SM 25x225 [2xM8] / N42 - magnetic separator
magnetic separator
Catalog no 130292
GTIN/EAN: 5906301812852
Diameter Ø
25 mm [±1 mm]
Height
225 mm [±1 mm]
Weight
860 g
Magnetic Flux
~ 6 500 Gauss [±5%]
615.00 ZŁ with VAT / pcs + price for transport
500.00 ZŁ net + 23% VAT / pcs
bulk discounts:
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Technical details - SM 25x225 [2xM8] / N42 - magnetic separator
Specification / characteristics - SM 25x225 [2xM8] / N42 - magnetic separator
| properties | values |
|---|---|
| Cat. no. | 130292 |
| GTIN/EAN | 5906301812852 |
| Production/Distribution | Dhit sp. z o.o. |
| Country of origin | Poland / China / Germany |
| Customs code | 85059029 |
| Diameter Ø | 25 mm [±1 mm] |
| Height | 225 mm [±1 mm] |
| Weight | 860 g |
| Material Type | Stainless steel AISI 304 / A2 |
| Magnetic Flux | ~ 6 500 Gauss [±5%] |
| Size/Mount Quantity | 2xM8 |
| Polarity | circumferential - 8 poles |
| Casing Tube Thickness | 1 mm |
| Manufacturing Tolerance | ±1 mm |
Magnetic properties of material N42
| properties | values | units |
|---|---|---|
| remenance Br [min. - max.] ? | 12.9-13.2 | kGs |
| remenance Br [min. - max.] ? | 1290-1320 | mT |
| coercivity bHc ? | 10.8-12.0 | kOe |
| coercivity bHc ? | 860-955 | kA/m |
| actual internal force iHc | ≥ 12 | kOe |
| actual internal force iHc | ≥ 955 | kA/m |
| energy density [min. - max.] ? | 40-42 | BH max MGOe |
| energy density [min. - max.] ? | 318-334 | BH max KJ/m |
| max. temperature ? | ≤ 80 | °C |
Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
| properties | values | units |
|---|---|---|
| Vickers hardness | ≥550 | Hv |
| Density | ≥7.4 | g/cm3 |
| Curie Temperature TC | 312 - 380 | °C |
| Curie Temperature TF | 593 - 716 | °F |
| Specific resistance | 150 | μΩ⋅cm |
| Bending strength | 250 | MPa |
| Compressive strength | 1000~1100 | MPa |
| Thermal expansion parallel (∥) to orientation (M) | (3-4) x 10-6 | °C-1 |
| Thermal expansion perpendicular (⊥) to orientation (M) | -(1-3) x 10-6 | °C-1 |
| Young's modulus | 1.7 x 104 | kg/mm² |
Table 1: Rod construction
SM 25x225 [2xM8] / N42
| Parameter | Value | Description / Unit |
|---|---|---|
| Diameter (Ø) | 25 | mm |
| Total length | 225 | mm (L) |
| Active length | 189 | mm |
| Section count | 8 | modules |
| Dead zone | 36 | mm (2x 18mm starter) |
| Weight (est.) | ~839 | g |
| Active area | 148 | cm² (Area) |
| Housing material | AISI 304 | 1.4301 (Inox) |
| Surface finish | Ra < 0.8 µm | Polished |
| Temp. class | 80°C | Standard (N) |
| Force loss (at max °C) | -12.8% | Reversible loss (physics) |
| Force (calculated) | 10.6 | kg (theor.) |
| Induction (surface) | ~6 500 | Gauss (Max) |
Chart 2: Field profile (8 sections)
Chart 3: Temperature performance
Elemental analysis
| iron (Fe) | 64% – 68% |
| neodymium (Nd) | 29% – 32% |
| boron (B) | 1.1% – 1.2% |
| dysprosium (Dy) | 0.5% – 2.0% |
| coating (Ni-Cu-Ni) | < 0.05% |
Environmental data
| recyclability (EoL) | 100% |
| recycled raw materials | ~10% (pre-cons) |
| carbon footprint | low / zredukowany |
| waste code (EWC) | 16 02 16 |
Other proposals
Strengths and weaknesses of rare earth magnets.
Benefits
- Their strength remains stable, and after around 10 years it drops only by ~1% (according to research),
- Neodymium magnets prove to be exceptionally resistant to demagnetization caused by external magnetic fields,
- In other words, due to the metallic surface of gold, the element gains a professional look,
- Magnets are distinguished by impressive magnetic induction on the outer side,
- Neodymium magnets are characterized by extremely high magnetic induction on the magnet surface and can work (depending on the shape) even at a temperature of 230°C or more...
- Thanks to flexibility in forming and the capacity to customize to client solutions,
- Huge importance in electronics industry – they find application in hard drives, motor assemblies, diagnostic systems, also multitasking production systems.
- Thanks to efficiency per cm³, small magnets offer high operating force, in miniature format,
Weaknesses
- They are fragile upon heavy impacts. To avoid cracks, it is worth protecting magnets in a protective case. Such protection not only shields the magnet but also increases its resistance to damage
- NdFeB magnets demagnetize when exposed to high temperatures. After reaching 80°C, many of them experience permanent drop of power (a factor is the shape and dimensions of the magnet). We offer magnets specially adapted to work at temperatures up to 230°C marked [AH], which are extremely resistant to heat
- Due to the susceptibility of magnets to corrosion in a humid environment, we recommend using waterproof magnets made of rubber, plastic or other material immune to moisture, when using outdoors
- Due to limitations in realizing nuts and complicated shapes in magnets, we recommend using cover - magnetic holder.
- Health risk related to microscopic parts of magnets are risky, in case of ingestion, which gains importance in the aspect of protecting the youngest. Additionally, tiny parts of these magnets are able to complicate diagnosis medical in case of swallowing.
- High unit price – neodymium magnets cost more than other types of magnets (e.g. ferrite), which increases costs of application in large quantities
Pull force analysis
Maximum holding power of the magnet – what it depends on?
- on a block made of structural steel, optimally conducting the magnetic flux
- whose thickness is min. 10 mm
- characterized by even structure
- with direct contact (no paint)
- under vertical force vector (90-degree angle)
- at room temperature
Determinants of practical lifting force of a magnet
- Distance – existence of foreign body (paint, tape, gap) acts as an insulator, which reduces capacity rapidly (even by 50% at 0.5 mm).
- Force direction – note that the magnet has greatest strength perpendicularly. Under shear forces, the capacity drops significantly, often to levels of 20-30% of the nominal value.
- Element thickness – to utilize 100% power, the steel must be sufficiently thick. Paper-thin metal restricts the lifting capacity (the magnet "punches through" it).
- Steel type – mild steel gives the best results. Higher carbon content reduce magnetic permeability and lifting capacity.
- Surface structure – the smoother and more polished the surface, the larger the contact zone and higher the lifting capacity. Unevenness acts like micro-gaps.
- Temperature influence – hot environment reduces magnetic field. Exceeding the limit temperature can permanently damage the magnet.
Holding force was checked on a smooth steel plate of 20 mm thickness, when a perpendicular force was applied, whereas under parallel forces the lifting capacity is smaller. In addition, even a minimal clearance between the magnet’s surface and the plate decreases the lifting capacity.
Precautions when working with neodymium magnets
Beware of splinters
Neodymium magnets are sintered ceramics, meaning they are very brittle. Clashing of two magnets leads to them shattering into small pieces.
Bone fractures
Big blocks can smash fingers instantly. Under no circumstances place your hand between two attracting surfaces.
Keep away from children
Only for adults. Tiny parts can be swallowed, causing severe trauma. Keep out of reach of children and animals.
Respect the power
Use magnets with awareness. Their powerful strength can shock even experienced users. Plan your moves and respect their force.
Electronic hazard
Avoid bringing magnets near a purse, laptop, or screen. The magnetic field can permanently damage these devices and wipe information from cards.
Operating temperature
Avoid heat. NdFeB magnets are susceptible to heat. If you require resistance above 80°C, ask us about special high-temperature series (H, SH, UH).
Pacemakers
Patients with a heart stimulator should keep an absolute distance from magnets. The magnetism can interfere with the functioning of the implant.
Magnetic interference
An intense magnetic field disrupts the functioning of magnetometers in phones and navigation systems. Do not bring magnets close to a smartphone to prevent breaking the sensors.
Allergic reactions
A percentage of the population suffer from a contact allergy to Ni, which is the common plating for NdFeB magnets. Frequent touching can result in dermatitis. It is best to wear safety gloves.
Mechanical processing
Combustion risk: Rare earth powder is highly flammable. Avoid machining magnets in home conditions as this risks ignition.
