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SM 25x350 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130350

GTIN: 5906301812982

Diameter Ø [±0,1 mm]

25 mm

Height [±0,1 mm]

350 mm

Weight

0.01 g

984.00 ZŁ with VAT / pcs + price for transport

800.00 ZŁ net + 23% VAT / pcs

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SM 25x350 [2xM8] / N42 - magnetic separator

Specification/characteristics SM 25x350 [2xM8] / N42 - magnetic separator

properties

values

Cat. no.

130350

GTIN

5906301812982

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

25 mm [±0,1 mm]

Height

350 mm [±0,1 mm]

Weight

0.01 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N42

properties

values

units

coercivity bHc ?

860-955

kA/m

coercivity bHc ?

10.8-12.0

kOe

energy density [Min. - Max.] ?

318-334

BH max KJ/m

energy density [Min. - Max.] ?

40-42

BH max MGOe

remenance Br [Min. - Max.] ?

12.9-13.2

kGs

remenance Br [Min. - Max.] ?

1290-1320

actual internal force iHc

≥ 955

kA/m

actual internal force iHc

≥ 12

kOe

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The main mechanism of the magnetic separator is the use of neodymium magnets, placed in a casing made of stainless steel mostly AISI304. Due to this, it is possible to precisely segregate ferromagnetic particles from the mixture. An important element of its operation is the use of repulsion of magnetic poles N and S, which causes magnetic substances to be targeted. The thickness of the magnet and its structure's pitch determine the range and strength of the separator's operation.

Generally speaking, magnetic separators serve to segregate ferromagnetic elements. If the cans are made of ferromagnetic materials, a magnetic separator will be effective. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the separator will not effectively segregate them.

Yes, magnetic rollers are used in the food industry to remove metallic contaminants, such as iron fragments or iron dust. Our rollers are constructed from acid-resistant steel, AISI 304, suitable for use in food.

Magnetic rollers, otherwise cylindrical magnets, are used in metal separation, food production as well as recycling. They help in removing iron dust in the course of the process of separating metals from other materials.

Our magnetic rollers consist of a neodymium magnet anchored in a tube made of stainless steel with a wall thickness of 1mm.

Both ends of the magnetic bar can be with M8 threaded openings, enabling simple mounting in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of features, magnetic bars differ in terms of magnetic force lines, flux density and the field of the magnetic field. We produce them in two materials, N42 as well as N52.

Usually it is believed that the greater the magnet's power, the more effective. But, the value of the magnet's power is based on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of use and anticipated needs. The standard operating temperature of a magnetic bar is 80°C.

When the magnet is thin, the magnetic force lines will be short. By contrast, when the magnet is thick, the force lines are extended and extend over a greater distance.

For making the casings of magnetic separators - rollers, most often stainless steel is utilized, particularly types AISI 304, AISI 316, and AISI 316L.

In a salt water environment, AISI 316 steel exhibits the best resistance thanks to its exceptional corrosion resistance.

Magnetic rollers are characterized by their specific arrangement of poles and their ability to attract magnetic substances directly onto their surface, in contrast to other separators that often use more complicated filtration systems.

Technical designations and terms pertaining to magnetic separators include amongst others magnet pitch, polarity, and magnetic induction, as well as the steel type applied.

Magnetic induction for a roller is determined using a teslameter or a gaussmeter with a flat Hall-effect probe, aiming to find the highest magnetic field value close to the magnetic pole. The result is verified in a value table - the lowest is N30. All designations less than N27 or N25 indicate recycling that doesn't meet the standard - they are not suitable.

Neodymium magnetic bars offer many advantages, including a very strong magnetic field, the ability to capture even the tiniest metal particles, and durability. However, some of the downsides may involve higher cost compared to other types of magnets and the need for regular maintenance.

To properly maintain of neodymium magnetic rollers, you should regularly cleaning them from deposits, avoiding high temperatures up to 80°C, and shielding them from moisture if the threads are not sealed – in ours, they are. The rollers our rollers have waterproofing IP67, so if they are leaky, the magnets inside can rust and weaken. Magnetic field measurements is recommended be carried out once every 24 months. Care should be taken, as there is a risk of finger injury. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could lead to problems with the magnetic rod seal and product contamination. The range of the roller corresponds to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

Magnetic rollers are cylindrical neodymium magnets placed in a casing made of corrosion-resistant stainless steel, used for separating ferromagnetic contaminants from raw materials. They are used in the food industry, recycling, and plastic processing, where the removal of iron metals and iron filings is essential.

Advantages and disadvantages of neodymium magnets NdFeB.

In addition to their pulling strength, neodymium magnets provide the following advantages:

They retain their attractive force for almost 10 years – the loss is just ~1% (based on simulations),
They protect against demagnetization induced by external electromagnetic environments remarkably well,
Because of the reflective layer of gold, the component looks visually appealing,
They exhibit superior levels of magnetic induction near the outer area of the magnet,
These magnets tolerate elevated temperatures, often exceeding 230°C, when properly designed (in relation to profile),
With the option for fine forming and targeted design, these magnets can be produced in multiple shapes and sizes, greatly improving engineering flexibility,
Significant impact in modern technologies – they find application in hard drives, rotating machines, medical equipment as well as high-tech tools,
Thanks to their power density, small magnets offer high magnetic performance, in miniature format,

Disadvantages of neodymium magnets:

They are fragile when subjected to a strong impact. If the magnets are exposed to external force, they should be placed in a protective enclosure. The steel housing, in the form of a holder, protects the magnet from damage while also reinforces its overall robustness,
They lose field intensity at extreme temperatures. Most neodymium magnets experience permanent decline in strength when heated above 80°C (depending on the shape and height). However, we offer special variants with high temperature resistance that can operate up to 230°C or higher,
Due to corrosion risk in humid conditions, it is wise to use sealed magnets made of synthetic coating for outdoor use,
The use of a protective casing or external holder is recommended, since machining multi-axis shapes in neodymium magnets is difficult,
Health risk related to magnet particles may arise, if ingested accidentally, which is notable in the protection of children. Additionally, minuscule fragments from these magnets may interfere with diagnostics when ingested,
In cases of tight budgets, neodymium magnet cost may be a barrier,

Caution with Neodymium Magnets

Dust and powder from neodymium magnets are highly flammable.

Avoid drilling or mechanical processing of neodymium magnets. Once crushed into fine powder or dust, this material becomes highly flammable.

Neodymium magnets can attract to each other due to their immense internal force, causing the skin and other body parts to get pinched and resulting in significant swellings.

Magnets may crack or alternatively crumble with uncontrolled joining to each other. Remember not to approach them to each other or have them firmly in hands at a distance less than 10 cm.

Neodymium magnets can become demagnetized at high temperatures.

Despite the general resilience of magnets, their ability to maintain their magnetic potency can be influenced by factors like the type of material used, the magnet's shape, and the intended purpose for which it is employed.

The magnet is coated with nickel. Therefore, exercise caution if you have an allergy.

Studies clearly indicate a small percentage of people who suffer from metal allergies such as nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, try wearing gloves or avoid direct contact with nickel-plated neodymium magnets.

It is essential to maintain neodymium magnets away from youngest children.

Neodymium magnets are not toys. You cannot allow them to become toys for children. In such a situation, surgery is necessary to remove them. In the worst case scenario, it can result in death.

Magnets made of neodymium are known for their fragility, which can cause them to crumble.

Neodymium magnets are characterized by significant fragility. Magnets made of neodymium are made of metal and coated with a shiny nickel, but they are not as durable as steel. In the event of a collision between two magnets, there may be a scattering of fragments in different directions. Protecting your eyes is crucial in such a situation.

You should keep neodymium magnets at a safe distance from the wallet, computer, and TV.

Strong fields generated by neodymium magnets can damage magnetic storage media such as floppy disks, credit cards, magnetic ID cards, cassette tapes, video tapes, or other similar devices. In addition, they can damage televisions, VCRs, computer monitors, and CRT displays. You should especially avoid placing neodymium magnets near electronic devices.

Do not bring neodymium magnets close to GPS and smartphones.

Neodymium magnets produce intense magnetic fields that interfere with magnetometers and compasses used in navigation, as well as internal compasses of smartphones and GPS devices.

Neodymium magnets are the strongest magnets ever invented. Their power can shock you.

Make sure to review all the information we have provided. This will help you avoid harm to your body and damage to the magnets.

Neodymium magnets should not be near people with pacemakers.

In the case of neodymium magnets, there is a strong magnetic field. As a result, it interferes with the operation of a heart pacemaker. However, if the magnetic field does not affect the device, it can damage its components or deactivate the device when it is in a magnetic field.

Safety rules!

In order to show why neodymium magnets are so dangerous, read the article - How very dangerous are strong neodymium magnets?.