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SM 25x200 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130291

GTIN/EAN: 5906301812845

Diameter Ø

25 mm [±1 mm]

Height

200 mm [±1 mm]

Weight

760 g

Magnetic Flux

~ 6 500 Gauss [±5%]

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440.00 ZŁ net + 23% VAT / pcs

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Detailed specification - SM 25x200 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 25x200 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130291
GTIN/EAN 5906301812845
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 200 mm [±1 mm]
Weight 760 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 6 500 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 7 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 25x200 [2xM8] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x200 [2xM8] / N42

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 200 mm (L)
Active length 164 mm
Section count 7 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~746 g
Active area 129 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 10.6 kg (theor.)
Induction (surface) ~6 500 Gauss (Max)

Chart 2: Field profile (7 sections)

Chart 3: Temperature performance

Technical specification and ecology
Elemental analysis
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Sustainability
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130291-2026
Magnet Unit Converter
Magnet pull force

Field Strength

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A magnetic rod is the basic element of building grate separators and magnetic filters. Its task is separation (separation) of metal filings from the transported material. High magnetic induction on the surface allows catching the finest iron particles.
The construction relies on a sealed, welded stainless steel housing, polished smooth. Inside there is a stack of strong neodymium magnets arranged in a special configuration (magnetic circuit). Thanks to this, the rod is durable, hygienic, and easy to keep clean.
Due to the high power of the magnet, direct removal of filings can be troublesome and time-consuming. The most effective home method is using adhesive tape, which we wrap around the dirt and peel off. For easier operation, it is worth considering ordering a rod in a version with a cleaning sleeve.
Magnetic induction measured in Gauss (Gs) determines the density of magnetic flux on the rod surface. Standard rods (~8000 Gs) are sufficient for catching screws, nails, and steel shavings. High Power versions (~12000-14000 Gs) are necessary for catching metallic dust, oxides, and stainless steel after processing.
Yes, as a manufacturer, we make rods of any length and diameter (standard is dia 25mm and 32mm). We offer various tip options: threaded holes (e.g., M8, M10), protruding screws, flat pivots, mills, or handles. We ensure fast realization of special orders and technical advice.

Strengths as well as weaknesses of rare earth magnets.

Benefits

In addition to their magnetic capacity, neodymium magnets provide the following advantages:
  • They virtually do not lose power, because even after ten years the decline in efficiency is only ~1% (according to literature),
  • They possess excellent resistance to weakening of magnetic properties when exposed to external magnetic sources,
  • Thanks to the metallic finish, the plating of nickel, gold, or silver-plated gives an modern appearance,
  • Neodymium magnets ensure maximum magnetic induction on a small area, which ensures high operational effectiveness,
  • Thanks to resistance to high temperature, they can operate (depending on the shape) even at temperatures up to 230°C and higher...
  • In view of the possibility of free molding and adaptation to unique needs, magnetic components can be created in a broad palette of geometric configurations, which makes them more universal,
  • Wide application in modern industrial fields – they are used in data components, motor assemblies, precision medical tools, as well as technologically advanced constructions.
  • Relatively small size with high pulling force – neodymium magnets offer strong magnetic field in tiny dimensions, which enables their usage in miniature devices

Weaknesses

Disadvantages of NdFeB magnets:
  • Brittleness is one of their disadvantages. Upon strong impact they can break. We advise keeping them in a steel housing, which not only secures them against impacts but also increases their durability
  • NdFeB magnets lose force when exposed to high temperatures. After reaching 80°C, many of them experience permanent drop of strength (a factor is the shape as well as dimensions of the magnet). We offer magnets specially adapted to work at temperatures up to 230°C marked [AH], which are extremely resistant to heat
  • Magnets exposed to a humid environment can rust. Therefore when using outdoors, we advise using water-impermeable magnets made of rubber, plastic or other material resistant to moisture
  • Limited possibility of creating nuts in the magnet and complicated shapes - preferred is cover - magnet mounting.
  • Possible danger resulting from small fragments of magnets can be dangerous, in case of ingestion, which gains importance in the context of child health protection. It is also worth noting that tiny parts of these devices can complicate diagnosis medical after entering the body.
  • With mass production the cost of neodymium magnets can be a barrier,

Holding force characteristics

Detachment force of the magnet in optimal conditionswhat affects it?

Information about lifting capacity was defined for optimal configuration, including:
  • using a plate made of low-carbon steel, acting as a circuit closing element
  • whose thickness is min. 10 mm
  • characterized by even structure
  • without any insulating layer between the magnet and steel
  • under axial force direction (90-degree angle)
  • at room temperature

What influences lifting capacity in practice

During everyday use, the actual holding force results from many variables, presented from the most important:
  • Air gap (betwixt the magnet and the plate), as even a tiny distance (e.g. 0.5 mm) leads to a reduction in force by up to 50% (this also applies to paint, rust or dirt).
  • Force direction – remember that the magnet has greatest strength perpendicularly. Under shear forces, the capacity drops significantly, often to levels of 20-30% of the nominal value.
  • Plate thickness – insufficiently thick sheet does not close the flux, causing part of the power to be escaped into the air.
  • Chemical composition of the base – mild steel attracts best. Alloy admixtures decrease magnetic permeability and holding force.
  • Surface quality – the smoother and more polished the surface, the better the adhesion and stronger the hold. Roughness creates an air distance.
  • Temperature influence – hot environment weakens magnetic field. Exceeding the limit temperature can permanently demagnetize the magnet.

Lifting capacity was determined with the use of a polished steel plate of optimal thickness (min. 20 mm), under perpendicular detachment force, in contrast under attempts to slide the magnet the lifting capacity is smaller. Moreover, even a small distance between the magnet and the plate reduces the lifting capacity.

Safety rules for work with neodymium magnets
Keep away from electronics

Be aware: neodymium magnets produce a field that interferes with sensitive sensors. Maintain a separation from your phone, device, and navigation systems.

Safe distance

Avoid bringing magnets close to a purse, laptop, or screen. The magnetism can permanently damage these devices and erase data from cards.

Beware of splinters

NdFeB magnets are ceramic materials, which means they are prone to chipping. Clashing of two magnets will cause them shattering into shards.

Power loss in heat

Keep cool. Neodymium magnets are susceptible to heat. If you need operation above 80°C, look for HT versions (H, SH, UH).

Medical interference

Life threat: Neodymium magnets can deactivate heart devices and defibrillators. Stay away if you have electronic implants.

Flammability

Machining of NdFeB material carries a risk of fire hazard. Neodymium dust oxidizes rapidly with oxygen and is hard to extinguish.

Pinching danger

Protect your hands. Two powerful magnets will join immediately with a force of several hundred kilograms, crushing anything in their path. Exercise extreme caution!

Danger to the youngest

Absolutely keep magnets out of reach of children. Ingestion danger is significant, and the consequences of magnets clamping inside the body are tragic.

Do not underestimate power

Handle magnets with awareness. Their powerful strength can surprise even professionals. Plan your moves and respect their force.

Nickel allergy

Medical facts indicate that the nickel plating (standard magnet coating) is a strong allergen. For allergy sufferers, avoid touching magnets with bare hands and select encased magnets.

Safety First! More info about risks in the article: Magnet Safety Guide.
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98