SM 25x100 [2xM8] / N52 - magnetic separator
magnetic separator
Catalog no 130366
GTIN/EAN: 5906301813149
Diameter Ø
25 mm [±1 mm]
Height
100 mm [±1 mm]
Weight
360 g
Magnetic Flux
~ 8 500 Gauss [±5%]
369.00 ZŁ with VAT / pcs + price for transport
300.00 ZŁ net + 23% VAT / pcs
bulk discounts:
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Product card - SM 25x100 [2xM8] / N52 - magnetic separator
Specification / characteristics - SM 25x100 [2xM8] / N52 - magnetic separator
| properties | values |
|---|---|
| Cat. no. | 130366 |
| GTIN/EAN | 5906301813149 |
| Production/Distribution | Dhit sp. z o.o. |
| Country of origin | Poland / China / Germany |
| Customs code | 85059029 |
| Diameter Ø | 25 mm [±1 mm] |
| Height | 100 mm [±1 mm] |
| Weight | 360 g |
| Material Type | Stainless steel AISI 304 / A2 |
| Magnetic Flux | ~ 8 500 Gauss [±5%] |
| Size/Mount Quantity | M8x2 |
| Polarity | circumferential - 3 poles |
| Casing Tube Thickness | 1 mm |
| Manufacturing Tolerance | ±1 mm |
Magnetic properties of material N52
| properties | values | units |
|---|---|---|
| remenance Br [min. - max.] ? | 14.2-14.7 | kGs |
| remenance Br [min. - max.] ? | 1420-1470 | mT |
| coercivity bHc ? | 10.8-12.5 | kOe |
| coercivity bHc ? | 860-995 | kA/m |
| actual internal force iHc | ≥ 12 | kOe |
| actual internal force iHc | ≥ 955 | kA/m |
| energy density [min. - max.] ? | 48-53 | BH max MGOe |
| energy density [min. - max.] ? | 380-422 | BH max KJ/m |
| max. temperature ? | ≤ 80 | °C |
Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
| properties | values | units |
|---|---|---|
| Vickers hardness | ≥550 | Hv |
| Density | ≥7.4 | g/cm3 |
| Curie Temperature TC | 312 - 380 | °C |
| Curie Temperature TF | 593 - 716 | °F |
| Specific resistance | 150 | μΩ⋅cm |
| Bending strength | 250 | MPa |
| Compressive strength | 1000~1100 | MPa |
| Thermal expansion parallel (∥) to orientation (M) | (3-4) x 10-6 | °C-1 |
| Thermal expansion perpendicular (⊥) to orientation (M) | -(1-3) x 10-6 | °C-1 |
| Young's modulus | 1.7 x 104 | kg/mm² |
Table 1: Rod construction
SM 25x100 [2xM8] / N52
| Parameter | Value | Description / Unit |
|---|---|---|
| Diameter (Ø) | 25 | mm |
| Total length | 100 | mm (L) |
| Active length | 64 | mm |
| Section count | 2 | modules |
| Dead zone | 36 | mm (2x 18mm starter) |
| Weight (est.) | ~373 | g |
| Active area | 50 | cm² (Area) |
| Housing material | AISI 304 | 1.4301 (Inox) |
| Surface finish | Ra < 0.8 µm | Polished |
| Temp. class | 80°C | Standard (N) |
| Force loss (at max °C) | -12.8% | Reversible loss (physics) |
| Force (calculated) | 18.1 | kg (theor.) |
| Induction (surface) | ~8 500 | Gauss (Max) |
Chart 2: Field profile (2 sections)
Chart 3: Temperature performance
Chemical composition
| iron (Fe) | 64% – 68% |
| neodymium (Nd) | 29% – 32% |
| boron (B) | 1.1% – 1.2% |
| dysprosium (Dy) | 0.5% – 2.0% |
| coating (Ni-Cu-Ni) | < 0.05% |
Environmental data
| recyclability (EoL) | 100% |
| recycled raw materials | ~10% (pre-cons) |
| carbon footprint | low / zredukowany |
| waste code (EWC) | 16 02 16 |
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Pros as well as cons of neodymium magnets.
Advantages
- They have stable power, and over nearly 10 years their performance decreases symbolically – ~1% (according to theory),
- Neodymium magnets are characterized by extremely resistant to demagnetization caused by magnetic disturbances,
- By applying a lustrous layer of nickel, the element acquires an aesthetic look,
- The surface of neodymium magnets generates a powerful magnetic field – this is a distinguishing feature,
- Thanks to resistance to high temperature, they can operate (depending on the form) even at temperatures up to 230°C and higher...
- Considering the possibility of precise forming and customization to individualized solutions, magnetic components can be created in a broad palette of forms and dimensions, which makes them more universal,
- Universal use in modern industrial fields – they are commonly used in data components, brushless drives, diagnostic systems, also complex engineering applications.
- Compactness – despite small sizes they offer powerful magnetic field, making them ideal for precision applications
Disadvantages
- They are fragile upon too strong impacts. To avoid cracks, it is worth protecting magnets using a steel holder. Such protection not only protects the magnet but also increases its resistance to damage
- When exposed to high temperature, neodymium magnets experience a drop in power. Often, when the temperature exceeds 80°C, their strength decreases (depending on the size and shape of the magnet). For those who need magnets for extreme conditions, we offer [AH] versions withstanding up to 230°C
- Due to the susceptibility of magnets to corrosion in a humid environment, we recommend using waterproof magnets made of rubber, plastic or other material immune to moisture, when using outdoors
- Limited possibility of producing nuts in the magnet and complex forms - recommended is cover - magnet mounting.
- Health risk related to microscopic parts of magnets are risky, in case of ingestion, which gains importance in the context of child health protection. Furthermore, small components of these devices are able to be problematic in diagnostics medical when they are in the body.
- High unit price – neodymium magnets are more expensive than other types of magnets (e.g. ferrite), which hinders application in large quantities
Holding force characteristics
Breakaway strength of the magnet in ideal conditions – what it depends on?
- with the application of a yoke made of special test steel, ensuring full magnetic saturation
- possessing a thickness of at least 10 mm to ensure full flux closure
- characterized by even structure
- under conditions of gap-free contact (surface-to-surface)
- during pulling in a direction perpendicular to the plane
- at ambient temperature approx. 20 degrees Celsius
Determinants of practical lifting force of a magnet
- Air gap (betwixt the magnet and the plate), because even a microscopic distance (e.g. 0.5 mm) can cause a decrease in lifting capacity by up to 50% (this also applies to paint, corrosion or debris).
- Load vector – maximum parameter is reached only during pulling at a 90° angle. The shear force of the magnet along the surface is standardly several times lower (approx. 1/5 of the lifting capacity).
- Element thickness – for full efficiency, the steel must be adequately massive. Thin sheet restricts the lifting capacity (the magnet "punches through" it).
- Chemical composition of the base – mild steel attracts best. Higher carbon content lower magnetic properties and holding force.
- Plate texture – smooth surfaces guarantee perfect abutment, which increases force. Uneven metal reduce efficiency.
- Heat – neodymium magnets have a sensitivity to temperature. At higher temperatures they are weaker, and at low temperatures they can be stronger (up to a certain limit).
Lifting capacity testing was carried out on a smooth plate of optimal thickness, under perpendicular forces, however under parallel forces the holding force is lower. In addition, even a slight gap between the magnet’s surface and the plate reduces the lifting capacity.
H&S for magnets
Material brittleness
Neodymium magnets are ceramic materials, which means they are fragile like glass. Impact of two magnets leads to them cracking into shards.
Warning for heart patients
Life threat: Strong magnets can deactivate pacemakers and defibrillators. Do not approach if you have electronic implants.
Finger safety
Risk of injury: The attraction force is so great that it can cause blood blisters, crushing, and even bone fractures. Use thick gloves.
Demagnetization risk
Avoid heat. Neodymium magnets are susceptible to heat. If you require resistance above 80°C, inquire about HT versions (H, SH, UH).
Dust explosion hazard
Machining of NdFeB material poses a fire hazard. Neodymium dust reacts violently with oxygen and is hard to extinguish.
Do not give to children
Always store magnets away from children. Choking hazard is significant, and the effects of magnets connecting inside the body are fatal.
Magnetic media
Intense magnetic fields can corrupt files on payment cards, hard drives, and storage devices. Maintain a gap of at least 10 cm.
Warning for allergy sufferers
Nickel alert: The Ni-Cu-Ni coating consists of nickel. If redness appears, immediately stop working with magnets and wear gloves.
Do not underestimate power
Before use, check safety instructions. Uncontrolled attraction can destroy the magnet or injure your hand. Be predictive.
Precision electronics
Navigation devices and mobile phones are extremely susceptible to magnetism. Close proximity with a powerful NdFeB magnet can permanently damage the internal compass in your phone.
