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SM 25x225 [2xM8] / N42 - magnetic roller

magnetic separator

catalog number 130292

GTIN: 5906301812852

no reviews

diameter Ø

25 mm [±0,1 mm]

height

225 mm [±0,1 mm]

max. temperature

≤ 80 °C

615.00 PLN gross price (including VAT) / pcs +

500.00 PLN net price + 23% VAT / pcs

bulk discounts:

need more quantity?
price from 1 pcs
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Call us tel: +48 888 99 98 98 or write through form on our website. You can check the lifting capacity and the appearance of neodymium magnets in our magnetic mass calculator power calculator

Orders placed by 2:00 PM will be shipped on the same business day.

Specification: magnetic separator 25x225 [2xM8] / N42

Characteristics: magnetic separator 25x225 [2xM8] / N42
Properties
Values
catalog number
130292
GTIN
5906301812852
production / distribution
Dhit sp. z o.o.
country of origin
Poland / China / Germany
customs code
85059029
diameter Ø
25 mm [±0,1 mm]
height
225 mm [±0,1 mm]
max. temperature ?
≤ 80 °C
weight
0.01 g
execution tolerance
± 0.1 mm
rodzaj materiału
AISI 304 - bezpieczna dla żywności
rodzaj magnesów
NdFeB N42
ilość gwintów
2x [M8] wewnętrzne
biegunowość
obwodowa - 8 nabiegunników
indukcja magnetyczna
~ 6 500 Gauss [±5%]
max. temp. pracy
poniżej ≤ 80°C
grubość rury osłonowej
1 mm

Magnetic properties of the material N42

material characteristics N42
Properties
Values
units
remenance Br [Min. - Max.] ?
12.9-13.2
kGs
remenance Br [Min. - Max.] ?
1290-1320
T
coercivity bHc ?
10.8-12.0
kOe
coercivity bHc ?
860-955
kA/m
actual internal force iHc
≥ 12
kOe
actual internal force iHc
≥ 955
kA/m
energy density [Min. - Max.]
40-42
BH max MGOe
energy density [Min. - Max.]
318-334
BH max KJ/m
max. temperature
≤ 80
°C

Physical properties of sintered neodymium magnets Nd2Fe14B

Physical properties of sintered neodymium magnets Nd2Fe14B
Properties
Values
units
Vickers hardness
≥550
Hv
Density
≥7.4
g/cm3
Curie Temperature TC
312 - 380
°C
Curie Temperature TF
593 - 716
°F
Specific resistance
150
μΩ⋅Cm
Bending strength
250
Mpa
Compressive strength
1000~1100
Mpa
Thermal expansion parallel (∥) to orientation (M)
(3-4) x 106
°C-1
Thermal expansion perpendicular (⊥) to orientation (M)
-(1-3) x 10-6
°C-1
Young's modulus
1.7 x 104
kg/mm²
The main mechanism of the magnetic separator is the use of neodymium magnets, which are embedded in a construction made of stainless steel usually AISI304. As a result, it is possible to efficiently remove ferromagnetic elements from the mixture. A key aspect of its operation is the use of repulsion of N and S poles of neodymium magnets, which allows magnetic substances to be targeted. The thickness of the magnet and its structure pitch determine the power and range of the separator's operation.
Generally speaking, magnetic separators are used to extract ferromagnetic particles. If the cans are made from ferromagnetic materials, a magnetic separator will be effective. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the separator will not effectively segregate them.
Yes, magnetic rollers find application in food production to remove metallic contaminants, including iron fragments or iron dust. Our rods are built from acid-resistant steel, AISI 304, suitable for use in food.
Magnetic rollers, often called magnetic separators, find application in food production, metal separation as well as recycling. They help in extracting iron dust in the course of the process of separating metals from other wastes.
Our magnetic rollers are built with a neodymium magnet anchored in a stainless steel tube cylinder made of stainless steel with a wall thickness of 1mm.
Both ends of the magnetic bar will be with M8 threaded openings, enabling quick installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.
In terms of forces, magnetic bars differ in terms of magnetic force lines, flux density and the field of the magnetic field. We produce them in two materials, N42 and N52.
Often it is believed that the greater the magnet's power, the more efficient it is. Nevertheless, the value of the magnet's power is dependent on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of application and expected needs. The standard operating temperature of a magnetic bar is 80°C.
When the magnet is thin, the magnetic force lines will be more compressed. On the other hand, in the case of a thicker magnet, the force lines will be longer and reach further.
For making the casings of magnetic separators - rollers, usually stainless steel is employed, especially types AISI 304, AISI 316, and AISI 316L.
In a saltwater contact, type AISI 316 steel exhibits the best resistance thanks to its exceptional corrosion resistance.
Magnetic rollers are characterized by their specific arrangement of poles and their ability to attract magnetic particles directly onto their surface, as opposed to other devices that often use more complicated filtration systems.
Technical designations and terms pertaining to magnetic separators comprise amongst others polarity, magnetic induction, magnet pitch, as well as the type of steel used.
Magnetic induction for a magnet on a roller is determined using a teslameter or a gaussmeter with a flat Hall-effect probe, aiming to find the highest magnetic field value close to the magnetic pole. The result is checked in a value table - the lowest is N30. All designations less than N27 or N25 suggest recycling that doesn't meet the standard - they are not suitable.
Neodymium magnetic rollers offer a range of benefits such as a very strong magnetic field, the ability to capture even the tiniest metal particles, and durability. On the other hand, among the drawbacks, one can mention the requirement for frequent cleaning, greater weight, and potential installation difficulties.
To properly maintain of neodymium magnetic rollers, it is suggested {to clean them regularly from contaminants, avoid extreme temperatures above 80 degrees, and protect them from moisture if the threads are not sealed - in our case. The rollers have an IP67 waterproof rating, so if they are not watertight, the magnets inside may oxidize and lose their strength. Roller inspections are recommended to be conducted every two years. Care should be taken as there is a possibility of finger injury. If the protective tube is only 0.5 mm thick, it can be worn down, which, in turn, can result in issues with the magnetic rod becoming unsealed and product contamination. The effective operating range of the roller equals its diameter, fi25mm is approximately 25mm active range, while fi32 is about 40mm.

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Advantages and disadvantages of neodymium magnets NdFeB.

Apart from immense power, neodymium magnets have the following advantages:

  • They do not lose strength over time - after about 10 years, their power decreases by only ~1% (theoretically),
  • They protect against demagnetization caused by external magnetic field very well,
  • Thanks to the shiny finish and nickel, gold, or silver coating, they have an aesthetic appearance,
  • They exhibit very high magnetic induction on the surface of the magnet,
  • Thanks to their high temperature resistance, they can operate (depending on the form) even at temperatures up to 230°C and above...
  • The ability for precise shaping or customization to specific needs – neodymium magnets can be produced in a wide range of shapes and sizes, which amplifies their universality in usage.
  • Significant importance in advanced technologically fields – find application in computer drives, electric motors, medical devices or other highly developed apparatuses.

Disadvantages of neodymium magnets:

  • They are prone to breaking as they are extremely fragile when subjected to a strong impact. If the magnets are exposed to impacts, we recommend using magnets in a protective case. The steel housing in the form of a holder protects the magnet from impacts and also increases its overall strength,
  • They lose power at high temperatures. Most neodymium magnets experience permanent loss of strength when heated above 80°C (depending on the form and height). However, we also offer special magnets with high temperature resistance, up to 230°C,
  • Due to their susceptibility to corrosion in a humid environment, we suggest using waterproof magnets made of rubber, plastic, or other moisture-resistant materials when using them outdoors,
  • The use of a cover or a magnetic holder is recommended due to the limited possibilities of manufacturing threads or complex shapes in the magnet
  • Potential hazard arising from small pieces of magnets can be dangerous, in case of ingestion, which is crucial in the aspect of protecting young children. Additionally, tiny parts of these devices are able to hinder the diagnostic process when they are in the body.

Caution with Neodymium Magnets

Dust and powder from neodymium magnets are flammable.

Avoid drilling or mechanical processing of neodymium magnets. If the magnet is crushed into fine powder or dust, it becomes highly flammable.

Neodymium magnets are over 10 times more powerful than ferrite magnets (the ones in speakers), and their power can surprise you.

Please review the information on how to handle neodymium magnets and avoid significant harm to your body, as well as prevent unintentional damage to the magnets.

Avoid bringing neodymium magnets close to a phone or GPS.

Strong fields generated by neodymium magnets interfere with compasses and magnetometers used in navigation, as well as internal compasses of smartphones and GPS devices.

 It is important to keep neodymium magnets out of reach from children.

Remember that neodymium magnets are not toys. Do not allow children to play with them. In the case of swallowing multiple magnets simultaneously, they can attract to each other through the intestinal walls. In the worst case scenario, this can lead to death.

Neodymium magnets can demagnetize at high temperatures.

Although magnets have demonstrated their effectiveness up to 80°C or 175°F, the temperature can vary depending on the type, shape, and intended use of the specific magnet.

Keep neodymium magnets away from people with pacemakers.

Neodymium magnets produce strong magnetic fields that can interfere with the operation of a heart pacemaker. Even if the magnetic field does not affect the device, it can damage its components or deactivate the entire device.

Neodymium magnets can attract to each other, pinch the skin, and cause significant swellings.

Magnets attract each other within a distance of several to about 10 cm from each other. Remember not to put fingers between magnets or alternatively in their path when they attract. Depending on how large the neodymium magnets are, they can lead to a cut or a fracture.

Avoid contact with neodymium magnets if you have a nickel allergy.

Studies show a small percentage of people have allergies to certain metals, including nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, try wearing gloves or avoid direct contact with nickel-plated neodymium magnets.

Magnets made of neodymium are delicate and can easily break as well as shatter.

Neodymium magnetic are extremely delicate, and by joining them in an uncontrolled manner, they will break. Magnets made of neodymium are made of metal and coated with a shiny nickel, but they are not as durable as steel. In the event of a collision between two magnets, there may be a scattering of fragments in different directions. Protecting your eyes is crucial in such a situation.

Keep neodymium magnets away from TV, wallet, and computer HDD.

Neodymium magnets generate strong magnetic fields that can destroy magnetic media such as floppy disks, video tapes, HDDs, credit cards, magnetic ID cards, cassette tapes, or other devices. They can also destroy videos, televisions, CRT computer monitors. Do not forget to keep neodymium magnets at a safe distance from these electronic devices.

In order to illustrate why neodymium magnets are so dangerous, see the article - How dangerous are very strong neodymium magnets?.

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e-mail: bok@dhit.pl

tel: +48 888 99 98 98