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SM 32x500 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130467

GTIN: 5906301813385

Diameter Ø [±0,1 mm]

32 mm

Height [±0,1 mm]

500 mm

Weight

2770 g

1 562.10 ZŁ with VAT / pcs + price for transport

1 270.00 ZŁ net + 23% VAT / pcs

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SM 32x500 [2xM8] / N52 - magnetic separator

Specification/characteristics SM 32x500 [2xM8] / N52 - magnetic separator

properties

values

Cat. no.

130467

GTIN

5906301813385

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

32 mm [±0,1 mm]

Height

500 mm [±0,1 mm]

Weight

2770 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N52

properties

values

units

coercivity bHc ?

860-995

kA/m

coercivity bHc ?

10.8-12.5

kOe

energy density [Min. - Max.] ?

380-422

BH max KJ/m

energy density [Min. - Max.] ?

48-53

BH max MGOe

remenance Br [Min. - Max.] ?

14.2-14.7

kGs

remenance Br [Min. - Max.] ?

1420-1470

actual internal force iHc

≥ 955

kA/m

actual internal force iHc

≥ 12

kOe

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The magnetic separator, namely the magnetic roller, uses the force of neodymium magnets, which are welded in a construction made of stainless steel mostly AISI304. As a result, it is possible to precisely segregate ferromagnetic elements from the mixture. A key aspect of its operation is the repulsion of N and S poles of neodymium magnets, which enables magnetic substances to be collected. The thickness of the magnet and its structure's pitch affect the power and range of the separator's operation.

Generally speaking, magnetic separators serve to extract ferromagnetic elements. If the cans are made of ferromagnetic materials, the separator will be able to separate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the separator will not be able to separate them.

Yes, magnetic rollers find application in food production for the elimination of metallic contaminants, for example iron fragments or iron dust. Our rollers are built from acid-resistant steel, AISI 304, approved for contact with food.

Magnetic rollers, often called cylindrical magnets, find application in metal separation, food production as well as recycling. They help in extracting iron dust during the process of separating metals from other materials.

Our magnetic rollers are built with a neodymium magnet anchored in a stainless steel tube casing made of stainless steel with a wall thickness of 1mm.

Both ends of the magnetic bar will be with M8 threaded openings, which enables easy installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of magnetic properties, magnetic bars stand out in terms of flux density, magnetic force lines and the field of the magnetic field. We produce them in materials, N42 as well as N52.

Generally it is believed that the stronger the magnet, the more efficient it is. Nevertheless, the strength of the magnet's power depends on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of application and specific needs. The standard operating temperature of a magnetic bar is 80°C.

In the case where the magnet is more flat, the magnetic force lines are more compressed. On the other hand, in the case of a thicker magnet, the force lines will be longer and extend over a greater distance.

For making the casings of magnetic separators - rollers, frequently stainless steel is utilized, particularly types AISI 304, AISI 316, and AISI 316L.

In a salt water contact, AISI 316 steel exhibits the best resistance thanks to its outstanding corrosion resistance.

Magnetic rollers stand out for their unique configuration of poles and their capability to attract magnetic substances directly onto their surface, in contrast to other devices that often use more complicated filtration systems.

Technical designations and terms pertaining to magnetic separators include amongst others magnet pitch, polarity, and magnetic induction, as well as the type of steel used.

Magnetic induction for a roller is determined using a teslameter or a gaussmeter with a flat Hall-effect probe, seeking the highest magnetic field value close to the magnetic pole. The outcome is checked in a value table - the lowest is N30. All designations below N27 or N25 indicate recycling that doesn't meet the standard - they are not suitable.

Neodymium magnetic bars offer a range of benefits such as excellent separation efficiency, strong magnetic field, and durability. However, some of the downsides may involve higher cost compared to other types of magnets and the need for regular maintenance.

For proper maintenance of neodymium magnetic rollers, you should they should be regularly cleaned, avoiding temperatures up to 80°C. The rollers our rollers have waterproofing IP67, so if they are not sealed, the magnets inside can rust and lose their power. Testing of the rollers should be carried out every two years. Caution should be taken during use, as there is a risk getting pinched. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could lead to problems with the magnetic rod seal and product contamination. The effective range of the roller corresponds to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

A magnetic roller is a magnetic separator made from a neodymium magnet enclosed in a cylindrical stainless steel housing, which are used to remove metal contaminants from bulk and granular materials. They are used in the food industry, recycling, and plastic processing, where the removal of iron metals and iron filings is essential.

Advantages as well as disadvantages of neodymium magnets NdFeB.

In addition to immense power, neodymium magnets have the following advantages:

They do not lose strength over time. After approximately 10 years, their strength decreases by only ~1% (theoretically),
They are exceptionally resistant to demagnetization caused by an external magnetic field,
Thanks to the shiny finish and nickel, gold, or silver coating, they have an aesthetic appearance,
They have exceptionally high magnetic induction on the surface of the magnet,
By using an appropriate combination of materials, they can achieve significant thermal resistance, allowing them to operate at temperatures up to 230°C and above...
Due to the option of accurate forming or adaptation to individual needs – neodymium magnets can be produced in a wide range of shapes and sizes, which amplifies their universality in usage.
Significant importance in advanced technologically fields – find application in hard drives, electric drive mechanisms, medical equipment and other highly developed apparatuses.

Disadvantages of neodymium magnets:

They are fragile when subjected to a strong impact. If the magnets are exposed to impacts, we recommend using magnets in a protective case. The steel housing in the form of a holder protects the magnet from impacts, and at the same time increases its overall strength,
High temperatures can reduce the strength of neodymium magnets. Typically, after heating above 80°C, most of them experience a permanent loss in strength (although it is dependent on the form and size). To prevent this, we offer special magnets marked with the symbol [AH], which are highly resistant to high temperatures. They can operate even at temperatures up to 230°C, making them an ideal solution for applications requiring high-temperature operation,
Magnets exposed to a humid environment can corrode. Therefore, when using them outdoors, we suggest using waterproof magnets made of rubber, plastic, or other moisture-resistant materials,
Limited ability to create threads or complex shapes in the magnet - the use of a housing is recommended - magnetic holder
Possible danger to health from tiny fragments of magnets can be dangerous, in case of ingestion, which is crucial in the aspect of protecting young children. Furthermore, miniscule components of these magnets can hinder the diagnostic process when they are in the body.

Handle Neodymium Magnets with Caution

Neodymium magnets should not be in the vicinity youngest children.

Not all neodymium magnets are toys, so do not let children play with them. In such a situation, surgery is necessary to remove them. In the worst case scenario, it can result in death.

Magnets made of neodymium are highly susceptible to damage, leading to breaking.

Neodymium magnets are delicate as well as will shatter if allowed to collide with each other, even from a distance of a few centimeters. Despite being made of metal as well as coated with a shiny nickel plating, they are not as hard as steel. In the case of a collision between two magnets, there can be a scattering of small sharp metal fragments in different directions. Protecting your eyes is essential.

The magnet coating contains nickel, so be cautious if you have a nickel allergy.

Studies show a small percentage of people have allergies to certain metals, including nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, you can try wearing gloves or simply avoid direct contact with nickel-plated neodymium magnets.

Under no circumstances should neodymium magnets be brought close to GPS and smartphones.

Intense magnetic fields generated by neodymium magnets interfere with compasses and magnetometers used in navigation, as well as internal compasses of smartphones and GPS devices.

Neodymium magnets should not be near people with pacemakers.

Neodymium magnets produce strong magnetic fields that can interfere with the operation of a heart pacemaker. However, if the magnetic field does not affect the device, it can damage its components or deactivate the device when it is in a magnetic field.

Neodymium magnets can demagnetize at high temperatures.

Despite the fact that magnets have been found to maintain their efficacy up to temperatures of 80°C or 175°F, it's essential to consider that this threshold may fluctuate depending on the magnet's type, configuration, and intended usage.

Neodymium magnets are over 10 times stronger than ferrite magnets (the ones in speakers), and their power can shock you.

Please review the information on how to handle neodymium magnets and avoid significant harm to your body, as well as prevent unintentional damage to the magnets.

Neodymium Magnets can attract to each other due to their immense internal force, causing the skin and other body parts to get pinched and resulting in significant swellings.

If you have a finger between or on the path of attracting magnets, there may be a serious cut or even a fracture.

Keep neodymium magnets away from TV, wallet, and computer HDD.

The strong magnetic field generated by neodymium magnets can damage magnetic media such as floppy disks, video tapes, HDDs, credit cards, magnetic ID cards, cassette tapes, or other devices. They can also damage videos, televisions, CRT computer monitors. Remember not to place neodymium magnets close to these electronic devices.

Dust and powder from neodymium magnets are flammable.

Avoid drilling or mechanical processing of neodymium magnets. Once crushed into fine powder or dust, this material becomes highly flammable.

Warning!

So you are aware of why neodymium magnets are so dangerous, read the article titled How dangerous are powerful neodymium magnets?.