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SM 25x350 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130350

GTIN: 5906301812982

0

Diameter Ø [±0,1 mm]

25 mm

Height [±0,1 mm]

350 mm

Weight

0.01 g

984.00 with VAT / pcs + price for transport

800.00 ZŁ net + 23% VAT / pcs

bulk discounts:

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Lifting power as well as structure of neodymium magnets can be checked with our our magnetic calculator.

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SM 25x350 [2xM8] / N42 - magnetic separator

Specification/characteristics SM 25x350 [2xM8] / N42 - magnetic separator
properties
values
Cat. no.
130350
GTIN
5906301812982
Production/Distribution
Dhit sp. z o.o.
Country of origin
Poland / China / Germany
Customs code
85059029
Diameter Ø
25 mm [±0,1 mm]
Height
350 mm [±0,1 mm]
Weight
0.01 g [±0,1 mm]
Manufacturing Tolerance
± 0.1 mm

Magnetic properties of material N42

properties
values
units
coercivity bHc ?
860-955
kA/m
coercivity bHc ?
10.8-12.0
kOe
energy density [Min. - Max.] ?
318-334
BH max KJ/m
energy density [Min. - Max.] ?
40-42
BH max MGOe
remenance Br [Min. - Max.] ?
12.9-13.2
kGs
remenance Br [Min. - Max.] ?
1290-1320
T
actual internal force iHc
≥ 955
kA/m
actual internal force iHc
≥ 12
kOe
max. temperature ?
≤ 80
°C

Physical properties of NdFeB

properties
values
units
Vickers hardness
≥550
Hv
Density
≥7.4
g/cm3
Curie Temperature TC
312 - 380
°C
Curie Temperature TF
593 - 716
°F
Specific resistance
150
μΩ⋅Cm
Bending strength
250
Mpa
Compressive strength
1000~1100
Mpa
Thermal expansion parallel (∥) to orientation (M)
(3-4) x 106
°C-1
Thermal expansion perpendicular (⊥) to orientation (M)
-(1-3) x 10-6
°C-1
Young's modulus
1.7 x 104
kg/mm²

Shopping tips

The device rod magnetic is based on the use of neodymium magnets, which are embedded in a casing made of stainless steel mostly AISI304. Due to this, it is possible to precisely separate ferromagnetic elements from different substances. A fundamental component of its operation is the use of repulsion of N and S poles of neodymium magnets, which causes magnetic substances to be targeted. The thickness of the embedded magnet and its structure pitch determine the power and range of the separator's operation.
Generally speaking, magnetic separators serve to segregate ferromagnetic elements. If the cans are ferromagnetic, the separator will be able to separate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the separator will not be able to separate them.
Yes, magnetic rollers find application in the food industry to remove metallic contaminants, such as iron fragments or iron dust. Our rollers are built from durable acid-resistant steel, AISI 304, approved for use in food.
Magnetic rollers, otherwise magnetic separators, are employed in food production, metal separation as well as recycling. They help in removing iron dust in the course of the process of separating metals from other materials.
Our magnetic rollers consist of a neodymium magnet anchored in a stainless steel tube casing of stainless steel with a wall thickness of 1mm.
From both sides of the magnetic bar will be with M8 threaded holes - 18 mm, which enables simple mounting in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.
In terms of forces, magnetic bars stand out in terms of flux density, magnetic force lines and the area of operation of the magnetic field. We produce them in two materials, N42 as well as N52.
Usually it is believed that the greater the magnet's power, the more effective. But, the value of the magnet's power is dependent on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of use and specific needs. The standard operating temperature of a magnetic bar is 80°C.
In the case where the magnet is thin, the magnetic force lines are more compressed. Otherwise, when the magnet is thick, the force lines are extended and extend over a greater distance.
For creating the casings of magnetic separators - rollers, usually stainless steel is used, particularly types AISI 316, AISI 316L, and AISI 304.
In a saltwater contact, AISI 316 steel exhibits the best resistance thanks to its outstanding anti-corrosion properties.
Magnetic bars stand out for their specific arrangement of poles and their ability to attract magnetic particles directly onto their surface, as opposed to other devices that may utilize complex filtration systems.
Technical designations and terms pertaining to magnetic separators include amongst others polarity, magnetic induction, magnet pitch, as well as the steel type applied.
Magnetic induction for a roller is measured using a teslameter or a gaussmeter with a flat Hall-effect probe, seeking the highest magnetic field value near the magnetic pole. The result is checked in a value table - the lowest is N30. All designations less than N27 or N25 indicate recycling that doesn't meet the standard - they are not suitable.
Neodymium magnetic bars offer a range of benefits such as higher attracting power, longer lifespan, and effectiveness in separating fine metal particles. However, some of the downsides may involve the requirement for frequent cleaning, greater weight, and potential installation difficulties.
By ensuring proper maintenance of neodymium magnetic rollers, it’s worth washing regularly, avoiding temperatures up to 80°C. The rollers feature waterproofing IP67, so if they are not sealed, the magnets inside can rust and weaken. Testing of the rollers should be carried out every two years. Caution should be taken during use, as there is a risk of finger injury. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could lead to problems with the magnetic rod seal and product contamination. The range of the roller is equal to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.
Magnetic rollers are cylindrical neodymium magnets placed in a casing made of corrosion-resistant stainless steel, which are used to remove metal contaminants from bulk and granular materials. They are applied in industries such as food processing, ceramics, and recycling, where the removal of iron metals and iron filings is essential.

Advantages as well as disadvantages of neodymium magnets NdFeB.

Besides their stability, neodymium magnets are valued for these benefits:

  • They retain their attractive force for nearly 10 years – the drop is just ~1% (in theory),
  • They show strong resistance to demagnetization from outside magnetic sources,
  • By applying a reflective layer of silver, the element gains a modern look,
  • They have exceptional magnetic induction on the surface of the magnet,
  • They are suitable for high-temperature applications, operating effectively at 230°C+ due to advanced heat resistance and form-specific properties,
  • Thanks to the flexibility in shaping and the capability to adapt to individual requirements, neodymium magnets can be created in diverse shapes and sizes, which expands their functional possibilities,
  • Key role in modern technologies – they serve a purpose in data storage devices, electromechanical systems, medical equipment or even other advanced devices,
  • Thanks to their concentrated strength, small magnets offer high magnetic performance, while occupying minimal space,

Disadvantages of NdFeB magnets:

  • They may fracture when subjected to a sudden impact. If the magnets are exposed to shocks, it is advisable to use in a steel housing. The steel housing, in the form of a holder, protects the magnet from fracture and additionally enhances its overall resistance,
  • They lose power at increased temperatures. Most neodymium magnets experience permanent loss in strength when heated above 80°C (depending on the geometry and height). However, we offer special variants with high temperature resistance that can operate up to 230°C or higher,
  • Due to corrosion risk in humid conditions, it is wise to use sealed magnets made of rubber for outdoor use,
  • The use of a protective casing or external holder is recommended, since machining multi-axis shapes in neodymium magnets is restricted,
  • Health risk related to magnet particles may arise, especially if swallowed, which is significant in the family environments. It should also be noted that minuscule fragments from these devices may hinder health screening if inside the body,
  • In cases of mass production, neodymium magnet cost may not be economically viable,

Maximum lifting force for a neodymium magnet – what affects it?

The given lifting capacity of the magnet represents the maximum lifting force, measured under optimal conditions, that is:

  • with mild steel, used as a magnetic flux conductor
  • having a thickness of no less than 10 millimeters
  • with a refined outer layer
  • in conditions of no clearance
  • under perpendicular detachment force
  • under standard ambient temperature

Magnet lifting force in use – key factors

The lifting capacity of a magnet depends on in practice the following factors, from primary to secondary:

  • Air gap between the magnet and the plate, as even a very small distance (e.g. 0.5 mm) can cause a drop in lifting force of up to 50%.
  • Direction of applied force, because the maximum lifting capacity is achieved under perpendicular application. The force required to slide the magnet along the plate is usually several times lower.
  • Thickness of the plate, as a plate that is too thin causes part of the magnetic flux not to be used and to remain wasted in the air.
  • Material of the plate, because higher carbon content lowers holding force, while higher iron content increases it. The best choice is steel with high magnetic permeability and high saturation induction.
  • Surface of the plate, because the more smooth and polished it is, the better the contact and consequently the greater the magnetic saturation.
  • Operating temperature, since all permanent magnets have a negative temperature coefficient. This means that at high temperatures they are weaker, while at sub-zero temperatures they become slightly stronger.

* Lifting capacity was determined using a smooth steel plate of optimal thickness (min. 20 mm), under perpendicular detachment force, whereas under attempts to slide the magnet the load capacity is reduced by as much as fivefold. Additionally, even a slight gap {between} the magnet’s surface and the plate reduces the lifting capacity.

Be Cautious with Neodymium Magnets

Neodymium magnets are delicate as well as can easily break as well as get damaged.

In the event of a collision between two neodymium magnets, it can result in them getting chipped. Despite being made of metal and coated with a shiny nickel plating, they are not as hard as steel. In the case of a collision between two magnets, there can be a scattering of small sharp metal fragments in different directions. Protecting your eyes is essential.

Under no circumstances should neodymium magnets be placed near a computer HDD, TV, and wallet.

Strong magnetic fields emitted by neodymium magnets can destroy magnetic storage media such as floppy disks, credit cards, magnetic ID cards, cassette tapes, video tapes, or other devices. They can also damage televisions, VCRs, computer monitors, and CRT displays. You should especially avoid placing neodymium magnets near electronic devices.

  Magnets are not toys, children should not play with them.

Remember that neodymium magnets are not toys. Be cautious and make sure no child plays with them. Small magnets can pose a serious choking hazard. If multiple magnets are swallowed, they can attract to each other through the intestinal walls, causing severe injuries, and even death.

Neodymium magnets can become demagnetized at high temperatures.

Although magnets have shown to retain their effectiveness up to 80°C or 175°F, this temperature may vary depending on the type of material, shape, and intended use of the magnet.

Keep neodymium magnets as far away as possible from GPS and smartphones.

Strong fields generated by neodymium magnets interfere with compasses and magnetometers used in navigation, as well as internal compasses of smartphones and GPS devices.

Dust and powder from neodymium magnets are highly flammable.

Do not attempt to drill into neodymium magnets. Mechanical processing is also not recommended. Once crushed into fine powder or dust, this material becomes highly flammable.

People with pacemakers are advised to avoid neodymium magnets.

Neodymium magnets produce strong magnetic fields that can interfere with the operation of a heart pacemaker. Even if the magnetic field does not affect the device, it can damage its components or deactivate the entire device.

Neodymium magnets are among the strongest magnets on Earth. The surprising force they generate between each other can surprise you.

On our website, you can find information on how to use neodymium magnets. This will help you avoid injuries and prevent damage to the magnets.

Neodymium magnets can attract to each other due to their immense internal force, causing the skin and other body parts to get pinched and resulting in significant swellings.

Magnets attract each other within a distance of several to around 10 cm from each other. Don't put your fingers in the path of magnet attraction, as a major injury may occur. Depending on how large the neodymium magnets are, they can lead to a cut or a fracture.

The magnet coating contains nickel, so be cautious if you have a nickel allergy.

Studies clearly indicate a small percentage of people who suffer from metal allergies such as nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, try wearing gloves or avoid direct contact with nickel-plated neodymium magnets.

Safety precautions!

To raise awareness of why neodymium magnets are so dangerous, read the article titled How dangerous are very strong neodymium magnets?.

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e-mail: bok@dhit.pl

tel: +48 888 99 98 98