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SM 25x100 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130366

GTIN/EAN: 5906301813149

5.00

Diameter Ø

25 mm [±1 mm]

Height

100 mm [±1 mm]

Weight

360 g

Magnetic Flux

~ 8 500 Gauss [±5%]

319.80 with VAT / pcs + price for transport

260.00 ZŁ net + 23% VAT / pcs

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Technical of the product - SM 25x100 [2xM8] / N52 - magnetic separator

Specification / characteristics - SM 25x100 [2xM8] / N52 - magnetic separator

properties
properties values
Cat. no. 130366
GTIN/EAN 5906301813149
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 100 mm [±1 mm]
Weight 360 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 8 500 Gauss [±5%]
Size/Mount Quantity M8x2
Polarity circumferential - 3 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N52

Specification / characteristics SM 25x100 [2xM8] / N52 - magnetic separator
properties values units
remenance Br [min. - max.] ? 14.2-14.7 kGs
remenance Br [min. - max.] ? 1420-1470 mT
coercivity bHc ? 10.8-12.5 kOe
coercivity bHc ? 860-995 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 48-53 BH max MGOe
energy density [min. - max.] ? 380-422 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x100 [2xM8] / N52

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 100 mm (L)
Active length 64 mm
Section count 2 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~373 g
Active area 50 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 18.1 kg (theor.)
Induction (surface) ~8 500 Gauss (Max)

Chart 2: Field profile (2 sections)

Chart 3: Temperature performance

Technical specification and ecology
Material specification
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Sustainability
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130366-2026
Magnet Unit Converter
Force (pull)

Magnetic Induction

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A magnetic rod is the basic element of building grate separators and magnetic filters. It is mounted in chutes, hoppers, and pipelines to protect production machines from failure. High magnetic induction on the surface allows catching the finest iron particles.
The outer layer is hygienic acid-resistant steel, approved for food contact. The core is a precise magnetic system generating high induction (Gauss). Such construction ensures full resistance to corrosion, water, oils, and acids.
Metal contaminants are strongly attracted, so removing them with a bare hand or glove can be difficult. We recommend sticking packing tape to the cluster of filings and tearing it off together with the contaminants. In industry, cover tubes (so-called Easy Clean system) are used, from which the magnetic insert slides out.
Magnetic induction measured in Gauss (Gs) determines the density of magnetic flux on the rod surface. Standard rods (~8000 Gs) are sufficient for catching screws, nails, and steel shavings. High Power versions (~12000-14000 Gs) are necessary for catching metallic dust, oxides, and stainless steel after processing.
Yes, as a manufacturer, we make rods of any length and diameter (standard is dia 25mm and 32mm). The rod end is strictly adapted to the fastening system in your device. We ensure fast realization of special orders and technical advice.

Advantages and disadvantages of neodymium magnets.

Pros

Apart from their consistent power, neodymium magnets have these key benefits:
  • They have unchanged lifting capacity, and over nearly 10 years their attraction force decreases symbolically – ~1% (according to theory),
  • They are noted for resistance to demagnetization induced by external disturbances,
  • By applying a smooth layer of nickel, the element acquires an elegant look,
  • They feature high magnetic induction at the operating surface, which improves attraction properties,
  • Made from properly selected components, these magnets show impressive resistance to high heat, enabling them to function (depending on their form) at temperatures up to 230°C and above...
  • Possibility of detailed forming as well as adapting to precise applications,
  • Huge importance in innovative solutions – they are commonly used in HDD drives, drive modules, medical equipment, as well as technologically advanced constructions.
  • Compactness – despite small sizes they offer powerful magnetic field, making them ideal for precision applications

Limitations

Disadvantages of neodymium magnets:
  • Susceptibility to cracking is one of their disadvantages. Upon intense impact they can break. We recommend keeping them in a special holder, which not only secures them against impacts but also increases their durability
  • Neodymium magnets decrease their strength under the influence of heating. As soon as 80°C is exceeded, many of them start losing their force. Therefore, we recommend our special magnets marked [AH], which maintain durability even at temperatures up to 230°C
  • Magnets exposed to a humid environment can corrode. Therefore while using outdoors, we recommend using waterproof magnets made of rubber, plastic or other material resistant to moisture
  • We suggest cover - magnetic mount, due to difficulties in producing threads inside the magnet and complex shapes.
  • Health risk related to microscopic parts of magnets can be dangerous, if swallowed, which becomes key in the context of child safety. Furthermore, small elements of these magnets are able to be problematic in diagnostics medical when they are in the body.
  • High unit price – neodymium magnets have a higher price than other types of magnets (e.g. ferrite), which can limit application in large quantities

Pull force analysis

Maximum lifting force for a neodymium magnet – what affects it?

The load parameter shown represents the peak performance, recorded under laboratory conditions, namely:
  • using a sheet made of high-permeability steel, acting as a magnetic yoke
  • whose transverse dimension equals approx. 10 mm
  • with an polished contact surface
  • without the slightest air gap between the magnet and steel
  • under perpendicular force vector (90-degree angle)
  • at conditions approx. 20°C

Determinants of lifting force in real conditions

Holding efficiency is influenced by specific conditions, such as (from most important):
  • Space between magnet and steel – even a fraction of a millimeter of distance (caused e.g. by varnish or dirt) significantly weakens the magnet efficiency, often by half at just 0.5 mm.
  • Direction of force – highest force is available only during pulling at a 90° angle. The resistance to sliding of the magnet along the surface is typically many times lower (approx. 1/5 of the lifting capacity).
  • Plate thickness – insufficiently thick steel causes magnetic saturation, causing part of the flux to be lost into the air.
  • Steel type – mild steel attracts best. Higher carbon content reduce magnetic permeability and holding force.
  • Surface condition – ground elements guarantee perfect abutment, which increases force. Rough surfaces reduce efficiency.
  • Heat – NdFeB sinters have a negative temperature coefficient. When it is hot they lose power, and in frost gain strength (up to a certain limit).

Lifting capacity testing was carried out on a smooth plate of optimal thickness, under perpendicular forces, whereas under parallel forces the lifting capacity is smaller. Additionally, even a minimal clearance between the magnet’s surface and the plate decreases the load capacity.

Safe handling of neodymium magnets
Crushing risk

Pinching hazard: The pulling power is so immense that it can cause hematomas, crushing, and broken bones. Protective gloves are recommended.

Phone sensors

Be aware: neodymium magnets generate a field that disrupts sensitive sensors. Keep a separation from your phone, tablet, and GPS.

Risk of cracking

Beware of splinters. Magnets can explode upon violent connection, ejecting sharp fragments into the air. Eye protection is mandatory.

Combustion hazard

Combustion risk: Rare earth powder is highly flammable. Do not process magnets without safety gear as this may cause fire.

Medical implants

Medical warning: Strong magnets can turn off heart devices and defibrillators. Do not approach if you have electronic implants.

Do not overheat magnets

Regular neodymium magnets (N-type) lose power when the temperature surpasses 80°C. The loss of strength is permanent.

Powerful field

Be careful. Neodymium magnets act from a distance and connect with massive power, often faster than you can move away.

Electronic devices

Avoid bringing magnets close to a purse, computer, or TV. The magnetism can irreversibly ruin these devices and wipe information from cards.

Do not give to children

NdFeB magnets are not intended for children. Accidental ingestion of several magnets can lead to them connecting inside the digestive tract, which poses a critical condition and requires immediate surgery.

Metal Allergy

It is widely known that nickel (standard magnet coating) is a common allergen. For allergy sufferers, refrain from touching magnets with bare hands and choose versions in plastic housing.

Caution! Learn more about hazards in the article: Safety of working with magnets.
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98