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SM 25x300 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130295

GTIN/EAN: 5906301812883

5.00

Diameter Ø

25 mm [±1 mm]

Height

300 mm [±1 mm]

Weight

1160 g

Magnetic Flux

~ 6 500 Gauss [±5%]

836.40 with VAT / pcs + price for transport

680.00 ZŁ net + 23% VAT / pcs

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Technical - SM 25x300 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 25x300 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130295
GTIN/EAN 5906301812883
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 300 mm [±1 mm]
Weight 1160 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 6 500 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 11 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 25x300 [2xM8] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x300 [2xM8] / N42

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 300 mm (L)
Active length 264 mm
Section count 11 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~1119 g
Active area 207 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 10.6 kg (theor.)
Induction (surface) ~6 500 Gauss (Max)

Chart 2: Field profile (11 sections)

Chart 3: Temperature performance

Engineering data and GPSR
Chemical composition
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Ecology and recycling (GPSR)
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130295-2026
Measurement Calculator
Force (pull)

Field Strength

Other offers

This product serves to effectively catch ferromagnetic contaminants from bulk and liquid products. It is commonly used for cleaning flour, sugar, plastic granules, as well as oils and coolants. Thanks to the use of strong neodymium magnets, the rod catches even metallic dust.
The construction relies on a sealed, welded stainless steel housing, polished smooth. Inside there is a stack of strong neodymium magnets arranged in a special configuration (magnetic circuit). Thanks to this, the rod is durable, hygienic, and easy to keep clean.
Metal filings stick to the surface very strongly, so cleaning requires strength or cleverness. We recommend sticking packing tape to the cluster of filings and tearing it off together with the contaminants. In industry, cover tubes (so-called Easy Clean system) are used, from which the magnetic insert slides out.
Magnetic induction measured in Gauss (Gs) determines the density of magnetic flux on the rod surface. The economical version (8kGs) handles large pieces of metal perfectly. High Power versions (~12000-14000 Gs) are necessary for catching metallic dust, oxides, and stainless steel after processing.
We fulfill individual orders for bars perfectly matched to your machine or separator. The rod end is strictly adapted to the fastening system in your device. We ensure fast realization of special orders and technical advice.

Pros as well as cons of rare earth magnets.

Advantages

Apart from their superior power, neodymium magnets have these key benefits:
  • They retain attractive force for almost 10 years – the drop is just ~1% (based on simulations),
  • Neodymium magnets are highly resistant to magnetic field loss caused by external field sources,
  • Thanks to the smooth finish, the surface of nickel, gold-plated, or silver-plated gives an professional appearance,
  • Neodymium magnets create maximum magnetic induction on a small surface, which allows for strong attraction,
  • Thanks to resistance to high temperature, they can operate (depending on the form) even at temperatures up to 230°C and higher...
  • Thanks to modularity in designing and the capacity to adapt to unusual requirements,
  • Fundamental importance in advanced technology sectors – they serve a role in hard drives, brushless drives, medical devices, and technologically advanced constructions.
  • Compactness – despite small sizes they provide effective action, making them ideal for precision applications

Cons

Cons of neodymium magnets: weaknesses and usage proposals
  • Susceptibility to cracking is one of their disadvantages. Upon intense impact they can break. We recommend keeping them in a special holder, which not only protects them against impacts but also increases their durability
  • We warn that neodymium magnets can reduce their power at high temperatures. To prevent this, we advise our specialized [AH] magnets, which work effectively even at 230°C.
  • When exposed to humidity, magnets start to rust. To use them in conditions outside, it is recommended to use protective magnets, such as those in rubber or plastics, which prevent oxidation and corrosion.
  • We recommend a housing - magnetic mount, due to difficulties in realizing threads inside the magnet and complex shapes.
  • Potential hazard related to microscopic parts of magnets can be dangerous, in case of ingestion, which gains importance in the aspect of protecting the youngest. Additionally, small components of these devices are able to be problematic in diagnostics medical in case of swallowing.
  • High unit price – neodymium magnets have a higher price than other types of magnets (e.g. ferrite), which can limit application in large quantities

Lifting parameters

Maximum lifting force for a neodymium magnet – what it depends on?

Breakaway force was determined for optimal configuration, taking into account:
  • with the use of a sheet made of low-carbon steel, guaranteeing maximum field concentration
  • whose transverse dimension is min. 10 mm
  • with a surface perfectly flat
  • without any clearance between the magnet and steel
  • during pulling in a direction vertical to the plane
  • in stable room temperature

Lifting capacity in real conditions – factors

It is worth knowing that the magnet holding will differ depending on the following factors, starting with the most relevant:
  • Gap (between the magnet and the metal), as even a tiny clearance (e.g. 0.5 mm) can cause a drastic drop in force by up to 50% (this also applies to varnish, rust or dirt).
  • Load vector – highest force is obtained only during perpendicular pulling. The force required to slide of the magnet along the plate is standardly several times smaller (approx. 1/5 of the lifting capacity).
  • Substrate thickness – for full efficiency, the steel must be adequately massive. Thin sheet limits the attraction force (the magnet "punches through" it).
  • Plate material – low-carbon steel attracts best. Alloy admixtures reduce magnetic permeability and lifting capacity.
  • Plate texture – ground elements ensure maximum contact, which increases force. Uneven metal weaken the grip.
  • Thermal environment – heating the magnet results in weakening of force. It is worth remembering the maximum operating temperature for a given model.

Lifting capacity was measured with the use of a polished steel plate of suitable thickness (min. 20 mm), under vertically applied force, whereas under parallel forces the holding force is lower. In addition, even a minimal clearance between the magnet’s surface and the plate reduces the lifting capacity.

Warnings
Pacemakers

People with a pacemaker should maintain an absolute distance from magnets. The magnetic field can disrupt the operation of the life-saving device.

Serious injuries

Big blocks can break fingers in a fraction of a second. Never put your hand between two strong magnets.

Magnets are brittle

Neodymium magnets are ceramic materials, which means they are very brittle. Impact of two magnets leads to them shattering into shards.

Electronic hazard

Device Safety: Strong magnets can ruin data carriers and delicate electronics (pacemakers, hearing aids, mechanical watches).

Permanent damage

Standard neodymium magnets (grade N) lose magnetization when the temperature exceeds 80°C. This process is irreversible.

Skin irritation risks

Allergy Notice: The Ni-Cu-Ni coating consists of nickel. If skin irritation appears, immediately stop handling magnets and wear gloves.

Swallowing risk

These products are not intended for children. Eating a few magnets may result in them connecting inside the digestive tract, which poses a severe health hazard and requires immediate surgery.

Machining danger

Drilling and cutting of NdFeB material carries a risk of fire risk. Neodymium dust oxidizes rapidly with oxygen and is hard to extinguish.

Respect the power

Exercise caution. Rare earth magnets act from a distance and connect with huge force, often quicker than you can move away.

GPS and phone interference

GPS units and smartphones are extremely sensitive to magnetism. Close proximity with a powerful NdFeB magnet can permanently damage the internal compass in your phone.

Safety First! Want to know more? Read our article: Why are neodymium magnets dangerous?
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98