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SM 25x100 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130366

GTIN: 5906301813149

Diameter Ø [±0,1 mm]

25 mm

Height [±0,1 mm]

100 mm

Weight

0.01 g

319.80 ZŁ with VAT / pcs + price for transport

260.00 ZŁ net + 23% VAT / pcs

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SM 25x100 [2xM8] / N52 - magnetic separator

Specification/characteristics SM 25x100 [2xM8] / N52 - magnetic separator

properties

values

Cat. no.

130366

GTIN

5906301813149

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

25 mm [±0,1 mm]

Height

100 mm [±0,1 mm]

Weight

0.01 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N52

properties

values

units

coercivity bHc ?

860-995

kA/m

coercivity bHc ?

10.8-12.5

kOe

energy density [Min. - Max.] ?

380-422

BH max KJ/m

energy density [Min. - Max.] ?

48-53

BH max MGOe

remenance Br [Min. - Max.] ?

14.2-14.7

kGs

remenance Br [Min. - Max.] ?

1420-1470

actual internal force iHc

≥ 955

kA/m

actual internal force iHc

≥ 12

kOe

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The magnetic separator, namely the magnetic roller, uses the power of neodymium magnets, which are embedded in a construction made of stainless steel mostly AISI304. In this way, it is possible to efficiently separate ferromagnetic particles from different substances. A fundamental component of its operation is the repulsion of magnetic poles N and S, which allows magnetic substances to be targeted. The thickness of the embedded magnet and its structure's pitch determine the range and strength of the separator's operation.

Generally speaking, magnetic separators serve to extract ferromagnetic elements. If the cans are made from ferromagnetic materials, a magnetic separator will be effective. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the magnetic separator will not be effective.

Yes, magnetic rollers find application in food production for the elimination of metallic contaminants, for example iron fragments or iron dust. Our rods are constructed from acid-resistant steel, AISI 304, approved for contact with food.

Magnetic rollers, often called cylindrical magnets, find application in food production, metal separation as well as waste processing. They help in eliminating iron dust during the process of separating metals from other materials.

Our magnetic rollers consist of neodymium magnets anchored in a tube made of stainless steel with a wall thickness of 1mm.

From both sides of the magnetic bar will be with M8 threaded holes - 18 mm, allowing for simple mounting in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of features, magnetic bars stand out in terms of flux density, magnetic force lines and the field of the magnetic field. We produce them in two materials, N42 and N52.

Generally it is believed that the stronger the magnet, the more efficient it is. Nevertheless, the effectiveness of the magnet's power is based on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of use and expected needs. The standard operating temperature of a magnetic bar is 80°C.

If the magnet is more flat, the magnetic force lines will be short. On the other hand, when the magnet is thick, the force lines will be longer and extend over a greater distance.

For creating the casings of magnetic separators - rollers, frequently stainless steel is employed, especially types AISI 316, AISI 316L, and AISI 304.

In a salt water environment, type AISI 316 steel is recommended due to its exceptional anti-corrosion properties.

Magnetic rollers are characterized by their specific arrangement of poles and their capability to attract magnetic particles directly onto their surface, as opposed to other devices that often use more complicated filtration systems.

Technical designations and terms pertaining to magnetic separators include among others magnet pitch, polarity, and magnetic induction, as well as the type of steel used.

Magnetic induction for a magnet on a roller is determined using a teslameter or a gaussmeter with a flat Hall-effect probe, seeking the highest magnetic field value close to the magnetic pole. The outcome is checked in a value table - the lowest is N30. All designations less than N27 or N25 indicate recycling that doesn't meet the standard - they are not suitable.

Neodymium magnetic rollers offer many advantages, including excellent separation efficiency, strong magnetic field, and durability. Disadvantages may include the requirement for frequent cleaning, greater weight, and potential installation difficulties.

By ensuring proper maintenance of neodymium magnetic rollers, it is recommended cleaning after each use, avoiding temperatures up to 80°C. The rollers our rollers have waterproofing IP67, so if they are not sealed, the magnets inside can oxidize and lose their power. Magnetic field measurements is recommended be carried out once every 24 months. Care should be taken, as there is a risk getting pinched. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could cause problems with the magnetic rod seal and product contamination. The range of the roller is equal to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

A magnetic roller is a magnetic separator made from a neodymium magnet enclosed in a cylindrical stainless steel housing, used for separating ferromagnetic contaminants from raw materials. They are applied in industries such as food processing, ceramics, and recycling, where metal separation is crucial.

Advantages and disadvantages of neodymium magnets NdFeB.

In addition to their exceptional pulling force, neodymium magnets offer the following advantages:

They retain their full power for nearly ten years – the loss is just ~1% (based on simulations),
They are extremely resistant to demagnetization caused by external magnetic fields,
Because of the reflective layer of nickel, the component looks high-end,
Magnetic induction on the surface of these magnets is notably high,
Thanks to their high temperature resistance, they can operate (depending on the shape) even at temperatures up to 230°C or more,
With the option for fine forming and targeted design, these magnets can be produced in numerous shapes and sizes, greatly improving application potential,
Significant impact in cutting-edge sectors – they are used in computer drives, electric drives, medical equipment as well as technologically developed systems,
Relatively small size with high magnetic force – neodymium magnets offer intense magnetic field in tiny dimensions, which makes them ideal in small systems

Disadvantages of rare earth magnets:

They can break when subjected to a sudden impact. If the magnets are exposed to external force, it is suggested to place them in a metal holder. The steel housing, in the form of a holder, protects the magnet from fracture and additionally reinforces its overall robustness,
Magnets lose magnetic efficiency when exposed to temperatures exceeding 80°C. In most cases, this leads to irreversible field weakening (influenced by the magnet’s form). To address this, we provide [AH] models with superior thermal resistance, able to operate even at 230°C or more,
Due to corrosion risk in humid conditions, it is advisable to use sealed magnets made of plastic for outdoor use,
The use of a protective casing or external holder is recommended, since machining threads in neodymium magnets is not feasible,
Health risk from tiny pieces may arise, if ingested accidentally, which is significant in the context of child safety. Additionally, tiny components from these products may disrupt scanning when ingested,
Due to expensive raw materials, their cost is relatively high,

Maximum holding power of the magnet – what affects it?

The given strength of the magnet represents the optimal strength, measured under optimal conditions, that is:

using a steel plate with low carbon content, serving as a magnetic circuit closure
with a thickness of minimum 10 mm
with a smooth surface
in conditions of no clearance
in a perpendicular direction of force
under standard ambient temperature

Practical lifting capacity: influencing factors

Practical lifting force is dependent on factors, by priority:

Air gap between the magnet and the plate, as even a very small distance (e.g. 0.5 mm) can cause a drop in lifting force of up to 50%.
Direction of applied force, because the maximum lifting capacity is achieved under perpendicular application. The force required to slide the magnet along the plate is usually several times lower.
Thickness of the plate, as a plate that is too thin causes part of the magnetic flux not to be used and to remain wasted in the air.
Material of the plate, because higher carbon content lowers holding force, while higher iron content increases it. The best choice is steel with high magnetic permeability and high saturation induction.
Surface of the plate, because the more smooth and polished it is, the better the contact and consequently the greater the magnetic saturation.
Operating temperature, since all permanent magnets have a negative temperature coefficient. This means that at high temperatures they are weaker, while at sub-zero temperatures they become slightly stronger.

* Holding force was tested on a smooth steel plate of 20 mm thickness, when a perpendicular force was applied, in contrast under attempts to slide the magnet the lifting capacity is smaller. Additionally, even a slight gap {between} the magnet’s surface and the plate decreases the holding force.

Safety Precautions

Neodymium magnets are primarily characterized by their significant internal force. They attract to each other, and any object that comes in their way will be affected.

Magnets will attract each other within a distance of several to around 10 cm from each other. Don't put your fingers in the path of magnet attraction, because a significant injury may occur. Magnets, depending on their size, can even cut off a finger or there can be a significant pressure or a fracture.

Magnets made of neodymium are particularly fragile, which leads to their breakage.

In the event of a collision between two neodymium magnets, it can result in them getting chipped. They are coated with a shiny nickel plating similar to steel, but they are not as hard. At the moment of connection between the magnets, small sharp metal pieces can be propelled in various directions at high speed. Eye protection is recommended.

Do not give neodymium magnets to youngest children.

Neodymium magnets are not toys. Do not allow children to play with them. In the case of swallowing multiple magnets simultaneously, they can attract to each other through the intestinal walls. In the worst case scenario, this can lead to death.

Neodymium magnets are the most powerful magnets ever created, and their strength can surprise you.

Read the information on our website on how to properly utilize neodymium magnets and avoid significant harm to your body and unintentional damage to the magnets.

Neodymium magnets can demagnetize at high temperatures.

Although magnets have shown to retain their effectiveness up to 80°C or 175°F, this temperature may vary depending on the type of material, shape, and intended use of the magnet.

Dust and powder from neodymium magnets are flammable.

Do not attempt to drill into neodymium magnets. Mechanical processing is also not recommended. Once crushed into fine powder or dust, this material becomes highly flammable.

Neodymium magnets are not recommended for people with pacemakers.

Neodymium magnets generate very strong magnetic fields that can interfere with the operation of a pacemaker. This happens because such devices have a function to deactivate them in a magnetic field.

The magnet coating is made of nickel, so be cautious if you have an allergy.

Studies show a small percentage of people have allergies to certain metals, including nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, try wearing gloves or avoid direct contact with nickel-plated neodymium magnets.

Under no circumstances should neodymium magnets be brought close to GPS and smartphones.

Magnetic fields generated by neodymium magnets interfere with compasses and magnetometers used in navigation, as well as internal compasses of smartphones and GPS devices.

Make sure not to bring neodymium magnets close to the TV, wallet, and computer HDD.

The strong magnetic field generated by neodymium magnets can destroy magnetic media such as floppy disks, video tapes, HDDs, credit cards, magnetic ID cards, cassette tapes, or other devices. They can also damage videos, televisions, CRT computer monitors. Do not forget to keep neodymium magnets at a safe distance from these electronic devices.

Safety precautions!

To raise awareness of why neodymium magnets are so dangerous, see the article titled How very dangerous are very strong neodymium magnets?.