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SM 25x200 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130291

GTIN/EAN: 5906301812845

Diameter Ø
25 mm [±1 mm]
Height
200 mm [±1 mm]
Weight
760 g
Magnetic Flux
~ 6 500 Gauss [±5%]

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Detailed specification - SM 25x200 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 25x200 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130291
GTIN/EAN 5906301812845
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 200 mm [±1 mm]
Weight 760 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 6 500 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 7 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 25x200 [2xM8] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x200 [2xM8] / N42

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 200 mm (L)
Active length 164 mm
Section count 7 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~746 g
Active area 129 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 10.6 kg (theor.)
Induction (surface) ~6 500 Gauss (Max)

Chart 2: Field profile (7 sections)

Chart 3: Temperature performance

Engineering data and GPSR

Elemental analysis

iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%

Ecology and recycling (GPSR)

recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130291-2026
Measurement Calculator

Pulling force


Field Strength

See also offers

It is the "heart" of every magnetic filter used in industry for cleaning raw materials. Its task is separation (separation) of metal filings from the transported material. High magnetic induction on the surface allows catching the finest iron particles.
The construction relies on a sealed, welded stainless steel housing, polished smooth. The core is a precise magnetic system generating high induction (Gauss). Such construction ensures full resistance to corrosion, water, oils, and acids.
Metal filings stick to the surface very strongly, so cleaning requires strength or cleverness. You can use compressed air or special non-magnetic strippers (rings). In industry, cover tubes (so-called Easy Clean system) are used, from which the magnetic insert slides out.
The more Gauss, the smaller and more weakly magnetic particles will be effectively caught. Standard rods (~8000 Gs) are sufficient for catching screws, nails, and steel shavings. For the food and precision industry, we recommend the highest induction parameters.
Yes, as a manufacturer, we make rods of any length and diameter (standard is dia 25mm and 32mm). We offer various tip options: threaded holes (e.g., M8, M10), protruding screws, flat pivots, mills, or handles. Contact us for a quote on a non-standard dimension.

Pros and cons of neodymium magnets.

Pros

Besides their high retention, neodymium magnets are valued for these benefits:
  • They do not lose strength, even after nearly ten years – the decrease in power is only ~1% (according to tests),
  • Neodymium magnets are exceptionally resistant to demagnetization caused by external magnetic fields,
  • A magnet with a shiny nickel surface has an effective appearance,
  • Magnetic induction on the top side of the magnet is impressive,
  • Through (adequate) combination of ingredients, they can achieve high thermal strength, allowing for operation at temperatures reaching 230°C and above...
  • Thanks to freedom in designing and the capacity to customize to specific needs,
  • Versatile presence in modern industrial fields – they find application in magnetic memories, electric motors, precision medical tools, also modern systems.
  • Thanks to their power density, small magnets offer high operating force, occupying minimum space,

Weaknesses

Problematic aspects of neodymium magnets: application proposals
  • At very strong impacts they can break, therefore we advise placing them in special holders. A metal housing provides additional protection against damage, as well as increases the magnet's durability.
  • NdFeB magnets lose force when exposed to high temperatures. After reaching 80°C, many of them experience permanent weakening of power (a factor is the shape and dimensions of the magnet). We offer magnets specially adapted to work at temperatures up to 230°C marked [AH], which are very resistant to heat
  • Magnets exposed to a humid environment can rust. Therefore during using outdoors, we recommend using waterproof magnets made of rubber, plastic or other material resistant to moisture
  • We recommend casing - magnetic mount, due to difficulties in creating nuts inside the magnet and complicated forms.
  • Health risk related to microscopic parts of magnets can be dangerous, if swallowed, which is particularly important in the context of child health protection. Furthermore, small components of these devices can complicate diagnosis medical in case of swallowing.
  • High unit price – neodymium magnets are more expensive than other types of magnets (e.g. ferrite), which can limit application in large quantities

Pull force analysis

Maximum holding power of the magnet – what contributes to it?

Information about lifting capacity is the result of a measurement for ideal contact conditions, including:
  • with the application of a sheet made of low-carbon steel, ensuring full magnetic saturation
  • whose transverse dimension reaches at least 10 mm
  • characterized by lack of roughness
  • under conditions of ideal adhesion (metal-to-metal)
  • for force acting at a right angle (in the magnet axis)
  • at temperature approx. 20 degrees Celsius

Determinants of practical lifting force of a magnet

It is worth knowing that the application force will differ influenced by elements below, in order of importance:
  • Air gap (between the magnet and the metal), since even a very small distance (e.g. 0.5 mm) leads to a drastic drop in force by up to 50% (this also applies to paint, corrosion or debris).
  • Load vector – maximum parameter is reached only during pulling at a 90° angle. The resistance to sliding of the magnet along the surface is standardly many times smaller (approx. 1/5 of the lifting capacity).
  • Base massiveness – too thin steel does not close the flux, causing part of the flux to be wasted into the air.
  • Chemical composition of the base – mild steel gives the best results. Alloy steels decrease magnetic properties and lifting capacity.
  • Smoothness – ideal contact is possible only on smooth steel. Any scratches and bumps create air cushions, reducing force.
  • Heat – NdFeB sinters have a negative temperature coefficient. At higher temperatures they are weaker, and in frost they can be stronger (up to a certain limit).

Lifting capacity was determined using a polished steel plate of suitable thickness (min. 20 mm), under vertically applied force, however under parallel forces the load capacity is reduced by as much as fivefold. In addition, even a slight gap between the magnet’s surface and the plate reduces the lifting capacity.

H&S for magnets
Operating temperature

Standard neodymium magnets (N-type) undergo demagnetization when the temperature goes above 80°C. This process is irreversible.

Bodily injuries

Risk of injury: The attraction force is so great that it can cause blood blisters, crushing, and broken bones. Use thick gloves.

Magnetic interference

Note: neodymium magnets produce a field that interferes with sensitive sensors. Maintain a separation from your mobile, tablet, and navigation systems.

No play value

Absolutely store magnets out of reach of children. Risk of swallowing is high, and the consequences of magnets clamping inside the body are fatal.

Protective goggles

NdFeB magnets are ceramic materials, meaning they are fragile like glass. Clashing of two magnets leads to them shattering into shards.

Keep away from computers

Device Safety: Neodymium magnets can damage payment cards and sensitive devices (heart implants, medical aids, timepieces).

Sensitization to coating

Studies show that the nickel plating (the usual finish) is a strong allergen. If you have an allergy, avoid direct skin contact or choose versions in plastic housing.

Do not drill into magnets

Drilling and cutting of NdFeB material poses a fire risk. Neodymium dust oxidizes rapidly with oxygen and is hard to extinguish.

Powerful field

Before use, read the rules. Sudden snapping can break the magnet or hurt your hand. Be predictive.

Pacemakers

Patients with a heart stimulator should keep an safe separation from magnets. The magnetic field can interfere with the functioning of the life-saving device.

Warning! Looking for details? Check our post: Why are neodymium magnets dangerous?