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SM 25x200 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130291

GTIN/EAN: 5906301812845

Diameter Ø

25 mm [±1 mm]

Height

200 mm [±1 mm]

Weight

760 g

Magnetic Flux

~ 6 500 Gauss [±5%]

541.20 with VAT / pcs + price for transport

440.00 ZŁ net + 23% VAT / pcs

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Physical properties - SM 25x200 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 25x200 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130291
GTIN/EAN 5906301812845
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 200 mm [±1 mm]
Weight 760 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 6 500 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 7 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 25x200 [2xM8] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x200 [2xM8] / N42

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 200 mm (L)
Active length 164 mm
Section count 7 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~746 g
Active area 129 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 10.6 kg (theor.)
Induction (surface) ~6 500 Gauss (Max)

Chart 2: Field profile (7 sections)

Chart 3: Temperature performance

Engineering data and GPSR
Material specification
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Environmental data
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130291-2026
Measurement Calculator
Force (pull)

Field Strength

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A magnetic rod is the basic element of building grate separators and magnetic filters. It is commonly used for cleaning flour, sugar, plastic granules, as well as oils and coolants. High magnetic induction on the surface allows catching the finest iron particles.
The outer layer is hygienic acid-resistant steel, approved for food contact. Inside there is a stack of strong neodymium magnets arranged in a special configuration (magnetic circuit). Thanks to this, the rod is durable, hygienic, and easy to keep clean.
Metal filings stick to the surface very strongly, so cleaning requires strength or cleverness. You can use compressed air or special non-magnetic strippers (rings). For easier operation, it is worth considering ordering a rod in a version with a cleaning sleeve.
The more Gauss, the smaller and more weakly magnetic particles will be effectively caught. For basic machine protection against pieces of iron, standard power is sufficient. High induction is necessary when contaminants are microscopic or weakly magnetic.
We can produce a rod of non-standard length with any mounting termination. The rod end is strictly adapted to the fastening system in your device. We ensure fast realization of special orders and technical advice.

Advantages as well as disadvantages of neodymium magnets.

Benefits

Apart from their notable magnetic energy, neodymium magnets have these key benefits:
  • They retain magnetic properties for almost 10 years – the drop is just ~1% (in theory),
  • They have excellent resistance to weakening of magnetic properties as a result of opposing magnetic fields,
  • The use of an metallic finish of noble metals (nickel, gold, silver) causes the element to be more visually attractive,
  • The surface of neodymium magnets generates a strong magnetic field – this is one of their assets,
  • Neodymium magnets are characterized by extremely high magnetic induction on the magnet surface and are able to act (depending on the form) even at a temperature of 230°C or more...
  • Possibility of exact forming and modifying to concrete needs,
  • Key role in innovative solutions – they are utilized in mass storage devices, brushless drives, diagnostic systems, and technologically advanced constructions.
  • Thanks to their power density, small magnets offer high operating force, in miniature format,

Disadvantages

Disadvantages of neodymium magnets:
  • To avoid cracks upon strong impacts, we suggest using special steel housings. Such a solution secures the magnet and simultaneously improves its durability.
  • Neodymium magnets decrease their force under the influence of heating. As soon as 80°C is exceeded, many of them start losing their force. Therefore, we recommend our special magnets marked [AH], which maintain durability even at temperatures up to 230°C
  • They oxidize in a humid environment - during use outdoors we advise using waterproof magnets e.g. in rubber, plastic
  • Limited possibility of producing nuts in the magnet and complex forms - recommended is casing - magnetic holder.
  • Possible danger related to microscopic parts of magnets pose a threat, in case of ingestion, which gains importance in the context of child health protection. Furthermore, small elements of these devices are able to be problematic in diagnostics medical in case of swallowing.
  • Higher cost of purchase is a significant factor to consider compared to ceramic magnets, especially in budget applications

Holding force characteristics

Maximum lifting capacity of the magnetwhat it depends on?

Information about lifting capacity is the result of a measurement for optimal configuration, assuming:
  • using a plate made of low-carbon steel, acting as a magnetic yoke
  • with a thickness minimum 10 mm
  • with a plane perfectly flat
  • with total lack of distance (without impurities)
  • during pulling in a direction perpendicular to the mounting surface
  • at temperature approx. 20 degrees Celsius

Practical lifting capacity: influencing factors

During everyday use, the real power depends on many variables, listed from the most important:
  • Clearance – existence of any layer (paint, dirt, air) acts as an insulator, which reduces power steeply (even by 50% at 0.5 mm).
  • Force direction – note that the magnet holds strongest perpendicularly. Under shear forces, the capacity drops significantly, often to levels of 20-30% of the nominal value.
  • Element thickness – for full efficiency, the steel must be adequately massive. Paper-thin metal limits the lifting capacity (the magnet "punches through" it).
  • Material type – the best choice is pure iron steel. Cast iron may attract less.
  • Base smoothness – the smoother and more polished the surface, the larger the contact zone and stronger the hold. Roughness acts like micro-gaps.
  • Temperature influence – high temperature reduces pulling force. Exceeding the limit temperature can permanently demagnetize the magnet.

Holding force was checked on the plate surface of 20 mm thickness, when a perpendicular force was applied, whereas under parallel forces the lifting capacity is smaller. In addition, even a minimal clearance between the magnet’s surface and the plate decreases the load capacity.

Safety rules for work with NdFeB magnets
Bodily injuries

Pinching hazard: The attraction force is so great that it can result in hematomas, pinching, and even bone fractures. Protective gloves are recommended.

Medical interference

People with a ICD must maintain an absolute distance from magnets. The magnetism can interfere with the operation of the life-saving device.

Compass and GPS

Be aware: rare earth magnets generate a field that confuses precision electronics. Keep a safe distance from your mobile, device, and GPS.

Do not underestimate power

Be careful. Neodymium magnets act from a long distance and connect with huge force, often quicker than you can move away.

Danger to the youngest

NdFeB magnets are not intended for children. Eating a few magnets may result in them attracting across intestines, which poses a severe health hazard and requires immediate surgery.

Magnets are brittle

Despite metallic appearance, neodymium is brittle and cannot withstand shocks. Avoid impacts, as the magnet may crumble into hazardous fragments.

Data carriers

Very strong magnetic fields can destroy records on credit cards, HDDs, and storage devices. Stay away of at least 10 cm.

Skin irritation risks

Some people suffer from a sensitization to Ni, which is the standard coating for neodymium magnets. Frequent touching may cause dermatitis. We recommend wear safety gloves.

Do not overheat magnets

Watch the temperature. Heating the magnet above 80 degrees Celsius will ruin its properties and strength.

Dust is flammable

Dust generated during cutting of magnets is self-igniting. Do not drill into magnets without proper cooling and knowledge.

Important! Details about risks in the article: Magnet Safety Guide.