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neodymium magnets

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SM 25x200 [2xM8] / N42 - magnetic roller

magnetic separator

catalog number 130291

GTIN: 5906301812845

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diameter Ø

25 mm [±0,1 mm]

height

200 mm [±0,1 mm]

max. temperature

≤ 80 °C

541.20 PLN gross price (including VAT) / pcs +

440.00 PLN net price + 23% VAT / pcs

bulk discounts:

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Give us a call tel: +48 22 499 98 98 or write through form on the contact page. You can check the mass as well as the appearance of neodymium magnets in our power calculator magnetic mass calculator

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Specification: magnetic separator 25x200 [2xM8] / N42

Characteristics: magnetic separator 25x200 [2xM8] / N42
Properties
Values
catalog number
130291
production / distribution
Dhit sp. z o.o.
country of origin
Poland / China / Germany
customs code
85059029
diameter Ø
25 mm [±0,1 mm]
height
200 mm [±0,1 mm]
max. temperature ?
≤ 80 °C
weight
0.01 g
execution tolerance
± 0.1 mm
rodzaj materiału
AISI 304 - bezpieczna dla żywności
rodzaj magnesów
NdFeB N42
ilość gwintów
2x [M8] wewnętrzne
biegunowość
obwodowa - 7 nabiegunników
indukcja magnetyczna
~ 6 500 Gauss [±5%]
max. temp. pracy
poniżej ≤ 80°C
grubość rury osłonowej
1 mm

Magnetic properties of the material N42

material characteristics N42
Properties
Values
units
remenance Br [Min. - Max.] ?
12.9-13.2
kGs
remenance Br [Min. - Max.] ?
1290-1320
T
coercivity bHc ?
10.8-12.0
kOe
coercivity bHc ?
860-955
kA/m
actual internal force iHc
≥ 12
kOe
actual internal force iHc
≥ 955
kA/m
energy density [Min. - Max.]
40-42
BH max MGOe
energy density [Min. - Max.]
318-334
BH max KJ/m
max. temperature
≤ 80
°C

Physical properties of sintered neodymium magnets Nd2Fe14B

Physical properties of sintered neodymium magnets Nd2Fe14B
Properties
Values
units
Vickers hardness
≥550
Hv
Density
≥7.4
g/cm3
Curie Temperature TC
312 - 380
°C
Curie Temperature TF
593 - 716
°F
Specific resistance
150
μΩ⋅Cm
Bending strength
250
Mpa
Compressive strength
1000~1100
Mpa
Thermal expansion parallel (∥) to orientation (M)
(3-4) x 106
°C-1
Thermal expansion perpendicular (⊥) to orientation (M)
-(1-3) x 10-6
°C-1
Young's modulus
1.7 x 104
kg/mm²
The magnetic separator, namely the magnetic roller, uses the power of neodymium magnets, which are embedded in a construction made of stainless steel usually AISI304. In this way, it is possible to precisely remove ferromagnetic particles from the mixture. A key aspect of its operation is the repulsion of N and S poles of neodymium magnets, which allows magnetic substances to be targeted. The thickness of the embedded magnet and its structure pitch affect the power and range of the separator's operation.
Generally speaking, magnetic separators are designed to segregate ferromagnetic elements. If the cans are made from ferromagnetic materials, the separator will effectively segregate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the separator will not be able to separate them.
Yes, magnetic rollers are used in food production to remove metallic contaminants, for example iron fragments or iron dust. Our rods are built from durable acid-resistant steel, EN 1.4301, suitable for use in food.
Magnetic rollers, often called cylindrical magnets, are used in food production, metal separation as well as waste processing. They help in extracting iron dust in the course of the process of separating metals from other materials.
Our magnetic rollers consist of a neodymium magnet placed in a stainless steel tube casing made of stainless steel with a wall thickness of 1mm.
Both ends of the magnetic bar can be with M8 threaded holes - 18 mm, allowing for simple mounting in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.
In terms of magnetic properties, magnetic bars differ in terms of magnetic force lines, flux density and the field of the magnetic field. We produce them in materials, N42 and N52.
Usually it is believed that the greater the magnet's power, the more efficient it is. Nevertheless, the effectiveness of the magnet's power is dependent on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of application and specific needs. The standard operating temperature of a magnetic bar is 80°C.
When the magnet is thin, the magnetic force lines are more compressed. On the other hand, in the case of a thicker magnet, the force lines are longer and reach further.
For making the casings of magnetic separators - rollers, most often stainless steel is used, especially types AISI 304, AISI 316, and AISI 316L.
In a salt water environment, AISI 316 steel is highly recommended due to its excellent corrosion resistance.
Magnetic bars are characterized by their unique configuration of poles and their ability to attract magnetic substances directly onto their surface, as opposed to other devices that may utilize more complicated filtration systems.
Technical designations and terms pertaining to magnetic separators include amongst others polarity, magnetic induction, magnet pitch, as well as the steel type applied.
Magnetic induction for a roller is determined using a teslameter or a gaussmeter with a flat Hall-effect probe, aiming to find the highest magnetic field value near the magnetic pole. The result is checked in a value table - the lowest is N30. All designations below N27 or N25 suggest recycling that doesn't meet the standard - they are not suitable.
Neodymium magnetic bars offer many advantages, including a very strong magnetic field, the ability to capture even the tiniest metal particles, and durability. However, some of the downsides may involve the need for regular cleaning, higher cost, and potential installation challenges.
To properly maintain of neodymium magnetic rollers, it is advised to clean them regularly from deposits, avoid extremal temperatures up to 80°C, and washing regularly, avoiding temperatures above 80 degrees. The rollers our rollers have an IP67 waterproof rating, so if they are not watertight, the magnets inside may oxidize and weaken. Magnetic field measurements are advised to be conducted every two years. Care should be taken as there is a possibility of finger injury. If the protective tube is only 0.5 mm thick, it can wear out, which, in turn, can result in issues with the magnetic rod becoming unsealed and product contamination. The effective operating range of the roller equals its diameter, fi25mm is approximately 25mm active range, while fi32 is about 40mm.

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Advantages as well as disadvantages of neodymium magnets NdFeB.

Apart from immense strength, neodymium magnets have the following advantages:

  • They do not lose power over time - after about 10 years, their power decreases by only ~1% (theoretically),
  • They are exceptionally resistant to demagnetization caused by an external magnetic field,
  • In other words, thanks to the shiny coating of nickel, gold, or silver, the element acquires an aesthetic appearance,
  • They possess very high magnetic induction on the surface of the magnet,
  • Magnetic neodymium magnets are characterized by hugely high magnetic induction on the surface of the magnet and can operate (depending on the form) even at temperatures of 230°C or higher...
  • Thanks to the flexibility in shaping and the ability to adapt to specific requirements – neodymium magnets can be produced in a wide range of shapes and sizes, which enhances their versatility in applications.
  • Key role in advanced technologically fields – find application in hard drives, electric drive mechanisms, medical devices and other modern machines.

Disadvantages of neodymium magnets:

  • They are fragile when subjected to a powerful impact. If the magnets are exposed to impacts, we recommend using magnets in a protective case. The steel housing in the form of a holder protects the magnet from impacts, and at the same time increases its overall strength,
  • Magnets lose their strength due to exposure to high temperatures. In most cases, when the temperature exceeds 80°C, these magnets experience permanent reduction in strength (although it is worth noting that this is dependent on the shape and size of the magnet). To avoid this problem, we offer special magnets marked with the [AH] symbol, which exhibit high temperature resistance. They can operate even at temperatures as high as 230°C or more,
  • Magnets exposed to a humid environment can corrode. Therefore, when using them outdoors, we suggest using waterproof magnets made of rubber, plastic, or other moisture-resistant materials,
  • The use of a cover - a magnetic holder is recommended due to the limited production capabilities of creating threads or complex shapes in the magnet
  • Potential hazard to health from tiny fragments of magnets are risky, if swallowed, which is crucial in the context of child safety. Additionally, tiny parts of these products can be problematic in medical diagnosis when they are in the body.

Caution with Neodymium Magnets

  Magnets should not be treated as toys. Therefore, it is not recommended for youngest children to have access to them.

Neodymium magnets are not toys. You cannot allow them to become toys for children. In the case of small magnets, they can be swallowed and cause choking. In such cases, the only solution is to undergo surgery to remove the magnets, and otherwise, it can even lead to death.

Dust and powder from neodymium magnets are flammable.

Avoid drilling or mechanical processing of neodymium magnets. If the magnet is crushed into fine powder or dust, it becomes highly flammable.

Neodymium magnets can become demagnetized at high temperatures.

Whilst Neodymium magnets can lose their magnetic properties at high temperatures, it's important to note that the extent of this effect can vary based on factors such as the magnet's material, shape, and intended application.

Avoid bringing neodymium magnets close to a phone or GPS.

Neodymium magnets generate intense magnetic fields that interfere with magnetometers and compasses used in navigation, as well as internal compasses of smartphones and GPS devices.

Avoid contact with neodymium magnets if you have a nickel allergy.

Studies clearly indicate a small percentage of people who suffer from metal allergies such as nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, try wearing gloves or avoid direct contact with nickel-plated neodymium magnets.

Neodymium magnets are primarily characterized by their significant internal force. They attract to each other, and any object that comes in their way will be affected.

In the situation of holding a finger in the path of a neodymium magnet, in that situation, a cut or even a fracture may occur.

Keep neodymium magnets away from people with pacemakers.

Neodymium magnets generate strong magnetic fields. As a result, they interfere with the operation of a pacemaker. This happens because such devices have a function to deactivate them in a magnetic field.

Neodymium magnets are among the strongest magnets on Earth. The astonishing force they generate between each other can surprise you.

Please review the information on how to handle neodymium magnets and avoid significant harm to your body, as well as prevent unintentional damage to the magnets.

Neodymium magnets are delicate as well as can easily crack and shatter.

Neodymium magnets are characterized by considerable fragility. Neodymium magnetic are made of metal and coated with a shiny nickel, but they are not as durable as steel. In the event of a collision between two magnets, there may be a scattering of fragments in different directions. Protecting your eyes is crucial in such a situation.

You should maintain neodymium magnets at a safe distance from the wallet, computer, and TV.

Strong fields generated by neodymium magnets can damage magnetic storage media such as floppy disks, credit cards, magnetic ID cards, cassette tapes, video tapes, or other similar devices. They can also damage televisions, VCRs, computer monitors, and CRT displays. You should especially avoid placing neodymium magnets near electronic devices.

So you are aware of why neodymium magnets are so dangerous, see the article titled How dangerous are very strong neodymium magnets?.

Dhit sp. z o.o. logo

e-mail: bok@dhit.pl

tel: +48 888 99 98 98