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SM 25x175 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130369

GTIN: 5906301813170

Diameter Ø [±0,1 mm]

25 mm

Height [±0,1 mm]

175 mm

Weight

0.01 g

541.20 ZŁ with VAT / pcs + price for transport

440.00 ZŁ net + 23% VAT / pcs

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SM 25x175 [2xM8] / N52 - magnetic separator

Specification/characteristics SM 25x175 [2xM8] / N52 - magnetic separator

properties

values

Cat. no.

130369

GTIN

5906301813170

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

25 mm [±0,1 mm]

Height

175 mm [±0,1 mm]

Weight

0.01 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N52

properties

values

units

coercivity bHc ?

860-995

kA/m

coercivity bHc ?

10.8-12.5

kOe

energy density [Min. - Max.] ?

380-422

BH max KJ/m

energy density [Min. - Max.] ?

48-53

BH max MGOe

remenance Br [Min. - Max.] ?

14.2-14.7

kGs

remenance Br [Min. - Max.] ?

1420-1470

actual internal force iHc

≥ 955

kA/m

actual internal force iHc

≥ 12

kOe

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The main mechanism of the magnetic separator is the use of neodymium magnets, which are placed in a casing made of stainless steel usually AISI304. In this way, it is possible to precisely separate ferromagnetic elements from different substances. An important element of its operation is the repulsion of N and S poles of neodymium magnets, which allows magnetic substances to be attracted. The thickness of the magnet and its structure pitch determine the power and range of the separator's operation.

Generally speaking, magnetic separators serve to segregate ferromagnetic particles. If the cans are ferromagnetic, the separator will be able to separate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the magnetic separator will not be effective.

Yes, magnetic rollers find application in the food sector for the elimination of metallic contaminants, for example iron fragments or iron dust. Our rods are made from durable acid-resistant steel, EN 1.4301, suitable for use in food.

Magnetic rollers, otherwise magnetic separators, are used in metal separation, food production as well as recycling. They help in extracting iron dust in the course of the process of separating metals from other wastes.

Our magnetic rollers consist of neodymium magnets embedded in a stainless steel tube casing of stainless steel with a wall thickness of 1mm.

From both sides of the magnetic bar will be with M8 threaded openings, which enables quick installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of magnetic properties, magnetic bars differ in terms of magnetic force lines, flux density and the field of the magnetic field. We produce them in two materials, N42 and N52.

Generally it is believed that the stronger the magnet, the better. Nevertheless, the effectiveness of the magnet's power depends on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of use and expected needs. The standard operating temperature of a magnetic bar is 80°C.

In the case where the magnet is thin, the magnetic force lines are more compressed. On the other hand, when the magnet is thick, the force lines will be longer and reach further.

For making the casings of magnetic separators - rollers, usually stainless steel is employed, particularly types AISI 304, AISI 316, and AISI 316L.

In a salt water contact, type AISI 316 steel is highly recommended due to its outstanding anti-corrosion properties.

Magnetic bars are characterized by their specific arrangement of poles and their ability to attract magnetic substances directly onto their surface, in contrast to other separators that often use more complicated filtration systems.

Technical designations and terms pertaining to magnetic separators comprise among others polarity, magnetic induction, magnet pitch, as well as the steel type applied.

Magnetic induction for a magnet on a roller is determined using a teslameter or a gaussmeter with a flat Hall-effect probe, seeking the highest magnetic field value near the magnetic pole. The result is verified in a value table - the lowest is N30. All designations less than N27 or N25 suggest recycling that doesn't meet the standard - they are not suitable.

Neodymium magnetic bars offer many advantages, including higher attracting power, longer lifespan, and effectiveness in separating fine metal particles. Disadvantages may include the requirement for frequent cleaning, greater weight, and potential installation difficulties.

For proper maintenance of neodymium magnetic rollers, it’s worth regularly cleaning them from contaminants, avoiding extreme temperatures above 80 degrees, and shielding them from moisture if the threads are not sealed – in ours, they are. The rollers feature waterproofing IP67, so if they are not sealed, the magnets inside can rust and weaken. Magnetic field measurements should be carried out once every 24 months. Care should be taken, as it’s possible getting pinched. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could cause problems with the magnetic rod seal and product contamination. The effective range of the roller corresponds to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

A magnetic roller is a magnetic separator made from a neodymium magnet enclosed in a cylindrical stainless steel housing, used for separating ferromagnetic contaminants from raw materials. They are applied in industries such as food processing, ceramics, and recycling, where the removal of iron metals and iron filings is essential.

Advantages and disadvantages of neodymium magnets NdFeB.

In addition to their magnetic capacity, neodymium magnets provide the following advantages:

They virtually do not lose power, because even after ten years, the decline in efficiency is only ~1% (in laboratory conditions),
They remain magnetized despite exposure to magnetic noise,
By applying a shiny layer of gold, the element gains a modern look,
They have extremely strong magnetic induction on the surface of the magnet,
These magnets tolerate high temperatures, often exceeding 230°C, when properly designed (in relation to form),
The ability for precise shaping as well as customization to custom needs – neodymium magnets can be manufactured in multiple variants of geometries, which amplifies their functionality across industries,
Significant impact in new technology industries – they find application in hard drives, rotating machines, diagnostic apparatus along with sophisticated instruments,
Compactness – despite their small size, they generate strong force, making them ideal for precision applications

Disadvantages of rare earth magnets:

They may fracture when subjected to a powerful impact. If the magnets are exposed to shocks, it is suggested to place them in a steel housing. The steel housing, in the form of a holder, protects the magnet from cracks and additionally enhances its overall strength,
They lose magnetic force at elevated temperatures. Most neodymium magnets experience permanent loss in strength when heated above 80°C (depending on the dimensions and height). However, we offer special variants with high temperature resistance that can operate up to 230°C or higher,
Due to corrosion risk in humid conditions, it is wise to use sealed magnets made of plastic for outdoor use,
Limited ability to create threads in the magnet – the use of a housing is recommended,
Potential hazard due to small fragments may arise, when consumed by mistake, which is notable in the context of child safety. It should also be noted that tiny components from these assemblies have the potential to disrupt scanning if inside the body,
High unit cost – neodymium magnets are pricier than other types of magnets (e.g., ferrite), which increases the cost of large-scale applications

Handle with Care: Neodymium Magnets

Dust and powder from neodymium magnets are flammable.

Do not attempt to drill into neodymium magnets. Mechanical processing is also not recommended. If the magnet is crushed into fine powder or dust, it becomes highly flammable.

Neodymium Magnets can attract to each other due to their immense internal force, causing the skin and other body parts to get pinched and resulting in significant injuries.

If the joining of neodymium magnets is not under control, at that time they may crumble and also crack. You can't approach them to each other. At a distance less than 10 cm you should hold them very strongly.

Neodymium magnets can demagnetize at high temperatures.

Although magnets have demonstrated their effectiveness up to 80°C or 175°F, the temperature can vary depending on the type, shape, and intended use of the specific magnet.

Neodymium magnets should not be in the vicinity youngest children.

Remember that neodymium magnets are not toys. Be cautious and make sure no child plays with them. In the case of swallowing multiple magnets simultaneously, they can attract to each other through the intestinal walls. In the worst case scenario, this can lead to death.

Do not place neodymium magnets near a computer HDD, TV, and wallet.

The strong magnetic field generated by neodymium magnets can damage magnetic media such as floppy disks, video tapes, HDDs, credit cards, magnetic ID cards, cassette tapes, etc. devices. They can also destroy devices like video players, televisions, CRT computer monitors. Do not forget to keep neodymium magnets away from these electronic devices.

The magnet is coated with nickel - be careful if you have an allergy.

Studies clearly indicate a small percentage of people who suffer from metal allergies such as nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, you can try wearing gloves or simply avoid direct contact with nickel-plated neodymium magnets.

Neodymium magnetic are extremely fragile, leading to their cracking.

Neodymium magnetic are extremely delicate, and by joining them in an uncontrolled manner, they will crumble. Neodymium magnetic are made of metal and coated with a shiny nickel, but they are not as durable as steel. In the event of a collision between two magnets, there may be a scattering of fragments in different directions. Protecting your eyes is crucial in such a situation.

Keep neodymium magnets away from people with pacemakers.

Neodymium magnets generate strong magnetic fields. As a result, they interfere with the operation of a pacemaker. This happens because such devices have a function to deactivate them in a magnetic field.

Do not bring neodymium magnets close to GPS and smartphones.

Magnetic fields generated by neodymium magnets interfere with compasses and magnetometers used in navigation, as well as internal compasses of smartphones and GPS devices.

Neodymium magnets are the strongest magnets ever invented. Their strength can surprise you.

To handle magnets properly, it is best to familiarize yourself with our information beforehand. This will help you avoid significant harm to your body and the magnets themselves.

Exercise caution!

Please read the article - What danger lies in neodymium magnets? You will learn how to handle them properly.