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SM 25x275 [2xM8] / N52 - magnetic roller

magnetic separator

catalog number 130372

GTIN: 5906301813200

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diameter Ø

25 mm [±0,1 mm]

height

275 mm [±0,1 mm]

max. temperature

≤ 80 °C

836.40 PLN gross price (including VAT) / pcs +

680.00 PLN net price + 23% VAT / pcs

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Specification: magnetic separator 25x275 [2xM8] / N52

Characteristics: magnetic separator 25x275 [2xM8] / N52
Properties
Values
catalog number
130372
GTIN
5906301813200
production / distribution
Dhit sp. z o.o.
country of origin
Poland / China / Germany
customs code
85059029
diameter Ø
25 mm [±0,1 mm]
height
275 mm [±0,1 mm]
max. temperature ?
≤ 80 °C
weight
0.01 g
execution tolerance
± 0.1 mm
rodzaj materiału
AISI 304 - bezpieczna dla żywności
rodzaj magnesów
NdFeB N52
ilość gwintów
2x [M8] wewnętrzne
biegunowość
obwodowa - 10 nabiegunników
indukcja magnetyczna
~ 9 500 Gauss [±5%]
max. temp. pracy
poniżej ≤ 80°C
grubość rury osłonowej
1 mm

Magnetic properties of the material N52

material characteristics N52
Properties
Values
units
remenance Br [Min. - Max.] ?
14.2-14.7
kGs
remenance Br [Min. - Max.] ?
1420-1470
T
coercivity bHc ?
10.8-12.5
kOe
coercivity bHc ?
860-995
kA/m
actual internal force iHc
≥ 12
kOe
actual internal force iHc
≥ 955
kA/m
energy density [Min. - Max.]
48-53
BH max MGOe
energy density [Min. - Max.]
380-422
BH max KJ/m
max. temperature
≤ 80
°C

Physical properties of sintered neodymium magnets Nd2Fe14B

Physical properties of sintered neodymium magnets Nd2Fe14B
Properties
Values
units
Vickers hardness
≥550
Hv
Density
≥7.4
g/cm3
Curie Temperature TC
312 - 380
°C
Curie Temperature TF
593 - 716
°F
Specific resistance
150
μΩ⋅Cm
Bending strength
250
Mpa
Compressive strength
1000~1100
Mpa
Thermal expansion parallel (∥) to orientation (M)
(3-4) x 106
°C-1
Thermal expansion perpendicular (⊥) to orientation (M)
-(1-3) x 10-6
°C-1
Young's modulus
1.7 x 104
kg/mm²
The magnetic separator, namely the magnetic roller, uses the force of neodymium magnets, which are embedded in a casing made of stainless steel mostly AISI304. As a result, it is possible to efficiently separate ferromagnetic elements from other materials. An important element of its operation is the repulsion of N and S poles of neodymium magnets, which allows magnetic substances to be collected. The thickness of the magnet and its structure's pitch determine the range and strength of the separator's operation.
Generally speaking, magnetic separators are used to segregate ferromagnetic particles. If the cans are made of ferromagnetic materials, the separator will effectively segregate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the separator will not be able to separate them.
Yes, magnetic rollers find application in the food industry for the elimination of metallic contaminants, including iron fragments or iron dust. Our rods are made from durable acid-resistant steel, EN 1.4301, intended for contact with food.
Magnetic rollers, often called magnetic separators, are employed in metal separation, food production as well as waste processing. They help in eliminating iron dust during the process of separating metals from other materials.
Our magnetic rollers are composed of a neodymium magnet anchored in a stainless steel tube cylinder of stainless steel with a wall thickness of 1mm.
From both sides of the magnetic bar can be with M8 threaded openings, allowing for easy installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.
In terms of magnetic properties, magnetic bars differ in terms of flux density, magnetic force lines and the field of the magnetic field. We produce them in two materials, N42 as well as N52.
Generally it is believed that the greater the magnet's power, the better. But, the strength of the magnet's power is dependent on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of use and specific needs. The standard operating temperature of a magnetic bar is 80°C.
When the magnet is more flat, the magnetic force lines will be more compressed. Otherwise, in the case of a thicker magnet, the force lines are extended and reach further.
For constructing the casings of magnetic separators - rollers, usually stainless steel is employed, particularly types AISI 316, AISI 316L, and AISI 304.
In a salt water environment, type AISI 316 steel is highly recommended due to its exceptional anti-corrosion properties.
Magnetic rollers are characterized by their specific arrangement of poles and their ability to attract magnetic particles directly onto their surface, as opposed to other devices that may utilize complex filtration systems.
Technical designations and terms pertaining to magnetic separators include amongst others magnet pitch, polarity, and magnetic induction, as well as the steel type applied.
Magnetic induction for a magnet on a roller is determined using a teslameter or a gaussmeter with a flat Hall-effect probe, seeking the highest magnetic field value close to the magnetic pole. The result is checked in a value table - the lowest is N30. All designations less than N27 or N25 suggest recycling that doesn't meet the standard - they are not suitable.
Neodymium magnetic rollers offer many advantages, including excellent separation efficiency, strong magnetic field, and durability. Disadvantages may include the requirement for frequent cleaning, greater weight, and potential installation difficulties.
To properly maintain of neodymium magnetic rollers, it is suggested {to clean them regularly from deposits, avoid extremal temperatures up to 80°C, and to clean them regularly, avoiding temperatures above 80 degrees. The rollers our rollers have an IP67 waterproof rating, so if they are not sealed, the magnets inside may oxidize and weaken. Roller inspections are advised to be conducted every two years. Caution should be exercised during use as there is a possibility of finger injury. If the protective tube is only 0.5 mm thick, it can wear out, which, in turn, may lead to issues with the magnetic rod becoming unsealed and product contamination. The Roller operating range equals its diameter, fi25mm is approximately 25mm active range, while fi32 is about 40mm.

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Advantages and disadvantages of neodymium magnets NdFeB.

In addition to immense strength, neodymium magnets have the following advantages:

  • They do not lose strength over time - after approximately 10 years, their strength decreases by only ~1% (theoretically),
  • They are exceptionally resistant to demagnetization caused by an external magnetic field,
  • In other words, thanks to the glossy nickel, gold, or silver finish, the element gains an aesthetic appearance,
  • They have very high magnetic induction on the surface of the magnet,
  • By using an appropriate combination of materials, they can achieve high thermal resistance, allowing them to operate at temperatures up to 230°C and above...
  • Due to the option of accurate forming and adaptation to individual needs – neodymium magnets can be produced in many variants of shapes and sizes, which enhances their versatility in applications.
  • Significant importance in advanced technologically fields – are utilized in HDD drives, electric drive mechanisms, medical equipment and very modern machines.

Disadvantages of neodymium magnets:

  • They can break as they are fragile when subjected to a strong impact. If the magnets are exposed to impacts, it is suggested using magnets in a protective case. The steel housing in the form of a holder protects the magnet from impacts and also increases its overall strength,
  • Magnets lose their strength due to exposure to high temperatures. In most cases, when the temperature exceeds 80°C, these magnets experience permanent reduction in strength (although it is worth noting that this is dependent on the form and size of the magnet). To avoid this problem, we offer special magnets marked with the [AH] symbol, which exhibit high temperature resistance. They can operate even at temperatures as high as 230°C or more,
  • Magnets exposed to a humid environment can corrode. Therefore, when using them outdoors, we suggest using waterproof magnets made of rubber, plastic, or other moisture-resistant materials,
  • The use of a cover - a magnetic holder is recommended due to the limited production capabilities of creating threads or complex shapes in the magnet
  • Possible danger arising from small pieces of magnets pose a threat, when accidentally ingested, which is crucial in the context of child safety. Furthermore, tiny parts of these products are able to complicate diagnosis in case of swallowing.

Handle Neodymium Magnets with Caution

Neodymium magnets are among the strongest magnets on Earth. The astonishing force they generate between each other can surprise you.

Familiarize yourself with our information to properly handle these magnets and avoid significant swellings to your body and prevent disruption to the magnets.

Neodymium magnets can attract to each other, pinch the skin, and cause significant injuries.

Magnets will jump and also contact together within a radius of several to around 10 cm from each other.

 It is essential to keep neodymium magnets away from youngest children.

Remember that neodymium magnets are not toys. Do not allow children to play with them. They can be a significant choking hazard. If multiple magnets are swallowed, they can attract to each other through the intestinal walls, causing severe injuries, and even death.

Neodymium magnets can demagnetize at high temperatures.

Although magnets have shown to retain their effectiveness up to 80°C or 175°F, this temperature may vary depending on the type of material, shape, and intended use of the magnet.

The magnet coating is made of nickel, so be cautious if you have an allergy.

Studies show a small percentage of people have allergies to certain metals, including nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, try wearing gloves or avoid direct contact with nickel-plated neodymium magnets.

Neodymium magnetic are noted for their fragility, which can cause them to crumble.

Magnets made of neodymium are highly fragile, and by joining them in an uncontrolled manner, they will crumble. Neodymium magnets are made of metal and coated with a shiny nickel, but they are not as durable as steel. At the moment of collision between the magnets, small metal fragments can be dispersed in different directions.

You should keep neodymium magnets at a safe distance from the wallet, computer, and TV.

Neodymium magnets produce intense magnetic fields that can destroy magnetic media such as floppy disks, video tapes, HDDs, credit cards, magnetic ID cards, cassette tapes, or other devices. They can also damage devices like video players, televisions, CRT computer monitors. Do not forget to keep neodymium magnets away from these electronic devices.

Dust and powder from neodymium magnets are flammable.

Do not attempt to drill into neodymium magnets. Mechanical processing is also not recommended. If the magnet is crushed into fine powder or dust, it becomes highly flammable.

Keep neodymium magnets away from people with pacemakers.

Neodymium magnets produce strong magnetic fields that can interfere with the operation of a heart pacemaker. Even if the magnetic field does not affect the device, it can damage its components or deactivate the entire device.

Under no circumstances should neodymium magnets be brought close to GPS and smartphones.

Intense magnetic fields generated by neodymium magnets interfere with compasses and magnetometers used in navigation, as well as internal compasses of smartphones and GPS devices.

To raise awareness of why neodymium magnets are so dangerous, see the article titled How dangerous are powerful neodymium magnets?.

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tel: +48 888 99 98 98