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SM 25x275 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130372

GTIN/EAN: 5906301813200

Diameter Ø
25 mm [±1 mm]
Height
275 mm [±1 mm]
Weight
1060 g
Magnetic Flux
~ 8 500 Gauss [±5%]

836.40 with VAT / pcs + price for transport

680.00 zł net + 23% VAT / pcs

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Physical properties - SM 25x275 [2xM8] / N52 - magnetic separator

Specification / characteristics - SM 25x275 [2xM8] / N52 - magnetic separator

properties
properties values
Cat. no. 130372
GTIN/EAN 5906301813200
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 275 mm [±1 mm]
Weight 1060 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 8 500 Gauss [±5%]
Size/Mount Quantity M8x2
Polarity circumferential - 10 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N52

Specification / characteristics SM 25x275 [2xM8] / N52 - magnetic separator
properties values units
remenance Br [min. - max.] ? 14.2-14.7 kGs
remenance Br [min. - max.] ? 1420-1470 mT
coercivity bHc ? 10.8-12.5 kOe
coercivity bHc ? 860-995 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 48-53 BH max MGOe
energy density [min. - max.] ? 380-422 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x275 [2xM8] / N52

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 275 mm (L)
Active length 239 mm
Section count 10 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~1026 g
Active area 188 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 18.1 kg (theor.)
Induction (surface) ~8 500 Gauss (Max)

Chart 2: Field profile (10 sections)

Chart 3: Temperature performance

Engineering data and GPSR

Chemical composition

iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%

Environmental data

recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130372-2026
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Pulling force


Magnetic Induction

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It is the "heart" of every magnetic filter used in industry for cleaning raw materials. Its task is separation (separation) of metal filings from the transported material. Thanks to the use of strong neodymium magnets, the rod catches even metallic dust.
The outer layer is hygienic acid-resistant steel, approved for food contact. Inside there is a stack of strong neodymium magnets arranged in a special configuration (magnetic circuit). Thanks to this, the rod is durable, hygienic, and easy to keep clean.
Metal contaminants are strongly attracted, so removing them with a bare hand or glove can be difficult. The most effective home method is using adhesive tape, which we wrap around the dirt and peel off. For easier operation, it is worth considering ordering a rod in a version with a cleaning sleeve.
The more Gauss, the smaller and more weakly magnetic particles will be effectively caught. For basic machine protection against pieces of iron, standard power is sufficient. High Power versions (~12000-14000 Gs) are necessary for catching metallic dust, oxides, and stainless steel after processing.
We fulfill individual orders for bars perfectly matched to your machine or separator. You can choose a mounting method consistent with your technical design. We ensure fast realization of special orders and technical advice.

Advantages and disadvantages of rare earth magnets.

Pros

Besides their stability, neodymium magnets are valued for these benefits:
  • They have constant strength, and over nearly 10 years their performance decreases symbolically – ~1% (in testing),
  • They do not lose their magnetic properties even under external field action,
  • A magnet with a shiny nickel surface has an effective appearance,
  • Neodymium magnets achieve maximum magnetic induction on a small surface, which allows for strong attraction,
  • Due to their durability and thermal resistance, neodymium magnets are capable of operate (depending on the form) even at high temperatures reaching 230°C or more...
  • Possibility of custom forming as well as optimizing to individual applications,
  • Universal use in modern technologies – they are used in mass storage devices, electromotive mechanisms, diagnostic systems, also industrial machines.
  • Compactness – despite small sizes they generate large force, making them ideal for precision applications

Weaknesses

Disadvantages of neodymium magnets:
  • They are fragile upon too strong impacts. To avoid cracks, it is worth protecting magnets in a protective case. Such protection not only protects the magnet but also improves its resistance to damage
  • NdFeB magnets demagnetize when exposed to high temperatures. After reaching 80°C, many of them experience permanent weakening of strength (a factor is the shape as well as dimensions of the magnet). We offer magnets specially adapted to work at temperatures up to 230°C marked [AH], which are extremely resistant to heat
  • Due to the susceptibility of magnets to corrosion in a humid environment, we recommend using waterproof magnets made of rubber, plastic or other material stable to moisture, in case of application outdoors
  • Limited possibility of producing threads in the magnet and complex forms - recommended is casing - mounting mechanism.
  • Possible danger to health – tiny shards of magnets are risky, when accidentally swallowed, which becomes key in the context of child health protection. Furthermore, small components of these devices can be problematic in diagnostics medical when they are in the body.
  • Higher cost of purchase is one of the disadvantages compared to ceramic magnets, especially in budget applications

Lifting parameters

Optimal lifting capacity of a neodymium magnetwhat affects it?

Information about lifting capacity was defined for ideal contact conditions, including:
  • with the use of a yoke made of special test steel, ensuring maximum field concentration
  • with a thickness minimum 10 mm
  • characterized by smoothness
  • under conditions of gap-free contact (surface-to-surface)
  • for force applied at a right angle (in the magnet axis)
  • at ambient temperature approx. 20 degrees Celsius

Key elements affecting lifting force

Effective lifting capacity is affected by working environment parameters, such as (from priority):
  • Distance (between the magnet and the metal), since even a very small clearance (e.g. 0.5 mm) leads to a reduction in lifting capacity by up to 50% (this also applies to paint, corrosion or debris).
  • Pull-off angle – note that the magnet has greatest strength perpendicularly. Under sliding down, the holding force drops significantly, often to levels of 20-30% of the nominal value.
  • Steel thickness – too thin plate does not accept the full field, causing part of the flux to be lost to the other side.
  • Steel grade – ideal substrate is high-permeability steel. Stainless steels may have worse magnetic properties.
  • Smoothness – ideal contact is obtained only on smooth steel. Any scratches and bumps reduce the real contact area, weakening the magnet.
  • Thermal environment – heating the magnet causes a temporary drop of force. Check the maximum operating temperature for a given model.

Holding force was checked on the plate surface of 20 mm thickness, when a perpendicular force was applied, in contrast under shearing force the load capacity is reduced by as much as 5 times. Additionally, even a small distance between the magnet’s surface and the plate reduces the lifting capacity.

Warnings
Electronic hazard

Device Safety: Neodymium magnets can ruin payment cards and delicate electronics (pacemakers, medical aids, mechanical watches).

Maximum temperature

Keep cool. Neodymium magnets are susceptible to temperature. If you need operation above 80°C, ask us about HT versions (H, SH, UH).

Beware of splinters

Despite metallic appearance, the material is delicate and cannot withstand shocks. Do not hit, as the magnet may crumble into sharp, dangerous pieces.

Crushing force

Mind your fingers. Two large magnets will snap together immediately with a force of massive weight, crushing everything in their path. Exercise extreme caution!

Combustion hazard

Fire hazard: Rare earth powder is explosive. Do not process magnets in home conditions as this risks ignition.

Danger to the youngest

Product intended for adults. Small elements pose a choking risk, leading to severe trauma. Store away from children and animals.

Handling guide

Use magnets consciously. Their immense force can surprise even professionals. Be vigilant and do not underestimate their power.

Danger to pacemakers

Health Alert: Neodymium magnets can deactivate heart devices and defibrillators. Do not approach if you have medical devices.

Impact on smartphones

GPS units and mobile phones are highly sensitive to magnetism. Direct contact with a powerful NdFeB magnet can ruin the internal compass in your phone.

Allergic reactions

Certain individuals have a hypersensitivity to Ni, which is the common plating for neodymium magnets. Frequent touching can result in skin redness. We strongly advise wear safety gloves.

Safety First! Learn more about hazards in the article: Magnet Safety Guide.