SM 25x225 [2xM8] / N42 - magnetic separator
magnetic separator
Catalog no 130292
GTIN/EAN: 5906301812852
Diameter Ø
25 mm [±1 mm]
Height
225 mm [±1 mm]
Weight
860 g
Magnetic Flux
~ 6 500 Gauss [±5%]
627.30 ZŁ with VAT / pcs + price for transport
510.00 ZŁ net + 23% VAT / pcs
bulk discounts:
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Product card - SM 25x225 [2xM8] / N42 - magnetic separator
Specification / characteristics - SM 25x225 [2xM8] / N42 - magnetic separator
| properties | values |
|---|---|
| Cat. no. | 130292 |
| GTIN/EAN | 5906301812852 |
| Production/Distribution | Dhit sp. z o.o. |
| Country of origin | Poland / China / Germany |
| Customs code | 85059029 |
| Diameter Ø | 25 mm [±1 mm] |
| Height | 225 mm [±1 mm] |
| Weight | 860 g |
| Material Type | Stainless steel AISI 304 / A2 |
| Magnetic Flux | ~ 6 500 Gauss [±5%] |
| Size/Mount Quantity | 2xM8 |
| Polarity | circumferential - 8 poles |
| Casing Tube Thickness | 1 mm |
| Manufacturing Tolerance | ±1 mm |
Magnetic properties of material N42
| properties | values | units |
|---|---|---|
| remenance Br [min. - max.] ? | 12.9-13.2 | kGs |
| remenance Br [min. - max.] ? | 1290-1320 | mT |
| coercivity bHc ? | 10.8-12.0 | kOe |
| coercivity bHc ? | 860-955 | kA/m |
| actual internal force iHc | ≥ 12 | kOe |
| actual internal force iHc | ≥ 955 | kA/m |
| energy density [min. - max.] ? | 40-42 | BH max MGOe |
| energy density [min. - max.] ? | 318-334 | BH max KJ/m |
| max. temperature ? | ≤ 80 | °C |
Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
| properties | values | units |
|---|---|---|
| Vickers hardness | ≥550 | Hv |
| Density | ≥7.4 | g/cm3 |
| Curie Temperature TC | 312 - 380 | °C |
| Curie Temperature TF | 593 - 716 | °F |
| Specific resistance | 150 | μΩ⋅cm |
| Bending strength | 250 | MPa |
| Compressive strength | 1000~1100 | MPa |
| Thermal expansion parallel (∥) to orientation (M) | (3-4) x 10-6 | °C-1 |
| Thermal expansion perpendicular (⊥) to orientation (M) | -(1-3) x 10-6 | °C-1 |
| Young's modulus | 1.7 x 104 | kg/mm² |
Table 1: Rod construction
SM 25x225 [2xM8] / N42
| Parameter | Value | Description / Unit |
|---|---|---|
| Diameter (Ø) | 25 | mm |
| Total length | 225 | mm (L) |
| Active length | 189 | mm |
| Section count | 8 | modules |
| Dead zone | 36 | mm (2x 18mm starter) |
| Weight (est.) | ~839 | g |
| Active area | 148 | cm² (Area) |
| Housing material | AISI 304 | 1.4301 (Inox) |
| Surface finish | Ra < 0.8 µm | Polished |
| Temp. class | 80°C | Standard (N) |
| Force loss (at max °C) | -12.8% | Reversible loss (physics) |
| Force (calculated) | 10.6 | kg (theor.) |
| Induction (surface) | ~6 500 | Gauss (Max) |
Chart 2: Field profile (8 sections)
Chart 3: Temperature performance
Chemical composition
| iron (Fe) | 64% – 68% |
| neodymium (Nd) | 29% – 32% |
| boron (B) | 1.1% – 1.2% |
| dysprosium (Dy) | 0.5% – 2.0% |
| coating (Ni-Cu-Ni) | < 0.05% |
Sustainability
| recyclability (EoL) | 100% |
| recycled raw materials | ~10% (pre-cons) |
| carbon footprint | low / zredukowany |
| waste code (EWC) | 16 02 16 |
Other proposals
Advantages as well as disadvantages of rare earth magnets.
Pros
- They have unchanged lifting capacity, and over more than 10 years their performance decreases symbolically – ~1% (according to theory),
- They are extremely resistant to demagnetization induced by presence of other magnetic fields,
- By using a smooth layer of silver, the element gains an aesthetic look,
- Neodymium magnets ensure maximum magnetic induction on a contact point, which ensures high operational effectiveness,
- Due to their durability and thermal resistance, neodymium magnets are capable of operate (depending on the shape) even at high temperatures reaching 230°C or more...
- In view of the option of free forming and customization to individualized solutions, NdFeB magnets can be created in a broad palette of shapes and sizes, which makes them more universal,
- Huge importance in advanced technology sectors – they are utilized in data components, electromotive mechanisms, medical equipment, also other advanced devices.
- Relatively small size with high pulling force – neodymium magnets offer impressive pulling force in tiny dimensions, which makes them useful in small systems
Limitations
- To avoid cracks upon strong impacts, we recommend using special steel holders. Such a solution protects the magnet and simultaneously improves its durability.
- Neodymium magnets lose strength when exposed to high temperatures. After reaching 80°C, many of them experience permanent drop of power (a factor is the shape as well as dimensions of the magnet). We offer magnets specially adapted to work at temperatures up to 230°C marked [AH], which are very resistant to heat
- They oxidize in a humid environment - during use outdoors we suggest using waterproof magnets e.g. in rubber, plastic
- Limited possibility of making threads in the magnet and complicated shapes - preferred is casing - mounting mechanism.
- Possible danger resulting from small fragments of magnets can be dangerous, in case of ingestion, which is particularly important in the context of child health protection. Furthermore, small components of these products are able to complicate diagnosis medical when they are in the body.
- Due to complex production process, their price is higher than average,
Pull force analysis
Best holding force of the magnet in ideal parameters – what contributes to it?
- on a block made of structural steel, optimally conducting the magnetic flux
- with a cross-section minimum 10 mm
- with an ground contact surface
- under conditions of no distance (metal-to-metal)
- during detachment in a direction perpendicular to the plane
- at conditions approx. 20°C
Practical lifting capacity: influencing factors
- Air gap (between the magnet and the metal), as even a tiny distance (e.g. 0.5 mm) leads to a drastic drop in force by up to 50% (this also applies to varnish, corrosion or debris).
- Load vector – maximum parameter is obtained only during perpendicular pulling. The resistance to sliding of the magnet along the surface is typically many times lower (approx. 1/5 of the lifting capacity).
- Plate thickness – too thin sheet causes magnetic saturation, causing part of the power to be escaped into the air.
- Steel type – mild steel gives the best results. Higher carbon content lower magnetic permeability and holding force.
- Smoothness – full contact is possible only on smooth steel. Rough texture reduce the real contact area, weakening the magnet.
- Temperature influence – hot environment reduces pulling force. Too high temperature can permanently demagnetize the magnet.
Lifting capacity testing was carried out on a smooth plate of optimal thickness, under perpendicular forces, in contrast under shearing force the load capacity is reduced by as much as fivefold. Moreover, even a slight gap between the magnet’s surface and the plate lowers the load capacity.
Safety rules for work with NdFeB magnets
Avoid contact if allergic
Warning for allergy sufferers: The Ni-Cu-Ni coating consists of nickel. If an allergic reaction occurs, cease handling magnets and use protective gear.
GPS Danger
A powerful magnetic field negatively affects the operation of compasses in smartphones and GPS navigation. Maintain magnets close to a smartphone to prevent breaking the sensors.
Beware of splinters
Despite the nickel coating, the material is brittle and not impact-resistant. Do not hit, as the magnet may crumble into sharp, dangerous pieces.
Life threat
Individuals with a ICD have to maintain an safe separation from magnets. The magnetic field can interfere with the operation of the implant.
Data carriers
Device Safety: Neodymium magnets can ruin data carriers and sensitive devices (pacemakers, medical aids, mechanical watches).
Crushing risk
Big blocks can break fingers instantly. Do not place your hand betwixt two strong magnets.
Caution required
Before use, check safety instructions. Sudden snapping can break the magnet or hurt your hand. Be predictive.
Machining danger
Fire warning: Rare earth powder is explosive. Do not process magnets without safety gear as this may cause fire.
Heat warning
Avoid heat. NdFeB magnets are susceptible to heat. If you require operation above 80°C, look for special high-temperature series (H, SH, UH).
Swallowing risk
Only for adults. Small elements pose a choking risk, leading to serious injuries. Keep out of reach of children and animals.
