SM 25x300 [2xM8] / N42 - magnetic separator
magnetic separator
Catalog no 130295
GTIN/EAN: 5906301812883
- Diameter Ø
- 25 mm [±1 mm]
- Height
- 300 mm [±1 mm]
- Weight
- 1160 g
- Magnetic Flux
- ~ 6 500 Gauss [±5%]
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Physical properties - SM 25x300 [2xM8] / N42 - magnetic separator
Specification / characteristics - SM 25x300 [2xM8] / N42 - magnetic separator
| properties | values |
|---|---|
| Cat. no. | 130295 |
| GTIN/EAN | 5906301812883 |
| Production/Distribution | Dhit sp. z o.o. |
| Country of origin | Poland / China / Germany |
| Customs code | 85059029 |
| Diameter Ø | 25 mm [±1 mm] |
| Height | 300 mm [±1 mm] |
| Weight | 1160 g |
| Material Type | Stainless steel AISI 304 / A2 |
| Magnetic Flux | ~ 6 500 Gauss [±5%] |
| Size/Mount Quantity | 2xM8 |
| Polarity | circumferential - 11 poles |
| Casing Tube Thickness | 1 mm |
| Manufacturing Tolerance | ±1 mm |
Magnetic properties of material N42
| properties | values | units |
|---|---|---|
| remenance Br [min. - max.] ? | 12.9-13.2 | kGs |
| remenance Br [min. - max.] ? | 1290-1320 | mT |
| coercivity bHc ? | 10.8-12.0 | kOe |
| coercivity bHc ? | 860-955 | kA/m |
| actual internal force iHc | ≥ 12 | kOe |
| actual internal force iHc | ≥ 955 | kA/m |
| energy density [min. - max.] ? | 40-42 | BH max MGOe |
| energy density [min. - max.] ? | 318-334 | BH max KJ/m |
| max. temperature ? | ≤ 80 | °C |
Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
| properties | values | units |
|---|---|---|
| Vickers hardness | ≥550 | Hv |
| Density | ≥7.4 | g/cm3 |
| Curie Temperature TC | 312 - 380 | °C |
| Curie Temperature TF | 593 - 716 | °F |
| Specific resistance | 150 | μΩ⋅cm |
| Bending strength | 250 | MPa |
| Compressive strength | 1000~1100 | MPa |
| Thermal expansion parallel (∥) to orientation (M) | (3-4) x 10-6 | °C-1 |
| Thermal expansion perpendicular (⊥) to orientation (M) | -(1-3) x 10-6 | °C-1 |
| Young's modulus | 1.7 x 104 | kg/mm² |
Table 1: Rod construction
SM 25x300 [2xM8] / N42
| Parameter | Value | Description / Unit |
|---|---|---|
| Diameter (Ø) | 25 | mm |
| Total length | 300 | mm (L) |
| Active length | 264 | mm |
| Section count | 11 | modules |
| Dead zone | 36 | mm (2x 18mm starter) |
| Weight (est.) | ~1119 | g |
| Active area | 207 | cm² (Area) |
| Housing material | AISI 304 | 1.4301 (Inox) |
| Surface finish | Ra < 0.8 µm | Polished |
| Temp. class | 80°C | Standard (N) |
| Force loss (at max °C) | -12.8% | Reversible loss (physics) |
| Force (calculated) | 10.6 | kg (theor.) |
| Induction (surface) | ~6 500 | Gauss (Max) |
Chart 2: Field profile (11 sections)
Chart 3: Temperature performance
Chemical composition
| iron (Fe) | 64% – 68% |
| neodymium (Nd) | 29% – 32% |
| boron (B) | 1.1% – 1.2% |
| dysprosium (Dy) | 0.5% – 2.0% |
| coating (Ni-Cu-Ni) | < 0.05% |
Environmental data
| recyclability (EoL) | 100% |
| recycled raw materials | ~10% (pre-cons) |
| carbon footprint | low / zredukowany |
| waste code (EWC) | 16 02 16 |
Other offers
Advantages and disadvantages of rare earth magnets.
Pros
- They virtually do not lose strength, because even after ten years the decline in efficiency is only ~1% (in laboratory conditions),
- They possess excellent resistance to weakening of magnetic properties due to external magnetic sources,
- By covering with a decorative layer of silver, the element gains an aesthetic look,
- They feature high magnetic induction at the operating surface, which increases their power,
- Through (appropriate) combination of ingredients, they can achieve high thermal strength, enabling operation at temperatures reaching 230°C and above...
- Thanks to freedom in shaping and the ability to adapt to specific needs,
- Wide application in innovative solutions – they are commonly used in hard drives, drive modules, medical devices, also multitasking production systems.
- Relatively small size with high pulling force – neodymium magnets offer strong magnetic field in compact dimensions, which makes them useful in miniature devices
Disadvantages
- They are fragile upon heavy impacts. To avoid cracks, it is worth protecting magnets in a protective case. Such protection not only shields the magnet but also improves its resistance to damage
- We warn that neodymium magnets can reduce their strength at high temperatures. To prevent this, we suggest our specialized [AH] magnets, which work effectively even at 230°C.
- When exposed to humidity, magnets usually rust. To use them in conditions outside, it is recommended to use protective magnets, such as those in rubber or plastics, which secure oxidation and corrosion.
- We recommend a housing - magnetic mount, due to difficulties in realizing nuts inside the magnet and complex shapes.
- Possible danger resulting from small fragments of magnets are risky, if swallowed, which is particularly important in the context of child health protection. It is also worth noting that small elements of these devices are able to complicate diagnosis medical when they are in the body.
- Higher cost of purchase is one of the disadvantages compared to ceramic magnets, especially in budget applications
Holding force characteristics
Maximum holding power of the magnet – what contributes to it?
- using a sheet made of mild steel, serving as a ideal flux conductor
- whose thickness is min. 10 mm
- with a surface free of scratches
- without any clearance between the magnet and steel
- during detachment in a direction vertical to the mounting surface
- in stable room temperature
Key elements affecting lifting force
- Air gap (between the magnet and the metal), as even a tiny clearance (e.g. 0.5 mm) results in a drastic drop in force by up to 50% (this also applies to paint, corrosion or dirt).
- Load vector – highest force is reached only during pulling at a 90° angle. The resistance to sliding of the magnet along the plate is typically many times lower (approx. 1/5 of the lifting capacity).
- Base massiveness – too thin sheet does not close the flux, causing part of the power to be wasted to the other side.
- Material composition – different alloys attracts identically. High carbon content worsen the interaction with the magnet.
- Base smoothness – the more even the surface, the larger the contact zone and stronger the hold. Unevenness acts like micro-gaps.
- Temperature influence – high temperature weakens pulling force. Too high temperature can permanently demagnetize the magnet.
Lifting capacity was determined using a smooth steel plate of optimal thickness (min. 20 mm), under perpendicular pulling force, however under parallel forces the lifting capacity is smaller. In addition, even a small distance between the magnet and the plate reduces the lifting capacity.
H&S for magnets
Risk of cracking
Despite the nickel coating, neodymium is brittle and not impact-resistant. Avoid impacts, as the magnet may shatter into sharp, dangerous pieces.
Phone sensors
An intense magnetic field interferes with the functioning of magnetometers in smartphones and navigation systems. Do not bring magnets close to a device to prevent breaking the sensors.
Electronic hazard
Avoid bringing magnets near a purse, computer, or screen. The magnetism can irreversibly ruin these devices and wipe information from cards.
Crushing risk
Danger of trauma: The attraction force is so immense that it can result in blood blisters, crushing, and broken bones. Protective gloves are recommended.
Permanent damage
Monitor thermal conditions. Heating the magnet above 80 degrees Celsius will permanently weaken its magnetic structure and strength.
Do not drill into magnets
Drilling and cutting of NdFeB material poses a fire hazard. Neodymium dust oxidizes rapidly with oxygen and is hard to extinguish.
Do not underestimate power
Before use, check safety instructions. Uncontrolled attraction can break the magnet or injure your hand. Think ahead.
Warning for heart patients
Warning for patients: Powerful magnets affect medical devices. Keep at least 30 cm distance or ask another person to work with the magnets.
Sensitization to coating
Some people experience a contact allergy to Ni, which is the common plating for neodymium magnets. Frequent touching can result in dermatitis. It is best to wear safety gloves.
Product not for children
Adult use only. Tiny parts can be swallowed, causing severe trauma. Keep away from kids and pets.
