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SM 25x225 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130354

GTIN: 5906301813026

Diameter Ø [±0,1 mm]

25 mm

Height [±0,1 mm]

225 mm

Weight

0.01 g

688.80 ZŁ with VAT / pcs + price for transport

560.00 ZŁ net + 23% VAT / pcs

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Weight as well as shape of a neodymium magnet can be calculated on our power calculator.

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SM 25x225 [2xM8] / N52 - magnetic separator

Specification/characteristics SM 25x225 [2xM8] / N52 - magnetic separator

properties

values

Cat. no.

130354

GTIN

5906301813026

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

25 mm [±0,1 mm]

Height

225 mm [±0,1 mm]

Weight

0.01 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N52

properties

values

units

coercivity bHc ?

860-995

kA/m

coercivity bHc ?

10.8-12.5

kOe

energy density [Min. - Max.] ?

380-422

BH max KJ/m

energy density [Min. - Max.] ?

48-53

BH max MGOe

remenance Br [Min. - Max.] ?

14.2-14.7

kGs

remenance Br [Min. - Max.] ?

1420-1470

actual internal force iHc

≥ 955

kA/m

actual internal force iHc

≥ 12

kOe

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The device rod magnetic is based on the use of neodymium magnets, which are welded in a casing made of stainless steel mostly AISI304. Due to this, it is possible to precisely remove ferromagnetic particles from other materials. An important element of its operation is the repulsion of magnetic poles N and S, which allows magnetic substances to be targeted. The thickness of the magnet and its structure's pitch affect the range and strength of the separator's operation.

Generally speaking, magnetic separators serve to extract ferromagnetic particles. If the cans are ferromagnetic, a magnetic separator will be effective. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the separator will not effectively segregate them.

Yes, magnetic rollers are employed in the food sector for the elimination of metallic contaminants, for example iron fragments or iron dust. Our rollers are constructed from acid-resistant steel, AISI 304, suitable for use in food.

Magnetic rollers, otherwise magnetic separators, are used in food production, metal separation as well as waste processing. They help in extracting iron dust during the process of separating metals from other wastes.

Our magnetic rollers are built with neodymium magnets placed in a stainless steel tube cylinder made of stainless steel with a wall thickness of 1mm.

From both sides of the magnetic bar can be with M8 threaded openings, which enables simple mounting in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of features, magnetic bars differ in terms of magnetic force lines, flux density and the area of operation of the magnetic field. We produce them in materials, N42 and N52.

Usually it is believed that the stronger the magnet, the more effective. However, the strength of the magnet's power depends on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of application and anticipated needs. The standard operating temperature of a magnetic bar is 80°C.

If the magnet is thin, the magnetic force lines are short. Otherwise, when the magnet is thick, the force lines will be extended and extend over a greater distance.

For constructing the casings of magnetic separators - rollers, usually stainless steel is utilized, especially types AISI 316, AISI 316L, and AISI 304.

In a saltwater contact, AISI 316 steel exhibits the best resistance due to its outstanding anti-corrosion properties.

Magnetic bars are characterized by their specific arrangement of poles and their capability to attract magnetic particles directly onto their surface, as opposed to other separators that often use complex filtration systems.

Technical designations and terms related to magnetic separators comprise amongst others polarity, magnetic induction, magnet pitch, as well as the steel type applied.

Magnetic induction for a roller is determined using a teslameter or a gaussmeter with a flat Hall-effect probe, seeking the highest magnetic field value close to the magnetic pole. The result is checked in a value table - the lowest is N30. All designations below N27 or N25 suggest recycling that doesn't meet the standard - they are not suitable.

Neodymium magnetic bars offer a range of benefits such as excellent separation efficiency, strong magnetic field, and durability. However, some of the downsides may involve the requirement for frequent cleaning, greater weight, and potential installation difficulties.

By ensuring proper maintenance of neodymium magnetic rollers, it is recommended regularly cleaning them from deposits, avoiding extreme temperatures above 80 degrees, and protecting them from moisture if the threads are not sealed – in ours, they are. The rollers feature waterproofing IP67, so if they are leaky, the magnets inside can rust and lose their power. Testing of the rollers should be carried out once every 24 months. Caution should be taken during use, as it’s possible getting pinched. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could cause problems with the magnetic rod seal and product contamination. The range of the roller corresponds to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

A magnetic roller is a magnetic separator made from a neodymium magnet enclosed in a cylindrical stainless steel housing, which are used to remove metal contaminants from bulk and granular materials. They are used in the food industry, recycling, and plastic processing, where metal separation is crucial.

Advantages and disadvantages of neodymium magnets NdFeB.

Besides their magnetic performance, neodymium magnets are valued for these benefits:

They have stable power, and over around ten years their attraction force decreases symbolically – ~1% (according to theory),
They are extremely resistant to demagnetization caused by external field interference,
The use of a polished gold surface provides a eye-catching finish,
They exhibit elevated levels of magnetic induction near the outer area of the magnet,
They are suitable for high-temperature applications, operating effectively at 230°C+ due to advanced heat resistance and form-specific properties,
With the option for tailored forming and precise design, these magnets can be produced in multiple shapes and sizes, greatly improving design adaptation,
Key role in modern technologies – they are used in data storage devices, electric motors, medical equipment or even other advanced devices,
Compactness – despite their small size, they generate strong force, making them ideal for precision applications

Disadvantages of magnetic elements:

They may fracture when subjected to a heavy impact. If the magnets are exposed to external force, they should be placed in a steel housing. The steel housing, in the form of a holder, protects the magnet from fracture and additionally reinforces its overall strength,
High temperatures may significantly reduce the field efficiency of neodymium magnets. Typically, above 80°C, they experience permanent loss in performance (depending on height). To prevent this, we offer heat-resistant magnets marked [AH], capable of working up to 230°C, which makes them perfect for high-temperature use,
They rust in a damp environment – during outdoor use, we recommend using moisture-resistant magnets, such as those made of non-metallic materials,
The use of a protective casing or external holder is recommended, since machining threads in neodymium magnets is not feasible,
Health risk related to magnet particles may arise, especially if swallowed, which is notable in the protection of children. Additionally, minuscule fragments from these products can hinder health screening after being swallowed,
Due to expensive raw materials, their cost is considerably higher,

Maximum lifting force for a neodymium magnet – what affects it?

The given lifting capacity of the magnet corresponds to the maximum lifting force, measured in a perfect environment, specifically:

with the use of low-carbon steel plate acting as a magnetic yoke
having a thickness of no less than 10 millimeters
with a refined outer layer
with no separation
in a perpendicular direction of force
in normal thermal conditions

Determinants of lifting force in real conditions

Practical lifting force is determined by factors, listed from the most critical to the less significant:

Air gap between the magnet and the plate, because even a very small distance (e.g. 0.5 mm) can cause a drop in lifting force of up to 50%.
Direction of applied force, because the maximum lifting capacity is achieved under perpendicular application. The force required to slide the magnet along the plate is usually several times lower.
Thickness of the plate, as a plate that is too thin causes part of the magnetic flux not to be used and to remain wasted in the air.
Material of the plate, because higher carbon content lowers holding force, while higher iron content increases it. The best choice is steel with high magnetic permeability and high saturation induction.
Surface of the plate, because the more smooth and polished it is, the better the contact and consequently the greater the magnetic saturation.
Operating temperature, since all permanent magnets have a negative temperature coefficient. This means that at high temperatures they are weaker, while at sub-zero temperatures they become slightly stronger.

* Lifting capacity testing was carried out on a smooth plate of optimal thickness, under perpendicular forces, in contrast under parallel forces the holding force is lower. In addition, even a minimal clearance {between} the magnet’s surface and the plate decreases the load capacity.

Exercise Caution with Neodymium Magnets

Comparing neodymium magnets to ferrite magnets (found in speakers), they are 10 times more powerful, and their strength can surprise you.

Make sure to review all the information we have provided. This will help you avoid harm to your body and damage to the magnets.

The magnet coating contains nickel, so be cautious if you have a nickel allergy.

Studies show a small percentage of people have allergies to certain metals, including nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, you can try wearing gloves or simply avoid direct contact with nickel-plated neodymium magnets.

Neodymium Magnets can attract to each other due to their immense internal force, causing the skin and other body parts to get pinched and resulting in significant injuries.

Magnets will crack or crumble with careless connecting to each other. You can't move them to each other. At a distance less than 10 cm you should have them very strongly.

Neodymium magnets can demagnetize at high temperatures.

Although magnets have shown to retain their effectiveness up to 80°C or 175°F, this temperature may vary depending on the type of material, shape, and intended use of the magnet.

Keep neodymium magnets away from people with pacemakers.

Neodymium magnets generate very strong magnetic fields that can interfere with the operation of a pacemaker. This happens because such devices have a function to deactivate them in a magnetic field.

You should maintain neodymium magnets at a safe distance from the wallet, computer, and TV.

Neodymium magnets produce strong magnetic fields that can damage magnetic media such as floppy disks, video tapes, HDDs, credit cards, magnetic ID cards, cassette tapes, etc. devices. They can also damage videos, televisions, CRT computer monitors. Do not forget to keep neodymium magnets at a safe distance from these electronic devices.

Neodymium magnets should not be around youngest children.

Remember that neodymium magnets are not toys. Do not allow children to play with them. In the case of swallowing multiple magnets simultaneously, they can attract to each other through the intestinal walls. In the worst case scenario, this can lead to death.

Under no circumstances should neodymium magnets be brought close to GPS and smartphones.

Neodymium magnets are a source of strong magnetic fields that cause interference with magnetometers and compasses used in navigation, as well as internal compasses of smartphones and GPS devices.

Magnets made of neodymium are fragile as well as can easily break as well as get damaged.

Neodymium magnetic are delicate and will shatter if allowed to collide with each other, even from a distance of a few centimeters. Despite being made of metal as well as coated with a shiny nickel plating, they are not as hard as steel. In the case of a collision between two magnets, there can be a scattering of small sharp metal fragments in different directions. Protecting your eyes is essential.

Dust and powder from neodymium magnets are flammable.

Do not attempt to drill into neodymium magnets. Mechanical processing is also not recommended. If the magnet is crushed into fine powder or dust, it becomes highly flammable.

Pay attention!

To illustrate why neodymium magnets are so dangerous, read the article - How very dangerous are strong neodymium magnets?.