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SM 25x225 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130292

GTIN/EAN: 5906301812852

Diameter Ø

25 mm [±1 mm]

Height

225 mm [±1 mm]

Weight

860 g

Magnetic Flux

~ 6 500 Gauss [±5%]

615.00 with VAT / pcs + price for transport

500.00 ZŁ net + 23% VAT / pcs

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Force and structure of a neodymium magnet can be reviewed with our magnetic mass calculator.

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Technical of the product - SM 25x225 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 25x225 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130292
GTIN/EAN 5906301812852
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 225 mm [±1 mm]
Weight 860 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 6 500 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 8 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 25x225 [2xM8] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x225 [2xM8] / N42

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 225 mm (L)
Active length 189 mm
Section count 8 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~839 g
Active area 148 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 10.6 kg (theor.)
Induction (surface) ~6 500 Gauss (Max)

Chart 2: Field profile (8 sections)

Chart 3: Temperature performance

Technical and environmental data
Material specification
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Sustainability
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130292-2026
Quick Unit Converter
Magnet pull force

Field Strength

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A magnetic rod is the basic element of building grate separators and magnetic filters. It is commonly used for cleaning flour, sugar, plastic granules, as well as oils and coolants. Thanks to the use of strong neodymium magnets, the rod catches even metallic dust.
The rod consists of a cover tube made of high-quality acid-resistant steel (AISI 304 or 316). The core is a precise magnetic system generating high induction (Gauss). Such construction ensures full resistance to corrosion, water, oils, and acids.
Metal contaminants are strongly attracted, so removing them with a bare hand or glove can be difficult. We recommend sticking packing tape to the cluster of filings and tearing it off together with the contaminants. In industry, cover tubes (so-called Easy Clean system) are used, from which the magnetic insert slides out.
The Gauss value tells us how effectively and deeply the magnet will catch contaminants. Standard rods (~8000 Gs) are sufficient for catching screws, nails, and steel shavings. High Power versions (~12000-14000 Gs) are necessary for catching metallic dust, oxides, and stainless steel after processing.
Yes, as a manufacturer, we make rods of any length and diameter (standard is dia 25mm and 32mm). The rod end is strictly adapted to the fastening system in your device. Contact us for a quote on a non-standard dimension.

Pros as well as cons of rare earth magnets.

Advantages

In addition to their magnetic efficiency, neodymium magnets provide the following advantages:
  • They do not lose power, even after around 10 years – the reduction in power is only ~1% (based on measurements),
  • They are resistant to demagnetization induced by external disturbances,
  • By using a smooth coating of nickel, the element has an aesthetic look,
  • They feature high magnetic induction at the operating surface, which increases their power,
  • Through (adequate) combination of ingredients, they can achieve high thermal resistance, allowing for operation at temperatures approaching 230°C and above...
  • Thanks to the option of precise shaping and adaptation to unique projects, magnetic components can be manufactured in a wide range of geometric configurations, which increases their versatility,
  • Huge importance in modern technologies – they are used in HDD drives, electric motors, medical equipment, and complex engineering applications.
  • Thanks to efficiency per cm³, small magnets offer high operating force, occupying minimum space,

Weaknesses

Problematic aspects of neodymium magnets and ways of using them
  • Susceptibility to cracking is one of their disadvantages. Upon intense impact they can fracture. We advise keeping them in a special holder, which not only secures them against impacts but also raises their durability
  • NdFeB magnets lose strength when exposed to high temperatures. After reaching 80°C, many of them experience permanent drop of power (a factor is the shape and dimensions of the magnet). We offer magnets specially adapted to work at temperatures up to 230°C marked [AH], which are extremely resistant to heat
  • Due to the susceptibility of magnets to corrosion in a humid environment, we advise using waterproof magnets made of rubber, plastic or other material stable to moisture, when using outdoors
  • We suggest casing - magnetic mechanism, due to difficulties in creating threads inside the magnet and complicated shapes.
  • Health risk to health – tiny shards of magnets pose a threat, in case of ingestion, which becomes key in the context of child health protection. It is also worth noting that small elements of these magnets are able to be problematic in diagnostics medical in case of swallowing.
  • With mass production the cost of neodymium magnets can be a barrier,

Pull force analysis

Optimal lifting capacity of a neodymium magnetwhat it depends on?

The lifting capacity listed is a measurement result conducted under the following configuration:
  • on a base made of structural steel, perfectly concentrating the magnetic field
  • possessing a massiveness of minimum 10 mm to avoid saturation
  • characterized by smoothness
  • under conditions of ideal adhesion (surface-to-surface)
  • for force applied at a right angle (in the magnet axis)
  • in neutral thermal conditions

What influences lifting capacity in practice

Bear in mind that the application force will differ subject to the following factors, in order of importance:
  • Air gap (between the magnet and the metal), because even a very small clearance (e.g. 0.5 mm) results in a decrease in force by up to 50% (this also applies to varnish, corrosion or debris).
  • Direction of force – highest force is obtained only during perpendicular pulling. The resistance to sliding of the magnet along the plate is typically several times lower (approx. 1/5 of the lifting capacity).
  • Wall thickness – the thinner the sheet, the weaker the hold. Part of the magnetic field penetrates through instead of converting into lifting capacity.
  • Chemical composition of the base – mild steel gives the best results. Alloy steels lower magnetic permeability and holding force.
  • Surface quality – the more even the surface, the larger the contact zone and higher the lifting capacity. Unevenness creates an air distance.
  • Operating temperature – neodymium magnets have a sensitivity to temperature. At higher temperatures they are weaker, and in frost they can be stronger (up to a certain limit).

Lifting capacity was measured with the use of a steel plate with a smooth surface of optimal thickness (min. 20 mm), under vertically applied force, in contrast under attempts to slide the magnet the load capacity is reduced by as much as 75%. Moreover, even a minimal clearance between the magnet and the plate reduces the load capacity.

Safety rules for work with neodymium magnets
Warning for heart patients

Health Alert: Neodymium magnets can turn off pacemakers and defibrillators. Stay away if you have medical devices.

Adults only

Neodymium magnets are not intended for children. Accidental ingestion of several magnets may result in them connecting inside the digestive tract, which constitutes a severe health hazard and requires immediate surgery.

Compass and GPS

Remember: neodymium magnets produce a field that confuses precision electronics. Maintain a separation from your mobile, tablet, and navigation systems.

Permanent damage

Control the heat. Exposing the magnet above 80 degrees Celsius will destroy its magnetic structure and pulling force.

Dust is flammable

Machining of NdFeB material poses a fire risk. Neodymium dust oxidizes rapidly with oxygen and is hard to extinguish.

Cards and drives

Device Safety: Neodymium magnets can damage payment cards and sensitive devices (heart implants, hearing aids, mechanical watches).

Magnet fragility

NdFeB magnets are ceramic materials, meaning they are very brittle. Impact of two magnets leads to them breaking into shards.

Warning for allergy sufferers

Some people experience a contact allergy to Ni, which is the common plating for neodymium magnets. Frequent touching may cause dermatitis. It is best to use safety gloves.

Safe operation

Exercise caution. Rare earth magnets act from a distance and connect with huge force, often faster than you can move away.

Pinching danger

Mind your fingers. Two large magnets will join immediately with a force of several hundred kilograms, destroying anything in their path. Be careful!

Safety First! Learn more about risks in the article: Safety of working with magnets.
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98