp, dangerous pieces.

Choking Hazard

NdFeB magnets are not toys. Swallowing multiple magnets may result in them connecting inside the digestive tract, which poses a severe health hazard and necessitates urgent medical intervention.

Magnetic interference

GPS units and smartphones are highly susceptible to magnetism. Direct contact with a strong magnet can ruin the sensors in your phone.

Implant safety

Life threat: Strong magnets can deactivate pacemakers and defibrillators. Do not approach if you have medical devices.

Electronic devices

Avoid bringing magnets near a purse, laptop, or TV. The magnetism can irreversibly ruin these devices and wipe information from cards.

Powerful field

Before use, read the rules. Uncontrolled attraction can destroy the magnet or injure your hand. Be predictive.

Avoid contact if allergic

Studies show that the nickel plating (the usual finish) is a potent allergen. If your skin reacts to metals, refrain from touching magnets with bare hands and choose versions in plastic housing.

Finger safety

Mind your fingers. Two large magnets will join immediately with a force of several hundred kilograms, crushing everything in their path. Be careful!

Fire warning

Machining of NdFeB material carries a risk of fire risk. Magnetic powder oxidizes rapidly with oxygen and is hard to extinguish.

Do not overheat magnets

Standard neodymium magnets (grade N) lose power when the temperature surpasses 80°C. This process is irreversible.

Warning! Want to know more? Read our article: Why are neodymium magnets dangerous?
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98