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SM 25x275 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130372

GTIN/EAN: 5906301813200

Diameter Ø

25 mm [±1 mm]

Height

275 mm [±1 mm]

Weight

1060 g

Magnetic Flux

~ 8 500 Gauss [±5%]

836.40 with VAT / pcs + price for transport

680.00 ZŁ net + 23% VAT / pcs

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Technical specification of the product - SM 25x275 [2xM8] / N52 - magnetic separator

Specification / characteristics - SM 25x275 [2xM8] / N52 - magnetic separator

properties
properties values
Cat. no. 130372
GTIN/EAN 5906301813200
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 275 mm [±1 mm]
Weight 1060 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 8 500 Gauss [±5%]
Size/Mount Quantity M8x2
Polarity circumferential - 10 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N52

Specification / characteristics SM 25x275 [2xM8] / N52 - magnetic separator
properties values units
remenance Br [min. - max.] ? 14.2-14.7 kGs
remenance Br [min. - max.] ? 1420-1470 mT
coercivity bHc ? 10.8-12.5 kOe
coercivity bHc ? 860-995 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 48-53 BH max MGOe
energy density [min. - max.] ? 380-422 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x275 [2xM8] / N52

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 275 mm (L)
Active length 239 mm
Section count 10 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~1026 g
Active area 188 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 18.1 kg (theor.)
Induction (surface) ~8 500 Gauss (Max)

Chart 2: Field profile (10 sections)

Chart 3: Temperature performance

Technical and environmental data
Elemental analysis
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Ecology and recycling (GPSR)
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130372-2026
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Magnet pull force

Magnetic Field

Other deals

A magnetic rod is the basic element of building grate separators and magnetic filters. It is mounted in chutes, hoppers, and pipelines to protect production machines from failure. Thanks to the use of strong neodymium magnets, the rod catches even metallic dust.
The rod consists of a cover tube made of high-quality acid-resistant steel (AISI 304 or 316). The core is a precise magnetic system generating high induction (Gauss). Such construction ensures full resistance to corrosion, water, oils, and acids.
Metal contaminants are strongly attracted, so removing them with a bare hand or glove can be difficult. We recommend sticking packing tape to the cluster of filings and tearing it off together with the contaminants. In industry, cover tubes (so-called Easy Clean system) are used, from which the magnetic insert slides out.
The Gauss value tells us how effectively and deeply the magnet will catch contaminants. Standard rods (~8000 Gs) are sufficient for catching screws, nails, and steel shavings. For the food and precision industry, we recommend the highest induction parameters.
Yes, as a manufacturer, we make rods of any length and diameter (standard is dia 25mm and 32mm). You can choose a mounting method consistent with your technical design. Contact us for a quote on a non-standard dimension.

Strengths and weaknesses of rare earth magnets.

Advantages

Besides their remarkable strength, neodymium magnets offer the following advantages:
  • They virtually do not lose strength, because even after ten years the performance loss is only ~1% (according to literature),
  • Neodymium magnets prove to be extremely resistant to demagnetization caused by external magnetic fields,
  • Thanks to the shiny finish, the layer of Ni-Cu-Ni, gold, or silver gives an elegant appearance,
  • Magnets have huge magnetic induction on the active area,
  • Thanks to resistance to high temperature, they are able to function (depending on the shape) even at temperatures up to 230°C and higher...
  • Possibility of individual modeling as well as adapting to complex needs,
  • Fundamental importance in innovative solutions – they find application in computer drives, drive modules, medical equipment, also other advanced devices.
  • Relatively small size with high pulling force – neodymium magnets offer impressive pulling force in compact dimensions, which enables their usage in miniature devices

Disadvantages

What to avoid - cons of neodymium magnets: application proposals
  • At strong impacts they can crack, therefore we advise placing them in strong housings. A metal housing provides additional protection against damage, as well as increases the magnet's durability.
  • When exposed to high temperature, neodymium magnets suffer a drop in force. Often, when the temperature exceeds 80°C, their power decreases (depending on the size and shape of the magnet). For those who need magnets for extreme conditions, we offer [AH] versions withstanding up to 230°C
  • Due to the susceptibility of magnets to corrosion in a humid environment, we recommend using waterproof magnets made of rubber, plastic or other material resistant to moisture, in case of application outdoors
  • Due to limitations in creating nuts and complex shapes in magnets, we propose using casing - magnetic mechanism.
  • Health risk related to microscopic parts of magnets are risky, in case of ingestion, which becomes key in the context of child health protection. It is also worth noting that tiny parts of these magnets can complicate diagnosis medical after entering the body.
  • Due to neodymium price, their price exceeds standard values,

Lifting parameters

Optimal lifting capacity of a neodymium magnetwhat it depends on?

Holding force of 0.00 kg is a result of laboratory testing performed under specific, ideal conditions:
  • on a block made of mild steel, optimally conducting the magnetic field
  • possessing a thickness of min. 10 mm to avoid saturation
  • with an ideally smooth touching surface
  • under conditions of gap-free contact (metal-to-metal)
  • for force applied at a right angle (pull-off, not shear)
  • in neutral thermal conditions

Impact of factors on magnetic holding capacity in practice

Holding efficiency is affected by working environment parameters, such as (from priority):
  • Air gap (betwixt the magnet and the metal), since even a microscopic clearance (e.g. 0.5 mm) can cause a decrease in lifting capacity by up to 50% (this also applies to varnish, rust or dirt).
  • Force direction – catalog parameter refers to pulling vertically. When slipping, the magnet exhibits much less (often approx. 20-30% of maximum force).
  • Metal thickness – the thinner the sheet, the weaker the hold. Magnetic flux penetrates through instead of generating force.
  • Plate material – mild steel attracts best. Alloy admixtures reduce magnetic permeability and holding force.
  • Plate texture – smooth surfaces guarantee perfect abutment, which improves field saturation. Uneven metal reduce efficiency.
  • Thermal factor – high temperature weakens magnetic field. Exceeding the limit temperature can permanently damage the magnet.

Lifting capacity was assessed with the use of a smooth steel plate of suitable thickness (min. 20 mm), under vertically applied force, whereas under parallel forces the holding force is lower. Moreover, even a minimal clearance between the magnet and the plate lowers the lifting capacity.

Precautions when working with neodymium magnets
Safe distance

Do not bring magnets near a wallet, computer, or screen. The magnetic field can destroy these devices and wipe information from cards.

Metal Allergy

Medical facts indicate that the nickel plating (the usual finish) is a potent allergen. If you have an allergy, refrain from touching magnets with bare hands or select versions in plastic housing.

Warning for heart patients

For implant holders: Strong magnetic fields affect medical devices. Keep minimum 30 cm distance or request help to handle the magnets.

Heat warning

Standard neodymium magnets (grade N) undergo demagnetization when the temperature goes above 80°C. The loss of strength is permanent.

No play value

These products are not intended for children. Eating a few magnets can lead to them connecting inside the digestive tract, which poses a severe health hazard and necessitates immediate surgery.

Caution required

Use magnets consciously. Their powerful strength can shock even experienced users. Stay alert and do not underestimate their power.

Physical harm

Pinching hazard: The attraction force is so immense that it can result in hematomas, crushing, and broken bones. Protective gloves are recommended.

Fire warning

Powder generated during grinding of magnets is combustible. Do not drill into magnets without proper cooling and knowledge.

Compass and GPS

Note: neodymium magnets generate a field that disrupts precision electronics. Maintain a separation from your mobile, tablet, and navigation systems.

Shattering risk

Despite the nickel coating, neodymium is delicate and cannot withstand shocks. Do not hit, as the magnet may shatter into hazardous fragments.

Safety First! Looking for details? Read our article: Why are neodymium magnets dangerous?