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SM 25x225 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130292

GTIN/EAN: 5906301812852

Diameter Ø

25 mm [±1 mm]

Height

225 mm [±1 mm]

Weight

860 g

Magnetic Flux

~ 6 500 Gauss [±5%]

615.00 with VAT / pcs + price for transport

500.00 ZŁ net + 23% VAT / pcs

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Technical - SM 25x225 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 25x225 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130292
GTIN/EAN 5906301812852
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 225 mm [±1 mm]
Weight 860 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 6 500 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 8 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 25x225 [2xM8] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x225 [2xM8] / N42

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 225 mm (L)
Active length 189 mm
Section count 8 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~839 g
Active area 148 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 10.6 kg (theor.)
Induction (surface) ~6 500 Gauss (Max)

Chart 2: Field profile (8 sections)

Chart 3: Temperature performance

Engineering data and GPSR
Elemental analysis
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Environmental data
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130292-2026
Magnet Unit Converter
Force (pull)

Magnetic Field

Other proposals

This product serves to effectively catch ferromagnetic contaminants from bulk and liquid products. It is mounted in chutes, hoppers, and pipelines to protect production machines from failure. Thanks to the use of strong neodymium magnets, the rod catches even metallic dust.
The rod consists of a cover tube made of high-quality acid-resistant steel (AISI 304 or 316). The center is filled with NdFeB magnets and pole pieces, arranged to maximize the field on the tube surface. Such construction ensures full resistance to corrosion, water, oils, and acids.
Metal contaminants are strongly attracted, so removing them with a bare hand or glove can be difficult. The most effective home method is using adhesive tape, which we wrap around the dirt and peel off. In industry, cover tubes (so-called Easy Clean system) are used, from which the magnetic insert slides out.
Magnetic induction measured in Gauss (Gs) determines the density of magnetic flux on the rod surface. Standard rods (~8000 Gs) are sufficient for catching screws, nails, and steel shavings. For the food and precision industry, we recommend the highest induction parameters.
Yes, as a manufacturer, we make rods of any length and diameter (standard is dia 25mm and 32mm). The rod end is strictly adapted to the fastening system in your device. We ensure fast realization of special orders and technical advice.

Strengths and weaknesses of rare earth magnets.

Advantages

In addition to their magnetic capacity, neodymium magnets provide the following advantages:
  • Their power remains stable, and after approximately 10 years it drops only by ~1% (according to research),
  • They possess excellent resistance to magnetism drop due to external magnetic sources,
  • In other words, due to the metallic surface of gold, the element gains a professional look,
  • They are known for high magnetic induction at the operating surface, making them more effective,
  • Due to their durability and thermal resistance, neodymium magnets are capable of operate (depending on the form) even at high temperatures reaching 230°C or more...
  • In view of the option of accurate shaping and adaptation to unique requirements, magnetic components can be created in a broad palette of shapes and sizes, which amplifies use scope,
  • Universal use in high-tech industry – they find application in HDD drives, brushless drives, precision medical tools, as well as industrial machines.
  • Relatively small size with high pulling force – neodymium magnets offer strong magnetic field in compact dimensions, which allows their use in compact constructions

Disadvantages

Disadvantages of NdFeB magnets:
  • They are prone to damage upon heavy impacts. To avoid cracks, it is worth protecting magnets in a protective case. Such protection not only shields the magnet but also increases its resistance to damage
  • When exposed to high temperature, neodymium magnets experience a drop in power. Often, when the temperature exceeds 80°C, their power decreases (depending on the size and shape of the magnet). For those who need magnets for extreme conditions, we offer [AH] versions withstanding up to 230°C
  • Magnets exposed to a humid environment can corrode. Therefore during using outdoors, we advise using water-impermeable magnets made of rubber, plastic or other material resistant to moisture
  • Due to limitations in creating nuts and complex shapes in magnets, we recommend using casing - magnetic mount.
  • Potential hazard resulting from small fragments of magnets can be dangerous, when accidentally swallowed, which gains importance in the context of child safety. It is also worth noting that tiny parts of these devices are able to complicate diagnosis medical after entering the body.
  • Higher cost of purchase is a significant factor to consider compared to ceramic magnets, especially in budget applications

Lifting parameters

Maximum lifting force for a neodymium magnet – what affects it?

The force parameter is a result of laboratory testing conducted under specific, ideal conditions:
  • with the contact of a sheet made of low-carbon steel, guaranteeing full magnetic saturation
  • with a cross-section no less than 10 mm
  • with an polished contact surface
  • without the slightest clearance between the magnet and steel
  • for force acting at a right angle (pull-off, not shear)
  • in stable room temperature

Magnet lifting force in use – key factors

Effective lifting capacity impacted by specific conditions, mainly (from priority):
  • Space between magnet and steel – every millimeter of distance (caused e.g. by veneer or unevenness) diminishes the magnet efficiency, often by half at just 0.5 mm.
  • Pull-off angle – remember that the magnet has greatest strength perpendicularly. Under shear forces, the capacity drops drastically, often to levels of 20-30% of the nominal value.
  • Substrate thickness – for full efficiency, the steel must be adequately massive. Thin sheet limits the attraction force (the magnet "punches through" it).
  • Material type – the best choice is pure iron steel. Cast iron may generate lower lifting capacity.
  • Plate texture – ground elements ensure maximum contact, which increases force. Rough surfaces weaken the grip.
  • Thermal environment – heating the magnet results in weakening of induction. It is worth remembering the maximum operating temperature for a given model.

Holding force was tested on a smooth steel plate of 20 mm thickness, when a perpendicular force was applied, whereas under attempts to slide the magnet the lifting capacity is smaller. Additionally, even a slight gap between the magnet and the plate decreases the load capacity.

Precautions when working with NdFeB magnets
Do not drill into magnets

Combustion risk: Neodymium dust is highly flammable. Do not process magnets without safety gear as this risks ignition.

Safe operation

Use magnets consciously. Their powerful strength can surprise even experienced users. Be vigilant and do not underestimate their power.

Allergy Warning

It is widely known that nickel (the usual finish) is a potent allergen. For allergy sufferers, prevent touching magnets with bare hands and opt for encased magnets.

Medical implants

Patients with a pacemaker should keep an absolute distance from magnets. The magnetism can disrupt the operation of the life-saving device.

Swallowing risk

Product intended for adults. Tiny parts can be swallowed, causing serious injuries. Keep away from children and animals.

Risk of cracking

Beware of splinters. Magnets can explode upon violent connection, launching sharp fragments into the air. Wear goggles.

Data carriers

Avoid bringing magnets close to a wallet, laptop, or screen. The magnetism can destroy these devices and erase data from cards.

Operating temperature

Avoid heat. Neodymium magnets are susceptible to temperature. If you require operation above 80°C, ask us about special high-temperature series (H, SH, UH).

Threat to navigation

Note: rare earth magnets produce a field that confuses sensitive sensors. Maintain a safe distance from your mobile, tablet, and GPS.

Crushing force

Mind your fingers. Two powerful magnets will snap together instantly with a force of several hundred kilograms, crushing anything in their path. Exercise extreme caution!

Security! Need more info? Check our post: Why are neodymium magnets dangerous?