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SM 25x300 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130295

GTIN: 5906301812883

Diameter Ø [±0,1 mm]

25 mm

Height [±0,1 mm]

300 mm

Weight

0.01 g

836.40 ZŁ with VAT / pcs + price for transport

680.00 ZŁ net + 23% VAT / pcs

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SM 25x300 [2xM8] / N42 - magnetic separator

Specification/characteristics SM 25x300 [2xM8] / N42 - magnetic separator

properties

values

Cat. no.

130295

GTIN

5906301812883

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

25 mm [±0,1 mm]

Height

300 mm [±0,1 mm]

Weight

0.01 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N42

properties

values

units

coercivity bHc ?

860-955

kA/m

coercivity bHc ?

10.8-12.0

kOe

energy density [Min. - Max.] ?

318-334

BH max KJ/m

energy density [Min. - Max.] ?

40-42

BH max MGOe

remenance Br [Min. - Max.] ?

12.9-13.2

kGs

remenance Br [Min. - Max.] ?

1290-1320

actual internal force iHc

≥ 955

kA/m

actual internal force iHc

≥ 12

kOe

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The magnetic separator, namely the magnetic roller, uses the force of neodymium magnets, placed in a construction made of stainless steel mostly AISI304. In this way, it is possible to efficiently segregate ferromagnetic elements from different substances. A key aspect of its operation is the use of repulsion of N and S poles of neodymium magnets, which allows magnetic substances to be targeted. The thickness of the embedded magnet and its structure's pitch affect the power and range of the separator's operation.

Generally speaking, magnetic separators are used to separate ferromagnetic particles. If the cans are made of ferromagnetic materials, a magnetic separator will be effective. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the magnetic separator will not be effective.

Yes, magnetic rollers find application in the food industry for the elimination of metallic contaminants, including iron fragments or iron dust. Our rods are made from acid-resistant steel, EN 1.4301, suitable for use in food.

Magnetic rollers, otherwise magnetic separators, are used in metal separation, food production as well as recycling. They help in removing iron dust during the process of separating metals from other materials.

Our magnetic rollers are built with neodymium magnets placed in a stainless steel tube cylinder made of stainless steel with a wall thickness of 1mm.

From both sides of the magnetic bar can be with M8 threaded holes - 18 mm, enabling simple mounting in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of forces, magnetic bars stand out in terms of flux density, magnetic force lines and the field of the magnetic field. We produce them in two materials, N42 as well as N52.

Often it is believed that the stronger the magnet, the more effective. Nevertheless, the effectiveness of the magnet's power is dependent on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of use and anticipated needs. The standard operating temperature of a magnetic bar is 80°C.

If the magnet is thin, the magnetic force lines are short. By contrast, when the magnet is thick, the force lines will be longer and extend over a greater distance.

For making the casings of magnetic separators - rollers, usually stainless steel is utilized, particularly types AISI 304, AISI 316, and AISI 316L.

In a saltwater contact, type AISI 316 steel is highly recommended thanks to its exceptional corrosion resistance.

Magnetic rollers are characterized by their unique configuration of poles and their capability to attract magnetic particles directly onto their surface, in contrast to other devices that often use more complicated filtration systems.

Technical designations and terms related to magnetic separators include amongst others polarity, magnetic induction, magnet pitch, as well as the type of steel used.

Magnetic induction for a magnet on a roller is measured using a teslameter or a gaussmeter with a flat Hall-effect probe, aiming to find the highest magnetic field value near the magnetic pole. The outcome is verified in a value table - the lowest is N30. All designations less than N27 or N25 indicate recycling that doesn't meet the standard - they are not suitable.

Neodymium magnetic bars offer a range of benefits such as higher attracting power, longer lifespan, and effectiveness in separating fine metal particles. However, some of the downsides may involve higher cost compared to other types of magnets and the need for regular maintenance.

For proper maintenance of neodymium magnetic rollers, you should they should be regularly cleaned, avoiding temperatures above 80 degrees. The rollers our rollers have waterproofing IP67, so if they are leaky, the magnets inside can oxidize and lose their power. Magnetic field measurements should be carried out once every 24 months. Care should be taken, as there is a risk of finger injury. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could lead to problems with the magnetic rod seal and product contamination. The effective range of the roller corresponds to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

Magnetic rollers are cylindrical neodymium magnets placed in a casing made of corrosion-resistant stainless steel, which are used to remove metal contaminants from bulk and granular materials. They are used in the food industry, recycling, and plastic processing, where the removal of iron metals and iron filings is essential.

Advantages and disadvantages of neodymium magnets NdFeB.

Apart from their superior holding force, neodymium magnets have these key benefits:

They have stable power, and over more than 10 years their performance decreases symbolically – ~1% (in testing),
They remain magnetized despite exposure to magnetic surroundings,
The use of a polished gold surface provides a eye-catching finish,
They have exceptional magnetic induction on the surface of the magnet,
With the right combination of compounds, they reach increased thermal stability, enabling operation at or above 230°C (depending on the form),
With the option for tailored forming and targeted design, these magnets can be produced in multiple shapes and sizes, greatly improving application potential,
Important function in cutting-edge sectors – they find application in hard drives, electromechanical systems, diagnostic apparatus or even other advanced devices,
Thanks to their concentrated strength, small magnets offer high magnetic performance, in miniature format,

Disadvantages of magnetic elements:

They may fracture when subjected to a heavy impact. If the magnets are exposed to mechanical hits, they should be placed in a protective case. The steel housing, in the form of a holder, protects the magnet from damage and additionally enhances its overall robustness,
They lose power at elevated temperatures. Most neodymium magnets experience permanent degradation in strength when heated above 80°C (depending on the form and height). However, we offer special variants with high temperature resistance that can operate up to 230°C or higher,
Magnets exposed to damp air can oxidize. Therefore, for outdoor applications, we recommend waterproof types made of coated materials,
Limited ability to create internal holes in the magnet – the use of a external casing is recommended,
Safety concern due to small fragments may arise, especially if swallowed, which is important in the context of child safety. It should also be noted that small elements from these magnets might hinder health screening once in the system,
High unit cost – neodymium magnets are more expensive than other types of magnets (e.g., ferrite), which can restrict large-scale applications

Handle Neodymium Magnets Carefully

Keep neodymium magnets away from TV, wallet, and computer HDD.

Neodymium magnets produce strong magnetic fields that can damage magnetic media such as floppy disks, video tapes, HDDs, credit cards, magnetic ID cards, cassette tapes, or other devices. They can also damage videos, televisions, CRT computer monitors. Remember not to place neodymium magnets close to these electronic devices.

Keep neodymium magnets away from people with pacemakers.

Neodymium magnets generate very strong magnetic fields that can interfere with the operation of a pacemaker. This happens because such devices have a function to deactivate them in a magnetic field.

Magnets made of neodymium are fragile as well as can easily break and shatter.

Neodymium magnets are characterized by considerable fragility. Neodymium magnets are made of metal and coated with a shiny nickel surface, but they are not as hard as steel. At the moment of connection between the magnets, sharp metal fragments can be dispersed in different directions.

Dust and powder from neodymium magnets are flammable.

Avoid drilling or mechanical processing of neodymium magnets. If the magnet is crushed into fine powder or dust, it becomes highly flammable.

Do not give neodymium magnets to youngest children.

Neodymium magnets are not toys. You cannot allow them to become toys for children. Small magnets pose a serious choking hazard or can attract to each other in the intestines. In such cases, the only solution is to undergo surgery to remove the magnets, and otherwise, it can even lead to death.

The magnet coating contains nickel, so be cautious if you have a nickel allergy.

Studies clearly indicate a small percentage of people who suffer from metal allergies such as nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, try wearing gloves or avoid direct contact with nickel-plated neodymium magnets.

Do not bring neodymium magnets close to GPS and smartphones.

Magnetic fields can interfere with compasses and magnetometers used in aviation and maritime navigation, as well as internal compasses of smartphones and GPS devices. There are neodymium magnets in every smartphone, for example, in the microphone and speakers.

Neodymium magnets are over 10 times more powerful than ferrite magnets (the ones in speakers), and their strength can shock you.

On our website, you can find information on how to use neodymium magnets. This will help you avoid injuries and prevent damage to the magnets.

Neodymium Magnets can attract to each other, pinch the skin, and cause significant injuries.

If joining of neodymium magnets is not controlled, at that time they may crumble and crack. You can't approach them to each other. At a distance less than 10 cm you should hold them very firmly.

Neodymium magnets can become demagnetized at high temperatures.

Even though magnets have been observed to maintain their efficacy up to temperatures of 80°C or 175°F, it's essential to consider that this threshold may fluctuate depending on the magnet's type, configuration, and intended usage.

Safety rules!

So that know how strong neodymium magnets are and why they are so dangerous, read the article - Dangerous very powerful neodymium magnets.