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SM 25x275 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130372

GTIN/EAN: 5906301813200

Diameter Ø

25 mm [±1 mm]

Height

275 mm [±1 mm]

Weight

1060 g

Magnetic Flux

~ 8 500 Gauss [±5%]

836.40 with VAT / pcs + price for transport

680.00 ZŁ net + 23% VAT / pcs

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Product card - SM 25x275 [2xM8] / N52 - magnetic separator

Specification / characteristics - SM 25x275 [2xM8] / N52 - magnetic separator

properties
properties values
Cat. no. 130372
GTIN/EAN 5906301813200
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 275 mm [±1 mm]
Weight 1060 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 8 500 Gauss [±5%]
Size/Mount Quantity M8x2
Polarity circumferential - 10 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N52

Specification / characteristics SM 25x275 [2xM8] / N52 - magnetic separator
properties values units
remenance Br [min. - max.] ? 14.2-14.7 kGs
remenance Br [min. - max.] ? 1420-1470 mT
coercivity bHc ? 10.8-12.5 kOe
coercivity bHc ? 860-995 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 48-53 BH max MGOe
energy density [min. - max.] ? 380-422 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x275 [2xM8] / N52

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 275 mm (L)
Active length 239 mm
Section count 10 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~1026 g
Active area 188 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 18.1 kg (theor.)
Induction (surface) ~8 500 Gauss (Max)

Chart 2: Field profile (10 sections)

Chart 3: Temperature performance

Technical and environmental data
Material specification
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Sustainability
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130372-2026
Measurement Calculator
Magnet pull force

Field Strength

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A magnetic rod is the basic element of building grate separators and magnetic filters. Its task is separation (separation) of metal filings from the transported material. High magnetic induction on the surface allows catching the finest iron particles.
The construction relies on a sealed, welded stainless steel housing, polished smooth. Inside there is a stack of strong neodymium magnets arranged in a special configuration (magnetic circuit). Thanks to this, the rod is durable, hygienic, and easy to keep clean.
Metal filings stick to the surface very strongly, so cleaning requires strength or cleverness. The most effective home method is using adhesive tape, which we wrap around the dirt and peel off. For easier operation, it is worth considering ordering a rod in a version with a cleaning sleeve.
Magnetic induction measured in Gauss (Gs) determines the density of magnetic flux on the rod surface. Standard rods (~8000 Gs) are sufficient for catching screws, nails, and steel shavings. High Power versions (~12000-14000 Gs) are necessary for catching metallic dust, oxides, and stainless steel after processing.
We fulfill individual orders for bars perfectly matched to your machine or separator. The rod end is strictly adapted to the fastening system in your device. Contact us for a quote on a non-standard dimension.

Strengths as well as weaknesses of neodymium magnets.

Strengths

Besides their high retention, neodymium magnets are valued for these benefits:
  • They do not lose strength, even during approximately 10 years – the reduction in power is only ~1% (according to tests),
  • They have excellent resistance to weakening of magnetic properties when exposed to external fields,
  • By applying a shiny coating of gold, the element presents an elegant look,
  • Neodymium magnets generate maximum magnetic induction on a contact point, which increases force concentration,
  • Neodymium magnets are characterized by extremely high magnetic induction on the magnet surface and are able to act (depending on the shape) even at a temperature of 230°C or more...
  • Considering the potential of precise shaping and adaptation to custom requirements, neodymium magnets can be produced in a broad palette of geometric configurations, which makes them more universal,
  • Versatile presence in innovative solutions – they are utilized in computer drives, electric drive systems, medical equipment, as well as other advanced devices.
  • Compactness – despite small sizes they offer powerful magnetic field, making them ideal for precision applications

Limitations

Drawbacks and weaknesses of neodymium magnets and proposals for their use:
  • They are fragile upon too strong impacts. To avoid cracks, it is worth securing magnets in a protective case. Such protection not only protects the magnet but also increases its resistance to damage
  • We warn that neodymium magnets can reduce their power at high temperatures. To prevent this, we suggest our specialized [AH] magnets, which work effectively even at 230°C.
  • They oxidize in a humid environment - during use outdoors we suggest using waterproof magnets e.g. in rubber, plastic
  • We recommend casing - magnetic mount, due to difficulties in producing nuts inside the magnet and complex shapes.
  • Health risk resulting from small fragments of magnets pose a threat, if swallowed, which gains importance in the aspect of protecting the youngest. It is also worth noting that small components of these products are able to complicate diagnosis medical after entering the body.
  • Higher cost of purchase is one of the disadvantages compared to ceramic magnets, especially in budget applications

Lifting parameters

Maximum lifting capacity of the magnetwhat contributes to it?

Information about lifting capacity was defined for the most favorable conditions, including:
  • with the application of a yoke made of special test steel, guaranteeing maximum field concentration
  • possessing a thickness of at least 10 mm to avoid saturation
  • characterized by even structure
  • without any clearance between the magnet and steel
  • during pulling in a direction vertical to the mounting surface
  • in temp. approx. 20°C

Practical lifting capacity: influencing factors

In real-world applications, the actual holding force results from several key aspects, listed from most significant:
  • Space between surfaces – every millimeter of separation (caused e.g. by varnish or unevenness) drastically reduces the magnet efficiency, often by half at just 0.5 mm.
  • Angle of force application – maximum parameter is obtained only during perpendicular pulling. The resistance to sliding of the magnet along the plate is usually several times smaller (approx. 1/5 of the lifting capacity).
  • Steel thickness – too thin plate does not accept the full field, causing part of the flux to be escaped into the air.
  • Steel grade – the best choice is pure iron steel. Hardened steels may generate lower lifting capacity.
  • Surface finish – full contact is obtained only on smooth steel. Any scratches and bumps create air cushions, reducing force.
  • Temperature – temperature increase causes a temporary drop of induction. It is worth remembering the thermal limit for a given model.

Lifting capacity testing was conducted on a smooth plate of optimal thickness, under a perpendicular pulling force, however under parallel forces the holding force is lower. Additionally, even a small distance between the magnet and the plate lowers the load capacity.

Warnings
Keep away from children

Always keep magnets away from children. Choking hazard is high, and the effects of magnets connecting inside the body are very dangerous.

Risk of cracking

Neodymium magnets are ceramic materials, which means they are very brittle. Clashing of two magnets leads to them breaking into shards.

Keep away from computers

Do not bring magnets close to a wallet, computer, or TV. The magnetic field can permanently damage these devices and wipe information from cards.

Pinching danger

Watch your fingers. Two large magnets will snap together immediately with a force of several hundred kilograms, crushing anything in their path. Exercise extreme caution!

Conscious usage

Handle magnets consciously. Their powerful strength can shock even experienced users. Stay alert and do not underestimate their force.

Threat to navigation

Be aware: rare earth magnets generate a field that confuses sensitive sensors. Keep a safe distance from your mobile, device, and GPS.

Combustion hazard

Powder produced during grinding of magnets is self-igniting. Avoid drilling into magnets without proper cooling and knowledge.

Avoid contact if allergic

Some people experience a sensitization to Ni, which is the standard coating for NdFeB magnets. Frequent touching can result in an allergic reaction. We suggest use protective gloves.

Medical interference

For implant holders: Powerful magnets affect electronics. Keep at least 30 cm distance or ask another person to work with the magnets.

Do not overheat magnets

Standard neodymium magnets (grade N) undergo demagnetization when the temperature exceeds 80°C. The loss of strength is permanent.

Caution! Looking for details? Check our post: Are neodymium magnets dangerous?