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SM 25x275 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130372

GTIN: 5906301813200

Diameter Ø [±0,1 mm]

25 mm

Height [±0,1 mm]

275 mm

Weight

0.01 g

836.40 ZŁ with VAT / pcs + price for transport

680.00 ZŁ net + 23% VAT / pcs

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SM 25x275 [2xM8] / N52 - magnetic separator

Specification/characteristics SM 25x275 [2xM8] / N52 - magnetic separator

properties

values

Cat. no.

130372

GTIN

5906301813200

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

25 mm [±0,1 mm]

Height

275 mm [±0,1 mm]

Weight

0.01 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N52

properties

values

units

coercivity bHc ?

860-995

kA/m

coercivity bHc ?

10.8-12.5

kOe

energy density [Min. - Max.] ?

380-422

BH max KJ/m

energy density [Min. - Max.] ?

48-53

BH max MGOe

remenance Br [Min. - Max.] ?

14.2-14.7

kGs

remenance Br [Min. - Max.] ?

1420-1470

actual internal force iHc

≥ 955

kA/m

actual internal force iHc

≥ 12

kOe

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The main mechanism of the magnetic separator is the use of neodymium magnets, which are placed in a casing made of stainless steel mostly AISI304. In this way, it is possible to efficiently separate ferromagnetic particles from other materials. A key aspect of its operation is the use of repulsion of N and S poles of neodymium magnets, which enables magnetic substances to be collected. The thickness of the embedded magnet and its structure's pitch affect the power and range of the separator's operation.

Generally speaking, magnetic separators are used to segregate ferromagnetic particles. If the cans are made of ferromagnetic materials, a magnetic separator will be effective. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the separator will not be able to separate them.

Yes, magnetic rollers find application in the food sector to remove metallic contaminants, such as iron fragments or iron dust. Our rollers are constructed from durable acid-resistant steel, EN 1.4301, suitable for use in food.

Magnetic rollers, otherwise cylindrical magnets, are used in food production, metal separation as well as recycling. They help in removing iron dust in the course of the process of separating metals from other wastes.

Our magnetic rollers are built with a neodymium magnet embedded in a stainless steel tube casing made of stainless steel with a wall thickness of 1mm.

From both sides of the magnetic bar can be with M8 threaded holes - 18 mm, which enables quick installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of forces, magnetic bars differ in terms of magnetic force lines, flux density and the area of operation of the magnetic field. We produce them in two materials, N42 and N52.

Often it is believed that the stronger the magnet, the more effective. But, the value of the magnet's power depends on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of use and specific needs. The standard operating temperature of a magnetic bar is 80°C.

When the magnet is thin, the magnetic force lines will be short. Otherwise, in the case of a thicker magnet, the force lines will be extended and extend over a greater distance.

For constructing the casings of magnetic separators - rollers, frequently stainless steel is utilized, especially types AISI 316, AISI 316L, and AISI 304.

In a salt water contact, AISI 316 steel is recommended due to its excellent corrosion resistance.

Magnetic bars are characterized by their specific arrangement of poles and their ability to attract magnetic particles directly onto their surface, as opposed to other devices that often use more complicated filtration systems.

Technical designations and terms pertaining to magnetic separators include amongst others magnet pitch, polarity, and magnetic induction, as well as the steel type applied.

Magnetic induction for a magnet on a roller is determined using a teslameter or a gaussmeter with a flat Hall-effect probe, seeking the highest magnetic field value close to the magnetic pole. The outcome is verified in a value table - the lowest is N30. All designations below N27 or N25 indicate recycling that doesn't meet the standard - they are not suitable.

Neodymium magnetic rollers offer a range of benefits such as higher attracting power, longer lifespan, and effectiveness in separating fine metal particles. However, some of the downsides may involve the requirement for frequent cleaning, greater weight, and potential installation difficulties.

By ensuring proper maintenance of neodymium magnetic rollers, you should washing regularly, avoiding temperatures up to 80°C. The rollers our rollers have waterproofing IP67, so if they are not sealed, the magnets inside can rust and lose their power. Testing of the rollers is recommended be carried out once every 24 months. Care should be taken, as it’s possible of finger injury. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could cause problems with the magnetic rod seal and product contamination. The range of the roller is equal to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

Magnetic rollers are cylindrical neodymium magnets placed in a casing made of corrosion-resistant stainless steel, used for separating ferromagnetic contaminants from raw materials. They are applied in industries such as food processing, ceramics, and recycling, where the removal of iron metals and iron filings is essential.

Advantages and disadvantages of neodymium magnets NdFeB.

In addition to their tremendous magnetic power, neodymium magnets offer the following advantages:

They do not lose their power around ten years – the decrease of strength is only ~1% (based on measurements),
Their ability to resist magnetic interference from external fields is notable,
Thanks to the polished finish and silver coating, they have an elegant appearance,
Magnetic induction on the surface of these magnets is notably high,
With the right combination of compounds, they reach excellent thermal stability, enabling operation at or above 230°C (depending on the form),
With the option for fine forming and targeted design, these magnets can be produced in various shapes and sizes, greatly improving design adaptation,
Wide application in new technology industries – they are used in hard drives, electromechanical systems, clinical machines and technologically developed systems,
Relatively small size with high magnetic force – neodymium magnets offer intense magnetic field in small dimensions, which allows for use in miniature devices

Disadvantages of neodymium magnets:

They may fracture when subjected to a powerful impact. If the magnets are exposed to shocks, we recommend in a steel housing. The steel housing, in the form of a holder, protects the magnet from fracture and enhances its overall durability,
Magnets lose magnetic efficiency when exposed to temperatures exceeding 80°C. In most cases, this leads to irreversible magnetic decay (influenced by the magnet’s structure). To address this, we provide [AH] models with superior thermal resistance, able to operate even at 230°C or more,
Magnets exposed to humidity can oxidize. Therefore, for outdoor applications, it's best to use waterproof types made of rubber,
Limited ability to create precision features in the magnet – the use of a mechanical support is recommended,
Potential hazard linked to microscopic shards may arise, especially if swallowed, which is notable in the family environments. Furthermore, small elements from these magnets have the potential to interfere with diagnostics once in the system,
Due to the price of neodymium, their cost is relatively high,

Optimal lifting capacity of a neodymium magnet – what it depends on?

The given strength of the magnet represents the optimal strength, assessed under optimal conditions, that is:

using a steel plate with low carbon content, serving as a magnetic circuit closure
having a thickness of no less than 10 millimeters
with a polished side
with zero air gap
in a perpendicular direction of force
at room temperature

What influences lifting capacity in practice

The lifting capacity of a magnet depends on in practice key elements, according to their importance:

Air gap between the magnet and the plate, since even a very small distance (e.g. 0.5 mm) can cause a drop in lifting force of up to 50%.
Direction of applied force, because the maximum lifting capacity is achieved under perpendicular application. The force required to slide the magnet along the plate is usually several times lower.
Thickness of the plate, as a plate that is too thin causes part of the magnetic flux not to be used and to remain wasted in the air.
Material of the plate, because higher carbon content lowers holding force, while higher iron content increases it. The best choice is steel with high magnetic permeability and high saturation induction.
Surface of the plate, because the more smooth and polished it is, the better the contact and consequently the greater the magnetic saturation.
Operating temperature, since all permanent magnets have a negative temperature coefficient. This means that at high temperatures they are weaker, while at sub-zero temperatures they become slightly stronger.

* Lifting capacity was assessed using a steel plate with a smooth surface of optimal thickness (min. 20 mm), under vertically applied force, whereas under shearing force the holding force is lower. Additionally, even a slight gap {between} the magnet’s surface and the plate reduces the holding force.

Be Cautious with Neodymium Magnets

People with pacemakers are advised to avoid neodymium magnets.

Neodymium magnets produce strong magnetic fields that can interfere with the operation of a heart pacemaker. Even if the magnetic field does not affect the device, it can damage its components or deactivate the entire device.

Neodymium magnets can demagnetize at high temperatures.

Even though magnets have been observed to maintain their efficacy up to temperatures of 80°C or 175°F, it's essential to consider that this threshold may fluctuate depending on the magnet's type, configuration, and intended usage.

It is important to maintain neodymium magnets away from children.

Remember that neodymium magnets are not toys. Do not allow children to play with them. Small magnets can pose a serious choking hazard. If multiple magnets are swallowed, they can attract to each other through the intestinal walls, causing severe injuries, and even death.

Neodymium magnets are among the strongest magnets on Earth. The astonishing force they generate between each other can surprise you.

Please review the information on how to handle neodymium magnets and avoid significant harm to your body, as well as prevent unintentional damage to the magnets.

Make sure not to bring neodymium magnets close to the TV, wallet, and computer HDD.

The strong magnetic field generated by neodymium magnets can destroy magnetic media such as floppy disks, video tapes, HDDs, credit cards, magnetic ID cards, cassette tapes, or other devices. They can also damage devices like video players, televisions, CRT computer monitors. Remember not to place neodymium magnets close to these electronic devices.

Neodymium magnetic are extremely fragile, resulting in shattering.

Neodymium magnets are characterized by significant fragility. Neodymium magnets are made of metal and coated with a shiny nickel surface, but they are not as hard as steel. At the moment of connection between the magnets, small metal fragments can be dispersed in different directions.

Dust and powder from neodymium magnets are highly flammable.

Avoid drilling or mechanical processing of neodymium magnets. If the magnet is crushed into fine powder or dust, it becomes highly flammable.

It is crucial not to allow the magnets to pinch together uncontrollably or place your fingers in their path as they attract to each other.

Magnets may crack or crumble with uncontrolled joining to each other. You can't approach them to each other. At a distance less than 10 cm you should hold them very strongly.

Avoid bringing neodymium magnets close to a phone or GPS.

Intense magnetic fields generated by neodymium magnets interfere with compasses and magnetometers used in navigation, as well as internal compasses of smartphones and GPS devices.

The magnet is coated with nickel. Therefore, exercise caution if you have an allergy.

Studies show a small percentage of people have allergies to certain metals, including nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, you can try wearing gloves or simply avoid direct contact with nickel-plated neodymium magnets.

Safety rules!

So you are aware of why neodymium magnets are so dangerous, read the article titled How very dangerous are very powerful neodymium magnets?.