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SM 25x100 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130366

GTIN: 5906301813149

Diameter Ø [±0,1 mm]

25 mm

Height [±0,1 mm]

100 mm

Weight

0.01 g

319.80 ZŁ with VAT / pcs + price for transport

260.00 ZŁ net + 23% VAT / pcs

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Parameters along with structure of a neodymium magnet can be analyzed on our magnetic mass calculator.

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SM 25x100 [2xM8] / N52 - magnetic separator

Specification/characteristics SM 25x100 [2xM8] / N52 - magnetic separator

properties

values

Cat. no.

130366

GTIN

5906301813149

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

25 mm [±0,1 mm]

Height

100 mm [±0,1 mm]

Weight

0.01 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N52

properties

values

units

coercivity bHc ?

860-995

kA/m

coercivity bHc ?

10.8-12.5

kOe

energy density [Min. - Max.] ?

380-422

BH max KJ/m

energy density [Min. - Max.] ?

48-53

BH max MGOe

remenance Br [Min. - Max.] ?

14.2-14.7

kGs

remenance Br [Min. - Max.] ?

1420-1470

actual internal force iHc

≥ 955

kA/m

actual internal force iHc

≥ 12

kOe

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The magnetic separator, namely the magnetic roller, uses the force of neodymium magnets, placed in a casing made of stainless steel mostly AISI304. Due to this, it is possible to efficiently remove ferromagnetic particles from other materials. A key aspect of its operation is the use of repulsion of magnetic poles N and S, which enables magnetic substances to be targeted. The thickness of the embedded magnet and its structure pitch affect the range and strength of the separator's operation.

Generally speaking, magnetic separators are designed to segregate ferromagnetic particles. If the cans are made from ferromagnetic materials, a magnetic separator will be effective. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the magnetic separator will not be effective.

Yes, magnetic rollers are used in the food sector for the elimination of metallic contaminants, including iron fragments or iron dust. Our rollers are built from durable acid-resistant steel, AISI 304, suitable for contact with food.

Magnetic rollers, otherwise magnetic separators, are used in metal separation, food production as well as recycling. They help in extracting iron dust during the process of separating metals from other materials.

Our magnetic rollers are composed of a neodymium magnet anchored in a stainless steel tube cylinder made of stainless steel with a wall thickness of 1mm.

Both ends of the magnetic bar can be with M8 threaded holes - 18 mm, enabling simple mounting in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of forces, magnetic bars differ in terms of flux density, magnetic force lines and the field of the magnetic field. We produce them in materials, N42 and N52.

Usually it is believed that the greater the magnet's power, the more effective. But, the value of the magnet's power is based on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of application and expected needs. The standard operating temperature of a magnetic bar is 80°C.

In the case where the magnet is thin, the magnetic force lines are more compressed. By contrast, when the magnet is thick, the force lines are extended and reach further.

For making the casings of magnetic separators - rollers, usually stainless steel is used, particularly types AISI 316, AISI 316L, and AISI 304.

In a saltwater environment, type AISI 316 steel exhibits the best resistance due to its excellent corrosion resistance.

Magnetic rollers stand out for their specific arrangement of poles and their capability to attract magnetic substances directly onto their surface, in contrast to other separators that often use complex filtration systems.

Technical designations and terms pertaining to magnetic separators include amongst others polarity, magnetic induction, magnet pitch, as well as the type of steel used.

Magnetic induction for a roller is determined using a teslameter or a gaussmeter with a flat Hall-effect probe, aiming to find the highest magnetic field value close to the magnetic pole. The result is checked in a value table - the lowest is N30. All designations below N27 or N25 indicate recycling that doesn't meet the standard - they are not suitable.

Neodymium magnetic rollers offer a range of benefits such as excellent separation efficiency, strong magnetic field, and durability. Disadvantages may include the requirement for frequent cleaning, greater weight, and potential installation difficulties.

By ensuring proper maintenance of neodymium magnetic rollers, you should regularly cleaning them from contaminants, avoiding high temperatures up to 80°C, and shielding them from moisture if the threads are not sealed – in ours, they are. The rollers feature waterproofing IP67, so if they are leaky, the magnets inside can rust and weaken. Magnetic field measurements is recommended be carried out once every 24 months. Care should be taken, as there is a risk getting pinched. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could cause problems with the magnetic rod seal and product contamination. The effective range of the roller corresponds to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

Magnetic rollers are cylindrical neodymium magnets placed in a casing made of corrosion-resistant stainless steel, used for separating ferromagnetic contaminants from raw materials. They are applied in industries such as food processing, ceramics, and recycling, where metal separation is crucial.

Advantages as well as disadvantages of neodymium magnets NdFeB.

In addition to their exceptional field intensity, neodymium magnets offer the following advantages:

They retain their full power for almost 10 years – the drop is just ~1% (based on simulations),
They are very resistant to demagnetization caused by external field interference,
Because of the lustrous layer of gold, the component looks high-end,
They exhibit elevated levels of magnetic induction near the outer area of the magnet,
Thanks to their high temperature resistance, they can operate (depending on the form) even at temperatures up to 230°C or more,
Thanks to the possibility in shaping and the capability to adapt to individual requirements, neodymium magnets can be created in different geometries, which increases their functional possibilities,
Significant impact in modern technologies – they are used in data storage devices, electromechanical systems, diagnostic apparatus along with other advanced devices,
Thanks to their power density, small magnets offer high magnetic performance, with minimal size,

Disadvantages of NdFeB magnets:

They may fracture when subjected to a strong impact. If the magnets are exposed to mechanical hits, it is suggested to place them in a protective case. The steel housing, in the form of a holder, protects the magnet from breakage while also reinforces its overall durability,
They lose magnetic force at increased temperatures. Most neodymium magnets experience permanent loss in strength when heated above 80°C (depending on the form and height). However, we offer special variants with high temperature resistance that can operate up to 230°C or higher,
Magnets exposed to damp air can degrade. Therefore, for outdoor applications, we advise waterproof types made of plastic,
Using a cover – such as a magnetic holder – is advised due to the limitations in manufacturing holes directly in the magnet,
Possible threat linked to microscopic shards may arise, when consumed by mistake, which is significant in the health of young users. Moreover, minuscule fragments from these assemblies might complicate medical imaging if inside the body,
Higher purchase price is one of the drawbacks compared to ceramic magnets, especially in budget-sensitive applications

Handle Neodymium Magnets Carefully

Avoid contact with neodymium magnets if you have a nickel allergy.

Studies clearly indicate a small percentage of people who suffer from metal allergies such as nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, you can try wearing gloves or simply avoid direct contact with nickel-plated neodymium magnets.

Neodymium magnets are the most powerful magnets ever invented. Their strength can surprise you.

Make sure to review all the information we have provided. This will help you avoid harm to your body and damage to the magnets.

Neodymium magnets should not be near people with pacemakers.

Neodymium magnets produce strong magnetic fields that can interfere with the operation of a heart pacemaker. However, if the magnetic field does not affect the device, it can damage its components or deactivate the device when it is in a magnetic field.

Keep neodymium magnets away from children.

Remember that neodymium magnets are not toys. Do not allow children to play with them. They can be a significant choking hazard. If multiple magnets are swallowed, they can attract to each other through the intestinal walls, causing significant injuries, and even death.

Neodymium magnets can demagnetize at high temperatures.

Although magnets have shown to retain their effectiveness up to 80°C or 175°F, this temperature may vary depending on the type of material, shape, and intended use of the magnet.

Dust and powder from neodymium magnets are highly flammable.

Avoid drilling or mechanical processing of neodymium magnets. Once crushed into fine powder or dust, this material becomes highly flammable.

Magnets made of neodymium are known for being fragile, which can cause them to crumble.

Neodymium magnets are characterized by significant fragility. Neodymium magnets are made of metal and coated with a shiny nickel surface, but they are not as hard as steel. In the event of a collision between two magnets, there may be a scattering of fragments in different directions. Protecting your eyes is crucial in such a situation.

Keep neodymium magnets away from the wallet, computer, and TV.

The strong magnetic field generated by neodymium magnets can damage magnetic media such as floppy disks, video tapes, HDDs, credit cards, magnetic ID cards, cassette tapes, or other devices. They can also damage devices like video players, televisions, CRT computer monitors. Do not forget to keep neodymium magnets away from these electronic devices.

Never bring neodymium magnets close to a phone and GPS.

Neodymium magnets are a source of strong magnetic fields that cause interference with magnetometers and compasses used in navigation, as well as internal compasses of smartphones and GPS devices.

Neodymium magnets are primarily characterized by their significant internal force. They attract to each other, and any object that comes in their way will be affected.

Neodymium magnets will jump and also clash together within a radius of several to almost 10 cm from each other.

Warning!

Please read the article - What danger lies in neodymium magnets? You will learn how to handle them properly.