SM 25x225 [2xM8] / N42 - magnetic separator
magnetic separator
Catalog no 130292
GTIN/EAN: 5906301812852
Diameter Ø
25 mm [±1 mm]
Height
225 mm [±1 mm]
Weight
860 g
Magnetic Flux
~ 6 500 Gauss [±5%]
615.00 ZŁ with VAT / pcs + price for transport
500.00 ZŁ net + 23% VAT / pcs
bulk discounts:
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Lifting power as well as shape of neodymium magnets can be analyzed with our
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Technical details - SM 25x225 [2xM8] / N42 - magnetic separator
Specification / characteristics - SM 25x225 [2xM8] / N42 - magnetic separator
| properties | values |
|---|---|
| Cat. no. | 130292 |
| GTIN/EAN | 5906301812852 |
| Production/Distribution | Dhit sp. z o.o. |
| Country of origin | Poland / China / Germany |
| Customs code | 85059029 |
| Diameter Ø | 25 mm [±1 mm] |
| Height | 225 mm [±1 mm] |
| Weight | 860 g |
| Material Type | Stainless steel AISI 304 / A2 |
| Magnetic Flux | ~ 6 500 Gauss [±5%] |
| Size/Mount Quantity | 2xM8 |
| Polarity | circumferential - 8 poles |
| Casing Tube Thickness | 1 mm |
| Manufacturing Tolerance | ±1 mm |
Magnetic properties of material N42
| properties | values | units |
|---|---|---|
| remenance Br [min. - max.] ? | 12.9-13.2 | kGs |
| remenance Br [min. - max.] ? | 1290-1320 | mT |
| coercivity bHc ? | 10.8-12.0 | kOe |
| coercivity bHc ? | 860-955 | kA/m |
| actual internal force iHc | ≥ 12 | kOe |
| actual internal force iHc | ≥ 955 | kA/m |
| energy density [min. - max.] ? | 40-42 | BH max MGOe |
| energy density [min. - max.] ? | 318-334 | BH max KJ/m |
| max. temperature ? | ≤ 80 | °C |
Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
| properties | values | units |
|---|---|---|
| Vickers hardness | ≥550 | Hv |
| Density | ≥7.4 | g/cm3 |
| Curie Temperature TC | 312 - 380 | °C |
| Curie Temperature TF | 593 - 716 | °F |
| Specific resistance | 150 | μΩ⋅cm |
| Bending strength | 250 | MPa |
| Compressive strength | 1000~1100 | MPa |
| Thermal expansion parallel (∥) to orientation (M) | (3-4) x 10-6 | °C-1 |
| Thermal expansion perpendicular (⊥) to orientation (M) | -(1-3) x 10-6 | °C-1 |
| Young's modulus | 1.7 x 104 | kg/mm² |
Table 1: Rod construction
SM 25x225 [2xM8] / N42
| Parameter | Value | Description / Unit |
|---|---|---|
| Diameter (Ø) | 25 | mm |
| Total length | 225 | mm (L) |
| Active length | 189 | mm |
| Section count | 8 | modules |
| Dead zone | 36 | mm (2x 18mm starter) |
| Weight (est.) | ~839 | g |
| Active area | 148 | cm² (Area) |
| Housing material | AISI 304 | 1.4301 (Inox) |
| Surface finish | Ra < 0.8 µm | Polished |
| Temp. class | 80°C | Standard (N) |
| Force loss (at max °C) | -12.8% | Reversible loss (physics) |
| Force (calculated) | 10.6 | kg (theor.) |
| Induction (surface) | ~6 500 | Gauss (Max) |
Chart 2: Field profile (8 sections)
Chart 3: Temperature performance
Material specification
| iron (Fe) | 64% – 68% |
| neodymium (Nd) | 29% – 32% |
| boron (B) | 1.1% – 1.2% |
| dysprosium (Dy) | 0.5% – 2.0% |
| coating (Ni-Cu-Ni) | < 0.05% |
Environmental data
| recyclability (EoL) | 100% |
| recycled raw materials | ~10% (pre-cons) |
| carbon footprint | low / zredukowany |
| waste code (EWC) | 16 02 16 |
Other offers
Strengths as well as weaknesses of rare earth magnets.
Pros
- They have stable power, and over around 10 years their performance decreases symbolically – ~1% (according to theory),
- Magnets perfectly protect themselves against loss of magnetization caused by foreign field sources,
- A magnet with a metallic nickel surface looks better,
- Magnetic induction on the surface of the magnet turns out to be strong,
- Thanks to resistance to high temperature, they are able to function (depending on the shape) even at temperatures up to 230°C and higher...
- Thanks to flexibility in constructing and the ability to customize to client solutions,
- Versatile presence in electronics industry – they serve a role in HDD drives, electric drive systems, diagnostic systems, as well as complex engineering applications.
- Relatively small size with high pulling force – neodymium magnets offer strong magnetic field in tiny dimensions, which makes them useful in miniature devices
Cons
- They are fragile upon heavy impacts. To avoid cracks, it is worth protecting magnets in special housings. Such protection not only shields the magnet but also improves its resistance to damage
- Neodymium magnets lose strength when exposed to high temperatures. After reaching 80°C, many of them experience permanent drop of power (a factor is the shape and dimensions of the magnet). We offer magnets specially adapted to work at temperatures up to 230°C marked [AH], which are extremely resistant to heat
- Magnets exposed to a humid environment can corrode. Therefore while using outdoors, we recommend using waterproof magnets made of rubber, plastic or other material protecting against moisture
- Due to limitations in creating nuts and complex shapes in magnets, we recommend using a housing - magnetic mount.
- Health risk related to microscopic parts of magnets pose a threat, if swallowed, which becomes key in the context of child safety. Furthermore, tiny parts of these products can disrupt the diagnostic process medical when they are in the body.
- With budget limitations the cost of neodymium magnets is economically unviable,
Holding force characteristics
Maximum magnetic pulling force – what it depends on?
- with the use of a yoke made of special test steel, ensuring full magnetic saturation
- whose transverse dimension is min. 10 mm
- with an ground contact surface
- under conditions of gap-free contact (surface-to-surface)
- for force applied at a right angle (pull-off, not shear)
- at temperature room level
Determinants of practical lifting force of a magnet
- Gap (betwixt the magnet and the plate), since even a tiny distance (e.g. 0.5 mm) leads to a drastic drop in force by up to 50% (this also applies to varnish, corrosion or dirt).
- Angle of force application – maximum parameter is obtained only during perpendicular pulling. The resistance to sliding of the magnet along the plate is usually several times lower (approx. 1/5 of the lifting capacity).
- Element thickness – to utilize 100% power, the steel must be sufficiently thick. Paper-thin metal limits the attraction force (the magnet "punches through" it).
- Steel grade – the best choice is pure iron steel. Hardened steels may have worse magnetic properties.
- Surface finish – full contact is possible only on polished steel. Rough texture create air cushions, weakening the magnet.
- Thermal environment – temperature increase causes a temporary drop of force. Check the thermal limit for a given model.
Lifting capacity was determined using a steel plate with a smooth surface of optimal thickness (min. 20 mm), under perpendicular pulling force, whereas under parallel forces the lifting capacity is smaller. Additionally, even a slight gap between the magnet’s surface and the plate decreases the load capacity.
Precautions when working with neodymium magnets
Do not underestimate power
Handle with care. Neodymium magnets act from a long distance and snap with huge force, often faster than you can react.
Magnet fragility
Neodymium magnets are sintered ceramics, which means they are fragile like glass. Impact of two magnets will cause them cracking into small pieces.
Bone fractures
Danger of trauma: The attraction force is so immense that it can result in blood blisters, pinching, and even bone fractures. Use thick gloves.
Phone sensors
Navigation devices and smartphones are highly susceptible to magnetism. Close proximity with a strong magnet can permanently damage the sensors in your phone.
Allergic reactions
A percentage of the population suffer from a sensitization to nickel, which is the common plating for neodymium magnets. Prolonged contact may cause a rash. We strongly advise use safety gloves.
Thermal limits
Control the heat. Exposing the magnet to high heat will permanently weaken its magnetic structure and strength.
Implant safety
Individuals with a ICD should keep an absolute distance from magnets. The magnetism can stop the operation of the implant.
Combustion hazard
Combustion risk: Neodymium dust is explosive. Do not process magnets in home conditions as this risks ignition.
Safe distance
Avoid bringing magnets near a wallet, laptop, or TV. The magnetism can permanently damage these devices and wipe information from cards.
Danger to the youngest
Always store magnets out of reach of children. Ingestion danger is significant, and the effects of magnets clamping inside the body are very dangerous.
