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SM 25x300 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130373

GTIN: 5906301813217

Diameter Ø [±0,1 mm]

25 mm

Height [±0,1 mm]

300 mm

Weight

0.01 g

910.20 ZŁ with VAT / pcs + price for transport

740.00 ZŁ net + 23% VAT / pcs

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SM 25x300 [2xM8] / N52 - magnetic separator

Specification/characteristics SM 25x300 [2xM8] / N52 - magnetic separator

properties

values

Cat. no.

130373

GTIN

5906301813217

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

25 mm [±0,1 mm]

Height

300 mm [±0,1 mm]

Weight

0.01 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N52

properties

values

units

remenance Br [Min. - Max.] ?

14.2-14.7

kGs

remenance Br [Min. - Max.] ?

1420-1470

coercivity bHc ?

10.8-12.5

kOe

coercivity bHc ?

860-995

kA/m

actual internal force iHc

≥ 12

kOe

actual internal force iHc

≥ 955

kA/m

energy density [Min. - Max.] ?

48-53

BH max MGOe

energy density [Min. - Max.] ?

380-422

BH max KJ/m

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The device rod magnetic is based on the use of neodymium magnets, which are welded in a casing made of stainless steel usually AISI304. Due to this, it is possible to efficiently remove ferromagnetic particles from different substances. A key aspect of its operation is the use of repulsion of N and S poles of neodymium magnets, which allows magnetic substances to be collected. The thickness of the magnet and its structure's pitch affect the range and strength of the separator's operation.

Generally speaking, magnetic separators serve to segregate ferromagnetic elements. If the cans are ferromagnetic, the separator will effectively segregate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the separator will not be able to separate them.

Yes, magnetic rollers are employed in the food industry for the elimination of metallic contaminants, such as iron fragments or iron dust. Our rollers are built from durable acid-resistant steel, AISI 304, approved for use in food.

Magnetic rollers, often called magnetic separators, are employed in food production, metal separation as well as recycling. They help in extracting iron dust during the process of separating metals from other wastes.

Our magnetic rollers consist of neodymium magnets embedded in a stainless steel tube casing made of stainless steel with a wall thickness of 1mm.

Both ends of the magnetic bar will be with M8 threaded holes - 18 mm, allowing for easy installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of forces, magnetic bars stand out in terms of flux density, magnetic force lines and the field of the magnetic field. We produce them in materials, N42 and N52.

Usually it is believed that the stronger the magnet, the more effective. But, the value of the magnet's power is based on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of use and anticipated needs. The standard operating temperature of a magnetic bar is 80°C.

In the case where the magnet is thin, the magnetic force lines will be short. On the other hand, in the case of a thicker magnet, the force lines are longer and extend over a greater distance.

For creating the casings of magnetic separators - rollers, usually stainless steel is employed, especially types AISI 316, AISI 316L, and AISI 304.

In a saltwater environment, AISI 316 steel exhibits the best resistance due to its exceptional corrosion resistance.

Magnetic rollers are characterized by their unique configuration of poles and their capability to attract magnetic substances directly onto their surface, as opposed to other separators that often use complex filtration systems.

Technical designations and terms pertaining to magnetic separators comprise among others polarity, magnetic induction, magnet pitch, as well as the type of steel used.

Magnetic induction for a magnet on a roller is measured using a teslameter or a gaussmeter with a flat Hall-effect probe, aiming to find the highest magnetic field value close to the magnetic pole. The result is checked in a value table - the lowest is N30. All designations below N27 or N25 indicate recycling that falls below the standard - they are not suitable.

Neodymium magnetic bars offer many advantages, including excellent separation efficiency, strong magnetic field, and durability. On the other hand, among the drawbacks, one can mention higher cost compared to other types of magnets and the need for regular maintenance.

By ensuring proper maintenance of neodymium magnetic rollers, it’s worth regularly cleaning them from contaminants, avoiding extreme temperatures above 80 degrees, and shielding them from moisture if the threads are not sealed – in ours, they are. The rollers our rollers have waterproofing IP67, so if they are not sealed, the magnets inside can rust and lose their power. Magnetic field measurements should be carried out every two years. Care should be taken, as there is a risk of finger injury. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could cause problems with the magnetic rod seal and product contamination. The range of the roller corresponds to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

Magnetic rollers are cylindrical neodymium magnets placed in a casing made of corrosion-resistant stainless steel, used for separating ferromagnetic contaminants from raw materials. They are used in the food industry, recycling, and plastic processing, where metal separation is crucial.

Advantages and disadvantages of neodymium magnets NdFeB.

In addition to their long-term stability, neodymium magnets provide the following advantages:

They virtually do not lose strength, because even after ten years, the performance loss is only ~1% (according to literature),
They protect against demagnetization induced by surrounding magnetic fields very well,
In other words, due to the metallic silver coating, the magnet obtains an aesthetic appearance,
The outer field strength of the magnet shows elevated magnetic properties,
Thanks to their high temperature resistance, they can operate (depending on the form) even at temperatures up to 230°C or more,
With the option for fine forming and precise design, these magnets can be produced in numerous shapes and sizes, greatly improving application potential,
Wide application in modern technologies – they find application in computer drives, rotating machines, medical equipment or even sophisticated instruments,
Compactness – despite their small size, they deliver powerful magnetism, making them ideal for precision applications

Disadvantages of neodymium magnets:

They can break when subjected to a heavy impact. If the magnets are exposed to shocks, it is advisable to use in a protective enclosure. The steel housing, in the form of a holder, protects the magnet from cracks while also increases its overall strength,
Magnets lose pulling force when exposed to temperatures exceeding 80°C. In most cases, this leads to irreversible performance loss (influenced by the magnet’s structure). To address this, we provide [AH] models with superior thermal resistance, able to operate even at 230°C or more,
Magnets exposed to wet conditions can corrode. Therefore, for outdoor applications, we advise waterproof types made of plastic,
Limited ability to create internal holes in the magnet – the use of a external casing is recommended,
Safety concern linked to microscopic shards may arise, when consumed by mistake, which is important in the protection of children. Furthermore, small elements from these assemblies may hinder health screening if inside the body,
Due to a complex production process, their cost is considerably higher,

Highest magnetic holding force – what it depends on?

The given pulling force of the magnet corresponds to the maximum force, calculated in the best circumstances, that is:

with the use of low-carbon steel plate serving as a magnetic yoke
of a thickness of at least 10 mm
with a polished side
in conditions of no clearance
under perpendicular detachment force
at room temperature

Practical aspects of lifting capacity – factors

The lifting capacity of a magnet depends on in practice key elements, from primary to secondary:

Air gap between the magnet and the plate, since even a very small distance (e.g. 0.5 mm) causes a drop in lifting force of up to 50%.
Direction of applied force, because the maximum lifting capacity is achieved under perpendicular application. The force required to slide the magnet along the plate is usually several times lower.
Thickness of the plate, as a plate that is too thin causes part of the magnetic flux not to be used and to remain wasted in the air.
Material of the plate, because higher carbon content lowers holding force, while higher iron content increases it. The best choice is steel with high magnetic permeability and high saturation induction.
Surface of the plate, because the more smooth and polished it is, the better the contact and consequently the greater the magnetic saturation.
Operating temperature, since all permanent magnets have a negative temperature coefficient. This means that at high temperatures they are weaker, while at sub-zero temperatures they become slightly stronger.

* Holding force was measured on the plate surface of 20 mm thickness, when a perpendicular force was applied, in contrast under attempts to slide the magnet the load capacity is reduced by as much as 75%. Additionally, even a small distance {between} the magnet and the plate reduces the load capacity.

Handle with Care: Neodymium Magnets

Keep neodymium magnets away from children.

Neodymium magnets are not toys. Do not allow children to play with them. In the case of swallowing multiple magnets simultaneously, they can attract to each other through the intestinal walls. In the worst case scenario, this can lead to death.

Neodymium magnets can become demagnetized at high temperatures.

Although magnets have demonstrated their effectiveness up to 80°C or 175°F, the temperature can vary depending on the type, shape, and intended use of the specific magnet.

Magnets will attract to each other, so remember not to allow them to pinch together without control or place your fingers in their path.

If you have a finger between or alternatively on the path of attracting magnets, there may be a severe cut or a fracture.

If you have a nickel allergy, avoid contact with neodymium magnets.

Studies show a small percentage of people have allergies to certain metals, including nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, try wearing gloves or avoid direct contact with nickel-plated neodymium magnets.

Keep neodymium magnets away from TV, wallet, and computer HDD.

Magnetic fields generated by neodymium magnets can damage magnetic storage media such as floppy disks, credit cards, magnetic ID cards, cassette tapes, video tapes, or other similar devices. They can also damage televisions, VCRs, computer monitors, and CRT displays. You should especially avoid placing neodymium magnets near electronic devices.

Magnets made of neodymium are fragile and can easily crack and shatter.

In the event of a collision between two neodymium magnets, it can result in them getting chipped. Despite being made of metal and coated with a shiny nickel plating, they are not as hard as steel. At the moment of connection between the magnets, small sharp metal pieces can be propelled in various directions at high speed. Eye protection is recommended.

Neodymium magnets are among the most powerful magnets on Earth. The astonishing force they generate between each other can shock you.

Familiarize yourself with our information to correctly handle these magnets and avoid significant injuries to your body and prevent disruption to the magnets.

Dust and powder from neodymium magnets are highly flammable.

Avoid drilling or mechanical processing of neodymium magnets. Once crushed into fine powder or dust, this material becomes highly flammable.

Neodymium magnets are not recommended for people with pacemakers.

Neodymium magnets generate strong magnetic fields. As a result, they interfere with the operation of a pacemaker. This is because many of these devices are equipped with a function that deactivates the device in a magnetic field.

Avoid bringing neodymium magnets close to a phone or GPS.

Intense magnetic fields generated by neodymium magnets interfere with compasses and magnetometers used in navigation, as well as internal compasses of smartphones and GPS devices.

Safety precautions!

So that know how strong neodymium magnets are and why they are so dangerous, read the article - Dangerous powerful neodymium magnets.