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SM 25x300 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130295

GTIN/EAN: 5906301812883

5.00

Diameter Ø

25 mm [±1 mm]

Height

300 mm [±1 mm]

Weight

1160 g

Magnetic Flux

~ 6 500 Gauss [±5%]

836.40 with VAT / pcs + price for transport

680.00 ZŁ net + 23% VAT / pcs

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Detailed specification - SM 25x300 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 25x300 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130295
GTIN/EAN 5906301812883
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 300 mm [±1 mm]
Weight 1160 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 6 500 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 11 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 25x300 [2xM8] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x300 [2xM8] / N42

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 300 mm (L)
Active length 264 mm
Section count 11 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~1119 g
Active area 207 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 10.6 kg (theor.)
Induction (surface) ~6 500 Gauss (Max)

Chart 2: Field profile (11 sections)

Chart 3: Temperature performance

Technical specification and ecology
Chemical composition
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Ecology and recycling (GPSR)
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130295-2026
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Force (pull)

Magnetic Induction

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A magnetic rod is the basic element of building grate separators and magnetic filters. Its task is separation (separation) of metal filings from the transported material. Thanks to the use of strong neodymium magnets, the rod catches even metallic dust.
The outer layer is hygienic acid-resistant steel, approved for food contact. The center is filled with NdFeB magnets and pole pieces, arranged to maximize the field on the tube surface. Thanks to this, the rod is durable, hygienic, and easy to keep clean.
Metal contaminants are strongly attracted, so removing them with a bare hand or glove can be difficult. You can use compressed air or special non-magnetic strippers (rings). In industry, cover tubes (so-called Easy Clean system) are used, from which the magnetic insert slides out.
The Gauss value tells us how effectively and deeply the magnet will catch contaminants. The economical version (8kGs) handles large pieces of metal perfectly. High Power versions (~12000-14000 Gs) are necessary for catching metallic dust, oxides, and stainless steel after processing.
We can produce a rod of non-standard length with any mounting termination. You can choose a mounting method consistent with your technical design. We ensure fast realization of special orders and technical advice.

Strengths as well as weaknesses of Nd2Fe14B magnets.

Benefits

In addition to their magnetic capacity, neodymium magnets provide the following advantages:
  • They virtually do not lose power, because even after ten years the decline in efficiency is only ~1% (in laboratory conditions),
  • Magnets very well protect themselves against demagnetization caused by external fields,
  • In other words, due to the smooth finish of nickel, the element gains visual value,
  • Magnetic induction on the working part of the magnet remains maximum,
  • Due to their durability and thermal resistance, neodymium magnets are capable of operate (depending on the form) even at high temperatures reaching 230°C or more...
  • Due to the ability of free shaping and customization to individualized solutions, neodymium magnets can be modeled in a variety of forms and dimensions, which makes them more universal,
  • Wide application in modern industrial fields – they are used in hard drives, brushless drives, precision medical tools, as well as complex engineering applications.
  • Compactness – despite small sizes they offer powerful magnetic field, making them ideal for precision applications

Disadvantages

What to avoid - cons of neodymium magnets: weaknesses and usage proposals
  • They are fragile upon too strong impacts. To avoid cracks, it is worth protecting magnets in special housings. Such protection not only shields the magnet but also increases its resistance to damage
  • NdFeB magnets lose power when exposed to high temperatures. After reaching 80°C, many of them experience permanent weakening of power (a factor is the shape and dimensions of the magnet). We offer magnets specially adapted to work at temperatures up to 230°C marked [AH], which are extremely resistant to heat
  • They rust in a humid environment. For use outdoors we advise using waterproof magnets e.g. in rubber, plastic
  • Limited ability of creating threads in the magnet and complicated forms - recommended is a housing - magnet mounting.
  • Potential hazard related to microscopic parts of magnets pose a threat, if swallowed, which becomes key in the context of child health protection. Furthermore, small components of these magnets are able to complicate diagnosis medical after entering the body.
  • High unit price – neodymium magnets are more expensive than other types of magnets (e.g. ferrite), which hinders application in large quantities

Pull force analysis

Optimal lifting capacity of a neodymium magnetwhat affects it?

The specified lifting capacity refers to the maximum value, measured under laboratory conditions, specifically:
  • with the application of a yoke made of low-carbon steel, ensuring full magnetic saturation
  • whose transverse dimension is min. 10 mm
  • with an ideally smooth contact surface
  • without any clearance between the magnet and steel
  • during pulling in a direction perpendicular to the plane
  • at ambient temperature room level

Magnet lifting force in use – key factors

It is worth knowing that the application force will differ influenced by elements below, starting with the most relevant:
  • Gap (between the magnet and the metal), because even a tiny distance (e.g. 0.5 mm) can cause a reduction in lifting capacity by up to 50% (this also applies to paint, rust or debris).
  • Loading method – declared lifting capacity refers to pulling vertically. When attempting to slide, the magnet holds significantly lower power (typically approx. 20-30% of maximum force).
  • Element thickness – to utilize 100% power, the steel must be adequately massive. Paper-thin metal limits the lifting capacity (the magnet "punches through" it).
  • Material type – ideal substrate is high-permeability steel. Cast iron may generate lower lifting capacity.
  • Surface condition – ground elements ensure maximum contact, which improves force. Rough surfaces reduce efficiency.
  • Temperature – temperature increase results in weakening of force. It is worth remembering the maximum operating temperature for a given model.

Holding force was tested on the plate surface of 20 mm thickness, when the force acted perpendicularly, however under parallel forces the load capacity is reduced by as much as fivefold. Moreover, even a minimal clearance between the magnet’s surface and the plate lowers the lifting capacity.

H&S for magnets
Fire risk

Mechanical processing of NdFeB material poses a fire risk. Neodymium dust oxidizes rapidly with oxygen and is difficult to extinguish.

Data carriers

Avoid bringing magnets near a wallet, computer, or screen. The magnetism can destroy these devices and wipe information from cards.

Pinching danger

Mind your fingers. Two powerful magnets will join instantly with a force of massive weight, crushing everything in their path. Be careful!

Fragile material

Neodymium magnets are ceramic materials, which means they are very brittle. Impact of two magnets will cause them cracking into shards.

Compass and GPS

A powerful magnetic field negatively affects the operation of compasses in smartphones and GPS navigation. Do not bring magnets close to a device to prevent damaging the sensors.

Heat sensitivity

Do not overheat. NdFeB magnets are susceptible to temperature. If you need operation above 80°C, inquire about special high-temperature series (H, SH, UH).

Handling rules

Before starting, check safety instructions. Uncontrolled attraction can break the magnet or hurt your hand. Be predictive.

Health Danger

For implant holders: Powerful magnets disrupt electronics. Maintain minimum 30 cm distance or ask another person to handle the magnets.

Nickel coating and allergies

Studies show that the nickel plating (standard magnet coating) is a strong allergen. If your skin reacts to metals, prevent direct skin contact and opt for versions in plastic housing.

No play value

Neodymium magnets are not toys. Swallowing a few magnets can lead to them attracting across intestines, which poses a direct threat to life and necessitates immediate surgery.

Attention! Need more info? Check our post: Are neodymium magnets dangerous?
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98