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SM 25x200 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130291

GTIN/EAN: 5906301812845

Diameter Ø

25 mm [±1 mm]

Height

200 mm [±1 mm]

Weight

760 g

Magnetic Flux

~ 6 500 Gauss [±5%]

541.20 with VAT / pcs + price for transport

440.00 ZŁ net + 23% VAT / pcs

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Technical details - SM 25x200 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 25x200 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130291
GTIN/EAN 5906301812845
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 200 mm [±1 mm]
Weight 760 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 6 500 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 7 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 25x200 [2xM8] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x200 [2xM8] / N42

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 200 mm (L)
Active length 164 mm
Section count 7 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~746 g
Active area 129 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 10.6 kg (theor.)
Induction (surface) ~6 500 Gauss (Max)

Chart 2: Field profile (7 sections)

Chart 3: Temperature performance

Technical specification and ecology
Chemical composition
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Ecology and recycling (GPSR)
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130291-2026
Measurement Calculator
Pulling force

Magnetic Field

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A magnetic rod is the basic element of building grate separators and magnetic filters. It is commonly used for cleaning flour, sugar, plastic granules, as well as oils and coolants. Thanks to the use of strong neodymium magnets, the rod catches even metallic dust.
The rod consists of a cover tube made of high-quality acid-resistant steel (AISI 304 or 316). Inside there is a stack of strong neodymium magnets arranged in a special configuration (magnetic circuit). Thanks to this, the rod is durable, hygienic, and easy to keep clean.
Metal filings stick to the surface very strongly, so cleaning requires strength or cleverness. We recommend sticking packing tape to the cluster of filings and tearing it off together with the contaminants. In industry, cover tubes (so-called Easy Clean system) are used, from which the magnetic insert slides out.
The Gauss value tells us how effectively and deeply the magnet will catch contaminants. The economical version (8kGs) handles large pieces of metal perfectly. High Power versions (~12000-14000 Gs) are necessary for catching metallic dust, oxides, and stainless steel after processing.
We fulfill individual orders for bars perfectly matched to your machine or separator. The rod end is strictly adapted to the fastening system in your device. Contact us for a quote on a non-standard dimension.

Strengths and weaknesses of neodymium magnets.

Benefits

In addition to their pulling strength, neodymium magnets provide the following advantages:
  • They do not lose magnetism, even after around 10 years – the reduction in lifting capacity is only ~1% (theoretically),
  • They are resistant to demagnetization induced by external disturbances,
  • The use of an elegant layer of noble metals (nickel, gold, silver) causes the element to present itself better,
  • The surface of neodymium magnets generates a strong magnetic field – this is one of their assets,
  • Through (adequate) combination of ingredients, they can achieve high thermal resistance, allowing for action at temperatures approaching 230°C and above...
  • Thanks to the ability of accurate shaping and adaptation to individualized solutions, neodymium magnets can be produced in a wide range of shapes and sizes, which expands the range of possible applications,
  • Huge importance in future technologies – they are used in magnetic memories, electric drive systems, advanced medical instruments, also other advanced devices.
  • Compactness – despite small sizes they provide effective action, making them ideal for precision applications

Weaknesses

Problematic aspects of neodymium magnets and ways of using them
  • To avoid cracks upon strong impacts, we recommend using special steel housings. Such a solution protects the magnet and simultaneously improves its durability.
  • We warn that neodymium magnets can lose their strength at high temperatures. To prevent this, we recommend our specialized [AH] magnets, which work effectively even at 230°C.
  • When exposed to humidity, magnets usually rust. To use them in conditions outside, it is recommended to use protective magnets, such as those in rubber or plastics, which prevent oxidation as well as corrosion.
  • Limited ability of creating nuts in the magnet and complicated shapes - preferred is casing - magnetic holder.
  • Potential hazard to health – tiny shards of magnets pose a threat, in case of ingestion, which is particularly important in the context of child safety. It is also worth noting that tiny parts of these devices are able to be problematic in diagnostics medical after entering the body.
  • High unit price – neodymium magnets are more expensive than other types of magnets (e.g. ferrite), which increases costs of application in large quantities

Holding force characteristics

Best holding force of the magnet in ideal parameterswhat it depends on?

Holding force of 0.00 kg is a theoretical maximum value conducted under specific, ideal conditions:
  • on a plate made of mild steel, perfectly concentrating the magnetic flux
  • with a cross-section of at least 10 mm
  • with a surface free of scratches
  • with total lack of distance (no paint)
  • under axial application of breakaway force (90-degree angle)
  • at ambient temperature approx. 20 degrees Celsius

Key elements affecting lifting force

In real-world applications, the actual holding force results from many variables, ranked from most significant:
  • Clearance – the presence of any layer (paint, dirt, air) interrupts the magnetic circuit, which reduces capacity steeply (even by 50% at 0.5 mm).
  • Direction of force – highest force is reached only during pulling at a 90° angle. The shear force of the magnet along the surface is standardly several times smaller (approx. 1/5 of the lifting capacity).
  • Base massiveness – too thin sheet does not accept the full field, causing part of the power to be wasted to the other side.
  • Steel type – mild steel attracts best. Alloy steels lower magnetic properties and holding force.
  • Plate texture – smooth surfaces guarantee perfect abutment, which increases force. Rough surfaces reduce efficiency.
  • Temperature – heating the magnet causes a temporary drop of induction. Check the thermal limit for a given model.

Lifting capacity testing was performed on a smooth plate of optimal thickness, under perpendicular forces, in contrast under shearing force the load capacity is reduced by as much as 5 times. Additionally, even a minimal clearance between the magnet and the plate reduces the lifting capacity.

H&S for magnets
Combustion hazard

Combustion risk: Rare earth powder is highly flammable. Do not process magnets in home conditions as this risks ignition.

Safe operation

Before use, check safety instructions. Sudden snapping can destroy the magnet or injure your hand. Think ahead.

Beware of splinters

Despite the nickel coating, neodymium is brittle and not impact-resistant. Do not hit, as the magnet may shatter into sharp, dangerous pieces.

Avoid contact if allergic

Nickel alert: The nickel-copper-nickel coating consists of nickel. If redness occurs, immediately stop working with magnets and use protective gear.

Swallowing risk

Only for adults. Small elements pose a choking risk, causing severe trauma. Keep out of reach of children and animals.

Keep away from computers

Device Safety: Strong magnets can damage payment cards and sensitive devices (heart implants, medical aids, timepieces).

Serious injuries

Large magnets can smash fingers instantly. Never place your hand betwixt two attracting surfaces.

Pacemakers

Individuals with a ICD must maintain an absolute distance from magnets. The magnetic field can disrupt the functioning of the implant.

Do not overheat magnets

Regular neodymium magnets (N-type) undergo demagnetization when the temperature exceeds 80°C. This process is irreversible.

Keep away from electronics

GPS units and mobile phones are extremely susceptible to magnetic fields. Direct contact with a powerful NdFeB magnet can permanently damage the sensors in your phone.

Safety First! Want to know more? Check our post: Are neodymium magnets dangerous?
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98