SM 25x300 [2xM8] / N42 - magnetic separator
magnetic separator
Catalog no 130295
GTIN/EAN: 5906301812883
Diameter Ø
25 mm [±1 mm]
Height
300 mm [±1 mm]
Weight
1160 g
Magnetic Flux
~ 6 500 Gauss [±5%]
836.40 ZŁ with VAT / pcs + price for transport
680.00 ZŁ net + 23% VAT / pcs
bulk discounts:
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Technical data of the product - SM 25x300 [2xM8] / N42 - magnetic separator
Specification / characteristics - SM 25x300 [2xM8] / N42 - magnetic separator
| properties | values |
|---|---|
| Cat. no. | 130295 |
| GTIN/EAN | 5906301812883 |
| Production/Distribution | Dhit sp. z o.o. |
| Country of origin | Poland / China / Germany |
| Customs code | 85059029 |
| Diameter Ø | 25 mm [±1 mm] |
| Height | 300 mm [±1 mm] |
| Weight | 1160 g |
| Material Type | Stainless steel AISI 304 / A2 |
| Magnetic Flux | ~ 6 500 Gauss [±5%] |
| Size/Mount Quantity | 2xM8 |
| Polarity | circumferential - 11 poles |
| Casing Tube Thickness | 1 mm |
| Manufacturing Tolerance | ±1 mm |
Magnetic properties of material N42
| properties | values | units |
|---|---|---|
| remenance Br [min. - max.] ? | 12.9-13.2 | kGs |
| remenance Br [min. - max.] ? | 1290-1320 | mT |
| coercivity bHc ? | 10.8-12.0 | kOe |
| coercivity bHc ? | 860-955 | kA/m |
| actual internal force iHc | ≥ 12 | kOe |
| actual internal force iHc | ≥ 955 | kA/m |
| energy density [min. - max.] ? | 40-42 | BH max MGOe |
| energy density [min. - max.] ? | 318-334 | BH max KJ/m |
| max. temperature ? | ≤ 80 | °C |
Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
| properties | values | units |
|---|---|---|
| Vickers hardness | ≥550 | Hv |
| Density | ≥7.4 | g/cm3 |
| Curie Temperature TC | 312 - 380 | °C |
| Curie Temperature TF | 593 - 716 | °F |
| Specific resistance | 150 | μΩ⋅cm |
| Bending strength | 250 | MPa |
| Compressive strength | 1000~1100 | MPa |
| Thermal expansion parallel (∥) to orientation (M) | (3-4) x 10-6 | °C-1 |
| Thermal expansion perpendicular (⊥) to orientation (M) | -(1-3) x 10-6 | °C-1 |
| Young's modulus | 1.7 x 104 | kg/mm² |
Table 1: Rod construction
SM 25x300 [2xM8] / N42
| Parameter | Value | Description / Unit |
|---|---|---|
| Diameter (Ø) | 25 | mm |
| Total length | 300 | mm (L) |
| Active length | 264 | mm |
| Section count | 11 | modules |
| Dead zone | 36 | mm (2x 18mm starter) |
| Weight (est.) | ~1119 | g |
| Active area | 207 | cm² (Area) |
| Housing material | AISI 304 | 1.4301 (Inox) |
| Surface finish | Ra < 0.8 µm | Polished |
| Temp. class | 80°C | Standard (N) |
| Force loss (at max °C) | -12.8% | Reversible loss (physics) |
| Force (calculated) | 10.6 | kg (theor.) |
| Induction (surface) | ~6 500 | Gauss (Max) |
Chart 2: Field profile (11 sections)
Chart 3: Temperature performance
Elemental analysis
| iron (Fe) | 64% – 68% |
| neodymium (Nd) | 29% – 32% |
| boron (B) | 1.1% – 1.2% |
| dysprosium (Dy) | 0.5% – 2.0% |
| coating (Ni-Cu-Ni) | < 0.05% |
Environmental data
| recyclability (EoL) | 100% |
| recycled raw materials | ~10% (pre-cons) |
| carbon footprint | low / zredukowany |
| waste code (EWC) | 16 02 16 |
Other deals
Advantages as well as disadvantages of Nd2Fe14B magnets.
Advantages
- They virtually do not lose strength, because even after 10 years the decline in efficiency is only ~1% (based on calculations),
- Neodymium magnets are characterized by remarkably resistant to loss of magnetic properties caused by magnetic disturbances,
- By applying a lustrous layer of silver, the element gains an proper look,
- Magnets exhibit huge magnetic induction on the active area,
- Neodymium magnets are characterized by very high magnetic induction on the magnet surface and can work (depending on the shape) even at a temperature of 230°C or more...
- Possibility of custom shaping as well as modifying to concrete needs,
- Wide application in high-tech industry – they are used in hard drives, electromotive mechanisms, medical equipment, also other advanced devices.
- Thanks to efficiency per cm³, small magnets offer high operating force, in miniature format,
Weaknesses
- To avoid cracks upon strong impacts, we suggest using special steel housings. Such a solution protects the magnet and simultaneously improves its durability.
- Neodymium magnets lose power when exposed to high temperatures. After reaching 80°C, many of them experience permanent drop of power (a factor is the shape and dimensions of the magnet). We offer magnets specially adapted to work at temperatures up to 230°C marked [AH], which are very resistant to heat
- Due to the susceptibility of magnets to corrosion in a humid environment, we advise using waterproof magnets made of rubber, plastic or other material resistant to moisture, in case of application outdoors
- Limited ability of producing nuts in the magnet and complicated forms - preferred is cover - magnetic holder.
- Health risk to health – tiny shards of magnets pose a threat, when accidentally swallowed, which is particularly important in the context of child safety. It is also worth noting that tiny parts of these magnets can complicate diagnosis medical in case of swallowing.
- Higher cost of purchase is a significant factor to consider compared to ceramic magnets, especially in budget applications
Pull force analysis
Maximum lifting capacity of the magnet – what contributes to it?
- using a plate made of low-carbon steel, functioning as a circuit closing element
- possessing a massiveness of at least 10 mm to ensure full flux closure
- with an ideally smooth touching surface
- with zero gap (no impurities)
- during detachment in a direction vertical to the mounting surface
- in temp. approx. 20°C
Lifting capacity in real conditions – factors
- Air gap (between the magnet and the metal), as even a very small clearance (e.g. 0.5 mm) results in a reduction in lifting capacity by up to 50% (this also applies to varnish, corrosion or dirt).
- Loading method – catalog parameter refers to detachment vertically. When attempting to slide, the magnet exhibits much less (often approx. 20-30% of nominal force).
- Substrate thickness – to utilize 100% power, the steel must be adequately massive. Paper-thin metal limits the attraction force (the magnet "punches through" it).
- Plate material – low-carbon steel attracts best. Alloy steels lower magnetic properties and lifting capacity.
- Smoothness – ideal contact is obtained only on smooth steel. Any scratches and bumps reduce the real contact area, reducing force.
- Thermal factor – high temperature weakens magnetic field. Exceeding the limit temperature can permanently demagnetize the magnet.
Holding force was checked on a smooth steel plate of 20 mm thickness, when the force acted perpendicularly, however under attempts to slide the magnet the load capacity is reduced by as much as 75%. Additionally, even a minimal clearance between the magnet and the plate reduces the load capacity.
H&S for magnets
Risk of cracking
Watch out for shards. Magnets can fracture upon violent connection, launching sharp fragments into the air. We recommend safety glasses.
Heat warning
Monitor thermal conditions. Exposing the magnet to high heat will ruin its properties and strength.
Powerful field
Be careful. Neodymium magnets attract from a distance and connect with huge force, often faster than you can move away.
Compass and GPS
Remember: neodymium magnets produce a field that interferes with precision electronics. Maintain a safe distance from your phone, tablet, and navigation systems.
Keep away from children
Product intended for adults. Tiny parts pose a choking risk, causing severe trauma. Store out of reach of children and animals.
Flammability
Machining of neodymium magnets poses a fire hazard. Neodymium dust oxidizes rapidly with oxygen and is hard to extinguish.
Allergic reactions
A percentage of the population suffer from a sensitization to Ni, which is the common plating for neodymium magnets. Frequent touching can result in dermatitis. We suggest use protective gloves.
Hand protection
Big blocks can break fingers instantly. Do not place your hand betwixt two strong magnets.
Threat to electronics
Device Safety: Strong magnets can damage data carriers and sensitive devices (pacemakers, hearing aids, mechanical watches).
ICD Warning
Patients with a ICD should maintain an absolute distance from magnets. The magnetism can disrupt the functioning of the life-saving device.
