SM 25x200 [2xM8] / N42 - magnetic separator
magnetic separator
Catalog no 130291
GTIN/EAN: 5906301812845
Diameter Ø
25 mm [±1 mm]
Height
200 mm [±1 mm]
Weight
760 g
Magnetic Flux
~ 6 500 Gauss [±5%]
541.20 ZŁ with VAT / pcs + price for transport
440.00 ZŁ net + 23% VAT / pcs
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Technical details - SM 25x200 [2xM8] / N42 - magnetic separator
Specification / characteristics - SM 25x200 [2xM8] / N42 - magnetic separator
| properties | values |
|---|---|
| Cat. no. | 130291 |
| GTIN/EAN | 5906301812845 |
| Production/Distribution | Dhit sp. z o.o. |
| Country of origin | Poland / China / Germany |
| Customs code | 85059029 |
| Diameter Ø | 25 mm [±1 mm] |
| Height | 200 mm [±1 mm] |
| Weight | 760 g |
| Material Type | Stainless steel AISI 304 / A2 |
| Magnetic Flux | ~ 6 500 Gauss [±5%] |
| Size/Mount Quantity | 2xM8 |
| Polarity | circumferential - 7 poles |
| Casing Tube Thickness | 1 mm |
| Manufacturing Tolerance | ±1 mm |
Magnetic properties of material N42
| properties | values | units |
|---|---|---|
| remenance Br [min. - max.] ? | 12.9-13.2 | kGs |
| remenance Br [min. - max.] ? | 1290-1320 | mT |
| coercivity bHc ? | 10.8-12.0 | kOe |
| coercivity bHc ? | 860-955 | kA/m |
| actual internal force iHc | ≥ 12 | kOe |
| actual internal force iHc | ≥ 955 | kA/m |
| energy density [min. - max.] ? | 40-42 | BH max MGOe |
| energy density [min. - max.] ? | 318-334 | BH max KJ/m |
| max. temperature ? | ≤ 80 | °C |
Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
| properties | values | units |
|---|---|---|
| Vickers hardness | ≥550 | Hv |
| Density | ≥7.4 | g/cm3 |
| Curie Temperature TC | 312 - 380 | °C |
| Curie Temperature TF | 593 - 716 | °F |
| Specific resistance | 150 | μΩ⋅cm |
| Bending strength | 250 | MPa |
| Compressive strength | 1000~1100 | MPa |
| Thermal expansion parallel (∥) to orientation (M) | (3-4) x 10-6 | °C-1 |
| Thermal expansion perpendicular (⊥) to orientation (M) | -(1-3) x 10-6 | °C-1 |
| Young's modulus | 1.7 x 104 | kg/mm² |
Table 1: Rod construction
SM 25x200 [2xM8] / N42
| Parameter | Value | Description / Unit |
|---|---|---|
| Diameter (Ø) | 25 | mm |
| Total length | 200 | mm (L) |
| Active length | 164 | mm |
| Section count | 7 | modules |
| Dead zone | 36 | mm (2x 18mm starter) |
| Weight (est.) | ~746 | g |
| Active area | 129 | cm² (Area) |
| Housing material | AISI 304 | 1.4301 (Inox) |
| Surface finish | Ra < 0.8 µm | Polished |
| Temp. class | 80°C | Standard (N) |
| Force loss (at max °C) | -12.8% | Reversible loss (physics) |
| Force (calculated) | 10.6 | kg (theor.) |
| Induction (surface) | ~6 500 | Gauss (Max) |
Chart 2: Field profile (7 sections)
Chart 3: Temperature performance
Chemical composition
| iron (Fe) | 64% – 68% |
| neodymium (Nd) | 29% – 32% |
| boron (B) | 1.1% – 1.2% |
| dysprosium (Dy) | 0.5% – 2.0% |
| coating (Ni-Cu-Ni) | < 0.05% |
Ecology and recycling (GPSR)
| recyclability (EoL) | 100% |
| recycled raw materials | ~10% (pre-cons) |
| carbon footprint | low / zredukowany |
| waste code (EWC) | 16 02 16 |
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Strengths and weaknesses of neodymium magnets.
Benefits
- They do not lose magnetism, even after around 10 years – the reduction in lifting capacity is only ~1% (theoretically),
- They are resistant to demagnetization induced by external disturbances,
- The use of an elegant layer of noble metals (nickel, gold, silver) causes the element to present itself better,
- The surface of neodymium magnets generates a strong magnetic field – this is one of their assets,
- Through (adequate) combination of ingredients, they can achieve high thermal resistance, allowing for action at temperatures approaching 230°C and above...
- Thanks to the ability of accurate shaping and adaptation to individualized solutions, neodymium magnets can be produced in a wide range of shapes and sizes, which expands the range of possible applications,
- Huge importance in future technologies – they are used in magnetic memories, electric drive systems, advanced medical instruments, also other advanced devices.
- Compactness – despite small sizes they provide effective action, making them ideal for precision applications
Weaknesses
- To avoid cracks upon strong impacts, we recommend using special steel housings. Such a solution protects the magnet and simultaneously improves its durability.
- We warn that neodymium magnets can lose their strength at high temperatures. To prevent this, we recommend our specialized [AH] magnets, which work effectively even at 230°C.
- When exposed to humidity, magnets usually rust. To use them in conditions outside, it is recommended to use protective magnets, such as those in rubber or plastics, which prevent oxidation as well as corrosion.
- Limited ability of creating nuts in the magnet and complicated shapes - preferred is casing - magnetic holder.
- Potential hazard to health – tiny shards of magnets pose a threat, in case of ingestion, which is particularly important in the context of child safety. It is also worth noting that tiny parts of these devices are able to be problematic in diagnostics medical after entering the body.
- High unit price – neodymium magnets are more expensive than other types of magnets (e.g. ferrite), which increases costs of application in large quantities
Holding force characteristics
Best holding force of the magnet in ideal parameters – what it depends on?
- on a plate made of mild steel, perfectly concentrating the magnetic flux
- with a cross-section of at least 10 mm
- with a surface free of scratches
- with total lack of distance (no paint)
- under axial application of breakaway force (90-degree angle)
- at ambient temperature approx. 20 degrees Celsius
Key elements affecting lifting force
- Clearance – the presence of any layer (paint, dirt, air) interrupts the magnetic circuit, which reduces capacity steeply (even by 50% at 0.5 mm).
- Direction of force – highest force is reached only during pulling at a 90° angle. The shear force of the magnet along the surface is standardly several times smaller (approx. 1/5 of the lifting capacity).
- Base massiveness – too thin sheet does not accept the full field, causing part of the power to be wasted to the other side.
- Steel type – mild steel attracts best. Alloy steels lower magnetic properties and holding force.
- Plate texture – smooth surfaces guarantee perfect abutment, which increases force. Rough surfaces reduce efficiency.
- Temperature – heating the magnet causes a temporary drop of induction. Check the thermal limit for a given model.
Lifting capacity testing was performed on a smooth plate of optimal thickness, under perpendicular forces, in contrast under shearing force the load capacity is reduced by as much as 5 times. Additionally, even a minimal clearance between the magnet and the plate reduces the lifting capacity.
H&S for magnets
Combustion hazard
Combustion risk: Rare earth powder is highly flammable. Do not process magnets in home conditions as this risks ignition.
Safe operation
Before use, check safety instructions. Sudden snapping can destroy the magnet or injure your hand. Think ahead.
Beware of splinters
Despite the nickel coating, neodymium is brittle and not impact-resistant. Do not hit, as the magnet may shatter into sharp, dangerous pieces.
Avoid contact if allergic
Nickel alert: The nickel-copper-nickel coating consists of nickel. If redness occurs, immediately stop working with magnets and use protective gear.
Swallowing risk
Only for adults. Small elements pose a choking risk, causing severe trauma. Keep out of reach of children and animals.
Keep away from computers
Device Safety: Strong magnets can damage payment cards and sensitive devices (heart implants, medical aids, timepieces).
Serious injuries
Large magnets can smash fingers instantly. Never place your hand betwixt two attracting surfaces.
Pacemakers
Individuals with a ICD must maintain an absolute distance from magnets. The magnetic field can disrupt the functioning of the implant.
Do not overheat magnets
Regular neodymium magnets (N-type) undergo demagnetization when the temperature exceeds 80°C. This process is irreversible.
Keep away from electronics
GPS units and mobile phones are extremely susceptible to magnetic fields. Direct contact with a powerful NdFeB magnet can permanently damage the sensors in your phone.
