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SM 25x225 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130292

GTIN/EAN: 5906301812852

Diameter Ø

25 mm [±1 mm]

Height

225 mm [±1 mm]

Weight

860 g

Magnetic Flux

~ 6 500 Gauss [±5%]

627.30 with VAT / pcs + price for transport

510.00 ZŁ net + 23% VAT / pcs

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Physical properties - SM 25x225 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 25x225 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130292
GTIN/EAN 5906301812852
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 225 mm [±1 mm]
Weight 860 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 6 500 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 8 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 25x225 [2xM8] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x225 [2xM8] / N42

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 225 mm (L)
Active length 189 mm
Section count 8 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~839 g
Active area 148 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 10.6 kg (theor.)
Induction (surface) ~6 500 Gauss (Max)

Chart 2: Field profile (8 sections)

Chart 3: Temperature performance

Technical and environmental data
Material specification
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Sustainability
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130292-2026
Measurement Calculator
Pulling force

Magnetic Induction

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A magnetic rod is the basic element of building grate separators and magnetic filters. It is commonly used for cleaning flour, sugar, plastic granules, as well as oils and coolants. Thanks to the use of strong neodymium magnets, the rod catches even metallic dust.
The rod consists of a cover tube made of high-quality acid-resistant steel (AISI 304 or 316). The center is filled with NdFeB magnets and pole pieces, arranged to maximize the field on the tube surface. Such construction ensures full resistance to corrosion, water, oils, and acids.
Metal filings stick to the surface very strongly, so cleaning requires strength or cleverness. We recommend sticking packing tape to the cluster of filings and tearing it off together with the contaminants. In industry, cover tubes (so-called Easy Clean system) are used, from which the magnetic insert slides out.
The Gauss value tells us how effectively and deeply the magnet will catch contaminants. Standard rods (~8000 Gs) are sufficient for catching screws, nails, and steel shavings. For the food and precision industry, we recommend the highest induction parameters.
We fulfill individual orders for bars perfectly matched to your machine or separator. You can choose a mounting method consistent with your technical design. Contact us for a quote on a non-standard dimension.

Pros as well as cons of Nd2Fe14B magnets.

Pros

Besides their exceptional strength, neodymium magnets offer the following advantages:
  • They retain attractive force for nearly 10 years – the drop is just ~1% (based on simulations),
  • They possess excellent resistance to weakening of magnetic properties as a result of opposing magnetic fields,
  • In other words, due to the glossy layer of gold, the element is aesthetically pleasing,
  • They feature high magnetic induction at the operating surface, which increases their power,
  • Through (adequate) combination of ingredients, they can achieve high thermal strength, enabling functioning at temperatures approaching 230°C and above...
  • Due to the option of flexible shaping and customization to individualized requirements, neodymium magnets can be manufactured in a wide range of forms and dimensions, which expands the range of possible applications,
  • Key role in future technologies – they serve a role in mass storage devices, motor assemblies, diagnostic systems, also multitasking production systems.
  • Relatively small size with high pulling force – neodymium magnets offer impressive pulling force in tiny dimensions, which allows their use in small systems

Disadvantages

Disadvantages of NdFeB magnets:
  • At strong impacts they can crack, therefore we advise placing them in steel cases. A metal housing provides additional protection against damage, as well as increases the magnet's durability.
  • NdFeB magnets demagnetize when exposed to high temperatures. After reaching 80°C, many of them experience permanent drop of power (a factor is the shape as well as dimensions of the magnet). We offer magnets specially adapted to work at temperatures up to 230°C marked [AH], which are extremely resistant to heat
  • Magnets exposed to a humid environment can corrode. Therefore during using outdoors, we suggest using waterproof magnets made of rubber, plastic or other material protecting against moisture
  • Due to limitations in creating nuts and complicated shapes in magnets, we recommend using a housing - magnetic mechanism.
  • Possible danger resulting from small fragments of magnets are risky, in case of ingestion, which is particularly important in the context of child health protection. Furthermore, small components of these products can be problematic in diagnostics medical after entering the body.
  • High unit price – neodymium magnets cost more than other types of magnets (e.g. ferrite), which can limit application in large quantities

Lifting parameters

Maximum magnetic pulling forcewhat affects it?

Magnet power was determined for optimal configuration, including:
  • using a base made of low-carbon steel, serving as a magnetic yoke
  • whose transverse dimension equals approx. 10 mm
  • with a plane free of scratches
  • under conditions of no distance (surface-to-surface)
  • for force applied at a right angle (in the magnet axis)
  • at conditions approx. 20°C

Determinants of lifting force in real conditions

Holding efficiency impacted by specific conditions, mainly (from priority):
  • Distance – existence of any layer (rust, tape, gap) interrupts the magnetic circuit, which lowers capacity steeply (even by 50% at 0.5 mm).
  • Direction of force – maximum parameter is available only during perpendicular pulling. The shear force of the magnet along the plate is typically many times lower (approx. 1/5 of the lifting capacity).
  • Element thickness – to utilize 100% power, the steel must be adequately massive. Thin sheet limits the attraction force (the magnet "punches through" it).
  • Material composition – not every steel attracts identically. High carbon content worsen the interaction with the magnet.
  • Surface quality – the smoother and more polished the plate, the larger the contact zone and higher the lifting capacity. Unevenness acts like micro-gaps.
  • Thermal factor – hot environment reduces pulling force. Too high temperature can permanently damage the magnet.

Lifting capacity testing was performed on a smooth plate of suitable thickness, under perpendicular forces, whereas under attempts to slide the magnet the lifting capacity is smaller. In addition, even a slight gap between the magnet and the plate lowers the holding force.

Safe handling of NdFeB magnets
Maximum temperature

Standard neodymium magnets (N-type) undergo demagnetization when the temperature goes above 80°C. This process is irreversible.

Fire risk

Machining of neodymium magnets poses a fire hazard. Neodymium dust oxidizes rapidly with oxygen and is hard to extinguish.

Magnetic media

Do not bring magnets close to a wallet, computer, or TV. The magnetic field can permanently damage these devices and erase data from cards.

Magnets are brittle

Neodymium magnets are ceramic materials, meaning they are prone to chipping. Clashing of two magnets will cause them cracking into small pieces.

GPS Danger

Remember: rare earth magnets generate a field that confuses sensitive sensors. Maintain a safe distance from your phone, tablet, and GPS.

Handling rules

Use magnets consciously. Their immense force can surprise even professionals. Plan your moves and respect their force.

This is not a toy

Adult use only. Small elements can be swallowed, leading to serious injuries. Keep out of reach of children and animals.

Allergy Warning

Certain individuals suffer from a contact allergy to Ni, which is the common plating for NdFeB magnets. Frequent touching might lead to dermatitis. We recommend use protective gloves.

Health Danger

Life threat: Strong magnets can deactivate heart devices and defibrillators. Do not approach if you have electronic implants.

Bodily injuries

Protect your hands. Two powerful magnets will join immediately with a force of massive weight, destroying everything in their path. Be careful!

Danger! Learn more about hazards in the article: Safety of working with magnets.