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SM 25x300 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130295

GTIN/EAN: 5906301812883

5.00

Diameter Ø

25 mm [±1 mm]

Height

300 mm [±1 mm]

Weight

1160 g

Magnetic Flux

~ 6 500 Gauss [±5%]

836.40 with VAT / pcs + price for transport

680.00 ZŁ net + 23% VAT / pcs

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Lifting power as well as form of magnetic components can be reviewed on our our magnetic calculator.

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Technical specification of the product - SM 25x300 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 25x300 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130295
GTIN/EAN 5906301812883
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 300 mm [±1 mm]
Weight 1160 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 6 500 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 11 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 25x300 [2xM8] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x300 [2xM8] / N42

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 300 mm (L)
Active length 264 mm
Section count 11 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~1119 g
Active area 207 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 10.6 kg (theor.)
Induction (surface) ~6 500 Gauss (Max)

Chart 2: Field profile (11 sections)

Chart 3: Temperature performance

Technical specification and ecology
Elemental analysis
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Environmental data
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130295-2026
Magnet Unit Converter
Pulling force

Magnetic Induction

Other products

It is the "heart" of every magnetic filter used in industry for cleaning raw materials. It is commonly used for cleaning flour, sugar, plastic granules, as well as oils and coolants. Thanks to the use of strong neodymium magnets, the rod catches even metallic dust.
The outer layer is hygienic acid-resistant steel, approved for food contact. The core is a precise magnetic system generating high induction (Gauss). Such construction ensures full resistance to corrosion, water, oils, and acids.
Due to the high power of the magnet, direct removal of filings can be troublesome and time-consuming. You can use compressed air or special non-magnetic strippers (rings). In industry, cover tubes (so-called Easy Clean system) are used, from which the magnetic insert slides out.
Magnetic induction measured in Gauss (Gs) determines the density of magnetic flux on the rod surface. For basic machine protection against pieces of iron, standard power is sufficient. High induction is necessary when contaminants are microscopic or weakly magnetic.
We fulfill individual orders for bars perfectly matched to your machine or separator. The rod end is strictly adapted to the fastening system in your device. We ensure fast realization of special orders and technical advice.

Strengths and weaknesses of Nd2Fe14B magnets.

Advantages

Apart from their superior holding force, neodymium magnets have these key benefits:
  • They virtually do not lose strength, because even after 10 years the decline in efficiency is only ~1% (according to literature),
  • Magnets very well resist against demagnetization caused by foreign field sources,
  • In other words, due to the shiny surface of nickel, the element looks attractive,
  • Magnets possess impressive magnetic induction on the working surface,
  • Made from properly selected components, these magnets show impressive resistance to high heat, enabling them to function (depending on their shape) at temperatures up to 230°C and above...
  • In view of the possibility of precise shaping and customization to specialized projects, NdFeB magnets can be created in a wide range of forms and dimensions, which amplifies use scope,
  • Key role in modern technologies – they are commonly used in computer drives, drive modules, precision medical tools, as well as other advanced devices.
  • Thanks to concentrated force, small magnets offer high operating force, occupying minimum space,

Limitations

Disadvantages of NdFeB magnets:
  • Brittleness is one of their disadvantages. Upon intense impact they can break. We advise keeping them in a special holder, which not only secures them against impacts but also raises their durability
  • When exposed to high temperature, neodymium magnets suffer a drop in strength. Often, when the temperature exceeds 80°C, their power decreases (depending on the size, as well as shape of the magnet). For those who need magnets for extreme conditions, we offer [AH] versions withstanding up to 230°C
  • Magnets exposed to a humid environment can corrode. Therefore while using outdoors, we advise using water-impermeable magnets made of rubber, plastic or other material protecting against moisture
  • Limited possibility of producing nuts in the magnet and complex forms - preferred is casing - magnetic holder.
  • Possible danger to health – tiny shards of magnets can be dangerous, if swallowed, which gains importance in the context of child health protection. It is also worth noting that small elements of these magnets are able to complicate diagnosis medical in case of swallowing.
  • With mass production the cost of neodymium magnets can be a barrier,

Pull force analysis

Maximum holding power of the magnet – what affects it?

Holding force of 0.00 kg is a result of laboratory testing conducted under the following configuration:
  • with the use of a sheet made of special test steel, guaranteeing full magnetic saturation
  • with a thickness no less than 10 mm
  • with an ground touching surface
  • under conditions of gap-free contact (surface-to-surface)
  • during detachment in a direction perpendicular to the mounting surface
  • at ambient temperature approx. 20 degrees Celsius

Practical lifting capacity: influencing factors

Effective lifting capacity is affected by specific conditions, mainly (from most important):
  • Air gap (between the magnet and the metal), as even a tiny distance (e.g. 0.5 mm) leads to a reduction in lifting capacity by up to 50% (this also applies to paint, rust or dirt).
  • Direction of force – highest force is available only during pulling at a 90° angle. The force required to slide of the magnet along the plate is usually several times smaller (approx. 1/5 of the lifting capacity).
  • Steel thickness – too thin sheet does not accept the full field, causing part of the flux to be escaped into the air.
  • Metal type – not every steel attracts identically. High carbon content worsen the interaction with the magnet.
  • Smoothness – full contact is obtained only on polished steel. Rough texture create air cushions, weakening the magnet.
  • Heat – neodymium magnets have a sensitivity to temperature. At higher temperatures they are weaker, and at low temperatures gain strength (up to a certain limit).

Holding force was measured on a smooth steel plate of 20 mm thickness, when the force acted perpendicularly, in contrast under shearing force the lifting capacity is smaller. Additionally, even a minimal clearance between the magnet and the plate lowers the load capacity.

Safety rules for work with NdFeB magnets
Magnetic interference

A powerful magnetic field interferes with the operation of compasses in smartphones and navigation systems. Maintain magnets close to a device to avoid damaging the sensors.

Maximum temperature

Standard neodymium magnets (N-type) lose power when the temperature surpasses 80°C. This process is irreversible.

Magnetic media

Intense magnetic fields can destroy records on payment cards, hard drives, and other magnetic media. Maintain a gap of at least 10 cm.

Combustion hazard

Dust generated during machining of magnets is self-igniting. Do not drill into magnets unless you are an expert.

Pinching danger

Protect your hands. Two powerful magnets will snap together instantly with a force of massive weight, crushing everything in their path. Exercise extreme caution!

Warning for allergy sufferers

Studies show that the nickel plating (the usual finish) is a strong allergen. For allergy sufferers, refrain from touching magnets with bare hands or select encased magnets.

Swallowing risk

These products are not intended for children. Accidental ingestion of multiple magnets may result in them pinching intestinal walls, which poses a severe health hazard and necessitates urgent medical intervention.

Beware of splinters

Beware of splinters. Magnets can fracture upon violent connection, ejecting shards into the air. Eye protection is mandatory.

Safe operation

Before starting, check safety instructions. Sudden snapping can destroy the magnet or injure your hand. Think ahead.

ICD Warning

Life threat: Strong magnets can deactivate heart devices and defibrillators. Do not approach if you have electronic implants.

Important! More info about hazards in the article: Magnet Safety Guide.
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98