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SM 25x225 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130292

GTIN/EAN: 5906301812852

Diameter Ø

25 mm [±1 mm]

Height

225 mm [±1 mm]

Weight

860 g

Magnetic Flux

~ 6 500 Gauss [±5%]

615.00 with VAT / pcs + price for transport

500.00 ZŁ net + 23% VAT / pcs

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Technical data of the product - SM 25x225 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 25x225 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130292
GTIN/EAN 5906301812852
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 225 mm [±1 mm]
Weight 860 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 6 500 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 8 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 25x225 [2xM8] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x225 [2xM8] / N42

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 225 mm (L)
Active length 189 mm
Section count 8 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~839 g
Active area 148 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 10.6 kg (theor.)
Induction (surface) ~6 500 Gauss (Max)

Chart 2: Field profile (8 sections)

Chart 3: Temperature performance

Engineering data and GPSR
Chemical composition
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Environmental data
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130292-2026
Magnet Unit Converter
Magnet pull force

Magnetic Induction

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A magnetic rod is the basic element of building grate separators and magnetic filters. It is mounted in chutes, hoppers, and pipelines to protect production machines from failure. Thanks to the use of strong neodymium magnets, the rod catches even metallic dust.
The outer layer is hygienic acid-resistant steel, approved for food contact. Inside there is a stack of strong neodymium magnets arranged in a special configuration (magnetic circuit). Such construction ensures full resistance to corrosion, water, oils, and acids.
Metal filings stick to the surface very strongly, so cleaning requires strength or cleverness. We recommend sticking packing tape to the cluster of filings and tearing it off together with the contaminants. For easier operation, it is worth considering ordering a rod in a version with a cleaning sleeve.
Magnetic induction measured in Gauss (Gs) determines the density of magnetic flux on the rod surface. For basic machine protection against pieces of iron, standard power is sufficient. High Power versions (~12000-14000 Gs) are necessary for catching metallic dust, oxides, and stainless steel after processing.
We fulfill individual orders for bars perfectly matched to your machine or separator. We offer various tip options: threaded holes (e.g., M8, M10), protruding screws, flat pivots, mills, or handles. We ensure fast realization of special orders and technical advice.

Pros as well as cons of neodymium magnets.

Strengths

Besides their tremendous field intensity, neodymium magnets offer the following advantages:
  • They do not lose power, even during around 10 years – the decrease in strength is only ~1% (based on measurements),
  • They maintain their magnetic properties even under strong external field,
  • In other words, due to the smooth surface of silver, the element becomes visually attractive,
  • Magnetic induction on the working layer of the magnet turns out to be exceptional,
  • Due to their durability and thermal resistance, neodymium magnets are capable of operate (depending on the form) even at high temperatures reaching 230°C or more...
  • In view of the option of free forming and customization to specialized requirements, magnetic components can be manufactured in a broad palette of geometric configurations, which makes them more universal,
  • Significant place in high-tech industry – they are commonly used in data components, drive modules, medical devices, as well as technologically advanced constructions.
  • Thanks to concentrated force, small magnets offer high operating force, with minimal size,

Limitations

Disadvantages of neodymium magnets:
  • At very strong impacts they can break, therefore we advise placing them in strong housings. A metal housing provides additional protection against damage, as well as increases the magnet's durability.
  • Neodymium magnets decrease their strength under the influence of heating. As soon as 80°C is exceeded, many of them start losing their force. Therefore, we recommend our special magnets marked [AH], which maintain stability even at temperatures up to 230°C
  • When exposed to humidity, magnets start to rust. To use them in conditions outside, it is recommended to use protective magnets, such as those in rubber or plastics, which prevent oxidation as well as corrosion.
  • Due to limitations in realizing threads and complicated forms in magnets, we propose using casing - magnetic holder.
  • Potential hazard resulting from small fragments of magnets are risky, in case of ingestion, which is particularly important in the context of child health protection. It is also worth noting that small components of these magnets are able to complicate diagnosis medical in case of swallowing.
  • With large orders the cost of neodymium magnets can be a barrier,

Pull force analysis

Optimal lifting capacity of a neodymium magnetwhat affects it?

The declared magnet strength refers to the limit force, obtained under optimal environment, specifically:
  • using a base made of high-permeability steel, acting as a ideal flux conductor
  • possessing a thickness of at least 10 mm to ensure full flux closure
  • with a surface cleaned and smooth
  • with direct contact (without paint)
  • during detachment in a direction vertical to the mounting surface
  • at ambient temperature approx. 20 degrees Celsius

Impact of factors on magnetic holding capacity in practice

It is worth knowing that the magnet holding will differ subject to elements below, starting with the most relevant:
  • Distance – the presence of foreign body (rust, dirt, gap) acts as an insulator, which lowers power steeply (even by 50% at 0.5 mm).
  • Force direction – catalog parameter refers to detachment vertically. When slipping, the magnet holds significantly lower power (typically approx. 20-30% of maximum force).
  • Metal thickness – the thinner the sheet, the weaker the hold. Magnetic flux penetrates through instead of generating force.
  • Metal type – not every steel attracts identically. High carbon content worsen the interaction with the magnet.
  • Smoothness – full contact is obtained only on smooth steel. Any scratches and bumps reduce the real contact area, weakening the magnet.
  • Operating temperature – neodymium magnets have a sensitivity to temperature. When it is hot they lose power, and at low temperatures they can be stronger (up to a certain limit).

Lifting capacity was determined by applying a smooth steel plate of suitable thickness (min. 20 mm), under perpendicular detachment force, in contrast under shearing force the lifting capacity is smaller. In addition, even a small distance between the magnet and the plate decreases the holding force.

Warnings
Thermal limits

Regular neodymium magnets (N-type) undergo demagnetization when the temperature goes above 80°C. Damage is permanent.

Danger to the youngest

Absolutely store magnets away from children. Ingestion danger is high, and the effects of magnets connecting inside the body are life-threatening.

Crushing force

Danger of trauma: The attraction force is so great that it can result in blood blisters, pinching, and broken bones. Use thick gloves.

Fire warning

Powder created during machining of magnets is flammable. Avoid drilling into magnets unless you are an expert.

Skin irritation risks

A percentage of the population have a sensitization to Ni, which is the standard coating for neodymium magnets. Prolonged contact may cause dermatitis. We recommend wear protective gloves.

Impact on smartphones

Navigation devices and mobile phones are extremely susceptible to magnetic fields. Direct contact with a powerful NdFeB magnet can ruin the sensors in your phone.

Fragile material

Despite metallic appearance, the material is delicate and not impact-resistant. Avoid impacts, as the magnet may crumble into sharp, dangerous pieces.

Conscious usage

Use magnets with awareness. Their huge power can surprise even experienced users. Stay alert and do not underestimate their force.

Data carriers

Do not bring magnets near a purse, laptop, or screen. The magnetism can destroy these devices and wipe information from cards.

ICD Warning

Medical warning: Neodymium magnets can deactivate pacemakers and defibrillators. Stay away if you have electronic implants.

Safety First! Looking for details? Read our article: Why are neodymium magnets dangerous?
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98