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SM 25x225 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130292

GTIN/EAN: 5906301812852

Diameter Ø

25 mm [±1 mm]

Height

225 mm [±1 mm]

Weight

860 g

Magnetic Flux

~ 6 500 Gauss [±5%]

615.00 with VAT / pcs + price for transport

500.00 ZŁ net + 23% VAT / pcs

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Force along with structure of a neodymium magnet can be estimated with our our magnetic calculator.

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Physical properties - SM 25x225 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 25x225 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130292
GTIN/EAN 5906301812852
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 225 mm [±1 mm]
Weight 860 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 6 500 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 8 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 25x225 [2xM8] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x225 [2xM8] / N42

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 225 mm (L)
Active length 189 mm
Section count 8 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~839 g
Active area 148 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 10.6 kg (theor.)
Induction (surface) ~6 500 Gauss (Max)

Chart 2: Field profile (8 sections)

Chart 3: Temperature performance

Technical and environmental data
Material specification
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Sustainability
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130292-2026
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Pulling force

Field Strength

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A magnetic rod is the basic element of building grate separators and magnetic filters. It is mounted in chutes, hoppers, and pipelines to protect production machines from failure. Thanks to the use of strong neodymium magnets, the rod catches even metallic dust.
The construction relies on a sealed, welded stainless steel housing, polished smooth. Inside there is a stack of strong neodymium magnets arranged in a special configuration (magnetic circuit). Thanks to this, the rod is durable, hygienic, and easy to keep clean.
Metal contaminants are strongly attracted, so removing them with a bare hand or glove can be difficult. You can use compressed air or special non-magnetic strippers (rings). In industry, cover tubes (so-called Easy Clean system) are used, from which the magnetic insert slides out.
The more Gauss, the smaller and more weakly magnetic particles will be effectively caught. Standard rods (~8000 Gs) are sufficient for catching screws, nails, and steel shavings. High induction is necessary when contaminants are microscopic or weakly magnetic.
We fulfill individual orders for bars perfectly matched to your machine or separator. We offer various tip options: threaded holes (e.g., M8, M10), protruding screws, flat pivots, mills, or handles. We ensure fast realization of special orders and technical advice.

Advantages and disadvantages of neodymium magnets.

Strengths

Besides their tremendous field intensity, neodymium magnets offer the following advantages:
  • They have constant strength, and over nearly ten years their performance decreases symbolically – ~1% (according to theory),
  • Neodymium magnets remain exceptionally resistant to loss of magnetic properties caused by external magnetic fields,
  • In other words, due to the shiny layer of nickel, the element becomes visually attractive,
  • Neodymium magnets deliver maximum magnetic induction on a contact point, which increases force concentration,
  • Made from properly selected components, these magnets show impressive resistance to high heat, enabling them to function (depending on their form) at temperatures up to 230°C and above...
  • Possibility of precise machining as well as optimizing to complex applications,
  • Universal use in future technologies – they serve a role in magnetic memories, motor assemblies, advanced medical instruments, as well as other advanced devices.
  • Compactness – despite small sizes they generate large force, making them ideal for precision applications

Disadvantages

Drawbacks and weaknesses of neodymium magnets and proposals for their use:
  • At strong impacts they can break, therefore we advise placing them in steel cases. A metal housing provides additional protection against damage and increases the magnet's durability.
  • When exposed to high temperature, neodymium magnets experience a drop in strength. Often, when the temperature exceeds 80°C, their power decreases (depending on the size and shape of the magnet). For those who need magnets for extreme conditions, we offer [AH] versions withstanding up to 230°C
  • Due to the susceptibility of magnets to corrosion in a humid environment, we advise using waterproof magnets made of rubber, plastic or other material immune to moisture, when using outdoors
  • Limited possibility of creating threads in the magnet and complicated forms - preferred is a housing - mounting mechanism.
  • Possible danger related to microscopic parts of magnets can be dangerous, when accidentally swallowed, which is particularly important in the aspect of protecting the youngest. Additionally, small components of these products are able to disrupt the diagnostic process medical when they are in the body.
  • Due to expensive raw materials, their price is higher than average,

Holding force characteristics

Magnetic strength at its maximum – what it depends on?

Breakaway force was determined for ideal contact conditions, assuming:
  • using a plate made of mild steel, serving as a ideal flux conductor
  • with a thickness no less than 10 mm
  • characterized by even structure
  • under conditions of ideal adhesion (metal-to-metal)
  • for force acting at a right angle (pull-off, not shear)
  • at ambient temperature approx. 20 degrees Celsius

Practical lifting capacity: influencing factors

Real force impacted by working environment parameters, mainly (from priority):
  • Space between surfaces – even a fraction of a millimeter of separation (caused e.g. by varnish or dirt) diminishes the pulling force, often by half at just 0.5 mm.
  • Force direction – declared lifting capacity refers to detachment vertically. When attempting to slide, the magnet exhibits significantly lower power (often approx. 20-30% of nominal force).
  • Base massiveness – insufficiently thick steel does not close the flux, causing part of the flux to be escaped into the air.
  • Plate material – mild steel attracts best. Higher carbon content decrease magnetic permeability and holding force.
  • Surface condition – smooth surfaces guarantee perfect abutment, which increases field saturation. Rough surfaces reduce efficiency.
  • Thermal factor – hot environment weakens pulling force. Exceeding the limit temperature can permanently damage the magnet.

Lifting capacity was determined by applying a smooth steel plate of suitable thickness (min. 20 mm), under perpendicular pulling force, whereas under attempts to slide the magnet the holding force is lower. Additionally, even a minimal clearance between the magnet’s surface and the plate reduces the load capacity.

Safe handling of NdFeB magnets
Danger to pacemakers

For implant holders: Strong magnetic fields affect medical devices. Maintain at least 30 cm distance or request help to work with the magnets.

Safe distance

Do not bring magnets near a wallet, computer, or TV. The magnetism can permanently damage these devices and wipe information from cards.

Caution required

Use magnets with awareness. Their huge power can surprise even experienced users. Be vigilant and respect their power.

Allergic reactions

Studies show that nickel (standard magnet coating) is a potent allergen. For allergy sufferers, prevent direct skin contact and opt for coated magnets.

Precision electronics

GPS units and smartphones are highly susceptible to magnetic fields. Direct contact with a strong magnet can decalibrate the internal compass in your phone.

Heat sensitivity

Monitor thermal conditions. Heating the magnet above 80 degrees Celsius will permanently weaken its magnetic structure and pulling force.

Do not give to children

Product intended for adults. Small elements pose a choking risk, leading to intestinal necrosis. Keep away from children and animals.

Bone fractures

Big blocks can crush fingers instantly. Never put your hand betwixt two strong magnets.

Fire risk

Drilling and cutting of neodymium magnets carries a risk of fire risk. Magnetic powder oxidizes rapidly with oxygen and is difficult to extinguish.

Beware of splinters

Neodymium magnets are ceramic materials, meaning they are prone to chipping. Impact of two magnets leads to them shattering into small pieces.

Safety First! Want to know more? Check our post: Why are neodymium magnets dangerous?
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98