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SM 25x100 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130366

GTIN/EAN: 5906301813149

5.00

Diameter Ø

25 mm [±1 mm]

Height

100 mm [±1 mm]

Weight

360 g

Magnetic Flux

~ 8 500 Gauss [±5%]

319.80 with VAT / pcs + price for transport

260.00 ZŁ net + 23% VAT / pcs

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Product card - SM 25x100 [2xM8] / N52 - magnetic separator

Specification / characteristics - SM 25x100 [2xM8] / N52 - magnetic separator

properties
properties values
Cat. no. 130366
GTIN/EAN 5906301813149
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 100 mm [±1 mm]
Weight 360 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 8 500 Gauss [±5%]
Size/Mount Quantity M8x2
Polarity circumferential - 3 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N52

Specification / characteristics SM 25x100 [2xM8] / N52 - magnetic separator
properties values units
remenance Br [min. - max.] ? 14.2-14.7 kGs
remenance Br [min. - max.] ? 1420-1470 mT
coercivity bHc ? 10.8-12.5 kOe
coercivity bHc ? 860-995 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 48-53 BH max MGOe
energy density [min. - max.] ? 380-422 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x100 [2xM8] / N52

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 100 mm (L)
Active length 64 mm
Section count 2 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~373 g
Active area 50 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 18.1 kg (theor.)
Induction (surface) ~8 500 Gauss (Max)

Chart 2: Field profile (2 sections)

Chart 3: Temperature performance

Technical and environmental data
Material specification
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Environmental data
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130366-2026
Magnet Unit Converter
Force (pull)

Field Strength

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A magnetic rod is the basic element of building grate separators and magnetic filters. Its task is separation (separation) of metal filings from the transported material. Thanks to the use of strong neodymium magnets, the rod catches even metallic dust.
The rod consists of a cover tube made of high-quality acid-resistant steel (AISI 304 or 316). The center is filled with NdFeB magnets and pole pieces, arranged to maximize the field on the tube surface. Thanks to this, the rod is durable, hygienic, and easy to keep clean.
Due to the high power of the magnet, direct removal of filings can be troublesome and time-consuming. We recommend sticking packing tape to the cluster of filings and tearing it off together with the contaminants. In industry, cover tubes (so-called Easy Clean system) are used, from which the magnetic insert slides out.
Magnetic induction measured in Gauss (Gs) determines the density of magnetic flux on the rod surface. The economical version (8kGs) handles large pieces of metal perfectly. High induction is necessary when contaminants are microscopic or weakly magnetic.
We can produce a rod of non-standard length with any mounting termination. The rod end is strictly adapted to the fastening system in your device. Contact us for a quote on a non-standard dimension.

Strengths as well as weaknesses of rare earth magnets.

Benefits

Besides their high retention, neodymium magnets are valued for these benefits:
  • Their magnetic field remains stable, and after approximately ten years it decreases only by ~1% (according to research),
  • Magnets perfectly resist against loss of magnetization caused by foreign field sources,
  • The use of an refined finish of noble metals (nickel, gold, silver) causes the element to present itself better,
  • The surface of neodymium magnets generates a powerful magnetic field – this is a distinguishing feature,
  • Thanks to resistance to high temperature, they can operate (depending on the shape) even at temperatures up to 230°C and higher...
  • Thanks to flexibility in forming and the capacity to customize to unusual requirements,
  • Significant place in electronics industry – they serve a role in mass storage devices, drive modules, medical equipment, also industrial machines.
  • Compactness – despite small sizes they offer powerful magnetic field, making them ideal for precision applications

Cons

Cons of neodymium magnets: weaknesses and usage proposals
  • They are prone to damage upon too strong impacts. To avoid cracks, it is worth protecting magnets in special housings. Such protection not only shields the magnet but also improves its resistance to damage
  • Neodymium magnets decrease their strength under the influence of heating. As soon as 80°C is exceeded, many of them start losing their power. Therefore, we recommend our special magnets marked [AH], which maintain stability even at temperatures up to 230°C
  • Magnets exposed to a humid environment can rust. Therefore when using outdoors, we advise using waterproof magnets made of rubber, plastic or other material protecting against moisture
  • We recommend cover - magnetic mechanism, due to difficulties in creating nuts inside the magnet and complex shapes.
  • Potential hazard to health – tiny shards of magnets pose a threat, in case of ingestion, which becomes key in the context of child safety. Furthermore, small components of these devices are able to disrupt the diagnostic process medical when they are in the body.
  • Due to neodymium price, their price is higher than average,

Lifting parameters

Optimal lifting capacity of a neodymium magnetwhat contributes to it?

The specified lifting capacity represents the limit force, recorded under laboratory conditions, namely:
  • on a plate made of mild steel, perfectly concentrating the magnetic field
  • possessing a massiveness of minimum 10 mm to avoid saturation
  • with an polished contact surface
  • without any air gap between the magnet and steel
  • during detachment in a direction perpendicular to the mounting surface
  • in stable room temperature

Key elements affecting lifting force

During everyday use, the actual lifting capacity results from a number of factors, listed from crucial:
  • Distance – existence of foreign body (rust, tape, air) acts as an insulator, which reduces power steeply (even by 50% at 0.5 mm).
  • Angle of force application – maximum parameter is reached only during pulling at a 90° angle. The force required to slide of the magnet along the surface is typically many times smaller (approx. 1/5 of the lifting capacity).
  • Plate thickness – insufficiently thick steel does not close the flux, causing part of the power to be escaped into the air.
  • Chemical composition of the base – mild steel gives the best results. Alloy steels lower magnetic properties and holding force.
  • Surface finish – full contact is possible only on polished steel. Rough texture create air cushions, weakening the magnet.
  • Thermal environment – temperature increase causes a temporary drop of induction. It is worth remembering the maximum operating temperature for a given model.

Lifting capacity was measured with the use of a polished steel plate of optimal thickness (min. 20 mm), under perpendicular detachment force, whereas under shearing force the lifting capacity is smaller. Moreover, even a slight gap between the magnet’s surface and the plate decreases the holding force.

Safe handling of neodymium magnets
Threat to navigation

An intense magnetic field negatively affects the functioning of compasses in smartphones and GPS navigation. Keep magnets near a smartphone to prevent damaging the sensors.

Power loss in heat

Control the heat. Heating the magnet above 80 degrees Celsius will permanently weaken its magnetic structure and strength.

Finger safety

Watch your fingers. Two powerful magnets will snap together instantly with a force of several hundred kilograms, destroying anything in their path. Exercise extreme caution!

Safe operation

Use magnets consciously. Their immense force can shock even experienced users. Stay alert and do not underestimate their power.

Electronic devices

Very strong magnetic fields can destroy records on payment cards, HDDs, and other magnetic media. Maintain a gap of min. 10 cm.

No play value

Adult use only. Small elements pose a choking risk, causing intestinal necrosis. Keep out of reach of kids and pets.

Machining danger

Machining of neodymium magnets carries a risk of fire hazard. Neodymium dust oxidizes rapidly with oxygen and is hard to extinguish.

Fragile material

Despite the nickel coating, neodymium is delicate and cannot withstand shocks. Avoid impacts, as the magnet may crumble into sharp, dangerous pieces.

Allergy Warning

Certain individuals experience a hypersensitivity to nickel, which is the standard coating for neodymium magnets. Prolonged contact might lead to skin redness. We recommend use protective gloves.

Warning for heart patients

Individuals with a pacemaker have to keep an safe separation from magnets. The magnetism can disrupt the operation of the life-saving device.

Danger! Need more info? Check our post: Why are neodymium magnets dangerous?
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98