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SM 25x300 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130295

GTIN/EAN: 5906301812883

5.00

Diameter Ø

25 mm [±1 mm]

Height

300 mm [±1 mm]

Weight

1160 g

Magnetic Flux

~ 6 500 Gauss [±5%]

836.40 with VAT / pcs + price for transport

680.00 ZŁ net + 23% VAT / pcs

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Technical - SM 25x300 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 25x300 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130295
GTIN/EAN 5906301812883
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 300 mm [±1 mm]
Weight 1160 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 6 500 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 11 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 25x300 [2xM8] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²
Technical and environmental data
Elemental analysis
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Environmental data
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130295-2025
Measurement Calculator
Magnet pull force

Field Strength

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A magnetic rod is the basic element of building grate separators and magnetic filters. Its task is separation (separation) of metal filings from the transported material. Thanks to the use of strong neodymium magnets, the rod catches even metallic dust.
The construction relies on a sealed, welded stainless steel housing, polished smooth. Inside there is a stack of strong neodymium magnets arranged in a special configuration (magnetic circuit). Such construction ensures full resistance to corrosion, water, oils, and acids.
Metal filings stick to the surface very strongly, so cleaning requires strength or cleverness. We recommend sticking packing tape to the cluster of filings and tearing it off together with the contaminants. For easier operation, it is worth considering ordering a rod in a version with a cleaning sleeve.
The Gauss value tells us how effectively and deeply the magnet will catch contaminants. For basic machine protection against pieces of iron, standard power is sufficient. High Power versions (~12000-14000 Gs) are necessary for catching metallic dust, oxides, and stainless steel after processing.
Yes, as a manufacturer, we make rods of any length and diameter (standard is dia 25mm and 32mm). The rod end is strictly adapted to the fastening system in your device. Contact us for a quote on a non-standard dimension.

Strengths as well as weaknesses of Nd2Fe14B magnets.

Strengths

Besides their immense pulling force, neodymium magnets offer the following advantages:
  • They retain magnetic properties for around ten years – the drop is just ~1% (based on simulations),
  • They maintain their magnetic properties even under external field action,
  • The use of an elegant finish of noble metals (nickel, gold, silver) causes the element to present itself better,
  • The surface of neodymium magnets generates a maximum magnetic field – this is one of their assets,
  • Thanks to resistance to high temperature, they are able to function (depending on the shape) even at temperatures up to 230°C and higher...
  • In view of the option of flexible molding and customization to specialized requirements, magnetic components can be modeled in a broad palette of shapes and sizes, which makes them more universal,
  • Versatile presence in innovative solutions – they are commonly used in computer drives, drive modules, advanced medical instruments, and modern systems.
  • Relatively small size with high pulling force – neodymium magnets offer impressive pulling force in tiny dimensions, which allows their use in miniature devices

Weaknesses

Disadvantages of NdFeB magnets:
  • They are fragile upon heavy impacts. To avoid cracks, it is worth securing magnets using a steel holder. Such protection not only protects the magnet but also increases its resistance to damage
  • When exposed to high temperature, neodymium magnets experience a drop in strength. Often, when the temperature exceeds 80°C, their power decreases (depending on the size and shape of the magnet). For those who need magnets for extreme conditions, we offer [AH] versions withstanding up to 230°C
  • Due to the susceptibility of magnets to corrosion in a humid environment, we suggest using waterproof magnets made of rubber, plastic or other material immune to moisture, in case of application outdoors
  • Limited possibility of creating threads in the magnet and complicated shapes - recommended is cover - mounting mechanism.
  • Health risk to health – tiny shards of magnets are risky, if swallowed, which is particularly important in the aspect of protecting the youngest. It is also worth noting that tiny parts of these magnets are able to disrupt the diagnostic process medical when they are in the body.
  • High unit price – neodymium magnets cost more than other types of magnets (e.g. ferrite), which hinders application in large quantities

Pull force analysis

Highest magnetic holding forcewhat contributes to it?

Magnet power was defined for optimal configuration, taking into account:
  • with the use of a yoke made of special test steel, ensuring maximum field concentration
  • with a thickness of at least 10 mm
  • with a surface perfectly flat
  • under conditions of no distance (surface-to-surface)
  • during detachment in a direction vertical to the plane
  • at standard ambient temperature

Determinants of practical lifting force of a magnet

It is worth knowing that the working load may be lower influenced by elements below, starting with the most relevant:
  • Gap between surfaces – even a fraction of a millimeter of separation (caused e.g. by veneer or unevenness) diminishes the pulling force, often by half at just 0.5 mm.
  • Force direction – note that the magnet holds strongest perpendicularly. Under sliding down, the capacity drops drastically, often to levels of 20-30% of the nominal value.
  • Substrate thickness – for full efficiency, the steel must be sufficiently thick. Paper-thin metal limits the attraction force (the magnet "punches through" it).
  • Steel type – low-carbon steel gives the best results. Alloy admixtures lower magnetic properties and holding force.
  • Surface condition – smooth surfaces guarantee perfect abutment, which improves force. Rough surfaces weaken the grip.
  • Thermal environment – heating the magnet results in weakening of induction. Check the maximum operating temperature for a given model.

Lifting capacity testing was conducted on a smooth plate of suitable thickness, under perpendicular forces, whereas under parallel forces the load capacity is reduced by as much as 75%. Moreover, even a slight gap between the magnet’s surface and the plate lowers the load capacity.

Warnings
Magnet fragility

NdFeB magnets are sintered ceramics, which means they are fragile like glass. Collision of two magnets will cause them breaking into shards.

Fire warning

Powder produced during grinding of magnets is flammable. Do not drill into magnets without proper cooling and knowledge.

Pinching danger

Big blocks can smash fingers in a fraction of a second. Never put your hand between two strong magnets.

Life threat

Health Alert: Strong magnets can turn off pacemakers and defibrillators. Stay away if you have electronic implants.

Sensitization to coating

Allergy Notice: The Ni-Cu-Ni coating contains nickel. If redness happens, immediately stop working with magnets and use protective gear.

This is not a toy

Neodymium magnets are not intended for children. Swallowing several magnets may result in them attracting across intestines, which constitutes a severe health hazard and requires immediate surgery.

Demagnetization risk

Watch the temperature. Exposing the magnet to high heat will ruin its magnetic structure and pulling force.

Safe operation

Handle magnets with awareness. Their powerful strength can shock even experienced users. Be vigilant and respect their force.

Keep away from electronics

A strong magnetic field disrupts the operation of compasses in phones and navigation systems. Do not bring magnets close to a device to prevent breaking the sensors.

Protect data

Equipment safety: Strong magnets can ruin payment cards and delicate electronics (pacemakers, medical aids, mechanical watches).

Safety First! Looking for details? Check our post: Why are neodymium magnets dangerous?
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98