SM 25x225 [2xM8] / N52 - magnetic separator
magnetic separator
Catalog no 130354
GTIN/EAN: 5906301813026
Diameter Ø
25 mm [±1 mm]
Height
225 mm [±1 mm]
Weight
860 g
Magnetic Flux
~ 9 500 Gauss [±5%]
688.80 ZŁ with VAT / pcs + price for transport
560.00 ZŁ net + 23% VAT / pcs
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Technical - SM 25x225 [2xM8] / N52 - magnetic separator
Specification / characteristics - SM 25x225 [2xM8] / N52 - magnetic separator
| properties | values |
|---|---|
| Cat. no. | 130354 |
| GTIN/EAN | 5906301813026 |
| Production/Distribution | Dhit sp. z o.o. |
| Country of origin | Poland / China / Germany |
| Customs code | 85059029 |
| Diameter Ø | 25 mm [±1 mm] |
| Height | 225 mm [±1 mm] |
| Weight | 860 g |
| Material Type | Stainless steel AISI 304 / A2 |
| Magnetic Flux | ~ 9 500 Gauss [±5%] |
| Size/Mount Quantity | 2xM8 |
| Polarity | circumferential - 8 poles |
| Casing Tube Thickness | 1 mm |
| Manufacturing Tolerance | ±1 mm |
Magnetic properties of material N52
| properties | values | units |
|---|---|---|
| remenance Br [min. - max.] ? | 14.2-14.7 | kGs |
| remenance Br [min. - max.] ? | 1420-1470 | mT |
| coercivity bHc ? | 10.8-12.5 | kOe |
| coercivity bHc ? | 860-995 | kA/m |
| actual internal force iHc | ≥ 12 | kOe |
| actual internal force iHc | ≥ 955 | kA/m |
| energy density [min. - max.] ? | 48-53 | BH max MGOe |
| energy density [min. - max.] ? | 380-422 | BH max KJ/m |
| max. temperature ? | ≤ 80 | °C |
Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
| properties | values | units |
|---|---|---|
| Vickers hardness | ≥550 | Hv |
| Density | ≥7.4 | g/cm3 |
| Curie Temperature TC | 312 - 380 | °C |
| Curie Temperature TF | 593 - 716 | °F |
| Specific resistance | 150 | μΩ⋅cm |
| Bending strength | 250 | MPa |
| Compressive strength | 1000~1100 | MPa |
| Thermal expansion parallel (∥) to orientation (M) | (3-4) x 10-6 | °C-1 |
| Thermal expansion perpendicular (⊥) to orientation (M) | -(1-3) x 10-6 | °C-1 |
| Young's modulus | 1.7 x 104 | kg/mm² |
Table 1: Rod construction
SM 25x225 [2xM8] / N52
| Parameter | Value | Description / Unit |
|---|---|---|
| Diameter (Ø) | 25 | mm |
| Total length | 225 | mm (L) |
| Active length | 189 | mm |
| Section count | 8 | modules |
| Dead zone | 36 | mm (2x 18mm starter) |
| Weight (est.) | ~839 | g |
| Active area | 148 | cm² (Area) |
| Housing material | AISI 304 | 1.4301 (Inox) |
| Surface finish | Ra < 0.8 µm | Polished |
| Temp. class | 80°C | Standard (N) |
| Force loss (at max °C) | -12.8% | Reversible loss (physics) |
| Force (calculated) | 22.6 | kg (theor.) |
| Induction (surface) | ~9 500 | Gauss (Max) |
Chart 2: Field profile (8 sections)
Chart 3: Temperature performance
Material specification
| iron (Fe) | 64% – 68% |
| neodymium (Nd) | 29% – 32% |
| boron (B) | 1.1% – 1.2% |
| dysprosium (Dy) | 0.5% – 2.0% |
| coating (Ni-Cu-Ni) | < 0.05% |
Environmental data
| recyclability (EoL) | 100% |
| recycled raw materials | ~10% (pre-cons) |
| carbon footprint | low / zredukowany |
| waste code (EWC) | 16 02 16 |
Other offers
Pros as well as cons of Nd2Fe14B magnets.
Advantages
- They do not lose power, even during approximately ten years – the drop in power is only ~1% (based on measurements),
- Magnets effectively resist against loss of magnetization caused by foreign field sources,
- By using a smooth layer of nickel, the element gains an nice look,
- Magnets are characterized by huge magnetic induction on the working surface,
- Thanks to resistance to high temperature, they can operate (depending on the form) even at temperatures up to 230°C and higher...
- Thanks to the ability of flexible forming and customization to specialized projects, magnetic components can be modeled in a broad palette of geometric configurations, which makes them more universal,
- Wide application in future technologies – they find application in hard drives, electromotive mechanisms, diagnostic systems, and complex engineering applications.
- Relatively small size with high pulling force – neodymium magnets offer impressive pulling force in tiny dimensions, which enables their usage in miniature devices
Limitations
- Brittleness is one of their disadvantages. Upon strong impact they can fracture. We advise keeping them in a steel housing, which not only protects them against impacts but also raises their durability
- We warn that neodymium magnets can lose their power at high temperatures. To prevent this, we advise our specialized [AH] magnets, which work effectively even at 230°C.
- Magnets exposed to a humid environment can corrode. Therefore when using outdoors, we recommend using water-impermeable magnets made of rubber, plastic or other material resistant to moisture
- We recommend casing - magnetic mechanism, due to difficulties in producing threads inside the magnet and complicated shapes.
- Potential hazard to health – tiny shards of magnets can be dangerous, if swallowed, which gains importance in the context of child health protection. Furthermore, small components of these products can disrupt the diagnostic process medical when they are in the body.
- With budget limitations the cost of neodymium magnets is economically unviable,
Pull force analysis
Detachment force of the magnet in optimal conditions – what it depends on?
- using a base made of mild steel, acting as a magnetic yoke
- possessing a thickness of min. 10 mm to avoid saturation
- with a surface perfectly flat
- with zero gap (no impurities)
- for force applied at a right angle (pull-off, not shear)
- at room temperature
Magnet lifting force in use – key factors
- Gap (betwixt the magnet and the metal), since even a very small clearance (e.g. 0.5 mm) leads to a drastic drop in force by up to 50% (this also applies to varnish, rust or dirt).
- Force direction – remember that the magnet has greatest strength perpendicularly. Under sliding down, the holding force drops significantly, often to levels of 20-30% of the nominal value.
- Metal thickness – thin material does not allow full use of the magnet. Magnetic flux passes through the material instead of converting into lifting capacity.
- Chemical composition of the base – mild steel gives the best results. Alloy admixtures lower magnetic properties and lifting capacity.
- Base smoothness – the smoother and more polished the plate, the larger the contact zone and higher the lifting capacity. Roughness creates an air distance.
- Thermal factor – high temperature reduces pulling force. Too high temperature can permanently demagnetize the magnet.
Lifting capacity was measured by applying a steel plate with a smooth surface of optimal thickness (min. 20 mm), under vertically applied force, whereas under attempts to slide the magnet the load capacity is reduced by as much as 75%. In addition, even a small distance between the magnet and the plate reduces the holding force.
Warnings
Hand protection
Large magnets can break fingers in a fraction of a second. Never place your hand between two strong magnets.
Caution required
Handle with care. Rare earth magnets attract from a distance and snap with huge force, often quicker than you can move away.
Combustion hazard
Combustion risk: Neodymium dust is highly flammable. Avoid machining magnets without safety gear as this risks ignition.
Electronic hazard
Do not bring magnets close to a purse, computer, or TV. The magnetic field can permanently damage these devices and erase data from cards.
Heat warning
Watch the temperature. Heating the magnet above 80 degrees Celsius will destroy its properties and pulling force.
Material brittleness
Beware of splinters. Magnets can explode upon uncontrolled impact, launching shards into the air. Wear goggles.
Nickel coating and allergies
Studies show that the nickel plating (standard magnet coating) is a common allergen. If you have an allergy, refrain from touching magnets with bare hands and select versions in plastic housing.
No play value
Strictly keep magnets out of reach of children. Risk of swallowing is high, and the effects of magnets connecting inside the body are life-threatening.
ICD Warning
For implant holders: Powerful magnets disrupt electronics. Maintain minimum 30 cm distance or ask another person to work with the magnets.
Magnetic interference
A strong magnetic field interferes with the operation of magnetometers in phones and GPS navigation. Do not bring magnets close to a smartphone to prevent damaging the sensors.
