SM 25x225 [2xM8] / N42 - magnetic separator
magnetic separator
Catalog no 130292
GTIN/EAN: 5906301812852
Diameter Ø
25 mm [±1 mm]
Height
225 mm [±1 mm]
Weight
860 g
Magnetic Flux
~ 6 500 Gauss [±5%]
615.00 ZŁ with VAT / pcs + price for transport
500.00 ZŁ net + 23% VAT / pcs
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Technical details - SM 25x225 [2xM8] / N42 - magnetic separator
Specification / characteristics - SM 25x225 [2xM8] / N42 - magnetic separator
| properties | values |
|---|---|
| Cat. no. | 130292 |
| GTIN/EAN | 5906301812852 |
| Production/Distribution | Dhit sp. z o.o. |
| Country of origin | Poland / China / Germany |
| Customs code | 85059029 |
| Diameter Ø | 25 mm [±1 mm] |
| Height | 225 mm [±1 mm] |
| Weight | 860 g |
| Material Type | Stainless steel AISI 304 / A2 |
| Magnetic Flux | ~ 6 500 Gauss [±5%] |
| Size/Mount Quantity | 2xM8 |
| Polarity | circumferential - 8 poles |
| Casing Tube Thickness | 1 mm |
| Manufacturing Tolerance | ±1 mm |
Magnetic properties of material N42
| properties | values | units |
|---|---|---|
| remenance Br [min. - max.] ? | 12.9-13.2 | kGs |
| remenance Br [min. - max.] ? | 1290-1320 | mT |
| coercivity bHc ? | 10.8-12.0 | kOe |
| coercivity bHc ? | 860-955 | kA/m |
| actual internal force iHc | ≥ 12 | kOe |
| actual internal force iHc | ≥ 955 | kA/m |
| energy density [min. - max.] ? | 40-42 | BH max MGOe |
| energy density [min. - max.] ? | 318-334 | BH max KJ/m |
| max. temperature ? | ≤ 80 | °C |
Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
| properties | values | units |
|---|---|---|
| Vickers hardness | ≥550 | Hv |
| Density | ≥7.4 | g/cm3 |
| Curie Temperature TC | 312 - 380 | °C |
| Curie Temperature TF | 593 - 716 | °F |
| Specific resistance | 150 | μΩ⋅cm |
| Bending strength | 250 | MPa |
| Compressive strength | 1000~1100 | MPa |
| Thermal expansion parallel (∥) to orientation (M) | (3-4) x 10-6 | °C-1 |
| Thermal expansion perpendicular (⊥) to orientation (M) | -(1-3) x 10-6 | °C-1 |
| Young's modulus | 1.7 x 104 | kg/mm² |
Table 1: Rod construction
SM 25x225 [2xM8] / N42
| Parameter | Value | Description / Unit |
|---|---|---|
| Diameter (Ø) | 25 | mm |
| Total length | 225 | mm (L) |
| Active length | 189 | mm |
| Section count | 8 | modules |
| Dead zone | 36 | mm (2x 18mm starter) |
| Weight (est.) | ~839 | g |
| Active area | 148 | cm² (Area) |
| Housing material | AISI 304 | 1.4301 (Inox) |
| Surface finish | Ra < 0.8 µm | Polished |
| Temp. class | 80°C | Standard (N) |
| Force loss (at max °C) | -12.8% | Reversible loss (physics) |
| Force (calculated) | 10.6 | kg (theor.) |
| Induction (surface) | ~6 500 | Gauss (Max) |
Chart 2: Field profile (8 sections)
Chart 3: Temperature performance
Chemical composition
| iron (Fe) | 64% – 68% |
| neodymium (Nd) | 29% – 32% |
| boron (B) | 1.1% – 1.2% |
| dysprosium (Dy) | 0.5% – 2.0% |
| coating (Ni-Cu-Ni) | < 0.05% |
Ecology and recycling (GPSR)
| recyclability (EoL) | 100% |
| recycled raw materials | ~10% (pre-cons) |
| carbon footprint | low / zredukowany |
| waste code (EWC) | 16 02 16 |
Other proposals
Advantages and disadvantages of rare earth magnets.
Strengths
- They do not lose power, even after nearly ten years – the decrease in strength is only ~1% (based on measurements),
- Neodymium magnets prove to be exceptionally resistant to magnetic field loss caused by external magnetic fields,
- A magnet with a smooth silver surface looks better,
- Magnetic induction on the top side of the magnet is maximum,
- Due to their durability and thermal resistance, neodymium magnets are capable of operate (depending on the shape) even at high temperatures reaching 230°C or more...
- Thanks to freedom in designing and the capacity to modify to client solutions,
- Universal use in innovative solutions – they are commonly used in magnetic memories, electric motors, diagnostic systems, and other advanced devices.
- Relatively small size with high pulling force – neodymium magnets offer strong magnetic field in compact dimensions, which makes them useful in small systems
Cons
- To avoid cracks under impact, we suggest using special steel housings. Such a solution secures the magnet and simultaneously increases its durability.
- Neodymium magnets decrease their strength under the influence of heating. As soon as 80°C is exceeded, many of them start losing their power. Therefore, we recommend our special magnets marked [AH], which maintain stability even at temperatures up to 230°C
- When exposed to humidity, magnets usually rust. For applications outside, it is recommended to use protective magnets, such as magnets in rubber or plastics, which secure oxidation as well as corrosion.
- We recommend a housing - magnetic holder, due to difficulties in realizing threads inside the magnet and complicated forms.
- Potential hazard resulting from small fragments of magnets pose a threat, when accidentally swallowed, which is particularly important in the context of child health protection. Additionally, tiny parts of these magnets are able to be problematic in diagnostics medical in case of swallowing.
- Due to complex production process, their price is higher than average,
Holding force characteristics
Breakaway strength of the magnet in ideal conditions – what contributes to it?
- with the application of a yoke made of special test steel, guaranteeing maximum field concentration
- possessing a massiveness of at least 10 mm to ensure full flux closure
- characterized by smoothness
- under conditions of ideal adhesion (surface-to-surface)
- for force applied at a right angle (pull-off, not shear)
- in temp. approx. 20°C
Determinants of lifting force in real conditions
- Gap between magnet and steel – every millimeter of separation (caused e.g. by varnish or unevenness) diminishes the pulling force, often by half at just 0.5 mm.
- Force direction – declared lifting capacity refers to detachment vertically. When applying parallel force, the magnet exhibits much less (often approx. 20-30% of maximum force).
- Plate thickness – insufficiently thick steel does not accept the full field, causing part of the flux to be wasted into the air.
- Material composition – not every steel attracts identically. High carbon content worsen the interaction with the magnet.
- Smoothness – full contact is possible only on smooth steel. Any scratches and bumps reduce the real contact area, reducing force.
- Thermal factor – hot environment weakens pulling force. Too high temperature can permanently demagnetize the magnet.
Holding force was tested on a smooth steel plate of 20 mm thickness, when the force acted perpendicularly, whereas under attempts to slide the magnet the load capacity is reduced by as much as fivefold. In addition, even a slight gap between the magnet and the plate decreases the holding force.
Precautions when working with neodymium magnets
Skin irritation risks
Some people experience a sensitization to nickel, which is the standard coating for neodymium magnets. Extended handling can result in dermatitis. We suggest use protective gloves.
Fire warning
Machining of NdFeB material carries a risk of fire risk. Neodymium dust reacts violently with oxygen and is hard to extinguish.
Life threat
People with a heart stimulator have to keep an absolute distance from magnets. The magnetic field can interfere with the functioning of the life-saving device.
Immense force
Before starting, check safety instructions. Sudden snapping can destroy the magnet or injure your hand. Think ahead.
Hand protection
Big blocks can break fingers in a fraction of a second. Never put your hand betwixt two strong magnets.
Protect data
Do not bring magnets close to a purse, laptop, or TV. The magnetic field can irreversibly ruin these devices and wipe information from cards.
Keep away from children
Always keep magnets away from children. Risk of swallowing is significant, and the effects of magnets connecting inside the body are very dangerous.
Operating temperature
Watch the temperature. Heating the magnet to high heat will destroy its properties and pulling force.
Shattering risk
Despite metallic appearance, the material is delicate and not impact-resistant. Do not hit, as the magnet may crumble into hazardous fragments.
Phone sensors
GPS units and smartphones are highly susceptible to magnetic fields. Direct contact with a powerful NdFeB magnet can decalibrate the internal compass in your phone.
