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SM 25x200 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130291

GTIN/EAN: 5906301812845

Diameter Ø

25 mm [±1 mm]

Height

200 mm [±1 mm]

Weight

760 g

Magnetic Flux

~ 6 500 Gauss [±5%]

541.20 with VAT / pcs + price for transport

440.00 ZŁ net + 23% VAT / pcs

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Parameters along with form of neodymium magnets can be analyzed using our modular calculator.

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Technical details - SM 25x200 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 25x200 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130291
GTIN/EAN 5906301812845
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 200 mm [±1 mm]
Weight 760 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 6 500 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 7 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 25x200 [2xM8] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x200 [2xM8] / N42

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 200 mm (L)
Active length 164 mm
Section count 7 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~746 g
Active area 129 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 10.6 kg (theor.)
Induction (surface) ~6 500 Gauss (Max)

Chart 2: Field profile (7 sections)

Chart 3: Temperature performance

Technical specification and ecology
Elemental analysis
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Environmental data
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130291-2026
Magnet Unit Converter
Force (pull)

Magnetic Field

Other offers

This product serves to effectively catch ferromagnetic contaminants from bulk and liquid products. Its task is separation (separation) of metal filings from the transported material. Thanks to the use of strong neodymium magnets, the rod catches even metallic dust.
The outer layer is hygienic acid-resistant steel, approved for food contact. Inside there is a stack of strong neodymium magnets arranged in a special configuration (magnetic circuit). Such construction ensures full resistance to corrosion, water, oils, and acids.
Due to the high power of the magnet, direct removal of filings can be troublesome and time-consuming. You can use compressed air or special non-magnetic strippers (rings). In industry, cover tubes (so-called Easy Clean system) are used, from which the magnetic insert slides out.
Magnetic induction measured in Gauss (Gs) determines the density of magnetic flux on the rod surface. For basic machine protection against pieces of iron, standard power is sufficient. High Power versions (~12000-14000 Gs) are necessary for catching metallic dust, oxides, and stainless steel after processing.
We can produce a rod of non-standard length with any mounting termination. The rod end is strictly adapted to the fastening system in your device. We ensure fast realization of special orders and technical advice.

Pros as well as cons of neodymium magnets.

Advantages

Besides their remarkable pulling force, neodymium magnets offer the following advantages:
  • Their strength is durable, and after approximately 10 years it drops only by ~1% (theoretically),
  • Neodymium magnets are exceptionally resistant to magnetic field loss caused by external magnetic fields,
  • In other words, due to the metallic finish of nickel, the element gains a professional look,
  • Magnets have very high magnetic induction on the active area,
  • Through (appropriate) combination of ingredients, they can achieve high thermal strength, allowing for operation at temperatures reaching 230°C and above...
  • Thanks to the possibility of precise shaping and customization to unique projects, magnetic components can be created in a wide range of geometric configurations, which amplifies use scope,
  • Versatile presence in advanced technology sectors – they find application in mass storage devices, electric motors, advanced medical instruments, also multitasking production systems.
  • Compactness – despite small sizes they offer powerful magnetic field, making them ideal for precision applications

Limitations

Disadvantages of NdFeB magnets:
  • To avoid cracks under impact, we suggest using special steel housings. Such a solution protects the magnet and simultaneously improves its durability.
  • Neodymium magnets lose power when exposed to high temperatures. After reaching 80°C, many of them experience permanent drop of strength (a factor is the shape and dimensions of the magnet). We offer magnets specially adapted to work at temperatures up to 230°C marked [AH], which are very resistant to heat
  • Due to the susceptibility of magnets to corrosion in a humid environment, we advise using waterproof magnets made of rubber, plastic or other material resistant to moisture, in case of application outdoors
  • Due to limitations in producing nuts and complex forms in magnets, we propose using cover - magnetic mount.
  • Possible danger resulting from small fragments of magnets pose a threat, in case of ingestion, which is particularly important in the aspect of protecting the youngest. Furthermore, small components of these devices are able to disrupt the diagnostic process medical when they are in the body.
  • With mass production the cost of neodymium magnets can be a barrier,

Holding force characteristics

Maximum lifting force for a neodymium magnet – what affects it?

Information about lifting capacity was defined for the most favorable conditions, assuming:
  • with the contact of a yoke made of special test steel, ensuring maximum field concentration
  • with a cross-section of at least 10 mm
  • with an ground touching surface
  • with total lack of distance (no paint)
  • during detachment in a direction vertical to the mounting surface
  • at ambient temperature room level

Lifting capacity in real conditions – factors

Effective lifting capacity is affected by specific conditions, mainly (from most important):
  • Distance – existence of foreign body (paint, tape, air) acts as an insulator, which reduces capacity rapidly (even by 50% at 0.5 mm).
  • Angle of force application – highest force is reached only during pulling at a 90° angle. The shear force of the magnet along the plate is typically many times smaller (approx. 1/5 of the lifting capacity).
  • Plate thickness – insufficiently thick steel causes magnetic saturation, causing part of the flux to be wasted into the air.
  • Chemical composition of the base – mild steel attracts best. Higher carbon content reduce magnetic properties and holding force.
  • Surface condition – ground elements ensure maximum contact, which improves force. Rough surfaces reduce efficiency.
  • Thermal conditions – NdFeB sinters have a sensitivity to temperature. At higher temperatures they lose power, and in frost they can be stronger (up to a certain limit).

Holding force was measured on the plate surface of 20 mm thickness, when a perpendicular force was applied, however under shearing force the holding force is lower. Additionally, even a slight gap between the magnet and the plate reduces the holding force.

Precautions when working with NdFeB magnets
Impact on smartphones

A strong magnetic field interferes with the operation of magnetometers in phones and navigation systems. Keep magnets close to a smartphone to prevent breaking the sensors.

Fragile material

Beware of splinters. Magnets can fracture upon violent connection, ejecting shards into the air. Wear goggles.

Skin irritation risks

Warning for allergy sufferers: The Ni-Cu-Ni coating contains nickel. If an allergic reaction occurs, cease handling magnets and use protective gear.

Respect the power

Handle with care. Neodymium magnets attract from a distance and snap with huge force, often faster than you can react.

Cards and drives

Powerful magnetic fields can destroy records on credit cards, HDDs, and storage devices. Keep a distance of at least 10 cm.

Serious injuries

Big blocks can smash fingers in a fraction of a second. Under no circumstances put your hand betwixt two strong magnets.

Dust explosion hazard

Fire warning: Neodymium dust is highly flammable. Do not process magnets in home conditions as this risks ignition.

Thermal limits

Control the heat. Exposing the magnet to high heat will destroy its properties and strength.

Medical implants

For implant holders: Powerful magnets disrupt medical devices. Keep at least 30 cm distance or ask another person to handle the magnets.

Do not give to children

Neodymium magnets are not toys. Eating several magnets may result in them attracting across intestines, which constitutes a direct threat to life and necessitates immediate surgery.

Danger! Details about hazards in the article: Magnet Safety Guide.