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SM 25x300 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130373

GTIN/EAN: 5906301813217

5.00

Diameter Ø

25 mm [±1 mm]

Height

300 mm [±1 mm]

Weight

1160 g

Magnetic Flux

~ 8 500 Gauss [±5%]

910.20 with VAT / pcs + price for transport

740.00 ZŁ net + 23% VAT / pcs

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Technical data - SM 25x300 [2xM8] / N52 - magnetic separator

Specification / characteristics - SM 25x300 [2xM8] / N52 - magnetic separator

properties
properties values
Cat. no. 130373
GTIN/EAN 5906301813217
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 300 mm [±1 mm]
Weight 1160 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 8 500 Gauss [±5%]
Size/Mount Quantity M8x2
Polarity circumferential - 11 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N52

Specification / characteristics SM 25x300 [2xM8] / N52 - magnetic separator
properties values units
remenance Br [min. - max.] ? 14.2-14.7 kGs
remenance Br [min. - max.] ? 1420-1470 mT
coercivity bHc ? 10.8-12.5 kOe
coercivity bHc ? 860-995 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 48-53 BH max MGOe
energy density [min. - max.] ? 380-422 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x300 [2xM8] / N52

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 300 mm (L)
Active length 264 mm
Section count 11 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~1119 g
Active area 207 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 18.1 kg (theor.)
Induction (surface) ~8 500 Gauss (Max)

Chart 2: Field profile (11 sections)

Chart 3: Temperature performance

Engineering data and GPSR
Chemical composition
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Environmental data
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130373-2026
Magnet Unit Converter
Pulling force

Magnetic Induction

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A magnetic rod is the basic element of building grate separators and magnetic filters. It is mounted in chutes, hoppers, and pipelines to protect production machines from failure. High magnetic induction on the surface allows catching the finest iron particles.
The rod consists of a cover tube made of high-quality acid-resistant steel (AISI 304 or 316). Inside there is a stack of strong neodymium magnets arranged in a special configuration (magnetic circuit). Thanks to this, the rod is durable, hygienic, and easy to keep clean.
Metal filings stick to the surface very strongly, so cleaning requires strength or cleverness. The most effective home method is using adhesive tape, which we wrap around the dirt and peel off. For easier operation, it is worth considering ordering a rod in a version with a cleaning sleeve.
Magnetic induction measured in Gauss (Gs) determines the density of magnetic flux on the rod surface. Standard rods (~8000 Gs) are sufficient for catching screws, nails, and steel shavings. For the food and precision industry, we recommend the highest induction parameters.
We can produce a rod of non-standard length with any mounting termination. We offer various tip options: threaded holes (e.g., M8, M10), protruding screws, flat pivots, mills, or handles. We ensure fast realization of special orders and technical advice.

Strengths as well as weaknesses of neodymium magnets.

Benefits

Apart from their consistent magnetism, neodymium magnets have these key benefits:
  • Their strength is durable, and after approximately ten years it drops only by ~1% (according to research),
  • Magnets very well protect themselves against demagnetization caused by foreign field sources,
  • In other words, due to the aesthetic surface of nickel, the element is aesthetically pleasing,
  • The surface of neodymium magnets generates a unique magnetic field – this is a distinguishing feature,
  • Through (appropriate) combination of ingredients, they can achieve high thermal resistance, allowing for operation at temperatures reaching 230°C and above...
  • Possibility of accurate machining and modifying to atypical needs,
  • Wide application in modern technologies – they serve a role in hard drives, electric motors, medical devices, also technologically advanced constructions.
  • Compactness – despite small sizes they provide effective action, making them ideal for precision applications

Limitations

Disadvantages of neodymium magnets:
  • Brittleness is one of their disadvantages. Upon strong impact they can break. We recommend keeping them in a special holder, which not only secures them against impacts but also raises their durability
  • NdFeB magnets demagnetize when exposed to high temperatures. After reaching 80°C, many of them experience permanent drop of strength (a factor is the shape as well as dimensions of the magnet). We offer magnets specially adapted to work at temperatures up to 230°C marked [AH], which are extremely resistant to heat
  • When exposed to humidity, magnets start to rust. To use them in conditions outside, it is recommended to use protective magnets, such as those in rubber or plastics, which secure oxidation and corrosion.
  • Limited possibility of producing nuts in the magnet and complex forms - preferred is cover - mounting mechanism.
  • Health risk resulting from small fragments of magnets can be dangerous, in case of ingestion, which becomes key in the aspect of protecting the youngest. Additionally, small components of these devices can disrupt the diagnostic process medical when they are in the body.
  • Due to expensive raw materials, their price is relatively high,

Pull force analysis

Breakaway strength of the magnet in ideal conditionswhat affects it?

The specified lifting capacity concerns the peak performance, obtained under ideal test conditions, meaning:
  • using a sheet made of low-carbon steel, functioning as a ideal flux conductor
  • with a thickness of at least 10 mm
  • characterized by even structure
  • with direct contact (without paint)
  • under axial force vector (90-degree angle)
  • at conditions approx. 20°C

Lifting capacity in practice – influencing factors

In real-world applications, the actual lifting capacity depends on a number of factors, ranked from the most important:
  • Gap between magnet and steel – every millimeter of separation (caused e.g. by varnish or unevenness) drastically reduces the pulling force, often by half at just 0.5 mm.
  • Direction of force – highest force is reached only during pulling at a 90° angle. The shear force of the magnet along the plate is usually many times lower (approx. 1/5 of the lifting capacity).
  • Element thickness – to utilize 100% power, the steel must be sufficiently thick. Thin sheet restricts the attraction force (the magnet "punches through" it).
  • Plate material – low-carbon steel attracts best. Higher carbon content decrease magnetic permeability and holding force.
  • Surface structure – the smoother and more polished the surface, the better the adhesion and higher the lifting capacity. Unevenness acts like micro-gaps.
  • Thermal environment – temperature increase causes a temporary drop of force. Check the maximum operating temperature for a given model.

Holding force was checked on the plate surface of 20 mm thickness, when the force acted perpendicularly, however under shearing force the holding force is lower. Moreover, even a slight gap between the magnet’s surface and the plate lowers the lifting capacity.

Safety rules for work with neodymium magnets
Serious injuries

Large magnets can crush fingers instantly. Never put your hand between two attracting surfaces.

Metal Allergy

Studies show that the nickel plating (the usual finish) is a strong allergen. If you have an allergy, avoid touching magnets with bare hands and select coated magnets.

Magnetic media

Do not bring magnets near a purse, laptop, or screen. The magnetic field can irreversibly ruin these devices and erase data from cards.

Shattering risk

Watch out for shards. Magnets can fracture upon uncontrolled impact, launching shards into the air. Eye protection is mandatory.

Danger to pacemakers

For implant holders: Powerful magnets disrupt electronics. Maintain minimum 30 cm distance or request help to handle the magnets.

GPS Danger

Be aware: neodymium magnets produce a field that disrupts precision electronics. Keep a separation from your mobile, device, and navigation systems.

Maximum temperature

Monitor thermal conditions. Exposing the magnet to high heat will permanently weaken its magnetic structure and strength.

Combustion hazard

Dust created during cutting of magnets is self-igniting. Do not drill into magnets unless you are an expert.

No play value

NdFeB magnets are not intended for children. Accidental ingestion of multiple magnets can lead to them connecting inside the digestive tract, which constitutes a critical condition and requires urgent medical intervention.

Immense force

Before starting, read the rules. Uncontrolled attraction can destroy the magnet or injure your hand. Think ahead.

Warning! Want to know more? Check our post: Why are neodymium magnets dangerous?
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98