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SM 25x250 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130293

GTIN/EAN: 5906301812869

5.00

Diameter Ø

25 mm [±1 mm]

Height

250 mm [±1 mm]

Weight

960 g

Magnetic Flux

~ 6 500 Gauss [±5%]

688.80 with VAT / pcs + price for transport

560.00 ZŁ net + 23% VAT / pcs

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Technical specification - SM 25x250 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 25x250 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130293
GTIN/EAN 5906301812869
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 250 mm [±1 mm]
Weight 960 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 6 500 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 9 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 25x250 [2xM8] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x250 [2xM8] / N42

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 250 mm (L)
Active length 214 mm
Section count 9 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~933 g
Active area 168 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 10.6 kg (theor.)
Induction (surface) ~6 500 Gauss (Max)

Chart 2: Field profile (9 sections)

Chart 3: Temperature performance

Engineering data and GPSR
Elemental analysis
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Environmental data
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130293-2026
Magnet Unit Converter
Force (pull)

Magnetic Field

Other offers

A magnetic rod is the basic element of building grate separators and magnetic filters. It is commonly used for cleaning flour, sugar, plastic granules, as well as oils and coolants. Thanks to the use of strong neodymium magnets, the rod catches even metallic dust.
The construction relies on a sealed, welded stainless steel housing, polished smooth. Inside there is a stack of strong neodymium magnets arranged in a special configuration (magnetic circuit). Thanks to this, the rod is durable, hygienic, and easy to keep clean.
Due to the high power of the magnet, direct removal of filings can be troublesome and time-consuming. The most effective home method is using adhesive tape, which we wrap around the dirt and peel off. For easier operation, it is worth considering ordering a rod in a version with a cleaning sleeve.
The Gauss value tells us how effectively and deeply the magnet will catch contaminants. Standard rods (~8000 Gs) are sufficient for catching screws, nails, and steel shavings. High Power versions (~12000-14000 Gs) are necessary for catching metallic dust, oxides, and stainless steel after processing.
We can produce a rod of non-standard length with any mounting termination. We offer various tip options: threaded holes (e.g., M8, M10), protruding screws, flat pivots, mills, or handles. We ensure fast realization of special orders and technical advice.

Strengths and weaknesses of rare earth magnets.

Strengths

Besides their durability, neodymium magnets are valued for these benefits:
  • They retain magnetic properties for nearly 10 years – the drop is just ~1% (based on simulations),
  • Magnets perfectly resist against loss of magnetization caused by foreign field sources,
  • By using a shiny layer of gold, the element acquires an proper look,
  • Magnetic induction on the top side of the magnet turns out to be extremely intense,
  • Made from properly selected components, these magnets show impressive resistance to high heat, enabling them to function (depending on their shape) at temperatures up to 230°C and above...
  • Possibility of detailed creating and optimizing to individual requirements,
  • Fundamental importance in innovative solutions – they serve a role in data components, drive modules, medical equipment, as well as multitasking production systems.
  • Relatively small size with high pulling force – neodymium magnets offer impressive pulling force in small dimensions, which enables their usage in miniature devices

Weaknesses

What to avoid - cons of neodymium magnets: weaknesses and usage proposals
  • To avoid cracks under impact, we recommend using special steel housings. Such a solution protects the magnet and simultaneously improves its durability.
  • Neodymium magnets decrease their strength under the influence of heating. As soon as 80°C is exceeded, many of them start losing their force. Therefore, we recommend our special magnets marked [AH], which maintain durability even at temperatures up to 230°C
  • Due to the susceptibility of magnets to corrosion in a humid environment, we recommend using waterproof magnets made of rubber, plastic or other material immune to moisture, in case of application outdoors
  • We suggest casing - magnetic mechanism, due to difficulties in realizing nuts inside the magnet and complicated forms.
  • Possible danger related to microscopic parts of magnets can be dangerous, if swallowed, which gains importance in the aspect of protecting the youngest. Additionally, small components of these magnets can be problematic in diagnostics medical in case of swallowing.
  • Higher cost of purchase is one of the disadvantages compared to ceramic magnets, especially in budget applications

Pull force analysis

Detachment force of the magnet in optimal conditionswhat affects it?

Magnet power was determined for optimal configuration, taking into account:
  • on a block made of structural steel, effectively closing the magnetic field
  • with a thickness no less than 10 mm
  • with a surface perfectly flat
  • with total lack of distance (without coatings)
  • during detachment in a direction perpendicular to the mounting surface
  • at ambient temperature room level

Key elements affecting lifting force

Holding efficiency is influenced by specific conditions, including (from priority):
  • Space between surfaces – every millimeter of separation (caused e.g. by varnish or unevenness) significantly weakens the magnet efficiency, often by half at just 0.5 mm.
  • Loading method – declared lifting capacity refers to detachment vertically. When slipping, the magnet exhibits much less (typically approx. 20-30% of nominal force).
  • Substrate thickness – to utilize 100% power, the steel must be adequately massive. Thin sheet restricts the attraction force (the magnet "punches through" it).
  • Plate material – mild steel attracts best. Alloy admixtures lower magnetic permeability and holding force.
  • Smoothness – full contact is possible only on polished steel. Rough texture reduce the real contact area, weakening the magnet.
  • Thermal environment – heating the magnet causes a temporary drop of induction. Check the thermal limit for a given model.

Lifting capacity testing was performed on plates with a smooth surface of suitable thickness, under a perpendicular pulling force, in contrast under parallel forces the lifting capacity is smaller. In addition, even a slight gap between the magnet’s surface and the plate lowers the holding force.

Safe handling of neodymium magnets
Permanent damage

Avoid heat. Neodymium magnets are sensitive to heat. If you require operation above 80°C, inquire about special high-temperature series (H, SH, UH).

Handling rules

Use magnets consciously. Their immense force can surprise even professionals. Stay alert and do not underestimate their force.

Protective goggles

Beware of splinters. Magnets can explode upon uncontrolled impact, launching shards into the air. Eye protection is mandatory.

Dust is flammable

Fire hazard: Rare earth powder is highly flammable. Do not process magnets without safety gear as this may cause fire.

Bone fractures

Mind your fingers. Two large magnets will join instantly with a force of several hundred kilograms, destroying anything in their path. Exercise extreme caution!

Precision electronics

Remember: rare earth magnets generate a field that disrupts precision electronics. Maintain a separation from your phone, tablet, and GPS.

Electronic hazard

Powerful magnetic fields can erase data on payment cards, hard drives, and storage devices. Maintain a gap of at least 10 cm.

Implant safety

Individuals with a ICD should maintain an safe separation from magnets. The magnetic field can interfere with the functioning of the life-saving device.

Nickel coating and allergies

Some people experience a contact allergy to Ni, which is the common plating for neodymium magnets. Prolonged contact might lead to skin redness. It is best to wear protective gloves.

Keep away from children

Only for adults. Small elements can be swallowed, causing serious injuries. Store away from kids and pets.

Security! Details about risks in the article: Safety of working with magnets.
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98