SM 25x250 [2xM8] / N42 - magnetic separator
magnetic separator
Catalog no 130293
GTIN/EAN: 5906301812869
Diameter Ø
25 mm [±1 mm]
Height
250 mm [±1 mm]
Weight
960 g
Magnetic Flux
~ 6 500 Gauss [±5%]
688.80 ZŁ with VAT / pcs + price for transport
560.00 ZŁ net + 23% VAT / pcs
bulk discounts:
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Technical data - SM 25x250 [2xM8] / N42 - magnetic separator
Specification / characteristics - SM 25x250 [2xM8] / N42 - magnetic separator
| properties | values |
|---|---|
| Cat. no. | 130293 |
| GTIN/EAN | 5906301812869 |
| Production/Distribution | Dhit sp. z o.o. |
| Country of origin | Poland / China / Germany |
| Customs code | 85059029 |
| Diameter Ø | 25 mm [±1 mm] |
| Height | 250 mm [±1 mm] |
| Weight | 960 g |
| Material Type | Stainless steel AISI 304 / A2 |
| Magnetic Flux | ~ 6 500 Gauss [±5%] |
| Size/Mount Quantity | 2xM8 |
| Polarity | circumferential - 9 poles |
| Casing Tube Thickness | 1 mm |
| Manufacturing Tolerance | ±1 mm |
Magnetic properties of material N42
| properties | values | units |
|---|---|---|
| remenance Br [min. - max.] ? | 12.9-13.2 | kGs |
| remenance Br [min. - max.] ? | 1290-1320 | mT |
| coercivity bHc ? | 10.8-12.0 | kOe |
| coercivity bHc ? | 860-955 | kA/m |
| actual internal force iHc | ≥ 12 | kOe |
| actual internal force iHc | ≥ 955 | kA/m |
| energy density [min. - max.] ? | 40-42 | BH max MGOe |
| energy density [min. - max.] ? | 318-334 | BH max KJ/m |
| max. temperature ? | ≤ 80 | °C |
Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
| properties | values | units |
|---|---|---|
| Vickers hardness | ≥550 | Hv |
| Density | ≥7.4 | g/cm3 |
| Curie Temperature TC | 312 - 380 | °C |
| Curie Temperature TF | 593 - 716 | °F |
| Specific resistance | 150 | μΩ⋅cm |
| Bending strength | 250 | MPa |
| Compressive strength | 1000~1100 | MPa |
| Thermal expansion parallel (∥) to orientation (M) | (3-4) x 10-6 | °C-1 |
| Thermal expansion perpendicular (⊥) to orientation (M) | -(1-3) x 10-6 | °C-1 |
| Young's modulus | 1.7 x 104 | kg/mm² |
Table 1: Rod construction
SM 25x250 [2xM8] / N42
| Parameter | Value | Description / Unit |
|---|---|---|
| Diameter (Ø) | 25 | mm |
| Total length | 250 | mm (L) |
| Active length | 214 | mm |
| Section count | 9 | modules |
| Dead zone | 36 | mm (2x 18mm starter) |
| Weight (est.) | ~933 | g |
| Active area | 168 | cm² (Area) |
| Housing material | AISI 304 | 1.4301 (Inox) |
| Surface finish | Ra < 0.8 µm | Polished |
| Temp. class | 80°C | Standard (N) |
| Force loss (at max °C) | -12.8% | Reversible loss (physics) |
| Force (calculated) | 10.6 | kg (theor.) |
| Induction (surface) | ~6 500 | Gauss (Max) |
Chart 2: Field profile (9 sections)
Chart 3: Temperature performance
Elemental analysis
| iron (Fe) | 64% – 68% |
| neodymium (Nd) | 29% – 32% |
| boron (B) | 1.1% – 1.2% |
| dysprosium (Dy) | 0.5% – 2.0% |
| coating (Ni-Cu-Ni) | < 0.05% |
Sustainability
| recyclability (EoL) | 100% |
| recycled raw materials | ~10% (pre-cons) |
| carbon footprint | low / zredukowany |
| waste code (EWC) | 16 02 16 |
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Pros and cons of rare earth magnets.
Pros
- They virtually do not lose power, because even after 10 years the performance loss is only ~1% (in laboratory conditions),
- Magnets effectively protect themselves against demagnetization caused by foreign field sources,
- The use of an refined coating of noble metals (nickel, gold, silver) causes the element to present itself better,
- The surface of neodymium magnets generates a maximum magnetic field – this is one of their assets,
- Neodymium magnets are characterized by extremely high magnetic induction on the magnet surface and can function (depending on the form) even at a temperature of 230°C or more...
- Due to the option of accurate shaping and customization to specialized solutions, neodymium magnets can be created in a wide range of shapes and sizes, which amplifies use scope,
- Universal use in future technologies – they are used in computer drives, electric drive systems, advanced medical instruments, and modern systems.
- Thanks to their power density, small magnets offer high operating force, in miniature format,
Limitations
- Susceptibility to cracking is one of their disadvantages. Upon intense impact they can fracture. We advise keeping them in a special holder, which not only protects them against impacts but also raises their durability
- We warn that neodymium magnets can lose their power at high temperatures. To prevent this, we suggest our specialized [AH] magnets, which work effectively even at 230°C.
- They rust in a humid environment - during use outdoors we suggest using waterproof magnets e.g. in rubber, plastic
- Limited possibility of producing nuts in the magnet and complicated shapes - recommended is casing - magnet mounting.
- Health risk to health – tiny shards of magnets can be dangerous, in case of ingestion, which is particularly important in the context of child safety. It is also worth noting that tiny parts of these devices can be problematic in diagnostics medical in case of swallowing.
- High unit price – neodymium magnets are more expensive than other types of magnets (e.g. ferrite), which hinders application in large quantities
Pull force analysis
Maximum lifting force for a neodymium magnet – what contributes to it?
- with the application of a yoke made of special test steel, guaranteeing maximum field concentration
- whose thickness equals approx. 10 mm
- with a surface free of scratches
- with total lack of distance (no coatings)
- for force applied at a right angle (pull-off, not shear)
- at standard ambient temperature
Practical lifting capacity: influencing factors
- Space between magnet and steel – every millimeter of separation (caused e.g. by varnish or dirt) drastically reduces the pulling force, often by half at just 0.5 mm.
- Force direction – declared lifting capacity refers to detachment vertically. When attempting to slide, the magnet holds much less (typically approx. 20-30% of nominal force).
- Substrate thickness – for full efficiency, the steel must be sufficiently thick. Thin sheet limits the lifting capacity (the magnet "punches through" it).
- Metal type – not every steel reacts the same. Alloy additives worsen the interaction with the magnet.
- Surface quality – the smoother and more polished the surface, the better the adhesion and higher the lifting capacity. Unevenness creates an air distance.
- Heat – NdFeB sinters have a sensitivity to temperature. At higher temperatures they lose power, and at low temperatures gain strength (up to a certain limit).
Holding force was tested on a smooth steel plate of 20 mm thickness, when a perpendicular force was applied, whereas under shearing force the load capacity is reduced by as much as 75%. Additionally, even a slight gap between the magnet’s surface and the plate reduces the lifting capacity.
Safety rules for work with NdFeB magnets
Health Danger
For implant holders: Strong magnetic fields affect electronics. Maintain minimum 30 cm distance or ask another person to handle the magnets.
Skin irritation risks
Warning for allergy sufferers: The Ni-Cu-Ni coating consists of nickel. If skin irritation appears, immediately stop handling magnets and use protective gear.
Safe operation
Handle magnets with awareness. Their huge power can shock even professionals. Plan your moves and respect their force.
Adults only
Always store magnets out of reach of children. Choking hazard is significant, and the effects of magnets clamping inside the body are tragic.
Machining danger
Fire hazard: Neodymium dust is explosive. Do not process magnets in home conditions as this risks ignition.
GPS Danger
Be aware: rare earth magnets generate a field that interferes with sensitive sensors. Keep a safe distance from your mobile, device, and navigation systems.
Physical harm
Watch your fingers. Two large magnets will join immediately with a force of several hundred kilograms, destroying everything in their path. Exercise extreme caution!
Heat warning
Avoid heat. NdFeB magnets are susceptible to temperature. If you need operation above 80°C, inquire about HT versions (H, SH, UH).
Beware of splinters
Watch out for shards. Magnets can explode upon violent connection, ejecting sharp fragments into the air. Eye protection is mandatory.
Threat to electronics
Intense magnetic fields can erase data on payment cards, HDDs, and other magnetic media. Maintain a gap of min. 10 cm.
