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SM 25x100 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130366

GTIN/EAN: 5906301813149

5.00

Diameter Ø

25 mm [±1 mm]

Height

100 mm [±1 mm]

Weight

360 g

Magnetic Flux

~ 8 500 Gauss [±5%]

369.00 with VAT / pcs + price for transport

300.00 ZŁ net + 23% VAT / pcs

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Product card - SM 25x100 [2xM8] / N52 - magnetic separator

Specification / characteristics - SM 25x100 [2xM8] / N52 - magnetic separator

properties
properties values
Cat. no. 130366
GTIN/EAN 5906301813149
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 100 mm [±1 mm]
Weight 360 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 8 500 Gauss [±5%]
Size/Mount Quantity M8x2
Polarity circumferential - 3 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N52

Specification / characteristics SM 25x100 [2xM8] / N52 - magnetic separator
properties values units
remenance Br [min. - max.] ? 14.2-14.7 kGs
remenance Br [min. - max.] ? 1420-1470 mT
coercivity bHc ? 10.8-12.5 kOe
coercivity bHc ? 860-995 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 48-53 BH max MGOe
energy density [min. - max.] ? 380-422 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x100 [2xM8] / N52

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 100 mm (L)
Active length 64 mm
Section count 2 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~373 g
Active area 50 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 18.1 kg (theor.)
Induction (surface) ~8 500 Gauss (Max)

Chart 2: Field profile (2 sections)

Chart 3: Temperature performance

Engineering data and GPSR
Chemical composition
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Environmental data
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130366-2026
Measurement Calculator
Pulling force

Magnetic Induction

View also offers

It is the "heart" of every magnetic filter used in industry for cleaning raw materials. Its task is separation (separation) of metal filings from the transported material. Thanks to the use of strong neodymium magnets, the rod catches even metallic dust.
The outer layer is hygienic acid-resistant steel, approved for food contact. The core is a precise magnetic system generating high induction (Gauss). Such construction ensures full resistance to corrosion, water, oils, and acids.
Metal filings stick to the surface very strongly, so cleaning requires strength or cleverness. The most effective home method is using adhesive tape, which we wrap around the dirt and peel off. For easier operation, it is worth considering ordering a rod in a version with a cleaning sleeve.
The Gauss value tells us how effectively and deeply the magnet will catch contaminants. Standard rods (~8000 Gs) are sufficient for catching screws, nails, and steel shavings. High Power versions (~12000-14000 Gs) are necessary for catching metallic dust, oxides, and stainless steel after processing.
Yes, as a manufacturer, we make rods of any length and diameter (standard is dia 25mm and 32mm). The rod end is strictly adapted to the fastening system in your device. Contact us for a quote on a non-standard dimension.

Pros as well as cons of neodymium magnets.

Advantages

Besides their durability, neodymium magnets are valued for these benefits:
  • They have stable power, and over nearly 10 years their performance decreases symbolically – ~1% (according to theory),
  • Neodymium magnets are characterized by extremely resistant to demagnetization caused by magnetic disturbances,
  • By applying a lustrous layer of nickel, the element acquires an aesthetic look,
  • The surface of neodymium magnets generates a powerful magnetic field – this is a distinguishing feature,
  • Thanks to resistance to high temperature, they can operate (depending on the form) even at temperatures up to 230°C and higher...
  • Considering the possibility of precise forming and customization to individualized solutions, magnetic components can be created in a broad palette of forms and dimensions, which makes them more universal,
  • Universal use in modern industrial fields – they are commonly used in data components, brushless drives, diagnostic systems, also complex engineering applications.
  • Compactness – despite small sizes they offer powerful magnetic field, making them ideal for precision applications

Disadvantages

Cons of neodymium magnets: application proposals
  • They are fragile upon too strong impacts. To avoid cracks, it is worth protecting magnets using a steel holder. Such protection not only protects the magnet but also increases its resistance to damage
  • When exposed to high temperature, neodymium magnets experience a drop in power. Often, when the temperature exceeds 80°C, their strength decreases (depending on the size and shape of the magnet). For those who need magnets for extreme conditions, we offer [AH] versions withstanding up to 230°C
  • Due to the susceptibility of magnets to corrosion in a humid environment, we recommend using waterproof magnets made of rubber, plastic or other material immune to moisture, when using outdoors
  • Limited possibility of producing nuts in the magnet and complex forms - recommended is cover - magnet mounting.
  • Health risk related to microscopic parts of magnets are risky, in case of ingestion, which gains importance in the context of child health protection. Furthermore, small components of these devices are able to be problematic in diagnostics medical when they are in the body.
  • High unit price – neodymium magnets are more expensive than other types of magnets (e.g. ferrite), which hinders application in large quantities

Holding force characteristics

Breakaway strength of the magnet in ideal conditionswhat it depends on?

The load parameter shown concerns the peak performance, obtained under ideal test conditions, namely:
  • with the application of a yoke made of special test steel, ensuring full magnetic saturation
  • possessing a thickness of at least 10 mm to ensure full flux closure
  • characterized by even structure
  • under conditions of gap-free contact (surface-to-surface)
  • during pulling in a direction perpendicular to the plane
  • at ambient temperature approx. 20 degrees Celsius

Determinants of practical lifting force of a magnet

During everyday use, the real power is determined by many variables, listed from crucial:
  • Air gap (betwixt the magnet and the plate), because even a microscopic distance (e.g. 0.5 mm) can cause a decrease in lifting capacity by up to 50% (this also applies to paint, corrosion or debris).
  • Load vector – maximum parameter is reached only during pulling at a 90° angle. The shear force of the magnet along the surface is standardly several times lower (approx. 1/5 of the lifting capacity).
  • Element thickness – for full efficiency, the steel must be adequately massive. Thin sheet restricts the lifting capacity (the magnet "punches through" it).
  • Chemical composition of the base – mild steel attracts best. Higher carbon content lower magnetic properties and holding force.
  • Plate texture – smooth surfaces guarantee perfect abutment, which increases force. Uneven metal reduce efficiency.
  • Heat – neodymium magnets have a sensitivity to temperature. At higher temperatures they are weaker, and at low temperatures they can be stronger (up to a certain limit).

Lifting capacity testing was carried out on a smooth plate of optimal thickness, under perpendicular forces, however under parallel forces the holding force is lower. In addition, even a slight gap between the magnet’s surface and the plate reduces the lifting capacity.

H&S for magnets
Material brittleness

Neodymium magnets are ceramic materials, which means they are fragile like glass. Impact of two magnets leads to them cracking into shards.

Warning for heart patients

Life threat: Strong magnets can deactivate pacemakers and defibrillators. Do not approach if you have electronic implants.

Finger safety

Risk of injury: The attraction force is so great that it can cause blood blisters, crushing, and even bone fractures. Use thick gloves.

Demagnetization risk

Avoid heat. Neodymium magnets are susceptible to heat. If you require resistance above 80°C, inquire about HT versions (H, SH, UH).

Dust explosion hazard

Machining of NdFeB material poses a fire hazard. Neodymium dust reacts violently with oxygen and is hard to extinguish.

Do not give to children

Always store magnets away from children. Choking hazard is significant, and the effects of magnets connecting inside the body are fatal.

Magnetic media

Intense magnetic fields can corrupt files on payment cards, hard drives, and storage devices. Maintain a gap of at least 10 cm.

Warning for allergy sufferers

Nickel alert: The Ni-Cu-Ni coating consists of nickel. If redness appears, immediately stop working with magnets and wear gloves.

Do not underestimate power

Before use, check safety instructions. Uncontrolled attraction can destroy the magnet or injure your hand. Be predictive.

Precision electronics

Navigation devices and mobile phones are extremely susceptible to magnetism. Close proximity with a powerful NdFeB magnet can permanently damage the internal compass in your phone.

Warning! Looking for details? Read our article: Why are neodymium magnets dangerous?