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SM 25x250 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130293

GTIN/EAN: 5906301812869

5.00

Diameter Ø

25 mm [±1 mm]

Height

250 mm [±1 mm]

Weight

960 g

Magnetic Flux

~ 6 500 Gauss [±5%]

688.80 with VAT / pcs + price for transport

560.00 ZŁ net + 23% VAT / pcs

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Parameters along with shape of a neodymium magnet can be tested on our online calculation tool.

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Physical properties - SM 25x250 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 25x250 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130293
GTIN/EAN 5906301812869
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 250 mm [±1 mm]
Weight 960 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 6 500 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 9 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 25x250 [2xM8] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x250 [2xM8] / N42

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 250 mm (L)
Active length 214 mm
Section count 9 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~933 g
Active area 168 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 10.6 kg (theor.)
Induction (surface) ~6 500 Gauss (Max)

Chart 2: Field profile (9 sections)

Chart 3: Temperature performance

Technical specification and ecology
Chemical composition
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Ecology and recycling (GPSR)
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130293-2026
Measurement Calculator
Magnet pull force

Magnetic Induction

View also proposals

A magnetic rod is the basic element of building grate separators and magnetic filters. It is commonly used for cleaning flour, sugar, plastic granules, as well as oils and coolants. High magnetic induction on the surface allows catching the finest iron particles.
The outer layer is hygienic acid-resistant steel, approved for food contact. Inside there is a stack of strong neodymium magnets arranged in a special configuration (magnetic circuit). Thanks to this, the rod is durable, hygienic, and easy to keep clean.
Due to the high power of the magnet, direct removal of filings can be troublesome and time-consuming. We recommend sticking packing tape to the cluster of filings and tearing it off together with the contaminants. In industry, cover tubes (so-called Easy Clean system) are used, from which the magnetic insert slides out.
Magnetic induction measured in Gauss (Gs) determines the density of magnetic flux on the rod surface. Standard rods (~8000 Gs) are sufficient for catching screws, nails, and steel shavings. High Power versions (~12000-14000 Gs) are necessary for catching metallic dust, oxides, and stainless steel after processing.
We fulfill individual orders for bars perfectly matched to your machine or separator. The rod end is strictly adapted to the fastening system in your device. Contact us for a quote on a non-standard dimension.

Pros and cons of neodymium magnets.

Strengths

Besides their durability, neodymium magnets are valued for these benefits:
  • Their power is durable, and after approximately 10 years it drops only by ~1% (according to research),
  • They have excellent resistance to magnetism drop as a result of external magnetic sources,
  • By applying a lustrous coating of nickel, the element presents an proper look,
  • Magnets are characterized by impressive magnetic induction on the working surface,
  • Through (appropriate) combination of ingredients, they can achieve high thermal strength, enabling action at temperatures approaching 230°C and above...
  • Considering the option of accurate molding and adaptation to unique requirements, NdFeB magnets can be manufactured in a wide range of geometric configurations, which expands the range of possible applications,
  • Huge importance in electronics industry – they are used in computer drives, electric motors, diagnostic systems, also industrial machines.
  • Compactness – despite small sizes they offer powerful magnetic field, making them ideal for precision applications

Limitations

Cons of neodymium magnets and ways of using them
  • At strong impacts they can break, therefore we recommend placing them in strong housings. A metal housing provides additional protection against damage, as well as increases the magnet's durability.
  • When exposed to high temperature, neodymium magnets suffer a drop in strength. Often, when the temperature exceeds 80°C, their power decreases (depending on the size, as well as shape of the magnet). For those who need magnets for extreme conditions, we offer [AH] versions withstanding up to 230°C
  • Magnets exposed to a humid environment can corrode. Therefore during using outdoors, we recommend using waterproof magnets made of rubber, plastic or other material resistant to moisture
  • Limited possibility of making threads in the magnet and complex forms - preferred is a housing - mounting mechanism.
  • Potential hazard related to microscopic parts of magnets can be dangerous, in case of ingestion, which is particularly important in the aspect of protecting the youngest. Furthermore, small elements of these magnets are able to complicate diagnosis medical in case of swallowing.
  • Higher cost of purchase is one of the disadvantages compared to ceramic magnets, especially in budget applications

Holding force characteristics

Detachment force of the magnet in optimal conditionswhat it depends on?

The declared magnet strength refers to the maximum value, obtained under laboratory conditions, meaning:
  • with the application of a yoke made of special test steel, ensuring full magnetic saturation
  • whose transverse dimension equals approx. 10 mm
  • with a surface perfectly flat
  • with zero gap (without paint)
  • for force acting at a right angle (in the magnet axis)
  • in neutral thermal conditions

Impact of factors on magnetic holding capacity in practice

Effective lifting capacity is influenced by specific conditions, mainly (from most important):
  • Clearance – existence of any layer (rust, dirt, gap) acts as an insulator, which lowers power steeply (even by 50% at 0.5 mm).
  • Angle of force application – highest force is reached only during perpendicular pulling. The resistance to sliding of the magnet along the surface is standardly several times lower (approx. 1/5 of the lifting capacity).
  • Metal thickness – thin material does not allow full use of the magnet. Magnetic flux penetrates through instead of converting into lifting capacity.
  • Metal type – not every steel reacts the same. High carbon content weaken the attraction effect.
  • Surface quality – the smoother and more polished the surface, the better the adhesion and stronger the hold. Roughness creates an air distance.
  • Thermal environment – heating the magnet causes a temporary drop of force. Check the maximum operating temperature for a given model.

Holding force was measured on a smooth steel plate of 20 mm thickness, when a perpendicular force was applied, however under parallel forces the load capacity is reduced by as much as fivefold. Moreover, even a minimal clearance between the magnet and the plate decreases the holding force.

Precautions when working with NdFeB magnets
Magnets are brittle

NdFeB magnets are sintered ceramics, meaning they are prone to chipping. Clashing of two magnets will cause them shattering into small pieces.

Skin irritation risks

A percentage of the population have a sensitization to Ni, which is the common plating for neodymium magnets. Extended handling can result in dermatitis. We strongly advise use protective gloves.

Safe distance

Powerful magnetic fields can erase data on payment cards, HDDs, and other magnetic media. Stay away of min. 10 cm.

Immense force

Be careful. Rare earth magnets act from a long distance and snap with massive power, often faster than you can move away.

Medical implants

Patients with a pacemaker should maintain an absolute distance from magnets. The magnetic field can interfere with the operation of the life-saving device.

Maximum temperature

Keep cool. Neodymium magnets are susceptible to temperature. If you require operation above 80°C, look for HT versions (H, SH, UH).

No play value

Adult use only. Small elements can be swallowed, causing intestinal necrosis. Store away from kids and pets.

Do not drill into magnets

Dust created during machining of magnets is self-igniting. Avoid drilling into magnets unless you are an expert.

Finger safety

Big blocks can break fingers in a fraction of a second. Do not place your hand betwixt two strong magnets.

Phone sensors

A powerful magnetic field negatively affects the functioning of compasses in phones and navigation systems. Do not bring magnets close to a smartphone to prevent damaging the sensors.

Caution! Need more info? Read our article: Why are neodymium magnets dangerous?
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98