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neodymium magnets

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SM 25x300 [2xM8] / N42 - magnetic roller

magnetic separator

catalog number 130295

GTIN: 5906301812883

5.0

diameter Ø

25 mm [±0,1 mm]

height

300 mm [±0,1 mm]

max. temperature

≤ 80 °C

836.40 PLN gross price (including VAT) / pcs +

680.00 PLN net price + 23% VAT / pcs

bulk discounts:

need more quantity?
price from 1 pcs
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Call us tel: +48 888 99 98 98 or get in touch through form on the contact page. You can check the power as well as the shape of neodymium magnets in our force calculator magnetic mass calculator

Orders placed by 2:00 PM will be shipped on the same business day.

Specification: magnetic separator 25x300 [2xM8] / N42

Characteristics: magnetic separator 25x300 [2xM8] / N42
Properties
Values
catalog number
130295
GTIN
5906301812883
production / distribution
Dhit sp. z o.o.
country of origin
Poland / China / Germany
customs code
85059029
diameter Ø
25 mm [±0,1 mm]
height
300 mm [±0,1 mm]
max. temperature ?
≤ 80 °C
weight
0.01 g
execution tolerance
± 0.1 mm
rodzaj materiału
AISI 304 - bezpieczna dla żywności
rodzaj magnesów
NdFeB N42
ilość gwintów
2x [M8] wewnętrzne
biegunowość
obwodowa - 11 nabiegunników
indukcja magnetyczna
~ 6 500 Gauss [±5%]
max. temp. pracy
poniżej ≤ 80°C
grubość rury osłonowej
1 mm

Magnetic properties of the material N42

material characteristics N42
Properties
Values
units
remenance Br [Min. - Max.] ?
12.9-13.2
kGs
remenance Br [Min. - Max.] ?
1290-1320
T
coercivity bHc ?
10.8-12.0
kOe
coercivity bHc ?
860-955
kA/m
actual internal force iHc
≥ 12
kOe
actual internal force iHc
≥ 955
kA/m
energy density [Min. - Max.]
40-42
BH max MGOe
energy density [Min. - Max.]
318-334
BH max KJ/m
max. temperature
≤ 80
°C

Physical properties of sintered neodymium magnets Nd2Fe14B

Physical properties of sintered neodymium magnets Nd2Fe14B
Properties
Values
units
Vickers hardness
≥550
Hv
Density
≥7.4
g/cm3
Curie Temperature TC
312 - 380
°C
Curie Temperature TF
593 - 716
°F
Specific resistance
150
μΩ⋅Cm
Bending strength
250
Mpa
Compressive strength
1000~1100
Mpa
Thermal expansion parallel (∥) to orientation (M)
(3-4) x 106
°C-1
Thermal expansion perpendicular (⊥) to orientation (M)
-(1-3) x 10-6
°C-1
Young's modulus
1.7 x 104
kg/mm²
The main mechanism of the magnetic separator is the use of neodymium magnets, which are placed in a casing made of stainless steel mostly AISI304. In this way, it is possible to efficiently remove ferromagnetic elements from the mixture. A key aspect of its operation is the use of repulsion of N and S poles of neodymium magnets, which causes magnetic substances to be targeted. The thickness of the magnet and its structure pitch determine the power and range of the separator's operation.
Generally speaking, magnetic separators are used to separate ferromagnetic particles. If the cans are made of ferromagnetic materials, a magnetic separator will be effective. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the separator will not be able to separate them.
Yes, magnetic rollers find application in the food industry to clear metallic contaminants, for example iron fragments or iron dust. Our rollers are made from durable acid-resistant steel, EN 1.4301, intended for use in food.
Magnetic rollers, often called magnetic separators, are used in metal separation, food production as well as recycling. They help in removing iron dust during the process of separating metals from other materials.
Our magnetic rollers are built with neodymium magnets placed in a tube of stainless steel with a wall thickness of 1mm.
From both sides of the magnetic bar can be with M8 threaded openings, enabling quick installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.
In terms of features, magnetic bars differ in terms of magnetic force lines, flux density and the area of operation of the magnetic field. We produce them in two materials, N42 and N52.
Usually it is believed that the greater the magnet's power, the better. Nevertheless, the effectiveness of the magnet's power is dependent on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of use and specific needs. The standard operating temperature of a magnetic bar is 80°C.
If the magnet is more flat, the magnetic force lines will be more compressed. By contrast, in the case of a thicker magnet, the force lines will be longer and reach further.
For constructing the casings of magnetic separators - rollers, usually stainless steel is used, especially types AISI 316, AISI 316L, and AISI 304.
In a saltwater contact, AISI 316 steel exhibits the best resistance due to its exceptional corrosion resistance.
Magnetic bars are characterized by their specific arrangement of poles and their capability to attract magnetic substances directly onto their surface, as opposed to other separators that may utilize complex filtration systems.
Technical designations and terms related to magnetic separators comprise amongst others magnet pitch, polarity, and magnetic induction, as well as the type of steel used.
Magnetic induction for a magnet on a roller is measured using a teslameter or a gaussmeter with a flat Hall-effect probe, seeking the highest magnetic field value near the magnetic pole. The outcome is verified in a value table - the lowest is N30. All designations less than N27 or N25 indicate recycling that doesn't meet the standard - they are not suitable.
Neodymium magnetic rollers offer a range of benefits such as higher attracting power, longer lifespan, and effectiveness in separating fine metal particles. On the other hand, among the drawbacks, one can mention the need for regular cleaning, higher cost, and potential installation challenges.
To properly maintain of neodymium magnetic rollers, it is advised {to clean them regularly from deposits, avoid extreme temperatures above 80 degrees, and to clean them regularly, avoiding temperatures above 80 degrees. The rollers our rollers have an IP67 waterproof rating, so if they are not watertight, the magnets inside may oxidize and weaken. Roller inspections are suggested to be conducted every two years. Care should be taken as there is a risk of finger injury. If the protective tube is only 0.5 mm thick, it can be worn down, which, in turn, can result in issues with the magnetic rod becoming unsealed and product contamination. The effective operating range of the roller equals its diameter, fi25mm is approximately 25mm active range, while fi32 is about 40mm.

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Advantages as well as disadvantages of neodymium magnets NdFeB.

Apart from immense power, neodymium magnets have the following advantages:

  • They do not lose their strength (of the magnet). After about 10 years, their strength decreases by only ~1% (theoretically),
  • They are highly resistant to demagnetization by external magnetic field,
  • In other words, thanks to the shiny nickel, gold, or silver finish, the element gains an visually attractive appearance,
  • They have very high magnetic induction on the surface of the magnet,
  • Magnetic neodymium magnets are characterized by very high magnetic induction on the surface of the magnet and can operate (depending on the form) even at temperatures of 230°C or higher...
  • Thanks to the flexibility in shaping and the ability to adapt to specific requirements – neodymium magnets can be produced in a wide range of shapes and sizes, which enhances their versatility in applications.
  • Significant importance in the industry of new technologies – find application in computer drives, electric motors, medical devices or various technologically advanced devices.

Disadvantages of neodymium magnets:

  • They are prone to breaking as they are fragile when subjected to a strong impact. If the magnets are exposed to impacts, it is suggested using magnets in a protective case. The steel housing in the form of a holder protects the magnet from impacts and simultaneously increases its overall strength,
  • Magnets lose their strength due to exposure to high temperatures. In most cases, when the temperature exceeds 80°C, these magnets experience permanent loss in strength (although it is worth noting that this is dependent on the form and size of the magnet). To avoid this problem, we offer special magnets marked with the [AH] symbol, which exhibit high temperature resistance. They can operate even at temperatures as high as 230°C or more,
  • Due to their susceptibility to corrosion in a humid environment, we suggest using waterproof magnets made of rubber, plastic, or other moisture-resistant materials when using them outdoors,
  • Limited ability to create threads or complex shapes in the magnet - the use of a housing is recommended - magnetic holder
  • Health risk associated with microscopic parts of magnets pose a threat, if swallowed, which becomes significant in the context of children's health. Furthermore, small elements of these products have the potential to hinder the diagnostic process after entering the body.

Caution with Neodymium Magnets

 It is essential to keep neodymium magnets out of reach from youngest children.

Not all neodymium magnets are toys, so do not let children play with them. Small magnets pose a serious choking hazard or can attract to each other in the intestines. In such cases, the only solution is to undergo surgery to remove the magnets, and otherwise, it can even lead to death.

Neodymium magnets are over 10 times more powerful than ferrite magnets (the ones in speakers), and their strength can shock you.

Make sure to review all the information we have provided. This will help you avoid harm to your body and damage to the magnets.

The magnet coating is made of nickel, so be cautious if you have an allergy.

Studies clearly indicate a small percentage of people who suffer from metal allergies such as nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, try wearing gloves or avoid direct contact with nickel-plated neodymium magnets.

Neodymium magnets can become demagnetized at high temperatures.

Despite the general resilience of magnets, their ability to maintain their magnetic potency can be influenced by factors like the type of material used, the magnet's shape, and the intended purpose for which it is employed.

Do not bring neodymium magnets close to GPS and smartphones.

Intense magnetic fields generated by neodymium magnets interfere with compasses and magnetometers used in navigation, as well as internal compasses of smartphones and GPS devices.

Neodymium magnets are incredibly fragile, they easily break as well as can crumble.

Neodymium magnetic are extremely delicate, and by joining them in an uncontrolled manner, they will break. Neodymium magnets are made of metal and coated with a shiny nickel surface, but they are not as hard as steel. At the moment of collision between the magnets, small metal fragments can be dispersed in different directions.

Make sure not to bring neodymium magnets close to the TV, wallet, and computer HDD.

Neodymium magnets produce intense magnetic fields that can damage magnetic media such as floppy disks, video tapes, HDDs, credit cards, magnetic ID cards, cassette tapes, or other devices. They can also damage videos, televisions, CRT computer monitors. Do not forget to keep neodymium magnets away from these electronic devices.

It is crucial not to allow the magnets to pinch together uncontrollably or place your fingers in their path as they attract to each other.

If have a finger between or on the path of attracting magnets, there may be a serious cut or even a fracture.

Neodymium magnets are not recommended for people with pacemakers.

In the case of neodymium magnets, there is a strong magnetic field. As a result, it interferes with the operation of a heart pacemaker. However, if the magnetic field does not affect the device, it can damage its components or deactivate the device when it is in a magnetic field.

Dust and powder from neodymium magnets are flammable.

Avoid drilling or mechanical processing of neodymium magnets. Once crushed into fine powder or dust, this material becomes highly flammable.

Please read the article - What danger lies in neodymium magnets? You will learn how to handle them properly.

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e-mail: bok@dhit.pl

tel: +48 888 99 98 98