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SM 25x300 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130295

GTIN: 5906301812883

5

Diameter Ø [±0,1 mm]

25 mm

Height [±0,1 mm]

300 mm

Weight

0.01 g

836.40 with VAT / pcs + price for transport

680.00 ZŁ net + 23% VAT / pcs

bulk discounts:

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Weight as well as structure of a neodymium magnet can be calculated using our power calculator.

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SM 25x300 [2xM8] / N42 - magnetic separator

Specification/characteristics SM 25x300 [2xM8] / N42 - magnetic separator
properties
values
Cat. no.
130295
GTIN
5906301812883
Production/Distribution
Dhit sp. z o.o.
Country of origin
Poland / China / Germany
Customs code
85059029
Diameter Ø
25 mm [±0,1 mm]
Height
300 mm [±0,1 mm]
Weight
0.01 g [±0,1 mm]
Manufacturing Tolerance
± 0.1 mm

Magnetic properties of material N42

properties
values
units
coercivity bHc ?
860-955
kA/m
coercivity bHc ?
10.8-12.0
kOe
energy density [Min. - Max.] ?
318-334
BH max KJ/m
energy density [Min. - Max.] ?
40-42
BH max MGOe
remenance Br [Min. - Max.] ?
12.9-13.2
kGs
remenance Br [Min. - Max.] ?
1290-1320
T
actual internal force iHc
≥ 955
kA/m
actual internal force iHc
≥ 12
kOe
max. temperature ?
≤ 80
°C

Physical properties of NdFeB

properties
values
units
Vickers hardness
≥550
Hv
Density
≥7.4
g/cm3
Curie Temperature TC
312 - 380
°C
Curie Temperature TF
593 - 716
°F
Specific resistance
150
μΩ⋅Cm
Bending strength
250
Mpa
Compressive strength
1000~1100
Mpa
Thermal expansion parallel (∥) to orientation (M)
(3-4) x 106
°C-1
Thermal expansion perpendicular (⊥) to orientation (M)
-(1-3) x 10-6
°C-1
Young's modulus
1.7 x 104
kg/mm²

Shopping tips

The device roller magnetic is based on the use of neodymium magnets, which are welded in a construction made of stainless steel usually AISI304. As a result, it is possible to effectively separate ferromagnetic elements from other materials. An important element of its operation is the use of repulsion of N and S poles of neodymium magnets, which enables magnetic substances to be collected. The thickness of the embedded magnet and its structure's pitch determine the power and range of the separator's operation.
Generally speaking, magnetic separators are used to separate ferromagnetic particles. If the cans are made from ferromagnetic materials, the separator will be able to separate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the separator will not be able to separate them.
Yes, magnetic rollers find application in the food industry to remove metallic contaminants, including iron fragments or iron dust. Our rollers are built from acid-resistant steel, EN 1.4301, approved for contact with food.
Magnetic rollers, often called cylindrical magnets, find application in metal separation, food production as well as waste processing. They help in extracting iron dust in the course of the process of separating metals from other wastes.
Our magnetic rollers are composed of a neodymium magnet embedded in a tube made of stainless steel with a wall thickness of 1mm.
From both sides of the magnetic bar can be with M8 threaded holes - 18 mm, which enables simple mounting in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.
In terms of forces, magnetic bars stand out in terms of flux density, magnetic force lines and the field of the magnetic field. We produce them in two materials, N42 as well as N52.
Generally it is believed that the stronger the magnet, the more effective. However, the value of the magnet's power is based on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of use and anticipated needs. The standard operating temperature of a magnetic bar is 80°C.
If the magnet is thin, the magnetic force lines will be more compressed. Otherwise, when the magnet is thick, the force lines are longer and reach further.
For creating the casings of magnetic separators - rollers, usually stainless steel is employed, especially types AISI 316, AISI 316L, and AISI 304.
In a salt water environment, AISI 316 steel is highly recommended due to its outstanding anti-corrosion properties.
Magnetic bars are characterized by their specific arrangement of poles and their capability to attract magnetic particles directly onto their surface, as opposed to other devices that may utilize complex filtration systems.
Technical designations and terms related to magnetic separators include amongst others polarity, magnetic induction, magnet pitch, as well as the type of steel used.
Magnetic induction for a roller is measured using a teslameter or a gaussmeter with a flat Hall-effect probe, seeking the highest magnetic field value close to the magnetic pole. The outcome is verified in a value table - the lowest is N30. All designations less than N27 or N25 indicate recycling that falls below the standard - they are not suitable.
Neodymium magnetic bars offer a range of benefits such as excellent separation efficiency, strong magnetic field, and durability. On the other hand, among the drawbacks, one can mention higher cost compared to other types of magnets and the need for regular maintenance.
To properly maintain of neodymium magnetic rollers, you should they should be regularly cleaned, avoiding temperatures above 80 degrees. The rollers feature waterproofing IP67, so if they are leaky, the magnets inside can oxidize and lose their power. Testing of the rollers should be carried out every two years. Care should be taken, as it’s possible getting pinched. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could lead to problems with the magnetic rod seal and product contamination. The effective range of the roller is equal to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.
Magnetic rollers are cylindrical neodymium magnets placed in a casing made of corrosion-resistant stainless steel, which are used to remove metal contaminants from bulk and granular materials. They are applied in industries such as food processing, ceramics, and recycling, where the removal of iron metals and iron filings is essential.

Advantages and disadvantages of neodymium magnets NdFeB.

Apart from their strong magnetic energy, neodymium magnets have these key benefits:

  • Their strength is maintained, and after around 10 years, it drops only by ~1% (theoretically),
  • They protect against demagnetization induced by surrounding electromagnetic environments very well,
  • Thanks to the polished finish and nickel coating, they have an visually attractive appearance,
  • Magnetic induction on the surface of these magnets is very strong,
  • Thanks to their enhanced temperature resistance, they can operate (depending on the form) even at temperatures up to 230°C or more,
  • Thanks to the flexibility in shaping and the capability to adapt to specific requirements, neodymium magnets can be created in diverse shapes and sizes, which broadens their usage potential,
  • Important function in modern technologies – they serve a purpose in computer drives, rotating machines, diagnostic apparatus as well as other advanced devices,
  • Thanks to their efficiency per volume, small magnets offer high magnetic performance, in miniature format,

Disadvantages of NdFeB magnets:

  • They may fracture when subjected to a sudden impact. If the magnets are exposed to external force, we recommend in a steel housing. The steel housing, in the form of a holder, protects the magnet from breakage and strengthens its overall strength,
  • High temperatures may significantly reduce the magnetic power of neodymium magnets. Typically, above 80°C, they experience permanent weakening in performance (depending on form). To prevent this, we offer heat-resistant magnets marked [AH], capable of working up to 230°C, which makes them perfect for high-temperature use,
  • They rust in a humid environment. If exposed to rain, we recommend using sealed magnets, such as those made of non-metallic materials,
  • The use of a protective casing or external holder is recommended, since machining threads in neodymium magnets is restricted,
  • Possible threat due to small fragments may arise, if ingested accidentally, which is crucial in the protection of children. Moreover, tiny components from these magnets might complicate medical imaging when ingested,
  • Due to a complex production process, their cost is considerably higher,

Highest magnetic holding forcewhat it depends on?

The given pulling force of the magnet corresponds to the maximum force, measured under optimal conditions, specifically:

  • with mild steel, serving as a magnetic flux conductor
  • with a thickness of minimum 10 mm
  • with a smooth surface
  • with zero air gap
  • in a perpendicular direction of force
  • under standard ambient temperature

Lifting capacity in practice – influencing factors

Practical lifting force is dependent on elements, listed from the most critical to the less significant:

  • Air gap between the magnet and the plate, as even a very small distance (e.g. 0.5 mm) causes a drop in lifting force of up to 50%.
  • Direction of applied force, because the maximum lifting capacity is achieved under perpendicular application. The force required to slide the magnet along the plate is usually several times lower.
  • Thickness of the plate, as a plate that is too thin causes part of the magnetic flux not to be used and to remain wasted in the air.
  • Material of the plate, because higher carbon content lowers holding force, while higher iron content increases it. The best choice is steel with high magnetic permeability and high saturation induction.
  • Surface of the plate, because the more smooth and polished it is, the better the contact and consequently the greater the magnetic saturation.
  • Operating temperature, since all permanent magnets have a negative temperature coefficient. This means that at high temperatures they are weaker, while at sub-zero temperatures they become slightly stronger.

* Lifting capacity testing was carried out on plates with a smooth surface of optimal thickness, under a perpendicular pulling force, whereas under attempts to slide the magnet the lifting capacity is smaller. In addition, even a small distance {between} the magnet and the plate decreases the lifting capacity.

Handle with Care: Neodymium Magnets

The magnet is coated with nickel. Therefore, exercise caution if you have an allergy.

Studies show a small percentage of people have allergies to certain metals, including nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, try wearing gloves or avoid direct contact with nickel-plated neodymium magnets.

Dust and powder from neodymium magnets are flammable.

Avoid drilling or mechanical processing of neodymium magnets. Once crushed into fine powder or dust, this material becomes highly flammable.

  Magnets should not be treated as toys. Therefore, it is not recommended for youngest children to have access to them.

Not all neodymium magnets are toys, so do not let children play with them. In such a situation, surgery is necessary to remove them. In the worst case scenario, it can result in death.

Neodymium magnets are primarily characterized by their significant internal force. They attract to each other, and any object that comes in their way will be affected.

Neodymium magnets jump and also touch each other mutually within a radius of several to almost 10 cm from each other.

People with pacemakers are advised to avoid neodymium magnets.

In the case of neodymium magnets, there is a strong magnetic field. As a result, it interferes with the operation of a heart pacemaker. However, if the magnetic field does not affect the device, it can damage its components or deactivate the device when it is in a magnetic field.

Keep neodymium magnets away from the wallet, computer, and TV.

The strong magnetic field generated by neodymium magnets can destroy magnetic media such as floppy disks, video tapes, HDDs, credit cards, magnetic ID cards, cassette tapes, or other devices. They can also destroy devices like video players, televisions, CRT computer monitors. Do not forget to keep neodymium magnets at a safe distance from these electronic devices.

Neodymium magnets are the strongest magnets ever created, and their strength can surprise you.

Read the information on our website on how to properly utilize neodymium magnets and avoid significant harm to your body and unintentional damage to the magnets.

Magnets made of neodymium are highly susceptible to damage, resulting in breaking.

Neodymium magnets are characterized by considerable fragility. Neodymium magnets are made of metal and coated with a shiny nickel surface, but they are not as hard as steel. In the event of a collision between two magnets, there may be a scattering of fragments in different directions. Protecting your eyes is crucial in such a situation.

Under no circumstances should neodymium magnets be brought close to GPS and smartphones.

Intense magnetic fields generated by neodymium magnets interfere with compasses and magnetometers used in navigation, as well as internal compasses of smartphones and GPS devices.

Neodymium magnets can demagnetize at high temperatures.

Whilst Neodymium magnets can lose their magnetic properties at high temperatures, it's important to note that the extent of this effect can vary based on factors such as the magnet's material, shape, and intended application.

Warning!

In order to show why neodymium magnets are so dangerous, see the article - How very dangerous are strong neodymium magnets?.

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tel: +48 888 99 98 98