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SM 25x300 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130373

GTIN: 5906301813217

Diameter Ø [±0,1 mm]

25 mm

Height [±0,1 mm]

300 mm

Weight

0.01 g

910.20 ZŁ with VAT / pcs + price for transport

740.00 ZŁ net + 23% VAT / pcs

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SM 25x300 [2xM8] / N52 - magnetic separator

Specification/characteristics SM 25x300 [2xM8] / N52 - magnetic separator

properties

values

Cat. no.

130373

GTIN

5906301813217

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

25 mm [±0,1 mm]

Height

300 mm [±0,1 mm]

Weight

0.01 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N52

properties

values

units

coercivity bHc ?

860-995

kA/m

coercivity bHc ?

10.8-12.5

kOe

energy density [Min. - Max.] ?

380-422

BH max KJ/m

energy density [Min. - Max.] ?

48-53

BH max MGOe

remenance Br [Min. - Max.] ?

14.2-14.7

kGs

remenance Br [Min. - Max.] ?

1420-1470

actual internal force iHc

≥ 955

kA/m

actual internal force iHc

≥ 12

kOe

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The device roller magnetic is based on the use of neodymium magnets, which are welded in a construction made of stainless steel usually AISI304. In this way, it is possible to effectively remove ferromagnetic elements from different substances. An important element of its operation is the use of repulsion of N and S poles of neodymium magnets, which allows magnetic substances to be attracted. The thickness of the magnet and its structure's pitch affect the power and range of the separator's operation.

Generally speaking, magnetic separators are designed to separate ferromagnetic elements. If the cans are made from ferromagnetic materials, a magnetic separator will be effective. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the magnetic separator will not be effective.

Yes, magnetic rollers are employed in food production to remove metallic contaminants, including iron fragments or iron dust. Our rollers are built from acid-resistant steel, EN 1.4301, intended for use in food.

Magnetic rollers, otherwise cylindrical magnets, find application in food production, metal separation as well as waste processing. They help in removing iron dust in the course of the process of separating metals from other wastes.

Our magnetic rollers are built with neodymium magnets placed in a stainless steel tube cylinder of stainless steel with a wall thickness of 1mm.

Both ends of the magnetic bar will be with M8 threaded holes - 18 mm, allowing for simple mounting in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of features, magnetic bars differ in terms of magnetic force lines, flux density and the area of operation of the magnetic field. We produce them in materials, N42 and N52.

Often it is believed that the greater the magnet's power, the more effective. Nevertheless, the value of the magnet's power is dependent on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of use and expected needs. The standard operating temperature of a magnetic bar is 80°C.

When the magnet is thin, the magnetic force lines will be short. On the other hand, when the magnet is thick, the force lines will be extended and reach further.

For constructing the casings of magnetic separators - rollers, frequently stainless steel is utilized, especially types AISI 304, AISI 316, and AISI 316L.

In a saltwater environment, AISI 316 steel is highly recommended due to its exceptional anti-corrosion properties.

Magnetic rollers are characterized by their specific arrangement of poles and their capability to attract magnetic particles directly onto their surface, as opposed to other devices that may utilize more complicated filtration systems.

Technical designations and terms related to magnetic separators include amongst others polarity, magnetic induction, magnet pitch, as well as the steel type applied.

Magnetic induction for a magnet on a roller is determined using a teslameter or a gaussmeter with a flat Hall-effect probe, aiming to find the highest magnetic field value near the magnetic pole. The outcome is checked in a value table - the lowest is N30. All designations below N27 or N25 suggest recycling that doesn't meet the standard - they are not suitable.

Neodymium magnetic bars offer many advantages, including excellent separation efficiency, strong magnetic field, and durability. However, some of the downsides may involve higher cost compared to other types of magnets and the need for regular maintenance.

By ensuring proper maintenance of neodymium magnetic rollers, you should they should be regularly cleaned, avoiding temperatures up to 80°C. The rollers our rollers have waterproofing IP67, so if they are leaky, the magnets inside can rust and lose their power. Magnetic field measurements should be carried out every two years. Caution should be taken during use, as there is a risk of finger injury. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could cause problems with the magnetic rod seal and product contamination. The effective range of the roller corresponds to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

A magnetic roller is a magnetic separator made from a neodymium magnet enclosed in a cylindrical stainless steel housing, which are used to remove metal contaminants from bulk and granular materials. They are applied in industries such as food processing, ceramics, and recycling, where the removal of iron metals and iron filings is essential.

Advantages as well as disadvantages of neodymium magnets NdFeB.

In addition to immense strength, neodymium magnets have the following advantages:

They do not lose strength over time. After about 10 years, their power decreases by only ~1% (theoretically),
They are highly resistant to demagnetization by external magnetic sources,
Thanks to the shiny finish and nickel, gold, or silver coating, they have an aesthetic appearance,
They possess very high magnetic induction on the surface of the magnet,
Magnetic neodymium magnets are characterized by very high magnetic induction on the surface of the magnet and can operate (depending on the shape) even at temperatures of 230°C or higher...
Due to the option of accurate forming and adaptation to individual needs – neodymium magnets can be produced in many variants of shapes or sizes, which enhances their versatility in applications.
Significant importance in modern technologies – are utilized in hard drives, electric motors, medical apparatus and various technologically advanced devices.

Disadvantages of neodymium magnets:

They can break as they are fragile when subjected to a powerful impact. If the magnets are exposed to impacts, it is suggested using magnets in a metal holder. The steel housing in the form of a holder protects the magnet from impacts and also increases its overall strength,
They lose power at high temperatures. Most neodymium magnets experience permanent loss of strength when heated above 80°C (depending on the shape and height). However, we also offer special magnets with high temperature resistance, up to 230°C,
They rust in a humid environment - during outdoor use, we recommend using waterproof magnets, such as those made of rubber or plastic,
The use of a cover - a magnetic holder is recommended due to the limited production capabilities of creating threads or complex shapes in the magnet
Potential hazard associated with microscopic parts of magnets can be dangerous, if swallowed, which is particularly important in the context of child safety. Furthermore, small elements of these products can hinder the diagnostic process in case of swallowing.

Handle Neodymium Magnets Carefully

Dust and powder from neodymium magnets are flammable.

Avoid drilling or mechanical processing of neodymium magnets. Once crushed into fine powder or dust, this material becomes highly flammable.

Avoid contact with neodymium magnets if you have a nickel allergy.

Studies show a small percentage of people have allergies to certain metals, including nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, try wearing gloves or avoid direct contact with nickel-plated neodymium magnets.

Neodymium magnets are the most powerful magnets ever created, and their power can surprise you.

Read the information on our website on how to properly utilize neodymium magnets and avoid significant harm to your body and unintentional disruption to the magnets.

Keep neodymium magnets away from people with pacemakers.

Neodymium magnets generate strong magnetic fields. As a result, they interfere with the operation of a pacemaker. This happens because such devices have a function to deactivate them in a magnetic field.

Make sure not to bring neodymium magnets close to the TV, wallet, and computer HDD.

Strong magnetic fields emitted by neodymium magnets can damage magnetic storage media such as floppy disks, credit cards, magnetic ID cards, cassette tapes, video tapes, or other devices. They can also damage televisions, VCRs, computer monitors, and CRT displays. You should especially avoid placing neodymium magnets near electronic devices.

It is crucial not to allow the magnets to pinch together uncontrollably or place your fingers in their path as they attract to each other.

Neodymium magnets bounce and clash mutually within a distance of several to almost 10 cm from each other.

Neodymium magnets are especially delicate, which leads to shattering.

Neodymium magnets are characterized by significant fragility. Magnets made of neodymium are made of metal and coated with a shiny nickel, but they are not as durable as steel. At the moment of collision between the magnets, sharp metal fragments can be dispersed in different directions.

Keep neodymium magnets as far away as possible from GPS and smartphones.

Magnetic fields interfere with compasses and magnetometers used in navigation for air and sea transport, as well as internal compasses of smartphones and GPS devices.

Neodymium magnets can become demagnetized at high temperatures.

Despite the fact that magnets have been observed to maintain their efficacy up to temperatures of 80°C or 175°F, it's essential to consider that this threshold may fluctuate depending on the magnet's type, configuration, and intended usage.

Keep neodymium magnets far from youngest children.

Neodymium magnets are not toys. Do not allow children to play with them. Small magnets can pose a serious choking hazard. If multiple magnets are swallowed, they can attract to each other through the intestinal walls, causing significant injuries, and even death.

Safety precautions!

In order to show why neodymium magnets are so dangerous, see the article - How dangerous are strong neodymium magnets?.