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SM 25x300 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130295

GTIN/EAN: 5906301812883

5.00

Diameter Ø

25 mm [±1 mm]

Height

300 mm [±1 mm]

Weight

1160 g

Magnetic Flux

~ 6 500 Gauss [±5%]

836.40 with VAT / pcs + price for transport

680.00 ZŁ net + 23% VAT / pcs

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Pick up the phone and ask +48 22 499 98 98 otherwise get in touch by means of our online form the contact page.
Lifting power as well as form of a magnet can be calculated on our online calculation tool.

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Technical data of the product - SM 25x300 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 25x300 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130295
GTIN/EAN 5906301812883
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 300 mm [±1 mm]
Weight 1160 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 6 500 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 11 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 25x300 [2xM8] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x300 [2xM8] / N42

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 300 mm (L)
Active length 264 mm
Section count 11 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~1119 g
Active area 207 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 10.6 kg (theor.)
Induction (surface) ~6 500 Gauss (Max)

Chart 2: Field profile (11 sections)

Chart 3: Temperature performance

Engineering data and GPSR
Elemental analysis
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Environmental data
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130295-2026
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Magnet pull force

Magnetic Field

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A magnetic rod is the basic element of building grate separators and magnetic filters. It is mounted in chutes, hoppers, and pipelines to protect production machines from failure. Thanks to the use of strong neodymium magnets, the rod catches even metallic dust.
The construction relies on a sealed, welded stainless steel housing, polished smooth. Inside there is a stack of strong neodymium magnets arranged in a special configuration (magnetic circuit). Thanks to this, the rod is durable, hygienic, and easy to keep clean.
Due to the high power of the magnet, direct removal of filings can be troublesome and time-consuming. We recommend sticking packing tape to the cluster of filings and tearing it off together with the contaminants. For easier operation, it is worth considering ordering a rod in a version with a cleaning sleeve.
Magnetic induction measured in Gauss (Gs) determines the density of magnetic flux on the rod surface. For basic machine protection against pieces of iron, standard power is sufficient. High induction is necessary when contaminants are microscopic or weakly magnetic.
We can produce a rod of non-standard length with any mounting termination. The rod end is strictly adapted to the fastening system in your device. Contact us for a quote on a non-standard dimension.

Strengths and weaknesses of rare earth magnets.

Advantages

Besides their tremendous strength, neodymium magnets offer the following advantages:
  • They virtually do not lose strength, because even after ten years the decline in efficiency is only ~1% (in laboratory conditions),
  • They show high resistance to demagnetization induced by external magnetic fields,
  • In other words, due to the glossy surface of nickel, the element is aesthetically pleasing,
  • The surface of neodymium magnets generates a concentrated magnetic field – this is a distinguishing feature,
  • Thanks to resistance to high temperature, they can operate (depending on the shape) even at temperatures up to 230°C and higher...
  • Possibility of exact creating as well as optimizing to specific applications,
  • Universal use in high-tech industry – they are commonly used in magnetic memories, electromotive mechanisms, diagnostic systems, and complex engineering applications.
  • Relatively small size with high pulling force – neodymium magnets offer high power in tiny dimensions, which makes them useful in compact constructions

Cons

Disadvantages of neodymium magnets:
  • Susceptibility to cracking is one of their disadvantages. Upon strong impact they can break. We recommend keeping them in a special holder, which not only protects them against impacts but also raises their durability
  • When exposed to high temperature, neodymium magnets experience a drop in power. Often, when the temperature exceeds 80°C, their power decreases (depending on the size and shape of the magnet). For those who need magnets for extreme conditions, we offer [AH] versions withstanding up to 230°C
  • Due to the susceptibility of magnets to corrosion in a humid environment, we recommend using waterproof magnets made of rubber, plastic or other material stable to moisture, when using outdoors
  • We recommend casing - magnetic holder, due to difficulties in realizing threads inside the magnet and complex shapes.
  • Health risk related to microscopic parts of magnets are risky, when accidentally swallowed, which becomes key in the context of child health protection. Furthermore, small components of these products can be problematic in diagnostics medical after entering the body.
  • High unit price – neodymium magnets are more expensive than other types of magnets (e.g. ferrite), which can limit application in large quantities

Pull force analysis

Highest magnetic holding forcewhat affects it?

The load parameter shown refers to the limit force, obtained under laboratory conditions, specifically:
  • on a base made of mild steel, optimally conducting the magnetic flux
  • with a cross-section minimum 10 mm
  • with an ideally smooth touching surface
  • under conditions of no distance (surface-to-surface)
  • under axial application of breakaway force (90-degree angle)
  • at room temperature

Key elements affecting lifting force

Effective lifting capacity is affected by specific conditions, including (from most important):
  • Air gap (between the magnet and the plate), as even a very small clearance (e.g. 0.5 mm) results in a drastic drop in lifting capacity by up to 50% (this also applies to paint, corrosion or dirt).
  • Pull-off angle – note that the magnet has greatest strength perpendicularly. Under sliding down, the holding force drops drastically, often to levels of 20-30% of the nominal value.
  • Base massiveness – too thin sheet causes magnetic saturation, causing part of the flux to be escaped to the other side.
  • Material composition – different alloys attracts identically. Alloy additives worsen the attraction effect.
  • Surface finish – ideal contact is obtained only on smooth steel. Rough texture create air cushions, reducing force.
  • Temperature – temperature increase results in weakening of induction. Check the maximum operating temperature for a given model.

Lifting capacity testing was conducted on plates with a smooth surface of suitable thickness, under a perpendicular pulling force, whereas under shearing force the load capacity is reduced by as much as 5 times. Additionally, even a small distance between the magnet and the plate lowers the holding force.

H&S for magnets
Combustion hazard

Drilling and cutting of neodymium magnets carries a risk of fire risk. Magnetic powder oxidizes rapidly with oxygen and is hard to extinguish.

Permanent damage

Standard neodymium magnets (grade N) lose magnetization when the temperature exceeds 80°C. This process is irreversible.

Handling guide

Handle with care. Rare earth magnets act from a long distance and snap with massive power, often quicker than you can move away.

Avoid contact if allergic

A percentage of the population have a hypersensitivity to Ni, which is the typical protective layer for neodymium magnets. Extended handling might lead to a rash. We recommend use safety gloves.

Bodily injuries

Large magnets can break fingers in a fraction of a second. Never put your hand between two attracting surfaces.

Implant safety

For implant holders: Powerful magnets affect medical devices. Maintain at least 30 cm distance or request help to handle the magnets.

Choking Hazard

These products are not intended for children. Accidental ingestion of a few magnets can lead to them pinching intestinal walls, which poses a critical condition and requires immediate surgery.

Magnetic media

Do not bring magnets near a wallet, computer, or TV. The magnetic field can permanently damage these devices and erase data from cards.

Material brittleness

Protect your eyes. Magnets can explode upon violent connection, ejecting sharp fragments into the air. Wear goggles.

Phone sensors

A powerful magnetic field negatively affects the functioning of compasses in phones and GPS navigation. Maintain magnets close to a device to avoid breaking the sensors.

Security! Details about hazards in the article: Magnet Safety Guide.
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98