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SM 25x300 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130295

GTIN/EAN: 5906301812883

5.00

Diameter Ø

25 mm [±1 mm]

Height

300 mm [±1 mm]

Weight

1160 g

Magnetic Flux

~ 6 500 Gauss [±5%]

836.40 with VAT / pcs + price for transport

680.00 ZŁ net + 23% VAT / pcs

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Detailed specification - SM 25x300 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 25x300 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130295
GTIN/EAN 5906301812883
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 300 mm [±1 mm]
Weight 1160 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 6 500 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 11 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 25x300 [2xM8] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x300 [2xM8] / N42

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 300 mm (L)
Active length 264 mm
Section count 11 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~1119 g
Active area 207 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 10.6 kg (theor.)
Induction (surface) ~6 500 Gauss (Max)

Chart 2: Field profile (11 sections)

Chart 3: Temperature performance

Engineering data and GPSR
Chemical composition
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Sustainability
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130295-2026
Quick Unit Converter
Magnet pull force

Field Strength

Other deals

A magnetic rod is the basic element of building grate separators and magnetic filters. It is commonly used for cleaning flour, sugar, plastic granules, as well as oils and coolants. High magnetic induction on the surface allows catching the finest iron particles.
The outer layer is hygienic acid-resistant steel, approved for food contact. Inside there is a stack of strong neodymium magnets arranged in a special configuration (magnetic circuit). Such construction ensures full resistance to corrosion, water, oils, and acids.
Due to the high power of the magnet, direct removal of filings can be troublesome and time-consuming. We recommend sticking packing tape to the cluster of filings and tearing it off together with the contaminants. In industry, cover tubes (so-called Easy Clean system) are used, from which the magnetic insert slides out.
The Gauss value tells us how effectively and deeply the magnet will catch contaminants. Standard rods (~8000 Gs) are sufficient for catching screws, nails, and steel shavings. High induction is necessary when contaminants are microscopic or weakly magnetic.
We fulfill individual orders for bars perfectly matched to your machine or separator. The rod end is strictly adapted to the fastening system in your device. Contact us for a quote on a non-standard dimension.

Advantages as well as disadvantages of rare earth magnets.

Advantages

Besides their tremendous magnetic power, neodymium magnets offer the following advantages:
  • They virtually do not lose power, because even after 10 years the decline in efficiency is only ~1% (in laboratory conditions),
  • They retain their magnetic properties even under external field action,
  • By applying a decorative layer of gold, the element presents an elegant look,
  • The surface of neodymium magnets generates a powerful magnetic field – this is one of their assets,
  • Thanks to resistance to high temperature, they are able to function (depending on the shape) even at temperatures up to 230°C and higher...
  • Due to the potential of flexible molding and customization to custom projects, magnetic components can be manufactured in a wide range of shapes and sizes, which expands the range of possible applications,
  • Key role in modern industrial fields – they serve a role in HDD drives, electric drive systems, advanced medical instruments, and multitasking production systems.
  • Relatively small size with high pulling force – neodymium magnets offer strong magnetic field in tiny dimensions, which allows their use in small systems

Limitations

Drawbacks and weaknesses of neodymium magnets: weaknesses and usage proposals
  • At very strong impacts they can crack, therefore we advise placing them in special holders. A metal housing provides additional protection against damage, as well as increases the magnet's durability.
  • NdFeB magnets demagnetize when exposed to high temperatures. After reaching 80°C, many of them experience permanent drop of strength (a factor is the shape and dimensions of the magnet). We offer magnets specially adapted to work at temperatures up to 230°C marked [AH], which are extremely resistant to heat
  • Magnets exposed to a humid environment can corrode. Therefore when using outdoors, we recommend using waterproof magnets made of rubber, plastic or other material resistant to moisture
  • Due to limitations in creating threads and complicated shapes in magnets, we recommend using cover - magnetic mechanism.
  • Possible danger resulting from small fragments of magnets are risky, if swallowed, which becomes key in the context of child safety. It is also worth noting that small elements of these products are able to be problematic in diagnostics medical after entering the body.
  • High unit price – neodymium magnets have a higher price than other types of magnets (e.g. ferrite), which can limit application in large quantities

Lifting parameters

Maximum holding power of the magnet – what contributes to it?

Breakaway force was defined for the most favorable conditions, taking into account:
  • with the application of a yoke made of low-carbon steel, guaranteeing full magnetic saturation
  • whose thickness is min. 10 mm
  • with a surface cleaned and smooth
  • with zero gap (no coatings)
  • for force acting at a right angle (in the magnet axis)
  • in temp. approx. 20°C

Practical aspects of lifting capacity – factors

In real-world applications, the actual lifting capacity results from many variables, presented from crucial:
  • Distance – the presence of any layer (rust, tape, gap) interrupts the magnetic circuit, which reduces capacity steeply (even by 50% at 0.5 mm).
  • Force direction – catalog parameter refers to pulling vertically. When applying parallel force, the magnet exhibits much less (typically approx. 20-30% of nominal force).
  • Wall thickness – thin material does not allow full use of the magnet. Magnetic flux penetrates through instead of generating force.
  • Chemical composition of the base – low-carbon steel attracts best. Alloy admixtures lower magnetic properties and holding force.
  • Surface condition – smooth surfaces ensure maximum contact, which increases force. Rough surfaces reduce efficiency.
  • Thermal environment – heating the magnet results in weakening of force. It is worth remembering the maximum operating temperature for a given model.

Lifting capacity testing was performed on a smooth plate of optimal thickness, under perpendicular forces, in contrast under attempts to slide the magnet the load capacity is reduced by as much as 5 times. Additionally, even a small distance between the magnet’s surface and the plate lowers the lifting capacity.

Safe handling of NdFeB magnets
Bone fractures

Big blocks can smash fingers instantly. Never put your hand betwixt two attracting surfaces.

Choking Hazard

These products are not intended for children. Eating several magnets can lead to them pinching intestinal walls, which poses a critical condition and necessitates urgent medical intervention.

Beware of splinters

Despite the nickel coating, neodymium is delicate and cannot withstand shocks. Do not hit, as the magnet may crumble into hazardous fragments.

Power loss in heat

Avoid heat. Neodymium magnets are susceptible to temperature. If you need resistance above 80°C, inquire about special high-temperature series (H, SH, UH).

Pacemakers

For implant holders: Powerful magnets affect electronics. Maintain minimum 30 cm distance or ask another person to work with the magnets.

Electronic devices

Equipment safety: Strong magnets can ruin payment cards and delicate electronics (heart implants, hearing aids, mechanical watches).

Immense force

Before use, check safety instructions. Sudden snapping can break the magnet or injure your hand. Think ahead.

Allergic reactions

Some people have a hypersensitivity to nickel, which is the typical protective layer for NdFeB magnets. Extended handling can result in skin redness. We recommend wear safety gloves.

Flammability

Powder generated during cutting of magnets is self-igniting. Avoid drilling into magnets without proper cooling and knowledge.

GPS and phone interference

An intense magnetic field disrupts the functioning of magnetometers in smartphones and GPS navigation. Do not bring magnets near a device to avoid damaging the sensors.

Warning! More info about hazards in the article: Safety of working with magnets.
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98