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SM 25x225 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130354

GTIN/EAN: 5906301813026

5.00

Diameter Ø

25 mm [±1 mm]

Height

225 mm [±1 mm]

Weight

860 g

Magnetic Flux

~ 8 500 Gauss [±5%]

688.80 with VAT / pcs + price for transport

560.00 ZŁ net + 23% VAT / pcs

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Technical specification of the product - SM 25x225 [2xM8] / N52 - magnetic separator

Specification / characteristics - SM 25x225 [2xM8] / N52 - magnetic separator

properties
properties values
Cat. no. 130354
GTIN/EAN 5906301813026
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 225 mm [±1 mm]
Weight 860 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 8 500 Gauss [±5%]
Size/Mount Quantity M8x2
Polarity circumferential - 8 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N52

Specification / characteristics SM 25x225 [2xM8] / N52 - magnetic separator
properties values units
remenance Br [min. - max.] ? 14.2-14.7 kGs
remenance Br [min. - max.] ? 1420-1470 mT
coercivity bHc ? 10.8-12.5 kOe
coercivity bHc ? 860-995 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 48-53 BH max MGOe
energy density [min. - max.] ? 380-422 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x225 [2xM8] / N52

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 225 mm (L)
Active length 189 mm
Section count 8 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~839 g
Active area 148 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 18.1 kg (theor.)
Induction (surface) ~8 500 Gauss (Max)

Chart 2: Field profile (8 sections)

Chart 3: Temperature performance

Technical specification and ecology
Chemical composition
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Sustainability
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130354-2026
Measurement Calculator
Pulling force

Field Strength

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This product serves to effectively catch ferromagnetic contaminants from bulk and liquid products. Its task is separation (separation) of metal filings from the transported material. High magnetic induction on the surface allows catching the finest iron particles.
The rod consists of a cover tube made of high-quality acid-resistant steel (AISI 304 or 316). The core is a precise magnetic system generating high induction (Gauss). Such construction ensures full resistance to corrosion, water, oils, and acids.
Due to the high power of the magnet, direct removal of filings can be troublesome and time-consuming. You can use compressed air or special non-magnetic strippers (rings). In industry, cover tubes (so-called Easy Clean system) are used, from which the magnetic insert slides out.
Magnetic induction measured in Gauss (Gs) determines the density of magnetic flux on the rod surface. Standard rods (~8000 Gs) are sufficient for catching screws, nails, and steel shavings. High Power versions (~12000-14000 Gs) are necessary for catching metallic dust, oxides, and stainless steel after processing.
Yes, as a manufacturer, we make rods of any length and diameter (standard is dia 25mm and 32mm). You can choose a mounting method consistent with your technical design. Contact us for a quote on a non-standard dimension.

Strengths and weaknesses of rare earth magnets.

Pros

Apart from their consistent power, neodymium magnets have these key benefits:
  • They virtually do not lose strength, because even after ten years the performance loss is only ~1% (based on calculations),
  • Neodymium magnets are characterized by highly resistant to demagnetization caused by external magnetic fields,
  • In other words, due to the metallic surface of nickel, the element gains visual value,
  • Magnets are distinguished by extremely high magnetic induction on the active area,
  • Through (appropriate) combination of ingredients, they can achieve high thermal strength, enabling functioning at temperatures approaching 230°C and above...
  • Thanks to versatility in shaping and the ability to modify to client solutions,
  • Universal use in future technologies – they are used in computer drives, electric drive systems, advanced medical instruments, also multitasking production systems.
  • Thanks to their power density, small magnets offer high operating force, in miniature format,

Cons

Drawbacks and weaknesses of neodymium magnets and proposals for their use:
  • At very strong impacts they can crack, therefore we recommend placing them in strong housings. A metal housing provides additional protection against damage, as well as increases the magnet's durability.
  • When exposed to high temperature, neodymium magnets experience a drop in strength. Often, when the temperature exceeds 80°C, their power decreases (depending on the size and shape of the magnet). For those who need magnets for extreme conditions, we offer [AH] versions withstanding up to 230°C
  • Due to the susceptibility of magnets to corrosion in a humid environment, we suggest using waterproof magnets made of rubber, plastic or other material stable to moisture, in case of application outdoors
  • We suggest cover - magnetic holder, due to difficulties in creating threads inside the magnet and complicated shapes.
  • Possible danger related to microscopic parts of magnets can be dangerous, when accidentally swallowed, which gains importance in the aspect of protecting the youngest. Furthermore, tiny parts of these products can complicate diagnosis medical when they are in the body.
  • Higher cost of purchase is one of the disadvantages compared to ceramic magnets, especially in budget applications

Pull force analysis

Optimal lifting capacity of a neodymium magnetwhat contributes to it?

Holding force of 0.00 kg is a result of laboratory testing conducted under standard conditions:
  • with the use of a sheet made of low-carbon steel, ensuring maximum field concentration
  • possessing a thickness of minimum 10 mm to avoid saturation
  • with a surface perfectly flat
  • without any clearance between the magnet and steel
  • for force applied at a right angle (pull-off, not shear)
  • in temp. approx. 20°C

Key elements affecting lifting force

It is worth knowing that the application force may be lower influenced by elements below, starting with the most relevant:
  • Gap between surfaces – every millimeter of separation (caused e.g. by varnish or dirt) diminishes the magnet efficiency, often by half at just 0.5 mm.
  • Pull-off angle – note that the magnet has greatest strength perpendicularly. Under shear forces, the capacity drops significantly, often to levels of 20-30% of the maximum value.
  • Element thickness – for full efficiency, the steel must be sufficiently thick. Thin sheet restricts the lifting capacity (the magnet "punches through" it).
  • Chemical composition of the base – low-carbon steel attracts best. Higher carbon content decrease magnetic properties and lifting capacity.
  • Surface quality – the smoother and more polished the surface, the better the adhesion and higher the lifting capacity. Roughness creates an air distance.
  • Temperature – heating the magnet causes a temporary drop of force. It is worth remembering the maximum operating temperature for a given model.

Lifting capacity was determined with the use of a smooth steel plate of suitable thickness (min. 20 mm), under perpendicular pulling force, however under shearing force the holding force is lower. Moreover, even a small distance between the magnet and the plate decreases the holding force.

Warnings
Dust explosion hazard

Powder created during grinding of magnets is flammable. Do not drill into magnets without proper cooling and knowledge.

Magnets are brittle

Neodymium magnets are ceramic materials, meaning they are fragile like glass. Impact of two magnets will cause them cracking into shards.

Power loss in heat

Regular neodymium magnets (N-type) undergo demagnetization when the temperature goes above 80°C. The loss of strength is permanent.

Adults only

NdFeB magnets are not intended for children. Accidental ingestion of multiple magnets can lead to them attracting across intestines, which poses a direct threat to life and necessitates immediate surgery.

Compass and GPS

GPS units and smartphones are extremely susceptible to magnetism. Direct contact with a powerful NdFeB magnet can ruin the sensors in your phone.

Data carriers

Avoid bringing magnets close to a purse, laptop, or screen. The magnetism can permanently damage these devices and wipe information from cards.

ICD Warning

Life threat: Neodymium magnets can deactivate pacemakers and defibrillators. Do not approach if you have medical devices.

Safe operation

Before use, read the rules. Sudden snapping can destroy the magnet or hurt your hand. Think ahead.

Serious injuries

Big blocks can break fingers instantly. Do not put your hand betwixt two strong magnets.

Allergy Warning

Medical facts indicate that the nickel plating (standard magnet coating) is a strong allergen. If you have an allergy, avoid direct skin contact or select encased magnets.

Attention! Need more info? Check our post: Are neodymium magnets dangerous?
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98