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SM 25x300 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130295

GTIN/EAN: 5906301812883

5.00

Diameter Ø

25 mm [±1 mm]

Height

300 mm [±1 mm]

Weight

1160 g

Magnetic Flux

~ 6 500 Gauss [±5%]

836.40 with VAT / pcs + price for transport

680.00 ZŁ net + 23% VAT / pcs

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Product card - SM 25x300 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 25x300 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130295
GTIN/EAN 5906301812883
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 300 mm [±1 mm]
Weight 1160 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 6 500 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 11 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 25x300 [2xM8] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x300 [2xM8] / N42

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 300 mm (L)
Active length 264 mm
Section count 11 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~1119 g
Active area 207 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 10.6 kg (theor.)
Induction (surface) ~6 500 Gauss (Max)

Chart 2: Field profile (11 sections)

Chart 3: Temperature performance

Technical and environmental data
Material specification
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Environmental data
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130295-2026
Magnet Unit Converter
Pulling force

Magnetic Field

Other products

This product serves to effectively catch ferromagnetic contaminants from bulk and liquid products. It is mounted in chutes, hoppers, and pipelines to protect production machines from failure. Thanks to the use of strong neodymium magnets, the rod catches even metallic dust.
The outer layer is hygienic acid-resistant steel, approved for food contact. The core is a precise magnetic system generating high induction (Gauss). Such construction ensures full resistance to corrosion, water, oils, and acids.
Metal contaminants are strongly attracted, so removing them with a bare hand or glove can be difficult. We recommend sticking packing tape to the cluster of filings and tearing it off together with the contaminants. For easier operation, it is worth considering ordering a rod in a version with a cleaning sleeve.
The Gauss value tells us how effectively and deeply the magnet will catch contaminants. The economical version (8kGs) handles large pieces of metal perfectly. High Power versions (~12000-14000 Gs) are necessary for catching metallic dust, oxides, and stainless steel after processing.
Yes, as a manufacturer, we make rods of any length and diameter (standard is dia 25mm and 32mm). You can choose a mounting method consistent with your technical design. Contact us for a quote on a non-standard dimension.

Advantages and disadvantages of neodymium magnets.

Pros

Besides their tremendous pulling force, neodymium magnets offer the following advantages:
  • They virtually do not lose power, because even after ten years the decline in efficiency is only ~1% (in laboratory conditions),
  • They are resistant to demagnetization induced by external field influence,
  • A magnet with a metallic gold surface has better aesthetics,
  • The surface of neodymium magnets generates a powerful magnetic field – this is one of their assets,
  • Due to their durability and thermal resistance, neodymium magnets can operate (depending on the form) even at high temperatures reaching 230°C or more...
  • Possibility of accurate creating as well as modifying to individual needs,
  • Versatile presence in innovative solutions – they serve a role in hard drives, motor assemblies, diagnostic systems, also modern systems.
  • Relatively small size with high pulling force – neodymium magnets offer high power in compact dimensions, which allows their use in compact constructions

Limitations

What to avoid - cons of neodymium magnets and proposals for their use:
  • They are fragile upon too strong impacts. To avoid cracks, it is worth protecting magnets using a steel holder. Such protection not only protects the magnet but also increases its resistance to damage
  • Neodymium magnets lose force when exposed to high temperatures. After reaching 80°C, many of them experience permanent drop of power (a factor is the shape as well as dimensions of the magnet). We offer magnets specially adapted to work at temperatures up to 230°C marked [AH], which are extremely resistant to heat
  • Magnets exposed to a humid environment can corrode. Therefore when using outdoors, we advise using water-impermeable magnets made of rubber, plastic or other material protecting against moisture
  • We suggest cover - magnetic mount, due to difficulties in creating nuts inside the magnet and complex forms.
  • Health risk resulting from small fragments of magnets pose a threat, when accidentally swallowed, which is particularly important in the context of child health protection. It is also worth noting that small elements of these magnets are able to be problematic in diagnostics medical in case of swallowing.
  • High unit price – neodymium magnets are more expensive than other types of magnets (e.g. ferrite), which can limit application in large quantities

Lifting parameters

Breakaway strength of the magnet in ideal conditionswhat it depends on?

The specified lifting capacity represents the limit force, measured under optimal environment, meaning:
  • using a plate made of high-permeability steel, serving as a circuit closing element
  • whose transverse dimension equals approx. 10 mm
  • with a surface perfectly flat
  • under conditions of gap-free contact (metal-to-metal)
  • under axial force direction (90-degree angle)
  • in stable room temperature

Key elements affecting lifting force

During everyday use, the actual holding force is determined by a number of factors, listed from the most important:
  • Air gap (between the magnet and the plate), since even a microscopic clearance (e.g. 0.5 mm) leads to a reduction in lifting capacity by up to 50% (this also applies to paint, corrosion or debris).
  • Pull-off angle – note that the magnet has greatest strength perpendicularly. Under shear forces, the capacity drops drastically, often to levels of 20-30% of the maximum value.
  • Substrate thickness – to utilize 100% power, the steel must be adequately massive. Thin sheet limits the lifting capacity (the magnet "punches through" it).
  • Plate material – mild steel gives the best results. Alloy steels reduce magnetic properties and holding force.
  • Surface finish – ideal contact is possible only on smooth steel. Rough texture create air cushions, weakening the magnet.
  • Thermal factor – hot environment weakens magnetic field. Too high temperature can permanently demagnetize the magnet.

Holding force was measured on the plate surface of 20 mm thickness, when a perpendicular force was applied, however under parallel forces the lifting capacity is smaller. Moreover, even a minimal clearance between the magnet’s surface and the plate lowers the holding force.

Safe handling of neodymium magnets
Danger to the youngest

Only for adults. Small elements pose a choking risk, causing intestinal necrosis. Store out of reach of kids and pets.

Hand protection

Mind your fingers. Two powerful magnets will join immediately with a force of massive weight, destroying anything in their path. Exercise extreme caution!

Material brittleness

Despite metallic appearance, the material is brittle and cannot withstand shocks. Avoid impacts, as the magnet may shatter into hazardous fragments.

Phone sensors

Be aware: neodymium magnets produce a field that confuses sensitive sensors. Keep a separation from your phone, device, and navigation systems.

Metal Allergy

Allergy Notice: The nickel-copper-nickel coating contains nickel. If skin irritation occurs, immediately stop working with magnets and use protective gear.

Safe operation

Handle magnets consciously. Their huge power can surprise even professionals. Stay alert and do not underestimate their force.

Mechanical processing

Powder created during grinding of magnets is combustible. Do not drill into magnets unless you are an expert.

Danger to pacemakers

Individuals with a pacemaker should keep an large gap from magnets. The magnetic field can stop the operation of the life-saving device.

Do not overheat magnets

Regular neodymium magnets (grade N) lose power when the temperature goes above 80°C. The loss of strength is permanent.

Cards and drives

Powerful magnetic fields can corrupt files on credit cards, HDDs, and storage devices. Keep a distance of at least 10 cm.

Danger! Details about risks in the article: Magnet Safety Guide.