SM 25x225 [2xM8] / N42 - magnetic separator
magnetic separator
Catalog no 130292
GTIN/EAN: 5906301812852
Diameter Ø
25 mm [±1 mm]
Height
225 mm [±1 mm]
Weight
860 g
Magnetic Flux
~ 6 500 Gauss [±5%]
615.00 ZŁ with VAT / pcs + price for transport
500.00 ZŁ net + 23% VAT / pcs
bulk discounts:
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Force and appearance of neodymium magnets can be tested using our
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Technical of the product - SM 25x225 [2xM8] / N42 - magnetic separator
Specification / characteristics - SM 25x225 [2xM8] / N42 - magnetic separator
| properties | values |
|---|---|
| Cat. no. | 130292 |
| GTIN/EAN | 5906301812852 |
| Production/Distribution | Dhit sp. z o.o. |
| Country of origin | Poland / China / Germany |
| Customs code | 85059029 |
| Diameter Ø | 25 mm [±1 mm] |
| Height | 225 mm [±1 mm] |
| Weight | 860 g |
| Material Type | Stainless steel AISI 304 / A2 |
| Magnetic Flux | ~ 6 500 Gauss [±5%] |
| Size/Mount Quantity | 2xM8 |
| Polarity | circumferential - 8 poles |
| Casing Tube Thickness | 1 mm |
| Manufacturing Tolerance | ±1 mm |
Magnetic properties of material N42
| properties | values | units |
|---|---|---|
| remenance Br [min. - max.] ? | 12.9-13.2 | kGs |
| remenance Br [min. - max.] ? | 1290-1320 | mT |
| coercivity bHc ? | 10.8-12.0 | kOe |
| coercivity bHc ? | 860-955 | kA/m |
| actual internal force iHc | ≥ 12 | kOe |
| actual internal force iHc | ≥ 955 | kA/m |
| energy density [min. - max.] ? | 40-42 | BH max MGOe |
| energy density [min. - max.] ? | 318-334 | BH max KJ/m |
| max. temperature ? | ≤ 80 | °C |
Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
| properties | values | units |
|---|---|---|
| Vickers hardness | ≥550 | Hv |
| Density | ≥7.4 | g/cm3 |
| Curie Temperature TC | 312 - 380 | °C |
| Curie Temperature TF | 593 - 716 | °F |
| Specific resistance | 150 | μΩ⋅cm |
| Bending strength | 250 | MPa |
| Compressive strength | 1000~1100 | MPa |
| Thermal expansion parallel (∥) to orientation (M) | (3-4) x 10-6 | °C-1 |
| Thermal expansion perpendicular (⊥) to orientation (M) | -(1-3) x 10-6 | °C-1 |
| Young's modulus | 1.7 x 104 | kg/mm² |
Table 1: Rod construction
SM 25x225 [2xM8] / N42
| Parameter | Value | Description / Unit |
|---|---|---|
| Diameter (Ø) | 25 | mm |
| Total length | 225 | mm (L) |
| Active length | 189 | mm |
| Section count | 8 | modules |
| Dead zone | 36 | mm (2x 18mm starter) |
| Weight (est.) | ~839 | g |
| Active area | 148 | cm² (Area) |
| Housing material | AISI 304 | 1.4301 (Inox) |
| Surface finish | Ra < 0.8 µm | Polished |
| Temp. class | 80°C | Standard (N) |
| Force loss (at max °C) | -12.8% | Reversible loss (physics) |
| Force (calculated) | 10.6 | kg (theor.) |
| Induction (surface) | ~6 500 | Gauss (Max) |
Chart 2: Field profile (8 sections)
Chart 3: Temperature performance
Elemental analysis
| iron (Fe) | 64% – 68% |
| neodymium (Nd) | 29% – 32% |
| boron (B) | 1.1% – 1.2% |
| dysprosium (Dy) | 0.5% – 2.0% |
| coating (Ni-Cu-Ni) | < 0.05% |
Ecology and recycling (GPSR)
| recyclability (EoL) | 100% |
| recycled raw materials | ~10% (pre-cons) |
| carbon footprint | low / zredukowany |
| waste code (EWC) | 16 02 16 |
Other proposals
Advantages and disadvantages of rare earth magnets.
Pros
- They virtually do not lose strength, because even after 10 years the performance loss is only ~1% (in laboratory conditions),
- They maintain their magnetic properties even under strong external field,
- In other words, due to the metallic surface of nickel, the element is aesthetically pleasing,
- They show high magnetic induction at the operating surface, which affects their effectiveness,
- Through (adequate) combination of ingredients, they can achieve high thermal resistance, allowing for action at temperatures reaching 230°C and above...
- Possibility of custom forming and modifying to atypical requirements,
- Huge importance in electronics industry – they find application in magnetic memories, motor assemblies, diagnostic systems, and technologically advanced constructions.
- Relatively small size with high pulling force – neodymium magnets offer strong magnetic field in small dimensions, which enables their usage in miniature devices
Cons
- They are prone to damage upon too strong impacts. To avoid cracks, it is worth protecting magnets in special housings. Such protection not only shields the magnet but also increases its resistance to damage
- When exposed to high temperature, neodymium magnets suffer a drop in power. Often, when the temperature exceeds 80°C, their strength decreases (depending on the size, as well as shape of the magnet). For those who need magnets for extreme conditions, we offer [AH] versions withstanding up to 230°C
- When exposed to humidity, magnets usually rust. For applications outside, it is recommended to use protective magnets, such as magnets in rubber or plastics, which secure oxidation as well as corrosion.
- We recommend cover - magnetic mechanism, due to difficulties in creating threads inside the magnet and complex forms.
- Health risk to health – tiny shards of magnets are risky, when accidentally swallowed, which is particularly important in the context of child health protection. Additionally, small elements of these products are able to be problematic in diagnostics medical in case of swallowing.
- Higher cost of purchase is a significant factor to consider compared to ceramic magnets, especially in budget applications
Lifting parameters
Maximum lifting force for a neodymium magnet – what affects it?
- with the application of a yoke made of low-carbon steel, ensuring maximum field concentration
- with a cross-section no less than 10 mm
- characterized by lack of roughness
- without any insulating layer between the magnet and steel
- for force applied at a right angle (in the magnet axis)
- in stable room temperature
Magnet lifting force in use – key factors
- Gap between surfaces – even a fraction of a millimeter of distance (caused e.g. by veneer or dirt) drastically reduces the pulling force, often by half at just 0.5 mm.
- Loading method – declared lifting capacity refers to pulling vertically. When attempting to slide, the magnet holds significantly lower power (typically approx. 20-30% of maximum force).
- Metal thickness – thin material does not allow full use of the magnet. Magnetic flux penetrates through instead of converting into lifting capacity.
- Material composition – different alloys reacts the same. High carbon content weaken the interaction with the magnet.
- Smoothness – ideal contact is possible only on smooth steel. Any scratches and bumps create air cushions, weakening the magnet.
- Temperature – temperature increase results in weakening of induction. It is worth remembering the maximum operating temperature for a given model.
Lifting capacity testing was performed on a smooth plate of suitable thickness, under perpendicular forces, whereas under parallel forces the load capacity is reduced by as much as 75%. Additionally, even a small distance between the magnet and the plate reduces the lifting capacity.
Warnings
Handling guide
Handle magnets consciously. Their immense force can surprise even experienced users. Plan your moves and respect their power.
Cards and drives
Very strong magnetic fields can destroy records on payment cards, hard drives, and storage devices. Keep a distance of min. 10 cm.
Allergy Warning
Nickel alert: The nickel-copper-nickel coating consists of nickel. If redness appears, cease handling magnets and wear gloves.
Eye protection
Despite the nickel coating, the material is brittle and not impact-resistant. Avoid impacts, as the magnet may shatter into hazardous fragments.
Dust explosion hazard
Dust created during machining of magnets is flammable. Avoid drilling into magnets without proper cooling and knowledge.
Bone fractures
Large magnets can break fingers in a fraction of a second. Never put your hand betwixt two strong magnets.
Life threat
Patients with a ICD have to keep an large gap from magnets. The magnetic field can stop the operation of the life-saving device.
Precision electronics
Be aware: neodymium magnets produce a field that disrupts precision electronics. Keep a safe distance from your phone, tablet, and navigation systems.
Permanent damage
Keep cool. Neodymium magnets are susceptible to temperature. If you require resistance above 80°C, ask us about special high-temperature series (H, SH, UH).
This is not a toy
Strictly keep magnets out of reach of children. Choking hazard is significant, and the consequences of magnets connecting inside the body are fatal.
