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SM 25x225 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130354

GTIN/EAN: 5906301813026

5.00

Diameter Ø

25 mm [±1 mm]

Height

225 mm [±1 mm]

Weight

860 g

Magnetic Flux

~ 9 500 Gauss [±5%]

688.80 with VAT / pcs + price for transport

560.00 ZŁ net + 23% VAT / pcs

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Technical - SM 25x225 [2xM8] / N52 - magnetic separator

Specification / characteristics - SM 25x225 [2xM8] / N52 - magnetic separator

properties
properties values
Cat. no. 130354
GTIN/EAN 5906301813026
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 225 mm [±1 mm]
Weight 860 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 9 500 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 8 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N52

Specification / characteristics SM 25x225 [2xM8] / N52 - magnetic separator
properties values units
remenance Br [min. - max.] ? 14.2-14.7 kGs
remenance Br [min. - max.] ? 1420-1470 mT
coercivity bHc ? 10.8-12.5 kOe
coercivity bHc ? 860-995 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 48-53 BH max MGOe
energy density [min. - max.] ? 380-422 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x225 [2xM8] / N52

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 225 mm (L)
Active length 189 mm
Section count 8 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~839 g
Active area 148 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 22.6 kg (theor.)
Induction (surface) ~9 500 Gauss (Max)

Chart 2: Field profile (8 sections)

Chart 3: Temperature performance

Engineering data and GPSR
Material specification
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Environmental data
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130354-2025
Quick Unit Converter
Force (pull)

Magnetic Induction

Other offers

A magnetic rod is the basic element of building grate separators and magnetic filters. Its task is separation (separation) of metal filings from the transported material. High magnetic induction on the surface allows catching the finest iron particles.
The construction relies on a sealed, welded stainless steel housing, polished smooth. The core is a precise magnetic system generating high induction (Gauss). Such construction ensures full resistance to corrosion, water, oils, and acids.
Due to the high power of the magnet, direct removal of filings can be troublesome and time-consuming. You can use compressed air or special non-magnetic strippers (rings). In industry, cover tubes (so-called Easy Clean system) are used, from which the magnetic insert slides out.
The more Gauss, the smaller and more weakly magnetic particles will be effectively caught. Standard rods (~8000 Gs) are sufficient for catching screws, nails, and steel shavings. High induction is necessary when contaminants are microscopic or weakly magnetic.
We can produce a rod of non-standard length with any mounting termination. You can choose a mounting method consistent with your technical design. Contact us for a quote on a non-standard dimension.

Pros as well as cons of Nd2Fe14B magnets.

Advantages

In addition to their magnetic capacity, neodymium magnets provide the following advantages:
  • They do not lose power, even during approximately ten years – the drop in power is only ~1% (based on measurements),
  • Magnets effectively resist against loss of magnetization caused by foreign field sources,
  • By using a smooth layer of nickel, the element gains an nice look,
  • Magnets are characterized by huge magnetic induction on the working surface,
  • Thanks to resistance to high temperature, they can operate (depending on the form) even at temperatures up to 230°C and higher...
  • Thanks to the ability of flexible forming and customization to specialized projects, magnetic components can be modeled in a broad palette of geometric configurations, which makes them more universal,
  • Wide application in future technologies – they find application in hard drives, electromotive mechanisms, diagnostic systems, and complex engineering applications.
  • Relatively small size with high pulling force – neodymium magnets offer impressive pulling force in tiny dimensions, which enables their usage in miniature devices

Limitations

Disadvantages of NdFeB magnets:
  • Brittleness is one of their disadvantages. Upon strong impact they can fracture. We advise keeping them in a steel housing, which not only protects them against impacts but also raises their durability
  • We warn that neodymium magnets can lose their power at high temperatures. To prevent this, we advise our specialized [AH] magnets, which work effectively even at 230°C.
  • Magnets exposed to a humid environment can corrode. Therefore when using outdoors, we recommend using water-impermeable magnets made of rubber, plastic or other material resistant to moisture
  • We recommend casing - magnetic mechanism, due to difficulties in producing threads inside the magnet and complicated shapes.
  • Potential hazard to health – tiny shards of magnets can be dangerous, if swallowed, which gains importance in the context of child health protection. Furthermore, small components of these products can disrupt the diagnostic process medical when they are in the body.
  • With budget limitations the cost of neodymium magnets is economically unviable,

Pull force analysis

Detachment force of the magnet in optimal conditionswhat it depends on?

Magnet power is the result of a measurement for ideal contact conditions, including:
  • using a base made of mild steel, acting as a magnetic yoke
  • possessing a thickness of min. 10 mm to avoid saturation
  • with a surface perfectly flat
  • with zero gap (no impurities)
  • for force applied at a right angle (pull-off, not shear)
  • at room temperature

Magnet lifting force in use – key factors

Real force impacted by specific conditions, mainly (from priority):
  • Gap (betwixt the magnet and the metal), since even a very small clearance (e.g. 0.5 mm) leads to a drastic drop in force by up to 50% (this also applies to varnish, rust or dirt).
  • Force direction – remember that the magnet has greatest strength perpendicularly. Under sliding down, the holding force drops significantly, often to levels of 20-30% of the nominal value.
  • Metal thickness – thin material does not allow full use of the magnet. Magnetic flux passes through the material instead of converting into lifting capacity.
  • Chemical composition of the base – mild steel gives the best results. Alloy admixtures lower magnetic properties and lifting capacity.
  • Base smoothness – the smoother and more polished the plate, the larger the contact zone and higher the lifting capacity. Roughness creates an air distance.
  • Thermal factor – high temperature reduces pulling force. Too high temperature can permanently demagnetize the magnet.

Lifting capacity was measured by applying a steel plate with a smooth surface of optimal thickness (min. 20 mm), under vertically applied force, whereas under attempts to slide the magnet the load capacity is reduced by as much as 75%. In addition, even a small distance between the magnet and the plate reduces the holding force.

Warnings
Hand protection

Large magnets can break fingers in a fraction of a second. Never place your hand between two strong magnets.

Caution required

Handle with care. Rare earth magnets attract from a distance and snap with huge force, often quicker than you can move away.

Combustion hazard

Combustion risk: Neodymium dust is highly flammable. Avoid machining magnets without safety gear as this risks ignition.

Electronic hazard

Do not bring magnets close to a purse, computer, or TV. The magnetic field can permanently damage these devices and erase data from cards.

Heat warning

Watch the temperature. Heating the magnet above 80 degrees Celsius will destroy its properties and pulling force.

Material brittleness

Beware of splinters. Magnets can explode upon uncontrolled impact, launching shards into the air. Wear goggles.

Nickel coating and allergies

Studies show that the nickel plating (standard magnet coating) is a common allergen. If you have an allergy, refrain from touching magnets with bare hands and select versions in plastic housing.

No play value

Strictly keep magnets out of reach of children. Risk of swallowing is high, and the effects of magnets connecting inside the body are life-threatening.

ICD Warning

For implant holders: Powerful magnets disrupt electronics. Maintain minimum 30 cm distance or ask another person to work with the magnets.

Magnetic interference

A strong magnetic field interferes with the operation of magnetometers in phones and GPS navigation. Do not bring magnets close to a smartphone to prevent damaging the sensors.

Danger! Need more info? Check our post: Why are neodymium magnets dangerous?
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98