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SM 25x300 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130373

GTIN/EAN: 5906301813217

5.00

Diameter Ø

25 mm [±1 mm]

Height

300 mm [±1 mm]

Weight

1160 g

Magnetic Flux

~ 8 500 Gauss [±5%]

910.20 with VAT / pcs + price for transport

740.00 ZŁ net + 23% VAT / pcs

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Technical - SM 25x300 [2xM8] / N52 - magnetic separator

Specification / characteristics - SM 25x300 [2xM8] / N52 - magnetic separator

properties
properties values
Cat. no. 130373
GTIN/EAN 5906301813217
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 300 mm [±1 mm]
Weight 1160 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 8 500 Gauss [±5%]
Size/Mount Quantity M8x2
Polarity circumferential - 11 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N52

Specification / characteristics SM 25x300 [2xM8] / N52 - magnetic separator
properties values units
remenance Br [min. - max.] ? 14.2-14.7 kGs
remenance Br [min. - max.] ? 1420-1470 mT
coercivity bHc ? 10.8-12.5 kOe
coercivity bHc ? 860-995 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 48-53 BH max MGOe
energy density [min. - max.] ? 380-422 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x300 [2xM8] / N52

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 300 mm (L)
Active length 264 mm
Section count 11 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~1119 g
Active area 207 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 18.1 kg (theor.)
Induction (surface) ~8 500 Gauss (Max)

Chart 2: Field profile (11 sections)

Chart 3: Temperature performance

Technical specification and ecology
Chemical composition
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Sustainability
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130373-2026
Measurement Calculator
Pulling force

Magnetic Field

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It is the "heart" of every magnetic filter used in industry for cleaning raw materials. It is commonly used for cleaning flour, sugar, plastic granules, as well as oils and coolants. Thanks to the use of strong neodymium magnets, the rod catches even metallic dust.
The rod consists of a cover tube made of high-quality acid-resistant steel (AISI 304 or 316). Inside there is a stack of strong neodymium magnets arranged in a special configuration (magnetic circuit). Such construction ensures full resistance to corrosion, water, oils, and acids.
Due to the high power of the magnet, direct removal of filings can be troublesome and time-consuming. The most effective home method is using adhesive tape, which we wrap around the dirt and peel off. In industry, cover tubes (so-called Easy Clean system) are used, from which the magnetic insert slides out.
The more Gauss, the smaller and more weakly magnetic particles will be effectively caught. For basic machine protection against pieces of iron, standard power is sufficient. High Power versions (~12000-14000 Gs) are necessary for catching metallic dust, oxides, and stainless steel after processing.
Yes, as a manufacturer, we make rods of any length and diameter (standard is dia 25mm and 32mm). The rod end is strictly adapted to the fastening system in your device. Contact us for a quote on a non-standard dimension.

Strengths and weaknesses of neodymium magnets.

Benefits

Besides their stability, neodymium magnets are valued for these benefits:
  • Their magnetic field is maintained, and after approximately 10 years it drops only by ~1% (according to research),
  • They do not lose their magnetic properties even under close interference source,
  • A magnet with a metallic silver surface is more attractive,
  • The surface of neodymium magnets generates a powerful magnetic field – this is a distinguishing feature,
  • Through (appropriate) combination of ingredients, they can achieve high thermal resistance, enabling action at temperatures reaching 230°C and above...
  • Considering the option of accurate forming and adaptation to custom solutions, magnetic components can be produced in a variety of shapes and sizes, which amplifies use scope,
  • Huge importance in innovative solutions – they are commonly used in data components, electric drive systems, precision medical tools, also complex engineering applications.
  • Thanks to their power density, small magnets offer high operating force, in miniature format,

Cons

Disadvantages of NdFeB magnets:
  • They are prone to damage upon heavy impacts. To avoid cracks, it is worth securing magnets in a protective case. Such protection not only protects the magnet but also increases its resistance to damage
  • Neodymium magnets decrease their strength under the influence of heating. As soon as 80°C is exceeded, many of them start losing their power. Therefore, we recommend our special magnets marked [AH], which maintain stability even at temperatures up to 230°C
  • Due to the susceptibility of magnets to corrosion in a humid environment, we advise using waterproof magnets made of rubber, plastic or other material stable to moisture, in case of application outdoors
  • Limited possibility of producing nuts in the magnet and complex shapes - recommended is casing - magnetic holder.
  • Health risk to health – tiny shards of magnets can be dangerous, when accidentally swallowed, which is particularly important in the context of child health protection. Additionally, small elements of these magnets can disrupt the diagnostic process medical when they are in the body.
  • With large orders the cost of neodymium magnets is economically unviable,

Pull force analysis

Best holding force of the magnet in ideal parameterswhat it depends on?

Holding force of 0.00 kg is a result of laboratory testing performed under standard conditions:
  • on a base made of mild steel, perfectly concentrating the magnetic flux
  • possessing a massiveness of at least 10 mm to ensure full flux closure
  • with a plane cleaned and smooth
  • under conditions of no distance (metal-to-metal)
  • under perpendicular force vector (90-degree angle)
  • at ambient temperature room level

Determinants of practical lifting force of a magnet

Bear in mind that the working load may be lower depending on elements below, starting with the most relevant:
  • Gap (between the magnet and the metal), since even a microscopic distance (e.g. 0.5 mm) leads to a drastic drop in lifting capacity by up to 50% (this also applies to varnish, corrosion or dirt).
  • Force direction – declared lifting capacity refers to pulling vertically. When attempting to slide, the magnet holds significantly lower power (typically approx. 20-30% of maximum force).
  • Base massiveness – too thin plate does not accept the full field, causing part of the flux to be lost to the other side.
  • Chemical composition of the base – mild steel gives the best results. Alloy steels lower magnetic properties and lifting capacity.
  • Surface quality – the more even the plate, the better the adhesion and stronger the hold. Unevenness creates an air distance.
  • Thermal factor – hot environment reduces pulling force. Too high temperature can permanently damage the magnet.

Lifting capacity testing was carried out on plates with a smooth surface of suitable thickness, under a perpendicular pulling force, however under parallel forces the holding force is lower. In addition, even a slight gap between the magnet and the plate lowers the lifting capacity.

Precautions when working with NdFeB magnets
Do not underestimate power

Handle magnets consciously. Their immense force can surprise even experienced users. Be vigilant and do not underestimate their force.

Medical interference

Life threat: Neodymium magnets can deactivate heart devices and defibrillators. Do not approach if you have medical devices.

Machining danger

Fire hazard: Rare earth powder is explosive. Do not process magnets without safety gear as this risks ignition.

Hand protection

Danger of trauma: The pulling power is so great that it can result in blood blisters, pinching, and even bone fractures. Protective gloves are recommended.

Warning for allergy sufferers

Warning for allergy sufferers: The nickel-copper-nickel coating contains nickel. If redness happens, cease working with magnets and use protective gear.

Keep away from children

Product intended for adults. Tiny parts can be swallowed, causing serious injuries. Keep out of reach of children and animals.

GPS Danger

Be aware: rare earth magnets produce a field that interferes with precision electronics. Keep a safe distance from your mobile, device, and navigation systems.

Magnetic media

Do not bring magnets close to a purse, laptop, or screen. The magnetism can irreversibly ruin these devices and wipe information from cards.

Permanent damage

Avoid heat. NdFeB magnets are susceptible to heat. If you need operation above 80°C, inquire about HT versions (H, SH, UH).

Magnets are brittle

Beware of splinters. Magnets can fracture upon violent connection, ejecting shards into the air. Wear goggles.

Warning! Want to know more? Read our article: Are neodymium magnets dangerous?