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SM 25x225 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130292

GTIN/EAN: 5906301812852

Diameter Ø

25 mm [±1 mm]

Height

225 mm [±1 mm]

Weight

860 g

Magnetic Flux

~ 6 500 Gauss [±5%]

627.30 with VAT / pcs + price for transport

510.00 ZŁ net + 23% VAT / pcs

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Product card - SM 25x225 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 25x225 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130292
GTIN/EAN 5906301812852
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 225 mm [±1 mm]
Weight 860 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 6 500 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 8 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 25x225 [2xM8] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x225 [2xM8] / N42

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 225 mm (L)
Active length 189 mm
Section count 8 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~839 g
Active area 148 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 10.6 kg (theor.)
Induction (surface) ~6 500 Gauss (Max)

Chart 2: Field profile (8 sections)

Chart 3: Temperature performance

Technical specification and ecology
Chemical composition
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Sustainability
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130292-2026
Quick Unit Converter
Magnet pull force

Magnetic Induction

Other proposals

This product serves to effectively catch ferromagnetic contaminants from bulk and liquid products. Its task is separation (separation) of metal filings from the transported material. Thanks to the use of strong neodymium magnets, the rod catches even metallic dust.
The rod consists of a cover tube made of high-quality acid-resistant steel (AISI 304 or 316). The core is a precise magnetic system generating high induction (Gauss). Such construction ensures full resistance to corrosion, water, oils, and acids.
Due to the high power of the magnet, direct removal of filings can be troublesome and time-consuming. You can use compressed air or special non-magnetic strippers (rings). In industry, cover tubes (so-called Easy Clean system) are used, from which the magnetic insert slides out.
The Gauss value tells us how effectively and deeply the magnet will catch contaminants. Standard rods (~8000 Gs) are sufficient for catching screws, nails, and steel shavings. For the food and precision industry, we recommend the highest induction parameters.
We fulfill individual orders for bars perfectly matched to your machine or separator. The rod end is strictly adapted to the fastening system in your device. Contact us for a quote on a non-standard dimension.

Advantages as well as disadvantages of rare earth magnets.

Pros

Besides their stability, neodymium magnets are valued for these benefits:
  • They have unchanged lifting capacity, and over more than 10 years their performance decreases symbolically – ~1% (according to theory),
  • They are extremely resistant to demagnetization induced by presence of other magnetic fields,
  • By using a smooth layer of silver, the element gains an aesthetic look,
  • Neodymium magnets ensure maximum magnetic induction on a contact point, which ensures high operational effectiveness,
  • Due to their durability and thermal resistance, neodymium magnets are capable of operate (depending on the shape) even at high temperatures reaching 230°C or more...
  • In view of the option of free forming and customization to individualized solutions, NdFeB magnets can be created in a broad palette of shapes and sizes, which makes them more universal,
  • Huge importance in advanced technology sectors – they are utilized in data components, electromotive mechanisms, medical equipment, also other advanced devices.
  • Relatively small size with high pulling force – neodymium magnets offer impressive pulling force in tiny dimensions, which makes them useful in small systems

Limitations

Disadvantages of neodymium magnets:
  • To avoid cracks upon strong impacts, we recommend using special steel holders. Such a solution protects the magnet and simultaneously improves its durability.
  • Neodymium magnets lose strength when exposed to high temperatures. After reaching 80°C, many of them experience permanent drop of power (a factor is the shape as well as dimensions of the magnet). We offer magnets specially adapted to work at temperatures up to 230°C marked [AH], which are very resistant to heat
  • They oxidize in a humid environment - during use outdoors we suggest using waterproof magnets e.g. in rubber, plastic
  • Limited possibility of making threads in the magnet and complicated shapes - preferred is casing - mounting mechanism.
  • Possible danger resulting from small fragments of magnets can be dangerous, in case of ingestion, which is particularly important in the context of child health protection. Furthermore, small components of these products are able to complicate diagnosis medical when they are in the body.
  • Due to complex production process, their price is higher than average,

Pull force analysis

Best holding force of the magnet in ideal parameterswhat contributes to it?

Breakaway force was determined for the most favorable conditions, taking into account:
  • on a block made of structural steel, optimally conducting the magnetic flux
  • with a cross-section minimum 10 mm
  • with an ground contact surface
  • under conditions of no distance (metal-to-metal)
  • during detachment in a direction perpendicular to the plane
  • at conditions approx. 20°C

Practical lifting capacity: influencing factors

Real force is affected by working environment parameters, including (from most important):
  • Air gap (between the magnet and the metal), as even a tiny distance (e.g. 0.5 mm) leads to a drastic drop in force by up to 50% (this also applies to varnish, corrosion or debris).
  • Load vector – maximum parameter is obtained only during perpendicular pulling. The resistance to sliding of the magnet along the surface is typically many times lower (approx. 1/5 of the lifting capacity).
  • Plate thickness – too thin sheet causes magnetic saturation, causing part of the power to be escaped into the air.
  • Steel type – mild steel gives the best results. Higher carbon content lower magnetic permeability and holding force.
  • Smoothness – full contact is possible only on smooth steel. Rough texture reduce the real contact area, weakening the magnet.
  • Temperature influence – hot environment reduces pulling force. Too high temperature can permanently demagnetize the magnet.

Lifting capacity testing was carried out on a smooth plate of optimal thickness, under perpendicular forces, in contrast under shearing force the load capacity is reduced by as much as fivefold. Moreover, even a slight gap between the magnet’s surface and the plate lowers the load capacity.

Safety rules for work with NdFeB magnets
Avoid contact if allergic

Warning for allergy sufferers: The Ni-Cu-Ni coating consists of nickel. If an allergic reaction occurs, cease handling magnets and use protective gear.

GPS Danger

A powerful magnetic field negatively affects the operation of compasses in smartphones and GPS navigation. Maintain magnets close to a smartphone to prevent breaking the sensors.

Beware of splinters

Despite the nickel coating, the material is brittle and not impact-resistant. Do not hit, as the magnet may crumble into sharp, dangerous pieces.

Life threat

Individuals with a ICD have to maintain an safe separation from magnets. The magnetic field can interfere with the operation of the implant.

Data carriers

Device Safety: Neodymium magnets can ruin data carriers and sensitive devices (pacemakers, medical aids, mechanical watches).

Crushing risk

Big blocks can break fingers instantly. Do not place your hand betwixt two strong magnets.

Caution required

Before use, check safety instructions. Sudden snapping can break the magnet or hurt your hand. Be predictive.

Machining danger

Fire warning: Rare earth powder is explosive. Do not process magnets without safety gear as this may cause fire.

Heat warning

Avoid heat. NdFeB magnets are susceptible to heat. If you require operation above 80°C, look for special high-temperature series (H, SH, UH).

Swallowing risk

Only for adults. Small elements pose a choking risk, leading to serious injuries. Keep out of reach of children and animals.

Important! More info about risks in the article: Safety of working with magnets.