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SM 25x225 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130292

GTIN/EAN: 5906301812852

Diameter Ø

25 mm [±1 mm]

Height

225 mm [±1 mm]

Weight

860 g

Magnetic Flux

~ 6 500 Gauss [±5%]

615.00 with VAT / pcs + price for transport

500.00 ZŁ net + 23% VAT / pcs

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Lifting power as well as shape of neodymium magnets can be analyzed with our power calculator.

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Technical details - SM 25x225 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 25x225 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130292
GTIN/EAN 5906301812852
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 225 mm [±1 mm]
Weight 860 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 6 500 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 8 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 25x225 [2xM8] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x225 [2xM8] / N42

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 225 mm (L)
Active length 189 mm
Section count 8 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~839 g
Active area 148 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 10.6 kg (theor.)
Induction (surface) ~6 500 Gauss (Max)

Chart 2: Field profile (8 sections)

Chart 3: Temperature performance

Technical and environmental data
Material specification
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Environmental data
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130292-2026
Measurement Calculator
Magnet pull force

Magnetic Induction

Other offers

It is the "heart" of every magnetic filter used in industry for cleaning raw materials. It is mounted in chutes, hoppers, and pipelines to protect production machines from failure. High magnetic induction on the surface allows catching the finest iron particles.
The rod consists of a cover tube made of high-quality acid-resistant steel (AISI 304 or 316). The core is a precise magnetic system generating high induction (Gauss). Thanks to this, the rod is durable, hygienic, and easy to keep clean.
Metal filings stick to the surface very strongly, so cleaning requires strength or cleverness. You can use compressed air or special non-magnetic strippers (rings). In industry, cover tubes (so-called Easy Clean system) are used, from which the magnetic insert slides out.
Magnetic induction measured in Gauss (Gs) determines the density of magnetic flux on the rod surface. The economical version (8kGs) handles large pieces of metal perfectly. High Power versions (~12000-14000 Gs) are necessary for catching metallic dust, oxides, and stainless steel after processing.
Yes, as a manufacturer, we make rods of any length and diameter (standard is dia 25mm and 32mm). You can choose a mounting method consistent with your technical design. We ensure fast realization of special orders and technical advice.

Strengths as well as weaknesses of rare earth magnets.

Pros

In addition to their magnetic efficiency, neodymium magnets provide the following advantages:
  • They have stable power, and over around 10 years their performance decreases symbolically – ~1% (according to theory),
  • Magnets perfectly protect themselves against loss of magnetization caused by foreign field sources,
  • A magnet with a metallic nickel surface looks better,
  • Magnetic induction on the surface of the magnet turns out to be strong,
  • Thanks to resistance to high temperature, they are able to function (depending on the shape) even at temperatures up to 230°C and higher...
  • Thanks to flexibility in constructing and the ability to customize to client solutions,
  • Versatile presence in electronics industry – they serve a role in HDD drives, electric drive systems, diagnostic systems, as well as complex engineering applications.
  • Relatively small size with high pulling force – neodymium magnets offer strong magnetic field in tiny dimensions, which makes them useful in miniature devices

Cons

Problematic aspects of neodymium magnets and proposals for their use:
  • They are fragile upon heavy impacts. To avoid cracks, it is worth protecting magnets in special housings. Such protection not only shields the magnet but also improves its resistance to damage
  • Neodymium magnets lose strength when exposed to high temperatures. After reaching 80°C, many of them experience permanent drop of power (a factor is the shape and dimensions of the magnet). We offer magnets specially adapted to work at temperatures up to 230°C marked [AH], which are extremely resistant to heat
  • Magnets exposed to a humid environment can corrode. Therefore while using outdoors, we recommend using waterproof magnets made of rubber, plastic or other material protecting against moisture
  • Due to limitations in creating nuts and complex shapes in magnets, we recommend using a housing - magnetic mount.
  • Health risk related to microscopic parts of magnets pose a threat, if swallowed, which becomes key in the context of child safety. Furthermore, tiny parts of these products can disrupt the diagnostic process medical when they are in the body.
  • With budget limitations the cost of neodymium magnets is economically unviable,

Holding force characteristics

Maximum magnetic pulling forcewhat it depends on?

Breakaway force is the result of a measurement for optimal configuration, assuming:
  • with the use of a yoke made of special test steel, ensuring full magnetic saturation
  • whose transverse dimension is min. 10 mm
  • with an ground contact surface
  • under conditions of gap-free contact (surface-to-surface)
  • for force applied at a right angle (pull-off, not shear)
  • at temperature room level

Determinants of practical lifting force of a magnet

In real-world applications, the real power depends on a number of factors, listed from crucial:
  • Gap (betwixt the magnet and the plate), since even a tiny distance (e.g. 0.5 mm) leads to a drastic drop in force by up to 50% (this also applies to varnish, corrosion or dirt).
  • Angle of force application – maximum parameter is obtained only during perpendicular pulling. The resistance to sliding of the magnet along the plate is usually several times lower (approx. 1/5 of the lifting capacity).
  • Element thickness – to utilize 100% power, the steel must be sufficiently thick. Paper-thin metal limits the attraction force (the magnet "punches through" it).
  • Steel grade – the best choice is pure iron steel. Hardened steels may have worse magnetic properties.
  • Surface finish – full contact is possible only on polished steel. Rough texture create air cushions, weakening the magnet.
  • Thermal environment – temperature increase causes a temporary drop of force. Check the thermal limit for a given model.

Lifting capacity was determined using a steel plate with a smooth surface of optimal thickness (min. 20 mm), under perpendicular pulling force, whereas under parallel forces the lifting capacity is smaller. Additionally, even a slight gap between the magnet’s surface and the plate decreases the load capacity.

Precautions when working with neodymium magnets
Do not underestimate power

Handle with care. Neodymium magnets act from a long distance and snap with huge force, often faster than you can react.

Magnet fragility

Neodymium magnets are sintered ceramics, which means they are fragile like glass. Impact of two magnets will cause them cracking into small pieces.

Bone fractures

Danger of trauma: The attraction force is so immense that it can result in blood blisters, pinching, and even bone fractures. Use thick gloves.

Phone sensors

Navigation devices and smartphones are highly susceptible to magnetism. Close proximity with a strong magnet can permanently damage the sensors in your phone.

Allergic reactions

A percentage of the population suffer from a sensitization to nickel, which is the common plating for neodymium magnets. Prolonged contact may cause a rash. We strongly advise use safety gloves.

Thermal limits

Control the heat. Exposing the magnet to high heat will permanently weaken its magnetic structure and strength.

Implant safety

Individuals with a ICD should keep an absolute distance from magnets. The magnetism can stop the operation of the implant.

Combustion hazard

Combustion risk: Neodymium dust is explosive. Do not process magnets in home conditions as this risks ignition.

Safe distance

Avoid bringing magnets near a wallet, laptop, or TV. The magnetism can permanently damage these devices and wipe information from cards.

Danger to the youngest

Always store magnets out of reach of children. Ingestion danger is significant, and the effects of magnets clamping inside the body are very dangerous.

Warning! Need more info? Check our post: Are neodymium magnets dangerous?
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98