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SM 25x225 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130292

GTIN/EAN: 5906301812852

Diameter Ø

25 mm [±1 mm]

Height

225 mm [±1 mm]

Weight

860 g

Magnetic Flux

~ 6 500 Gauss [±5%]

615.00 with VAT / pcs + price for transport

500.00 ZŁ net + 23% VAT / pcs

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Technical details - SM 25x225 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 25x225 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130292
GTIN/EAN 5906301812852
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 225 mm [±1 mm]
Weight 860 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 6 500 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 8 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 25x225 [2xM8] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x225 [2xM8] / N42

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 225 mm (L)
Active length 189 mm
Section count 8 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~839 g
Active area 148 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 10.6 kg (theor.)
Induction (surface) ~6 500 Gauss (Max)

Chart 2: Field profile (8 sections)

Chart 3: Temperature performance

Engineering data and GPSR
Elemental analysis
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Environmental data
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130292-2026
Measurement Calculator
Force (pull)

Field Strength

Other proposals

It is the "heart" of every magnetic filter used in industry for cleaning raw materials. It is commonly used for cleaning flour, sugar, plastic granules, as well as oils and coolants. High magnetic induction on the surface allows catching the finest iron particles.
The rod consists of a cover tube made of high-quality acid-resistant steel (AISI 304 or 316). Inside there is a stack of strong neodymium magnets arranged in a special configuration (magnetic circuit). Thanks to this, the rod is durable, hygienic, and easy to keep clean.
Metal contaminants are strongly attracted, so removing them with a bare hand or glove can be difficult. We recommend sticking packing tape to the cluster of filings and tearing it off together with the contaminants. For easier operation, it is worth considering ordering a rod in a version with a cleaning sleeve.
The more Gauss, the smaller and more weakly magnetic particles will be effectively caught. The economical version (8kGs) handles large pieces of metal perfectly. High induction is necessary when contaminants are microscopic or weakly magnetic.
Yes, as a manufacturer, we make rods of any length and diameter (standard is dia 25mm and 32mm). We offer various tip options: threaded holes (e.g., M8, M10), protruding screws, flat pivots, mills, or handles. Contact us for a quote on a non-standard dimension.

Strengths and weaknesses of rare earth magnets.

Benefits

Besides their exceptional magnetic power, neodymium magnets offer the following advantages:
  • Their strength remains stable, and after around 10 years it drops only by ~1% (according to research),
  • Neodymium magnets prove to be exceptionally resistant to demagnetization caused by external magnetic fields,
  • In other words, due to the metallic surface of gold, the element gains a professional look,
  • Magnets are distinguished by impressive magnetic induction on the outer side,
  • Neodymium magnets are characterized by extremely high magnetic induction on the magnet surface and can work (depending on the shape) even at a temperature of 230°C or more...
  • Thanks to flexibility in forming and the capacity to customize to client solutions,
  • Huge importance in electronics industry – they find application in hard drives, motor assemblies, diagnostic systems, also multitasking production systems.
  • Thanks to efficiency per cm³, small magnets offer high operating force, in miniature format,

Weaknesses

Disadvantages of neodymium magnets:
  • They are fragile upon heavy impacts. To avoid cracks, it is worth protecting magnets in a protective case. Such protection not only shields the magnet but also increases its resistance to damage
  • NdFeB magnets demagnetize when exposed to high temperatures. After reaching 80°C, many of them experience permanent drop of power (a factor is the shape and dimensions of the magnet). We offer magnets specially adapted to work at temperatures up to 230°C marked [AH], which are extremely resistant to heat
  • Due to the susceptibility of magnets to corrosion in a humid environment, we recommend using waterproof magnets made of rubber, plastic or other material immune to moisture, when using outdoors
  • Due to limitations in realizing nuts and complicated shapes in magnets, we recommend using cover - magnetic holder.
  • Health risk related to microscopic parts of magnets are risky, in case of ingestion, which gains importance in the aspect of protecting the youngest. Additionally, tiny parts of these magnets are able to complicate diagnosis medical in case of swallowing.
  • High unit price – neodymium magnets cost more than other types of magnets (e.g. ferrite), which increases costs of application in large quantities

Pull force analysis

Maximum holding power of the magnet – what it depends on?

Magnet power was determined for optimal configuration, including:
  • on a block made of structural steel, optimally conducting the magnetic flux
  • whose thickness is min. 10 mm
  • characterized by even structure
  • with direct contact (no paint)
  • under vertical force vector (90-degree angle)
  • at room temperature

Determinants of practical lifting force of a magnet

In real-world applications, the actual holding force results from several key aspects, listed from crucial:
  • Distance – existence of foreign body (paint, tape, gap) acts as an insulator, which reduces capacity rapidly (even by 50% at 0.5 mm).
  • Force direction – note that the magnet has greatest strength perpendicularly. Under shear forces, the capacity drops significantly, often to levels of 20-30% of the nominal value.
  • Element thickness – to utilize 100% power, the steel must be sufficiently thick. Paper-thin metal restricts the lifting capacity (the magnet "punches through" it).
  • Steel type – mild steel gives the best results. Higher carbon content reduce magnetic permeability and lifting capacity.
  • Surface structure – the smoother and more polished the surface, the larger the contact zone and higher the lifting capacity. Unevenness acts like micro-gaps.
  • Temperature influence – hot environment reduces magnetic field. Exceeding the limit temperature can permanently damage the magnet.

Holding force was checked on a smooth steel plate of 20 mm thickness, when a perpendicular force was applied, whereas under parallel forces the lifting capacity is smaller. In addition, even a minimal clearance between the magnet’s surface and the plate decreases the lifting capacity.

Precautions when working with neodymium magnets
Beware of splinters

Neodymium magnets are sintered ceramics, meaning they are very brittle. Clashing of two magnets leads to them shattering into small pieces.

Bone fractures

Big blocks can smash fingers instantly. Under no circumstances place your hand between two attracting surfaces.

Keep away from children

Only for adults. Tiny parts can be swallowed, causing severe trauma. Keep out of reach of children and animals.

Respect the power

Use magnets with awareness. Their powerful strength can shock even experienced users. Plan your moves and respect their force.

Electronic hazard

Avoid bringing magnets near a purse, laptop, or screen. The magnetic field can permanently damage these devices and wipe information from cards.

Operating temperature

Avoid heat. NdFeB magnets are susceptible to heat. If you require resistance above 80°C, ask us about special high-temperature series (H, SH, UH).

Pacemakers

Patients with a heart stimulator should keep an absolute distance from magnets. The magnetism can interfere with the functioning of the implant.

Magnetic interference

An intense magnetic field disrupts the functioning of magnetometers in phones and navigation systems. Do not bring magnets close to a smartphone to prevent breaking the sensors.

Allergic reactions

A percentage of the population suffer from a contact allergy to Ni, which is the common plating for NdFeB magnets. Frequent touching can result in dermatitis. It is best to wear safety gloves.

Mechanical processing

Combustion risk: Rare earth powder is highly flammable. Avoid machining magnets in home conditions as this risks ignition.

Caution! More info about risks in the article: Magnet Safety Guide.