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SM 25x225 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130354

GTIN/EAN: 5906301813026

5.00
Diameter Ø
25 mm [±1 mm]
Height
225 mm [±1 mm]
Weight
860 g
Magnetic Flux
~ 8 500 Gauss [±5%]

688.80 with VAT / pcs + price for transport

560.00 zł net + 23% VAT / pcs

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Parameters and appearance of neodymium magnets can be estimated on our power calculator.

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Technical of the product - SM 25x225 [2xM8] / N52 - magnetic separator

Specification / characteristics - SM 25x225 [2xM8] / N52 - magnetic separator

properties
properties values
Cat. no. 130354
GTIN/EAN 5906301813026
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 225 mm [±1 mm]
Weight 860 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 8 500 Gauss [±5%]
Size/Mount Quantity M8x2
Polarity circumferential - 8 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N52

Specification / characteristics SM 25x225 [2xM8] / N52 - magnetic separator
properties values units
remenance Br [min. - max.] ? 14.2-14.7 kGs
remenance Br [min. - max.] ? 1420-1470 mT
coercivity bHc ? 10.8-12.5 kOe
coercivity bHc ? 860-995 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 48-53 BH max MGOe
energy density [min. - max.] ? 380-422 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x225 [2xM8] / N52

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 225 mm (L)
Active length 189 mm
Section count 8 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~839 g
Active area 148 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 18.1 kg (theor.)
Induction (surface) ~8 500 Gauss (Max)

Chart 2: Field profile (8 sections)

Chart 3: Temperature performance

Technical specification and ecology

Material specification

iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%

Environmental data

recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130354-2026
Measurement Calculator

Pulling force


Field Strength

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It is the "heart" of every magnetic filter used in industry for cleaning raw materials. It is mounted in chutes, hoppers, and pipelines to protect production machines from failure. Thanks to the use of strong neodymium magnets, the rod catches even metallic dust.
The rod consists of a cover tube made of high-quality acid-resistant steel (AISI 304 or 316). Inside there is a stack of strong neodymium magnets arranged in a special configuration (magnetic circuit). Thanks to this, the rod is durable, hygienic, and easy to keep clean.
Metal filings stick to the surface very strongly, so cleaning requires strength or cleverness. You can use compressed air or special non-magnetic strippers (rings). In industry, cover tubes (so-called Easy Clean system) are used, from which the magnetic insert slides out.
Magnetic induction measured in Gauss (Gs) determines the density of magnetic flux on the rod surface. Standard rods (~8000 Gs) are sufficient for catching screws, nails, and steel shavings. High Power versions (~12000-14000 Gs) are necessary for catching metallic dust, oxides, and stainless steel after processing.
Yes, as a manufacturer, we make rods of any length and diameter (standard is dia 25mm and 32mm). You can choose a mounting method consistent with your technical design. Contact us for a quote on a non-standard dimension.

Advantages as well as disadvantages of neodymium magnets.

Benefits

Besides their magnetic performance, neodymium magnets are valued for these benefits:
  • They have unchanged lifting capacity, and over nearly 10 years their performance decreases symbolically – ~1% (according to theory),
  • They do not lose their magnetic properties even under external field action,
  • The use of an shiny coating of noble metals (nickel, gold, silver) causes the element to be more visually attractive,
  • Neodymium magnets ensure maximum magnetic induction on a contact point, which increases force concentration,
  • Thanks to resistance to high temperature, they can operate (depending on the form) even at temperatures up to 230°C and higher...
  • Thanks to freedom in shaping and the ability to adapt to complex applications,
  • Huge importance in electronics industry – they find application in HDD drives, electric drive systems, diagnostic systems, and other advanced devices.
  • Compactness – despite small sizes they provide effective action, making them ideal for precision applications

Limitations

Disadvantages of neodymium magnets:
  • To avoid cracks upon strong impacts, we recommend using special steel housings. Such a solution protects the magnet and simultaneously increases its durability.
  • NdFeB magnets demagnetize when exposed to high temperatures. After reaching 80°C, many of them experience permanent weakening of strength (a factor is the shape as well as dimensions of the magnet). We offer magnets specially adapted to work at temperatures up to 230°C marked [AH], which are very resistant to heat
  • Due to the susceptibility of magnets to corrosion in a humid environment, we suggest using waterproof magnets made of rubber, plastic or other material stable to moisture, in case of application outdoors
  • Limited ability of producing nuts in the magnet and complicated shapes - preferred is a housing - mounting mechanism.
  • Health risk to health – tiny shards of magnets pose a threat, when accidentally swallowed, which becomes key in the context of child health protection. Furthermore, small elements of these magnets can complicate diagnosis medical in case of swallowing.
  • With budget limitations the cost of neodymium magnets can be a barrier,

Holding force characteristics

Maximum lifting force for a neodymium magnet – what affects it?

Breakaway force is the result of a measurement for the most favorable conditions, including:
  • with the application of a yoke made of low-carbon steel, ensuring full magnetic saturation
  • with a cross-section minimum 10 mm
  • with a surface perfectly flat
  • without the slightest air gap between the magnet and steel
  • under vertical force vector (90-degree angle)
  • at room temperature

Impact of factors on magnetic holding capacity in practice

Real force is affected by working environment parameters, mainly (from most important):
  • Air gap (betwixt the magnet and the metal), since even a very small distance (e.g. 0.5 mm) leads to a drastic drop in force by up to 50% (this also applies to paint, corrosion or debris).
  • Force direction – remember that the magnet holds strongest perpendicularly. Under shear forces, the holding force drops significantly, often to levels of 20-30% of the nominal value.
  • Wall thickness – thin material does not allow full use of the magnet. Part of the magnetic field penetrates through instead of converting into lifting capacity.
  • Chemical composition of the base – low-carbon steel gives the best results. Higher carbon content reduce magnetic properties and lifting capacity.
  • Surface finish – full contact is possible only on polished steel. Rough texture create air cushions, reducing force.
  • Thermal conditions – NdFeB sinters have a sensitivity to temperature. At higher temperatures they lose power, and at low temperatures they can be stronger (up to a certain limit).

Holding force was tested on the plate surface of 20 mm thickness, when a perpendicular force was applied, in contrast under parallel forces the lifting capacity is smaller. Moreover, even a slight gap between the magnet’s surface and the plate decreases the lifting capacity.

Precautions when working with NdFeB magnets
Metal Allergy

It is widely known that nickel (standard magnet coating) is a potent allergen. For allergy sufferers, avoid touching magnets with bare hands and choose encased magnets.

Permanent damage

Do not overheat. Neodymium magnets are sensitive to heat. If you require resistance above 80°C, ask us about special high-temperature series (H, SH, UH).

Compass and GPS

A powerful magnetic field negatively affects the functioning of compasses in phones and navigation systems. Do not bring magnets close to a smartphone to avoid breaking the sensors.

Electronic hazard

Intense magnetic fields can corrupt files on payment cards, HDDs, and other magnetic media. Maintain a gap of min. 10 cm.

Adults only

Only for adults. Tiny parts can be swallowed, causing intestinal necrosis. Keep away from kids and pets.

Warning for heart patients

For implant holders: Powerful magnets disrupt electronics. Maintain minimum 30 cm distance or request help to work with the magnets.

Mechanical processing

Drilling and cutting of neodymium magnets poses a fire hazard. Neodymium dust reacts violently with oxygen and is difficult to extinguish.

Conscious usage

Handle magnets consciously. Their huge power can shock even experienced users. Be vigilant and respect their power.

Serious injuries

Danger of trauma: The pulling power is so great that it can cause hematomas, crushing, and broken bones. Protective gloves are recommended.

Protective goggles

NdFeB magnets are ceramic materials, meaning they are fragile like glass. Clashing of two magnets leads to them shattering into small pieces.

Danger! Learn more about risks in the article: Magnet Safety Guide.