SM 25x200 [2xM8] / N42 - magnetic roller with strong magnets

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SM 25x200 [2xM8] / N42 - magnetic roller

magnetic separator

catalog number 130291

GTIN: 5906301812845

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diameter Ø

25 mm [±0,1 mm]

height

200 mm [±0,1 mm]

max. temperature

≤ 80 °C

541.20 ZŁ gross price (including VAT) / pcs +

440.00 ZŁ net price + 23% VAT / pcs

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Give us a call tel: +48 888 99 98 98 or contact us through form on the contact page. You can check the power as well as the appearance of neodymium magnets in our power calculator force calculator

Orders placed by 2:00 PM will be shipped on the same business day.

Specification: magnetic separator 25x200 [2xM8] / N42

Characteristics: magnetic separator 25x200 [2xM8] / N42

Properties

Values

catalog number

130291

GTIN

5906301812845

production / distribution

Dhit sp. z o.o.

country of origin

Poland / China / Germany

customs code

85059029

diameter Ø

25 mm [±0,1 mm]

height

200 mm [±0,1 mm]

max. temperature ?

≤ 80 °C

weight

0.01 g

execution tolerance

± 0.1 mm

rodzaj materiału

AISI 304 - bezpieczna dla żywności

rodzaj magnesów

NdFeB N42

ilość gwintów

2x [M8] wewnętrzne

biegunowość

obwodowa - 7 nabiegunników

indukcja magnetyczna

~ 6 500 Gauss [±5%]

max. temp. pracy

poniżej ≤ 80°C

grubość rury osłonowej

1 mm

Magnetic properties of the material N42

material characteristics N42

Properties

Values

units

remenance Br [Min. - Max.] ?

12.9-13.2

kGs

remenance Br [Min. - Max.] ?

1290-1320

coercivity bHc ?

10.8-12.0

kOe

coercivity bHc ?

860-955

kA/m

actual internal force iHc

≥ 12

kOe

actual internal force iHc

≥ 955

kA/m

energy density [Min. - Max.]

40-42

BH max MGOe

energy density [Min. - Max.]

318-334

BH max KJ/m

max. temperature

≤ 80

°C

Physical properties of sintered neodymium magnets Nd₂Fe₁₄B

Properties

Values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

The magnetic separator, namely the magnetic roller, uses the force of neodymium magnets, which are placed in a casing made of stainless steel usually AISI304. As a result, it is possible to effectively segregate ferromagnetic particles from the mixture. An important element of its operation is the use of repulsion of N and S poles of neodymium magnets, which allows magnetic substances to be attracted. The thickness of the magnet and its structure pitch affect the range and strength of the separator's operation.

Generally speaking, magnetic separators are designed to separate ferromagnetic elements. If the cans are ferromagnetic, a magnetic separator will be effective. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the separator will not be able to separate them.

Yes, magnetic rollers are employed in food production to remove metallic contaminants, such as iron fragments or iron dust. Our rods are built from durable acid-resistant steel, EN 1.4301, suitable for contact with food.

Magnetic rollers, often called cylindrical magnets, find application in metal separation, food production as well as waste processing. They help in eliminating iron dust during the process of separating metals from other materials.

Our magnetic rollers are built with a neodymium magnet embedded in a stainless steel tube casing made of stainless steel with a wall thickness of 1mm.

From both sides of the magnetic bar will be with M8 threaded openings, which enables quick installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of features, magnetic bars differ in terms of flux density, magnetic force lines and the field of the magnetic field. We produce them in materials, N42 as well as N52.

Generally it is believed that the stronger the magnet, the better. However, the strength of the magnet's power depends on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of use and expected needs. The standard operating temperature of a magnetic bar is 80°C.

If the magnet is thin, the magnetic force lines are more compressed. On the other hand, in the case of a thicker magnet, the force lines are longer and extend over a greater distance.

For constructing the casings of magnetic separators - rollers, most often stainless steel is employed, particularly types AISI 304, AISI 316, and AISI 316L.

In a salt water contact, AISI 316 steel is recommended thanks to its exceptional corrosion resistance.

Magnetic bars stand out for their specific arrangement of poles and their ability to attract magnetic substances directly onto their surface, as opposed to other devices that often use complex filtration systems.

Technical designations and terms pertaining to magnetic separators comprise amongst others polarity, magnetic induction, magnet pitch, as well as the type of steel used.

Magnetic induction for a roller is determined using a teslameter or a gaussmeter with a flat Hall-effect probe, seeking the highest magnetic field value close to the magnetic pole. The outcome is verified in a value table - the lowest is N30. All designations less than N27 or N25 suggest recycling that falls below the standard - they are not suitable.

Neodymium magnetic rollers offer many advantages, including a very strong magnetic field, the ability to capture even the tiniest metal particles, and durability. On the other hand, among the drawbacks, one can mention the requirement for frequent cleaning, greater weight, and potential installation difficulties.

By ensuring proper maintenance of neodymium magnetic rollers, it is recommended regularly cleaning them from contaminants, avoiding extreme temperatures up to 80°C, and protecting them from moisture if the threads are not sealed – in ours, they are. The rollers our rollers have waterproofing IP67, so if they are not sealed, the magnets inside can oxidize and lose their power. Testing of the rollers should be carried out every two years. Caution should be taken during use, as it’s possible getting pinched. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could cause problems with the magnetic rod seal and product contamination. The range of the roller corresponds to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

A magnetic roller is a magnetic separator made from a neodymium magnet enclosed in a cylindrical stainless steel housing, which are used to remove metal contaminants from bulk and granular materials. They are applied in industries such as food processing, ceramics, and recycling, where the removal of iron metals and iron filings is essential.

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Advantages as well as disadvantages of neodymium magnets NdFeB.

In addition to immense strength, neodymium magnets have the following advantages:

They do not lose their strength (of the magnet). After about 10 years, their power decreases by only ~1% (theoretically),
They are highly resistant to demagnetization by external magnetic sources,
By applying a shiny coating of nickel, gold, or silver, the element gains an aesthetic appearance,
They have very high magnetic induction on the surface of the magnet,
By using an appropriate combination of materials, they can achieve high thermal resistance, allowing them to operate at temperatures up to 230°C and above...
Thanks to the flexibility in shaping or the ability to adapt to specific requirements – neodymium magnets can be produced in many variants of shapes and sizes, which amplifies their universality in usage.
Key role in the industry of new technologies – find application in computer drives, electric motors, medical devices and other advanced devices.

Disadvantages of neodymium magnets:

They are prone to breaking as they are fragile when subjected to a strong impact. If the magnets are exposed to impacts, we recommend using magnets in a protective case. The steel housing in the form of a holder protects the magnet from impacts and simultaneously increases its overall strength,
Magnets lose their power due to exposure to high temperatures. In most cases, when the temperature exceeds 80°C, these magnets experience permanent reduction in strength (although it is worth noting that this is dependent on the form and size of the magnet). To avoid this problem, we offer special magnets marked with the [AH] symbol, which exhibit high temperature resistance. They can operate even at temperatures as high as 230°C or more,
Magnets exposed to a humid environment can corrode. Therefore, when using them outdoors, we suggest using waterproof magnets made of rubber, plastic, or other moisture-resistant materials,
The use of a cover or a magnetic holder is recommended due to the limited possibilities of manufacturing threads or complex shapes in the magnet
Potential hazard to health from tiny fragments of magnets can be dangerous, if swallowed, which is particularly important in the aspect of protecting young children. Additionally, small elements of these devices are able to hinder the diagnostic process in case of swallowing.

Precautions

Dust and powder from neodymium magnets are flammable.

Do not attempt to drill into neodymium magnets. Mechanical processing is also not recommended. Once crushed into fine powder or dust, this material becomes highly flammable.

Neodymium magnets are delicate and can easily break and get damaged.

Neodymium magnetic are extremely fragile, and by joining them in an uncontrolled manner, they will crumble. Neodymium magnetic are made of metal and coated with a shiny nickel, but they are not as durable as steel. At the moment of connection between the magnets, sharp metal fragments can be dispersed in different directions.

Neodymium magnets are the strongest magnets ever created, and their strength can surprise you.

Please review the information on how to handle neodymium magnets and avoid significant harm to your body, as well as prevent unintentional damage to the magnets.

Neodymium magnets are not recommended for people with pacemakers.

Neodymium magnets produce strong magnetic fields that can interfere with the operation of a heart pacemaker. However, if the magnetic field does not affect the device, it can damage its components or deactivate the device when it is in a magnetic field.

The magnet is coated with nickel - be careful if you have an allergy.

Studies clearly indicate a small percentage of people who suffer from metal allergies such as nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, try wearing gloves or avoid direct contact with nickel-plated neodymium magnets.

Neodymium magnets should not be around children.

Remember that neodymium magnets are not toys. Be cautious and make sure no child plays with them. They can be a significant choking hazard. If multiple magnets are swallowed, they can attract to each other through the intestinal walls, causing significant injuries, and even death.

Under no circumstances should neodymium magnets be placed near a computer HDD, TV, and wallet.

The strong magnetic field generated by neodymium magnets can damage magnetic media such as floppy disks, video tapes, HDDs, credit cards, magnetic ID cards, cassette tapes, etc. devices. They can also destroy devices like video players, televisions, CRT computer monitors. Do not forget to keep neodymium magnets away from these electronic devices.

Neodymium Magnets can attract to each other, pinch the skin, and cause significant swellings.

If have a finger between or on the path of attracting magnets, there may be a large cut or even a fracture.

Do not bring neodymium magnets close to GPS and smartphones.

Magnetic fields interfere with compasses and magnetometers used in navigation for air and sea transport, as well as internal compasses of smartphones and GPS devices.

Neodymium magnets can become demagnetized at high temperatures.

Even though magnets have been found to maintain their efficacy up to temperatures of 80°C or 175°F, it's essential to consider that this threshold may fluctuate depending on the magnet's type, configuration, and intended usage.

In order to illustrate why neodymium magnets are so dangerous, read the article - How very dangerous are very powerful neodymium magnets?.

SM 25x200 [2xM8] / N42 - magnetic roller

magnetic separator

Specification: magnetic separator 25x200 [2xM8] / N42

Magnetic properties of the material N42

Physical properties of sintered neodymium magnets Nd2Fe14B

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neocube kulka fi 2 cale / N52 ↑ axial

ring magnet 24x16x2 / N38 ↑ axial

board holder 29x38 white / N38

Advantages as well as disadvantages of neodymium magnets NdFeB.

Physical properties of sintered neodymium magnets Nd₂Fe₁₄B