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SM 25x100 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130366

GTIN/EAN: 5906301813149

5.00

Diameter Ø

25 mm [±1 mm]

Height

100 mm [±1 mm]

Weight

360 g

Magnetic Flux

~ 8 500 Gauss [±5%]

319.80 with VAT / pcs + price for transport

260.00 ZŁ net + 23% VAT / pcs

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Contact us by phone +48 22 499 98 98 alternatively let us know through request form the contact form page.
Lifting power as well as shape of magnets can be estimated on our modular calculator.

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Detailed specification - SM 25x100 [2xM8] / N52 - magnetic separator

Specification / characteristics - SM 25x100 [2xM8] / N52 - magnetic separator

properties
properties values
Cat. no. 130366
GTIN/EAN 5906301813149
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 100 mm [±1 mm]
Weight 360 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 8 500 Gauss [±5%]
Size/Mount Quantity M8x2
Polarity circumferential - 3 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N52

Specification / characteristics SM 25x100 [2xM8] / N52 - magnetic separator
properties values units
remenance Br [min. - max.] ? 14.2-14.7 kGs
remenance Br [min. - max.] ? 1420-1470 mT
coercivity bHc ? 10.8-12.5 kOe
coercivity bHc ? 860-995 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 48-53 BH max MGOe
energy density [min. - max.] ? 380-422 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x100 [2xM8] / N52

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 100 mm (L)
Active length 64 mm
Section count 2 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~373 g
Active area 50 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 18.1 kg (theor.)
Induction (surface) ~8 500 Gauss (Max)

Chart 2: Field profile (2 sections)

Chart 3: Temperature performance

Technical specification and ecology
Material specification
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Environmental data
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130366-2026
Measurement Calculator
Magnet pull force

Field Strength

Other products

A magnetic rod is the basic element of building grate separators and magnetic filters. Its task is separation (separation) of metal filings from the transported material. High magnetic induction on the surface allows catching the finest iron particles.
The outer layer is hygienic acid-resistant steel, approved for food contact. The center is filled with NdFeB magnets and pole pieces, arranged to maximize the field on the tube surface. Such construction ensures full resistance to corrosion, water, oils, and acids.
Metal contaminants are strongly attracted, so removing them with a bare hand or glove can be difficult. We recommend sticking packing tape to the cluster of filings and tearing it off together with the contaminants. In industry, cover tubes (so-called Easy Clean system) are used, from which the magnetic insert slides out.
The Gauss value tells us how effectively and deeply the magnet will catch contaminants. The economical version (8kGs) handles large pieces of metal perfectly. For the food and precision industry, we recommend the highest induction parameters.
We fulfill individual orders for bars perfectly matched to your machine or separator. We offer various tip options: threaded holes (e.g., M8, M10), protruding screws, flat pivots, mills, or handles. Contact us for a quote on a non-standard dimension.

Strengths and weaknesses of neodymium magnets.

Pros

Apart from their notable power, neodymium magnets have these key benefits:
  • Their power is durable, and after around ten years it decreases only by ~1% (according to research),
  • Magnets very well defend themselves against loss of magnetization caused by foreign field sources,
  • A magnet with a shiny nickel surface looks better,
  • Neodymium magnets ensure maximum magnetic induction on a small surface, which allows for strong attraction,
  • Neodymium magnets are characterized by very high magnetic induction on the magnet surface and can work (depending on the form) even at a temperature of 230°C or more...
  • Thanks to modularity in constructing and the capacity to customize to specific needs,
  • Wide application in innovative solutions – they serve a role in computer drives, motor assemblies, precision medical tools, and other advanced devices.
  • Compactness – despite small sizes they offer powerful magnetic field, making them ideal for precision applications

Limitations

What to avoid - cons of neodymium magnets and ways of using them
  • They are fragile upon heavy impacts. To avoid cracks, it is worth securing magnets in special housings. Such protection not only shields the magnet but also increases its resistance to damage
  • Neodymium magnets decrease their power under the influence of heating. As soon as 80°C is exceeded, many of them start losing their power. Therefore, we recommend our special magnets marked [AH], which maintain stability even at temperatures up to 230°C
  • They oxidize in a humid environment. For use outdoors we advise using waterproof magnets e.g. in rubber, plastic
  • Limited possibility of producing nuts in the magnet and complicated shapes - preferred is cover - magnet mounting.
  • Possible danger to health – tiny shards of magnets can be dangerous, when accidentally swallowed, which gains importance in the aspect of protecting the youngest. It is also worth noting that tiny parts of these devices can disrupt the diagnostic process medical when they are in the body.
  • High unit price – neodymium magnets have a higher price than other types of magnets (e.g. ferrite), which can limit application in large quantities

Lifting parameters

Optimal lifting capacity of a neodymium magnetwhat it depends on?

Breakaway force was determined for optimal configuration, assuming:
  • with the contact of a yoke made of special test steel, ensuring full magnetic saturation
  • whose transverse dimension is min. 10 mm
  • with an ideally smooth touching surface
  • under conditions of ideal adhesion (metal-to-metal)
  • under axial force direction (90-degree angle)
  • at temperature room level

Practical aspects of lifting capacity – factors

It is worth knowing that the application force will differ subject to elements below, starting with the most relevant:
  • Clearance – the presence of foreign body (paint, tape, air) acts as an insulator, which lowers capacity steeply (even by 50% at 0.5 mm).
  • Load vector – maximum parameter is reached only during pulling at a 90° angle. The force required to slide of the magnet along the plate is typically several times smaller (approx. 1/5 of the lifting capacity).
  • Wall thickness – thin material does not allow full use of the magnet. Magnetic flux passes through the material instead of generating force.
  • Steel grade – ideal substrate is pure iron steel. Stainless steels may generate lower lifting capacity.
  • Smoothness – full contact is obtained only on smooth steel. Rough texture reduce the real contact area, reducing force.
  • Temperature influence – high temperature reduces pulling force. Too high temperature can permanently damage the magnet.

Holding force was checked on the plate surface of 20 mm thickness, when a perpendicular force was applied, however under attempts to slide the magnet the holding force is lower. Moreover, even a slight gap between the magnet’s surface and the plate lowers the load capacity.

Warnings
Serious injuries

Protect your hands. Two powerful magnets will snap together instantly with a force of massive weight, destroying everything in their path. Be careful!

Do not overheat magnets

Control the heat. Heating the magnet to high heat will destroy its properties and pulling force.

GPS Danger

Be aware: rare earth magnets produce a field that disrupts sensitive sensors. Keep a separation from your mobile, tablet, and navigation systems.

Life threat

People with a ICD must maintain an absolute distance from magnets. The magnetism can stop the functioning of the life-saving device.

Electronic hazard

Intense magnetic fields can erase data on payment cards, hard drives, and storage devices. Keep a distance of at least 10 cm.

Nickel coating and allergies

Warning for allergy sufferers: The nickel-copper-nickel coating contains nickel. If an allergic reaction occurs, cease handling magnets and wear gloves.

Magnet fragility

Neodymium magnets are ceramic materials, which means they are fragile like glass. Impact of two magnets leads to them breaking into small pieces.

Do not drill into magnets

Fire hazard: Neodymium dust is highly flammable. Do not process magnets in home conditions as this risks ignition.

Product not for children

NdFeB magnets are not toys. Eating several magnets may result in them pinching intestinal walls, which poses a critical condition and requires immediate surgery.

Conscious usage

Exercise caution. Rare earth magnets attract from a distance and snap with massive power, often quicker than you can move away.

Warning! Need more info? Check our post: Are neodymium magnets dangerous?
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98