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SM 25x225 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130354

GTIN: 5906301813026

Diameter Ø [±0,1 mm]

25 mm

Height [±0,1 mm]

225 mm

Weight

0.01 g

688.80 ZŁ with VAT / pcs + price for transport

560.00 ZŁ net + 23% VAT / pcs

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SM 25x225 [2xM8] / N52 - magnetic separator

Specification/characteristics SM 25x225 [2xM8] / N52 - magnetic separator

properties

values

Cat. no.

130354

GTIN

5906301813026

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

25 mm [±0,1 mm]

Height

225 mm [±0,1 mm]

Weight

0.01 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N52

properties

values

units

remenance Br [Min. - Max.] ?

14.2-14.7

kGs

remenance Br [Min. - Max.] ?

1420-1470

coercivity bHc ?

10.8-12.5

kOe

coercivity bHc ?

860-995

kA/m

actual internal force iHc

≥ 12

kOe

actual internal force iHc

≥ 955

kA/m

energy density [Min. - Max.] ?

48-53

BH max MGOe

energy density [Min. - Max.] ?

380-422

BH max KJ/m

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The device roller magnetic is based on the use of neodymium magnets, which are placed in a casing made of stainless steel mostly AISI304. As a result, it is possible to effectively separate ferromagnetic particles from different substances. A key aspect of its operation is the use of repulsion of magnetic poles N and S, which enables magnetic substances to be collected. The thickness of the embedded magnet and its structure's pitch affect the range and strength of the separator's operation.

Generally speaking, magnetic separators serve to segregate ferromagnetic elements. If the cans are made of ferromagnetic materials, a magnetic separator will be effective. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the magnetic separator will not be effective.

Yes, magnetic rollers are employed in the food sector to remove metallic contaminants, such as iron fragments or iron dust. Our rods are constructed from durable acid-resistant steel, EN 1.4301, approved for use in food.

Magnetic rollers, otherwise cylindrical magnets, are employed in food production, metal separation as well as recycling. They help in removing iron dust in the course of the process of separating metals from other materials.

Our magnetic rollers consist of a neodymium magnet embedded in a tube of stainless steel with a wall thickness of 1mm.

From both sides of the magnetic bar will be with M8 threaded openings, enabling quick installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of magnetic properties, magnetic bars stand out in terms of magnetic force lines, flux density and the area of operation of the magnetic field. We produce them in two materials, N42 and N52.

Often it is believed that the stronger the magnet, the better. Nevertheless, the strength of the magnet's power is dependent on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of application and expected needs. The standard operating temperature of a magnetic bar is 80°C.

If the magnet is thin, the magnetic force lines are short. On the other hand, in the case of a thicker magnet, the force lines will be longer and reach further.

For constructing the casings of magnetic separators - rollers, frequently stainless steel is employed, particularly types AISI 304, AISI 316, and AISI 316L.

In a saltwater environment, type AISI 316 steel is highly recommended due to its excellent anti-corrosion properties.

Magnetic bars are characterized by their specific arrangement of poles and their ability to attract magnetic particles directly onto their surface, in contrast to other devices that may utilize more complicated filtration systems.

Technical designations and terms pertaining to magnetic separators include among others magnet pitch, polarity, and magnetic induction, as well as the type of steel used.

Magnetic induction for a magnet on a roller is measured using a teslameter or a gaussmeter with a flat Hall-effect probe, seeking the highest magnetic field value close to the magnetic pole. The result is checked in a value table - the lowest is N30. All designations below N27 or N25 indicate recycling that falls below the standard - they are not suitable.

Neodymium magnetic rollers offer a range of benefits such as excellent separation efficiency, strong magnetic field, and durability. On the other hand, among the drawbacks, one can mention higher cost compared to other types of magnets and the need for regular maintenance.

For proper maintenance of neodymium magnetic rollers, you should they should be regularly cleaned, avoiding temperatures above 80 degrees. The rollers feature waterproofing IP67, so if they are not sealed, the magnets inside can oxidize and lose their power. Magnetic field measurements is recommended be carried out once every 24 months. Caution should be taken during use, as it’s possible of finger injury. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could cause problems with the magnetic rod seal and product contamination. The range of the roller corresponds to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

A magnetic roller is a magnetic separator made from a neodymium magnet enclosed in a cylindrical stainless steel housing, used for separating ferromagnetic contaminants from raw materials. They are applied in industries such as food processing, ceramics, and recycling, where the removal of iron metals and iron filings is essential.

Advantages as well as disadvantages of neodymium magnets NdFeB.

In addition to their long-term stability, neodymium magnets provide the following advantages:

Their power is maintained, and after around 10 years, it drops only by ~1% (according to research),
They remain magnetized despite exposure to magnetic surroundings,
By applying a shiny layer of nickel, the element gains a sleek look,
They possess significant magnetic force measurable at the magnet’s surface,
These magnets tolerate elevated temperatures, often exceeding 230°C, when properly designed (in relation to build),
Thanks to the freedom in shaping and the capability to adapt to specific requirements, neodymium magnets can be created in diverse shapes and sizes, which broadens their functional possibilities,
Important function in cutting-edge sectors – they are used in data storage devices, electromechanical systems, diagnostic apparatus or even technologically developed systems,
Relatively small size with high magnetic force – neodymium magnets offer impressive pulling strength in small dimensions, which allows for use in compact constructions

Disadvantages of neodymium magnets:

They can break when subjected to a strong impact. If the magnets are exposed to mechanical hits, they should be placed in a steel housing. The steel housing, in the form of a holder, protects the magnet from damage while also increases its overall strength,
Magnets lose field strength when exposed to temperatures exceeding 80°C. In most cases, this leads to irreversible power drop (influenced by the magnet’s profile). To address this, we provide [AH] models with superior thermal resistance, able to operate even at 230°C or more,
Magnets exposed to moisture can corrode. Therefore, for outdoor applications, we advise waterproof types made of coated materials,
Limited ability to create threads in the magnet – the use of a external casing is recommended,
Health risk from tiny pieces may arise, if ingested accidentally, which is crucial in the protection of children. Moreover, tiny components from these products may hinder health screening once in the system,
Due to a complex production process, their cost is above average,

Maximum lifting force for a neodymium magnet – what affects it?

The given holding capacity of the magnet corresponds to the highest holding force, determined under optimal conditions, specifically:

using a steel plate with low carbon content, acting as a magnetic circuit closure
of a thickness of at least 10 mm
with a smooth surface
with zero air gap
in a perpendicular direction of force
in normal thermal conditions

Determinants of practical lifting force of a magnet

The lifting capacity of a magnet is influenced by in practice key elements, from primary to secondary:

Air gap between the magnet and the plate, since even a very small distance (e.g. 0.5 mm) can cause a drop in lifting force of up to 50%.
Direction of applied force, because the maximum lifting capacity is achieved under perpendicular application. The force required to slide the magnet along the plate is usually several times lower.
Thickness of the plate, as a plate that is too thin causes part of the magnetic flux not to be used and to remain wasted in the air.
Material of the plate, because higher carbon content lowers holding force, while higher iron content increases it. The best choice is steel with high magnetic permeability and high saturation induction.
Surface of the plate, because the more smooth and polished it is, the better the contact and consequently the greater the magnetic saturation.
Operating temperature, since all permanent magnets have a negative temperature coefficient. This means that at high temperatures they are weaker, while at sub-zero temperatures they become slightly stronger.

* Lifting capacity testing was performed on plates with a smooth surface of suitable thickness, under perpendicular forces, however under shearing force the lifting capacity is smaller. Additionally, even a slight gap {between} the magnet and the plate decreases the load capacity.

Handle Neodymium Magnets Carefully

The magnet is coated with nickel. Therefore, exercise caution if you have an allergy.

Studies clearly indicate a small percentage of people who suffer from metal allergies such as nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, try wearing gloves or avoid direct contact with nickel-plated neodymium magnets.

Neodymium magnetic are extremely fragile, leading to their cracking.

In the event of a collision between two neodymium magnets, it can result in them getting chipped. Despite being made of metal and coated with a shiny nickel plating, they are not as hard as steel. At the moment of connection between the magnets, small sharp metal pieces can be propelled in various directions at high speed. Eye protection is recommended.

Dust and powder from neodymium magnets are flammable.

Avoid drilling or mechanical processing of neodymium magnets. Once crushed into fine powder or dust, this material becomes highly flammable.

People with pacemakers are advised to avoid neodymium magnets.

Neodymium magnets generate strong magnetic fields. As a result, they interfere with the operation of a pacemaker. This is because many of these devices are equipped with a function that deactivates the device in a magnetic field.

It is crucial not to allow the magnets to pinch together uncontrollably or place your fingers in their path as they attract to each other.

Neodymium magnets jump and clash mutually within a radius of several to around 10 cm from each other.

Keep neodymium magnets away from TV, wallet, and computer HDD.

Strong fields generated by neodymium magnets can damage magnetic storage media such as floppy disks, credit cards, magnetic ID cards, cassette tapes, video tapes, or other similar devices. In addition, they can damage televisions, VCRs, computer monitors, and CRT displays. You should especially avoid placing neodymium magnets near electronic devices.

Keep neodymium magnets as far away as possible from GPS and smartphones.

Strong fields generated by neodymium magnets interfere with compasses and magnetometers used in navigation, as well as internal compasses of smartphones and GPS devices.

It is essential to keep neodymium magnets out of reach from children.

Not all neodymium magnets are toys, so do not let children play with them. In the case of small magnets, they can be swallowed and cause choking. In such cases, the only solution is to undergo surgery to remove the magnets, and otherwise, it can even lead to death.

Neodymium magnets are among the most powerful magnets on Earth. The astonishing force they generate between each other can shock you.

Make sure to review all the information we have provided. This will help you avoid harm to your body and damage to the magnets.

Neodymium magnets can become demagnetized at high temperatures.

Even though magnets have been found to maintain their efficacy up to temperatures of 80°C or 175°F, it's essential to consider that this threshold may fluctuate depending on the magnet's type, configuration, and intended usage.

Be careful!

To raise awareness of why neodymium magnets are so dangerous, read the article titled How very dangerous are very powerful neodymium magnets?.