SM 25x300 [2xM8] / N42 - magnetic separator
magnetic separator
Catalog no 130295
GTIN/EAN: 5906301812883
Diameter Ø
25 mm [±1 mm]
Height
300 mm [±1 mm]
Weight
1160 g
Magnetic Flux
~ 6 500 Gauss [±5%]
836.40 ZŁ with VAT / pcs + price for transport
680.00 ZŁ net + 23% VAT / pcs
bulk discounts:
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Detailed specification - SM 25x300 [2xM8] / N42 - magnetic separator
Specification / characteristics - SM 25x300 [2xM8] / N42 - magnetic separator
| properties | values |
|---|---|
| Cat. no. | 130295 |
| GTIN/EAN | 5906301812883 |
| Production/Distribution | Dhit sp. z o.o. |
| Country of origin | Poland / China / Germany |
| Customs code | 85059029 |
| Diameter Ø | 25 mm [±1 mm] |
| Height | 300 mm [±1 mm] |
| Weight | 1160 g |
| Material Type | Stainless steel AISI 304 / A2 |
| Magnetic Flux | ~ 6 500 Gauss [±5%] |
| Size/Mount Quantity | 2xM8 |
| Polarity | circumferential - 11 poles |
| Casing Tube Thickness | 1 mm |
| Manufacturing Tolerance | ±1 mm |
Magnetic properties of material N42
| properties | values | units |
|---|---|---|
| remenance Br [min. - max.] ? | 12.9-13.2 | kGs |
| remenance Br [min. - max.] ? | 1290-1320 | mT |
| coercivity bHc ? | 10.8-12.0 | kOe |
| coercivity bHc ? | 860-955 | kA/m |
| actual internal force iHc | ≥ 12 | kOe |
| actual internal force iHc | ≥ 955 | kA/m |
| energy density [min. - max.] ? | 40-42 | BH max MGOe |
| energy density [min. - max.] ? | 318-334 | BH max KJ/m |
| max. temperature ? | ≤ 80 | °C |
Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
| properties | values | units |
|---|---|---|
| Vickers hardness | ≥550 | Hv |
| Density | ≥7.4 | g/cm3 |
| Curie Temperature TC | 312 - 380 | °C |
| Curie Temperature TF | 593 - 716 | °F |
| Specific resistance | 150 | μΩ⋅cm |
| Bending strength | 250 | MPa |
| Compressive strength | 1000~1100 | MPa |
| Thermal expansion parallel (∥) to orientation (M) | (3-4) x 10-6 | °C-1 |
| Thermal expansion perpendicular (⊥) to orientation (M) | -(1-3) x 10-6 | °C-1 |
| Young's modulus | 1.7 x 104 | kg/mm² |
Table 1: Rod construction
SM 25x300 [2xM8] / N42
| Parameter | Value | Description / Unit |
|---|---|---|
| Diameter (Ø) | 25 | mm |
| Total length | 300 | mm (L) |
| Active length | 264 | mm |
| Section count | 11 | modules |
| Dead zone | 36 | mm (2x 18mm starter) |
| Weight (est.) | ~1119 | g |
| Active area | 207 | cm² (Area) |
| Housing material | AISI 304 | 1.4301 (Inox) |
| Surface finish | Ra < 0.8 µm | Polished |
| Temp. class | 80°C | Standard (N) |
| Force loss (at max °C) | -12.8% | Reversible loss (physics) |
| Force (calculated) | 10.6 | kg (theor.) |
| Induction (surface) | ~6 500 | Gauss (Max) |
Chart 2: Field profile (11 sections)
Chart 3: Temperature performance
Chemical composition
| iron (Fe) | 64% – 68% |
| neodymium (Nd) | 29% – 32% |
| boron (B) | 1.1% – 1.2% |
| dysprosium (Dy) | 0.5% – 2.0% |
| coating (Ni-Cu-Ni) | < 0.05% |
Ecology and recycling (GPSR)
| recyclability (EoL) | 100% |
| recycled raw materials | ~10% (pre-cons) |
| carbon footprint | low / zredukowany |
| waste code (EWC) | 16 02 16 |
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Strengths as well as weaknesses of Nd2Fe14B magnets.
Benefits
- They virtually do not lose power, because even after ten years the decline in efficiency is only ~1% (in laboratory conditions),
- Magnets very well protect themselves against demagnetization caused by external fields,
- In other words, due to the smooth finish of nickel, the element gains visual value,
- Magnetic induction on the working part of the magnet remains maximum,
- Due to their durability and thermal resistance, neodymium magnets are capable of operate (depending on the form) even at high temperatures reaching 230°C or more...
- Due to the ability of free shaping and customization to individualized solutions, neodymium magnets can be modeled in a variety of forms and dimensions, which makes them more universal,
- Wide application in modern industrial fields – they are used in hard drives, brushless drives, precision medical tools, as well as complex engineering applications.
- Compactness – despite small sizes they offer powerful magnetic field, making them ideal for precision applications
Disadvantages
- They are fragile upon too strong impacts. To avoid cracks, it is worth protecting magnets in special housings. Such protection not only shields the magnet but also increases its resistance to damage
- NdFeB magnets lose power when exposed to high temperatures. After reaching 80°C, many of them experience permanent weakening of power (a factor is the shape and dimensions of the magnet). We offer magnets specially adapted to work at temperatures up to 230°C marked [AH], which are extremely resistant to heat
- They rust in a humid environment. For use outdoors we advise using waterproof magnets e.g. in rubber, plastic
- Limited ability of creating threads in the magnet and complicated forms - recommended is a housing - magnet mounting.
- Potential hazard related to microscopic parts of magnets pose a threat, if swallowed, which becomes key in the context of child health protection. Furthermore, small components of these magnets are able to complicate diagnosis medical after entering the body.
- High unit price – neodymium magnets are more expensive than other types of magnets (e.g. ferrite), which hinders application in large quantities
Pull force analysis
Optimal lifting capacity of a neodymium magnet – what affects it?
- with the application of a yoke made of low-carbon steel, ensuring full magnetic saturation
- whose transverse dimension is min. 10 mm
- with an ideally smooth contact surface
- without any clearance between the magnet and steel
- during pulling in a direction perpendicular to the plane
- at ambient temperature room level
Magnet lifting force in use – key factors
- Gap (between the magnet and the metal), because even a tiny distance (e.g. 0.5 mm) can cause a reduction in lifting capacity by up to 50% (this also applies to paint, rust or debris).
- Loading method – declared lifting capacity refers to pulling vertically. When attempting to slide, the magnet holds significantly lower power (typically approx. 20-30% of maximum force).
- Element thickness – to utilize 100% power, the steel must be adequately massive. Paper-thin metal limits the lifting capacity (the magnet "punches through" it).
- Material type – ideal substrate is high-permeability steel. Cast iron may generate lower lifting capacity.
- Surface condition – ground elements ensure maximum contact, which improves force. Rough surfaces reduce efficiency.
- Temperature – temperature increase results in weakening of force. It is worth remembering the maximum operating temperature for a given model.
Holding force was tested on the plate surface of 20 mm thickness, when the force acted perpendicularly, however under parallel forces the load capacity is reduced by as much as fivefold. Moreover, even a minimal clearance between the magnet’s surface and the plate lowers the lifting capacity.
H&S for magnets
Fire risk
Mechanical processing of NdFeB material poses a fire risk. Neodymium dust oxidizes rapidly with oxygen and is difficult to extinguish.
Data carriers
Avoid bringing magnets near a wallet, computer, or screen. The magnetism can destroy these devices and wipe information from cards.
Pinching danger
Mind your fingers. Two powerful magnets will join instantly with a force of massive weight, crushing everything in their path. Be careful!
Fragile material
Neodymium magnets are ceramic materials, which means they are very brittle. Impact of two magnets will cause them cracking into shards.
Compass and GPS
A powerful magnetic field negatively affects the operation of compasses in smartphones and GPS navigation. Do not bring magnets close to a device to prevent damaging the sensors.
Heat sensitivity
Do not overheat. NdFeB magnets are susceptible to temperature. If you need operation above 80°C, inquire about special high-temperature series (H, SH, UH).
Handling rules
Before starting, check safety instructions. Uncontrolled attraction can break the magnet or hurt your hand. Be predictive.
Health Danger
For implant holders: Powerful magnets disrupt electronics. Maintain minimum 30 cm distance or ask another person to handle the magnets.
Nickel coating and allergies
Studies show that the nickel plating (standard magnet coating) is a strong allergen. If your skin reacts to metals, prevent direct skin contact and opt for versions in plastic housing.
No play value
Neodymium magnets are not toys. Swallowing a few magnets can lead to them attracting across intestines, which poses a direct threat to life and necessitates immediate surgery.
