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SM 25x225 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130292

GTIN: 5906301812852

Diameter Ø [±0,1 mm]

25 mm

Height [±0,1 mm]

225 mm

Weight

0.01 g

615.00 ZŁ with VAT / pcs + price for transport

500.00 ZŁ net + 23% VAT / pcs

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SM 25x225 [2xM8] / N42 - magnetic separator

Specification/characteristics SM 25x225 [2xM8] / N42 - magnetic separator

properties

values

Cat. no.

130292

GTIN

5906301812852

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

25 mm [±0,1 mm]

Height

225 mm [±0,1 mm]

Weight

0.01 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N42

properties

values

units

coercivity bHc ?

860-955

kA/m

coercivity bHc ?

10.8-12.0

kOe

energy density [Min. - Max.] ?

318-334

BH max KJ/m

energy density [Min. - Max.] ?

40-42

BH max MGOe

remenance Br [Min. - Max.] ?

12.9-13.2

kGs

remenance Br [Min. - Max.] ?

1290-1320

actual internal force iHc

≥ 955

kA/m

actual internal force iHc

≥ 12

kOe

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The main mechanism of the magnetic separator is the use of neodymium magnets, placed in a casing made of stainless steel usually AISI304. Due to this, it is possible to precisely separate ferromagnetic particles from other materials. A key aspect of its operation is the use of repulsion of magnetic poles N and S, which causes magnetic substances to be targeted. The thickness of the embedded magnet and its structure's pitch determine the range and strength of the separator's operation.

Generally speaking, magnetic separators are used to separate ferromagnetic elements. If the cans are made of ferromagnetic materials, a magnetic separator will be effective. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the separator will not be able to separate them.

Yes, magnetic rollers are employed in food production to clear metallic contaminants, such as iron fragments or iron dust. Our rollers are made from durable acid-resistant steel, AISI 304, suitable for use in food.

Magnetic rollers, otherwise magnetic separators, are employed in metal separation, food production as well as waste processing. They help in eliminating iron dust in the course of the process of separating metals from other materials.

Our magnetic rollers are composed of a neodymium magnet placed in a tube made of stainless steel with a wall thickness of 1mm.

Both ends of the magnetic bar can be with M8 threaded holes - 18 mm, allowing for easy installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of features, magnetic bars stand out in terms of flux density, magnetic force lines and the area of operation of the magnetic field. We produce them in materials, N42 as well as N52.

Usually it is believed that the greater the magnet's power, the more effective. Nevertheless, the value of the magnet's power depends on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of use and anticipated needs. The standard operating temperature of a magnetic bar is 80°C.

If the magnet is thin, the magnetic force lines are more compressed. On the other hand, in the case of a thicker magnet, the force lines will be longer and reach further.

For constructing the casings of magnetic separators - rollers, frequently stainless steel is employed, especially types AISI 304, AISI 316, and AISI 316L.

In a salt water contact, type AISI 316 steel exhibits the best resistance thanks to its outstanding corrosion resistance.

Magnetic rollers are characterized by their specific arrangement of poles and their ability to attract magnetic particles directly onto their surface, in contrast to other devices that often use more complicated filtration systems.

Technical designations and terms related to magnetic separators include amongst others polarity, magnetic induction, magnet pitch, as well as the steel type applied.

Magnetic induction for a roller is measured using a teslameter or a gaussmeter with a flat Hall-effect probe, aiming to find the highest magnetic field value near the magnetic pole. The result is checked in a value table - the lowest is N30. All designations less than N27 or N25 suggest recycling that falls below the standard - they are not suitable.

Neodymium magnetic rollers offer a range of benefits such as a very strong magnetic field, the ability to capture even the tiniest metal particles, and durability. Disadvantages may include the need for regular cleaning, higher cost, and potential installation challenges.

By ensuring proper maintenance of neodymium magnetic rollers, you should washing after each use, avoiding temperatures up to 80°C. The rollers feature waterproofing IP67, so if they are not sealed, the magnets inside can oxidize and weaken. Testing of the rollers should be carried out every two years. Care should be taken, as it’s possible getting pinched. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could lead to problems with the magnetic rod seal and product contamination. The range of the roller is equal to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

A magnetic roller is a magnetic separator made from a neodymium magnet enclosed in a cylindrical stainless steel housing, which are used to remove metal contaminants from bulk and granular materials. They are applied in industries such as food processing, ceramics, and recycling, where the removal of iron metals and iron filings is essential.

Advantages and disadvantages of neodymium magnets NdFeB.

In addition to immense strength, neodymium magnets have the following advantages:

They do not lose their strength (of the magnet). After approximately 10 years, their power decreases by only ~1% (theoretically),
They are exceptionally resistant to demagnetization caused by an external magnetic field,
In other words, thanks to the shiny coating of nickel, gold, or silver, the element acquires an aesthetic appearance,
They exhibit very high magnetic induction on the surface of the magnet,
Magnetic neodymium magnets are characterized by very high magnetic induction on the surface of the magnet and can operate (depending on the form) even at temperatures of 230°C or higher...
Due to the option of accurate forming or adaptation to individual needs – neodymium magnets can be produced in many variants of shapes and sizes, which enhances their versatility in applications.
Wide application in the industry of new technologies – are utilized in hard drives, electric drive mechanisms, medical apparatus or very advanced devices.

Disadvantages of neodymium magnets:

They can break as they are fragile when subjected to a powerful impact. If the magnets are exposed to impacts, it is suggested using magnets in a steel housing. The steel housing in the form of a holder protects the magnet from impacts and also increases its overall strength,
They lose strength at high temperatures. Most neodymium magnets experience permanent loss of strength when heated above 80°C (depending on the shape and height). However, we also offer special magnets with high temperature resistance, up to 230°C,
They rust in a humid environment. For outdoor use, we recommend using waterproof magnets, such as those made of rubber or plastic,
The use of a cover - a magnetic holder is recommended due to the limited production capabilities of creating threads or complex shapes in the magnet
Potential hazard arising from small pieces of magnets pose a threat, if swallowed, which is crucial in the context of children's health. It's also worth noting that tiny parts of these magnets have the potential to hinder the diagnostic process in case of swallowing.

Caution with Neodymium Magnets

Magnets made of neodymium are characterized by being fragile, which can cause them to become damaged.

In the event of a collision between two neodymium magnets, it can result in them getting chipped. Despite being made of metal as well as coated with a shiny nickel plating, they are not as hard as steel. At the moment of collision between the magnets, small sharp metal pieces can be propelled in various directions at high speed. Eye protection is recommended.

Neodymium magnets are over 10 times more powerful than ferrite magnets (the ones in speakers), and their strength can surprise you.

Please review the information on how to handle neodymium magnets and avoid significant harm to your body, as well as prevent unintentional disruption to the magnets.

Avoid contact with neodymium magnets if you have a nickel allergy.

Studies clearly indicate a small percentage of people who suffer from metal allergies such as nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, you can try wearing gloves or simply avoid direct contact with nickel-plated neodymium magnets.

Magnets will attract to each other, so remember not to allow them to pinch together without control or place your fingers in their path.

Magnets will attract each other within a distance of several to around 10 cm from each other. Don't put your fingers in the path of magnet attraction, because a significant injury may occur. Magnets, depending on their size, are able even cut off a finger or there can be a severe pressure or even a fracture.

You should maintain neodymium magnets at a safe distance from the wallet, computer, and TV.

The strong magnetic field generated by neodymium magnets can destroy magnetic media such as floppy disks, video tapes, HDDs, credit cards, magnetic ID cards, cassette tapes, or other devices. They can also destroy devices like video players, televisions, CRT computer monitors. Remember not to place neodymium magnets close to these electronic devices.

Dust and powder from neodymium magnets are flammable.

Avoid drilling or mechanical processing of neodymium magnets. Once crushed into fine powder or dust, this material becomes highly flammable.

Neodymium magnets can become demagnetized at high temperatures.

Whilst Neodymium magnets can demagnetize at high temperatures, it's important to note that the extent of this effect can vary based on factors such as the magnet's material, shape, and intended application.

Avoid bringing neodymium magnets close to a phone or GPS.

Intense magnetic fields generated by neodymium magnets interfere with compasses and magnetometers used in navigation, as well as internal compasses of smartphones and GPS devices.

People with pacemakers are advised to avoid neodymium magnets.

In the case of neodymium magnets, there is a strong magnetic field. As a result, it interferes with the operation of a heart pacemaker. Even if the magnetic field does not affect the device, it can damage its components or deactivate the entire device.

Do not give neodymium magnets to children.

Not all neodymium magnets are toys, so do not let children play with them. In such a situation, surgery is necessary to remove them. In the worst case scenario, it can result in death.

Be careful!

To raise awareness of why neodymium magnets are so dangerous, read the article titled How dangerous are powerful neodymium magnets?.