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SM 25x225 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130292

GTIN/EAN: 5906301812852

Diameter Ø

25 mm [±1 mm]

Height

225 mm [±1 mm]

Weight

860 g

Magnetic Flux

~ 6 500 Gauss [±5%]

615.00 with VAT / pcs + price for transport

500.00 ZŁ net + 23% VAT / pcs

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Technical details - SM 25x225 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 25x225 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130292
GTIN/EAN 5906301812852
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 225 mm [±1 mm]
Weight 860 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 6 500 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 8 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 25x225 [2xM8] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x225 [2xM8] / N42

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 225 mm (L)
Active length 189 mm
Section count 8 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~839 g
Active area 148 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 10.6 kg (theor.)
Induction (surface) ~6 500 Gauss (Max)

Chart 2: Field profile (8 sections)

Chart 3: Temperature performance

Engineering data and GPSR
Chemical composition
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Sustainability
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130292-2026
Magnet Unit Converter
Pulling force

Magnetic Field

Other products

This product serves to effectively catch ferromagnetic contaminants from bulk and liquid products. Its task is separation (separation) of metal filings from the transported material. Thanks to the use of strong neodymium magnets, the rod catches even metallic dust.
The construction relies on a sealed, welded stainless steel housing, polished smooth. The center is filled with NdFeB magnets and pole pieces, arranged to maximize the field on the tube surface. Such construction ensures full resistance to corrosion, water, oils, and acids.
Metal contaminants are strongly attracted, so removing them with a bare hand or glove can be difficult. The most effective home method is using adhesive tape, which we wrap around the dirt and peel off. In industry, cover tubes (so-called Easy Clean system) are used, from which the magnetic insert slides out.
The Gauss value tells us how effectively and deeply the magnet will catch contaminants. Standard rods (~8000 Gs) are sufficient for catching screws, nails, and steel shavings. High induction is necessary when contaminants are microscopic or weakly magnetic.
We can produce a rod of non-standard length with any mounting termination. The rod end is strictly adapted to the fastening system in your device. Contact us for a quote on a non-standard dimension.

Pros as well as cons of Nd2Fe14B magnets.

Advantages

Apart from their strong magnetism, neodymium magnets have these key benefits:
  • They have unchanged lifting capacity, and over around ten years their performance decreases symbolically – ~1% (in testing),
  • Neodymium magnets are distinguished by remarkably resistant to magnetic field loss caused by external interference,
  • Thanks to the glossy finish, the layer of nickel, gold, or silver gives an elegant appearance,
  • Magnetic induction on the working part of the magnet is strong,
  • Made from properly selected components, these magnets show impressive resistance to high heat, enabling them to function (depending on their form) at temperatures up to 230°C and above...
  • Thanks to the option of flexible molding and adaptation to specialized needs, neodymium magnets can be created in a broad palette of geometric configurations, which increases their versatility,
  • Significant place in electronics industry – they serve a role in HDD drives, drive modules, advanced medical instruments, as well as technologically advanced constructions.
  • Compactness – despite small sizes they provide effective action, making them ideal for precision applications

Cons

Characteristics of disadvantages of neodymium magnets: application proposals
  • Susceptibility to cracking is one of their disadvantages. Upon strong impact they can break. We recommend keeping them in a steel housing, which not only secures them against impacts but also increases their durability
  • When exposed to high temperature, neodymium magnets experience a drop in force. Often, when the temperature exceeds 80°C, their strength decreases (depending on the size and shape of the magnet). For those who need magnets for extreme conditions, we offer [AH] versions withstanding up to 230°C
  • Magnets exposed to a humid environment can rust. Therefore when using outdoors, we recommend using waterproof magnets made of rubber, plastic or other material resistant to moisture
  • Due to limitations in creating threads and complex shapes in magnets, we propose using casing - magnetic mechanism.
  • Possible danger to health – tiny shards of magnets pose a threat, if swallowed, which is particularly important in the aspect of protecting the youngest. Furthermore, small elements of these products can be problematic in diagnostics medical when they are in the body.
  • High unit price – neodymium magnets are more expensive than other types of magnets (e.g. ferrite), which can limit application in large quantities

Lifting parameters

Maximum holding power of the magnet – what affects it?

Breakaway force was determined for optimal configuration, including:
  • on a plate made of mild steel, optimally conducting the magnetic field
  • with a thickness of at least 10 mm
  • characterized by lack of roughness
  • with total lack of distance (no impurities)
  • during pulling in a direction vertical to the mounting surface
  • at ambient temperature room level

Lifting capacity in practice – influencing factors

Bear in mind that the application force will differ influenced by the following factors, in order of importance:
  • Distance (betwixt the magnet and the plate), because even a microscopic clearance (e.g. 0.5 mm) results in a drastic drop in force by up to 50% (this also applies to paint, corrosion or debris).
  • Force direction – remember that the magnet holds strongest perpendicularly. Under shear forces, the capacity drops drastically, often to levels of 20-30% of the nominal value.
  • Metal thickness – the thinner the sheet, the weaker the hold. Magnetic flux passes through the material instead of converting into lifting capacity.
  • Chemical composition of the base – mild steel gives the best results. Alloy steels reduce magnetic permeability and holding force.
  • Surface quality – the more even the surface, the larger the contact zone and higher the lifting capacity. Roughness creates an air distance.
  • Temperature influence – hot environment weakens pulling force. Exceeding the limit temperature can permanently demagnetize the magnet.

Holding force was checked on a smooth steel plate of 20 mm thickness, when the force acted perpendicularly, in contrast under parallel forces the load capacity is reduced by as much as 75%. Additionally, even a minimal clearance between the magnet and the plate reduces the lifting capacity.

Warnings
Protect data

Equipment safety: Strong magnets can ruin payment cards and delicate electronics (pacemakers, medical aids, timepieces).

Danger to the youngest

Absolutely keep magnets out of reach of children. Choking hazard is significant, and the effects of magnets connecting inside the body are tragic.

Serious injuries

Big blocks can crush fingers in a fraction of a second. Never put your hand between two attracting surfaces.

Implant safety

Warning for patients: Strong magnetic fields disrupt electronics. Keep minimum 30 cm distance or ask another person to work with the magnets.

Phone sensors

GPS units and smartphones are highly susceptible to magnetic fields. Direct contact with a powerful NdFeB magnet can ruin the sensors in your phone.

Powerful field

Handle magnets consciously. Their huge power can shock even experienced users. Be vigilant and do not underestimate their power.

Material brittleness

Despite the nickel coating, the material is delicate and cannot withstand shocks. Avoid impacts, as the magnet may shatter into hazardous fragments.

Machining danger

Machining of neodymium magnets poses a fire risk. Magnetic powder reacts violently with oxygen and is difficult to extinguish.

Nickel coating and allergies

Warning for allergy sufferers: The Ni-Cu-Ni coating contains nickel. If redness appears, immediately stop handling magnets and use protective gear.

Heat sensitivity

Do not overheat. NdFeB magnets are susceptible to heat. If you require operation above 80°C, ask us about HT versions (H, SH, UH).

Warning! Details about risks in the article: Safety of working with magnets.
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98