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SM 25x225 [2xM8] / N42 - magnetic roller

magnetic separator

catalog number 130292

GTIN: 5906301812852

no reviews

diameter Ø

25 mm [±0,1 mm]

height

225 mm [±0,1 mm]

max. temperature

≤ 80 °C

615.00 ZŁ gross price (including VAT) / pcs +

500.00 ZŁ net price + 23% VAT / pcs

bulk discounts:

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Call us tel: +48 888 99 98 98 or get in touch through contact form on our website. You can check the mass as well as the shape of magnet in our magnetic mass calculator force calculator

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Specification: magnetic separator 25x225 [2xM8] / N42

Characteristics: magnetic separator 25x225 [2xM8] / N42
Properties
Values
catalog number
130292
GTIN
5906301812852
production / distribution
Dhit sp. z o.o.
country of origin
Poland / China / Germany
customs code
85059029
diameter Ø
25 mm [±0,1 mm]
height
225 mm [±0,1 mm]
max. temperature ?
≤ 80 °C
weight
0.01 g
execution tolerance
± 0.1 mm
rodzaj materiału
AISI 304 - bezpieczna dla żywności
rodzaj magnesów
NdFeB N42
ilość gwintów
2x [M8] wewnętrzne
biegunowość
obwodowa - 8 nabiegunników
indukcja magnetyczna
~ 6 500 Gauss [±5%]
max. temp. pracy
poniżej ≤ 80°C
grubość rury osłonowej
1 mm

Magnetic properties of the material N42

material characteristics N42
Properties
Values
units
remenance Br [Min. - Max.] ?
12.9-13.2
kGs
remenance Br [Min. - Max.] ?
1290-1320
T
coercivity bHc ?
10.8-12.0
kOe
coercivity bHc ?
860-955
kA/m
actual internal force iHc
≥ 12
kOe
actual internal force iHc
≥ 955
kA/m
energy density [Min. - Max.]
40-42
BH max MGOe
energy density [Min. - Max.]
318-334
BH max KJ/m
max. temperature
≤ 80
°C

Physical properties of sintered neodymium magnets Nd2Fe14B

Physical properties of sintered neodymium magnets Nd2Fe14B
Properties
Values
units
Vickers hardness
≥550
Hv
Density
≥7.4
g/cm3
Curie Temperature TC
312 - 380
°C
Curie Temperature TF
593 - 716
°F
Specific resistance
150
μΩ⋅Cm
Bending strength
250
Mpa
Compressive strength
1000~1100
Mpa
Thermal expansion parallel (∥) to orientation (M)
(3-4) x 106
°C-1
Thermal expansion perpendicular (⊥) to orientation (M)
-(1-3) x 10-6
°C-1
Young's modulus
1.7 x 104
kg/mm²
The magnetic separator, namely the magnetic roller, uses the force of neodymium magnets, which are placed in a construction made of stainless steel mostly AISI304. Due to this, it is possible to efficiently separate ferromagnetic elements from other materials. A fundamental component of its operation is the use of repulsion of magnetic poles N and S, which causes magnetic substances to be targeted. The thickness of the embedded magnet and its structure's pitch determine the power and range of the separator's operation.
Generally speaking, magnetic separators are designed to separate ferromagnetic particles. If the cans are made of ferromagnetic materials, a magnetic separator will be effective. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the magnetic separator will not be effective.
Yes, magnetic rollers are used in the food sector to clear metallic contaminants, for example iron fragments or iron dust. Our rollers are built from durable acid-resistant steel, AISI 304, approved for use in food.
Magnetic rollers, otherwise magnetic separators, find application in metal separation, food production as well as recycling. They help in eliminating iron dust during the process of separating metals from other wastes.
Our magnetic rollers are composed of neodymium magnets anchored in a tube of stainless steel with a wall thickness of 1mm.
Both ends of the magnetic bar can be with M8 threaded openings, which enables easy installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.
In terms of features, magnetic bars stand out in terms of magnetic force lines, flux density and the area of operation of the magnetic field. We produce them in materials, N42 and N52.
Generally it is believed that the stronger the magnet, the more effective. Nevertheless, the effectiveness of the magnet's power depends on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of application and anticipated needs. The standard operating temperature of a magnetic bar is 80°C.
When the magnet is thin, the magnetic force lines will be short. Otherwise, in the case of a thicker magnet, the force lines will be extended and extend over a greater distance.
For creating the casings of magnetic separators - rollers, most often stainless steel is utilized, particularly types AISI 316, AISI 316L, and AISI 304.
In a salt water contact, type AISI 316 steel is highly recommended due to its outstanding corrosion resistance.
Magnetic rollers are characterized by their unique configuration of poles and their ability to attract magnetic particles directly onto their surface, in contrast to other devices that may utilize more complicated filtration systems.
Technical designations and terms related to magnetic separators comprise among others magnet pitch, polarity, and magnetic induction, as well as the steel type applied.
Magnetic induction for a magnet on a roller is measured using a teslameter or a gaussmeter with a flat Hall-effect probe, seeking the highest magnetic field value near the magnetic pole. The outcome is verified in a value table - the lowest is N30. All designations less than N27 or N25 suggest recycling that doesn't meet the standard - they are not suitable.
Neodymium magnetic bars offer a range of benefits such as excellent separation efficiency, strong magnetic field, and durability. Disadvantages may include higher cost compared to other types of magnets and the need for regular maintenance.
To properly maintain of neodymium magnetic rollers, it is suggested to clean them regularly from contaminants, avoid extremal temperatures above 80 degrees, and to clean them regularly, avoiding temperatures up to 80°C. The rollers our rollers have an IP67 waterproof rating, so if they are not sealed, the magnets inside may rust and weaken. Roller inspections are suggested to be conducted once every 24 months. Care should be taken as there is a risk of finger injury. If the protective tube is only 0.5 mm thick, it can be worn down, which, in turn, may lead to issues with the magnetic rod becoming unsealed and product contamination. The effective operating range of the roller equals its diameter, fi25mm is approximately 25mm active range, while fi32 is about 40mm.

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Advantages and disadvantages of neodymium magnets NdFeB.

Apart from immense strength, neodymium magnets have the following advantages:

  • They do not lose strength over time. After 10 years, their strength decreases by only ~1% (theoretically),
  • They are highly resistant to demagnetization by external magnetic field,
  • In other words, thanks to the glossy nickel, gold, or silver finish, the element gains an visually attractive appearance,
  • They have exceptionally high magnetic induction on the surface of the magnet,
  • Thanks to their high temperature resistance, they can operate (depending on the form) even at temperatures up to 230°C and above...
  • Due to the option of accurate forming or adaptation to individual needs – neodymium magnets can be produced in various forms and dimensions, which amplifies their universality in usage.
  • Significant importance in advanced technologically fields – are used in hard drives, electric drive mechanisms, medical devices or very advanced devices.

Disadvantages of neodymium magnets:

  • They are fragile when subjected to a strong impact. If the magnets are exposed to impacts, we recommend using magnets in a metal holder. The steel housing in the form of a holder protects the magnet from impacts and at the same time increases its overall strength,
  • Magnets lose their power due to exposure to high temperatures. In most cases, when the temperature exceeds 80°C, these magnets experience permanent reduction in strength (although it is worth noting that this is dependent on the form and size of the magnet). To avoid this problem, we offer special magnets marked with the [AH] symbol, which exhibit high temperature resistance. They can operate even at temperatures as high as 230°C or more,
  • They rust in a humid environment - during outdoor use, we recommend using waterproof magnets, such as those made of rubber or plastic,
  • The use of a cover - a magnetic holder is recommended due to the limited production capabilities of creating threads or complex shapes in the magnet
  • Health risk arising from small pieces of magnets are risky, in case of ingestion, which is crucial in the context of child safety. It's also worth noting that miniscule components of these devices are able to hinder the diagnostic process when they are in the body.

Precautions

It is crucial not to allow the magnets to pinch together uncontrollably or place your fingers in their path as they attract to each other.

Neodymium magnets bounce and touch each other mutually within a distance of several to around 10 cm from each other.

Keep neodymium magnets away from the wallet, computer, and TV.

The strong magnetic field generated by neodymium magnets can destroy magnetic media such as floppy disks, video tapes, HDDs, credit cards, magnetic ID cards, cassette tapes, etc. devices. They can also destroy videos, televisions, CRT computer monitors. Remember not to place neodymium magnets close to these electronic devices.

Under no circumstances should neodymium magnets be brought close to GPS and smartphones.

Magnetic fields generated by neodymium magnets interfere with compasses and magnetometers used in navigation, as well as internal compasses of smartphones and GPS devices.

  Neodymium magnets should not be in the vicinity children.

Not all neodymium magnets are toys, so do not let children play with them. In the case of small magnets, they can be swallowed and cause choking. In such cases, the only solution is to undergo surgery to remove the magnets, and otherwise, it can even lead to death.

Dust and powder from neodymium magnets are flammable.

Avoid drilling or mechanical processing of neodymium magnets. Once crushed into fine powder or dust, this material becomes highly flammable.

Neodymium magnetic are especially delicate, which leads to their breakage.

Magnets made of neodymium are fragile and will break if allowed to collide with each other, even from a distance of a few centimeters. Despite being made of metal and coated with a shiny nickel plating, they are not as hard as steel. In the case of a collision between two magnets, there can be a scattering of small sharp metal fragments in different directions. Protecting your eyes is essential.

Neodymium magnets are the most powerful magnets ever created, and their strength can surprise you.

Make sure to review all the information we have provided. This will help you avoid harm to your body and damage to the magnets.

The magnet coating contains nickel, so be cautious if you have a nickel allergy.

Studies clearly indicate a small percentage of people who suffer from metal allergies such as nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, you can try wearing gloves or simply avoid direct contact with nickel-plated neodymium magnets.

Neodymium magnets are not recommended for people with pacemakers.

Neodymium magnets generate strong magnetic fields. As a result, they interfere with the operation of a pacemaker. This is because many of these devices are equipped with a function that deactivates the device in a magnetic field.

Neodymium magnets can demagnetize at high temperatures.

Whilst Neodymium magnets can demagnetize at high temperatures, it's important to note that the extent of this effect can vary based on factors such as the magnet's material, shape, and intended application.

To illustrate why neodymium magnets are so dangerous, read the article - How dangerous are strong neodymium magnets?.
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tel: +48 888 99 98 98