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SM 25x250 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130293

GTIN/EAN: 5906301812869

5.00

Diameter Ø

25 mm [±1 mm]

Height

250 mm [±1 mm]

Weight

960 g

Magnetic Flux

~ 6 500 Gauss [±5%]

688.80 with VAT / pcs + price for transport

560.00 ZŁ net + 23% VAT / pcs

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Pick up the phone and ask +48 22 499 98 98 or contact us by means of contact form the contact section.
Force as well as form of magnets can be checked on our magnetic mass calculator.

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Technical of the product - SM 25x250 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 25x250 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130293
GTIN/EAN 5906301812869
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 250 mm [±1 mm]
Weight 960 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 6 500 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 9 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 25x250 [2xM8] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x250 [2xM8] / N42

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 250 mm (L)
Active length 214 mm
Section count 9 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~933 g
Active area 168 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 10.6 kg (theor.)
Induction (surface) ~6 500 Gauss (Max)

Chart 2: Field profile (9 sections)

Chart 3: Temperature performance

Engineering data and GPSR
Material specification
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Ecology and recycling (GPSR)
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130293-2026
Measurement Calculator
Pulling force

Magnetic Field

Other proposals

A magnetic rod is the basic element of building grate separators and magnetic filters. Its task is separation (separation) of metal filings from the transported material. Thanks to the use of strong neodymium magnets, the rod catches even metallic dust.
The outer layer is hygienic acid-resistant steel, approved for food contact. The core is a precise magnetic system generating high induction (Gauss). Thanks to this, the rod is durable, hygienic, and easy to keep clean.
Metal filings stick to the surface very strongly, so cleaning requires strength or cleverness. You can use compressed air or special non-magnetic strippers (rings). In industry, cover tubes (so-called Easy Clean system) are used, from which the magnetic insert slides out.
Magnetic induction measured in Gauss (Gs) determines the density of magnetic flux on the rod surface. For basic machine protection against pieces of iron, standard power is sufficient. For the food and precision industry, we recommend the highest induction parameters.
Yes, as a manufacturer, we make rods of any length and diameter (standard is dia 25mm and 32mm). You can choose a mounting method consistent with your technical design. We ensure fast realization of special orders and technical advice.

Strengths as well as weaknesses of rare earth magnets.

Strengths

Apart from their superior magnetism, neodymium magnets have these key benefits:
  • They retain attractive force for almost 10 years – the loss is just ~1% (based on simulations),
  • Magnets perfectly resist against loss of magnetization caused by foreign field sources,
  • Thanks to the shiny finish, the surface of nickel, gold-plated, or silver gives an aesthetic appearance,
  • Neodymium magnets create maximum magnetic induction on a small area, which increases force concentration,
  • Made from properly selected components, these magnets show impressive resistance to high heat, enabling them to function (depending on their form) at temperatures up to 230°C and above...
  • Due to the ability of flexible forming and customization to specialized needs, magnetic components can be created in a variety of forms and dimensions, which makes them more universal,
  • Wide application in future technologies – they are used in computer drives, electric drive systems, diagnostic systems, and complex engineering applications.
  • Thanks to their power density, small magnets offer high operating force, with minimal size,

Disadvantages

Disadvantages of neodymium magnets:
  • At strong impacts they can break, therefore we advise placing them in special holders. A metal housing provides additional protection against damage, as well as increases the magnet's durability.
  • When exposed to high temperature, neodymium magnets experience a drop in force. Often, when the temperature exceeds 80°C, their strength decreases (depending on the size and shape of the magnet). For those who need magnets for extreme conditions, we offer [AH] versions withstanding up to 230°C
  • Magnets exposed to a humid environment can corrode. Therefore while using outdoors, we suggest using waterproof magnets made of rubber, plastic or other material resistant to moisture
  • Limited ability of creating nuts in the magnet and complex shapes - recommended is casing - magnet mounting.
  • Health risk resulting from small fragments of magnets pose a threat, if swallowed, which gains importance in the context of child safety. It is also worth noting that small components of these magnets can disrupt the diagnostic process medical in case of swallowing.
  • Higher cost of purchase is a significant factor to consider compared to ceramic magnets, especially in budget applications

Pull force analysis

Magnetic strength at its maximum – what contributes to it?

Information about lifting capacity was defined for ideal contact conditions, including:
  • with the contact of a sheet made of special test steel, guaranteeing maximum field concentration
  • with a cross-section minimum 10 mm
  • with an polished contact surface
  • under conditions of ideal adhesion (metal-to-metal)
  • for force acting at a right angle (pull-off, not shear)
  • at ambient temperature approx. 20 degrees Celsius

Practical lifting capacity: influencing factors

During everyday use, the actual lifting capacity depends on many variables, ranked from the most important:
  • Distance (between the magnet and the metal), because even a tiny distance (e.g. 0.5 mm) results in a reduction in lifting capacity by up to 50% (this also applies to varnish, rust or dirt).
  • Direction of force – maximum parameter is available only during perpendicular pulling. The force required to slide of the magnet along the surface is standardly many times smaller (approx. 1/5 of the lifting capacity).
  • Metal thickness – the thinner the sheet, the weaker the hold. Magnetic flux penetrates through instead of converting into lifting capacity.
  • Plate material – low-carbon steel attracts best. Alloy steels lower magnetic properties and holding force.
  • Smoothness – ideal contact is possible only on polished steel. Any scratches and bumps reduce the real contact area, reducing force.
  • Thermal environment – temperature increase results in weakening of induction. It is worth remembering the thermal limit for a given model.

Lifting capacity testing was performed on plates with a smooth surface of optimal thickness, under a perpendicular pulling force, whereas under attempts to slide the magnet the load capacity is reduced by as much as fivefold. Moreover, even a small distance between the magnet’s surface and the plate decreases the lifting capacity.

Safe handling of NdFeB magnets
Fire warning

Powder generated during machining of magnets is flammable. Avoid drilling into magnets without proper cooling and knowledge.

Material brittleness

Despite metallic appearance, neodymium is delicate and cannot withstand shocks. Avoid impacts, as the magnet may shatter into sharp, dangerous pieces.

Heat sensitivity

Control the heat. Exposing the magnet to high heat will ruin its magnetic structure and strength.

Finger safety

Danger of trauma: The pulling power is so great that it can result in hematomas, pinching, and even bone fractures. Use thick gloves.

Medical implants

Health Alert: Neodymium magnets can turn off pacemakers and defibrillators. Do not approach if you have medical devices.

Impact on smartphones

Navigation devices and smartphones are highly susceptible to magnetism. Direct contact with a powerful NdFeB magnet can decalibrate the internal compass in your phone.

Immense force

Be careful. Neodymium magnets act from a distance and connect with massive power, often faster than you can react.

Sensitization to coating

Warning for allergy sufferers: The nickel-copper-nickel coating consists of nickel. If skin irritation happens, cease handling magnets and wear gloves.

Electronic devices

Data protection: Neodymium magnets can ruin payment cards and delicate electronics (pacemakers, hearing aids, mechanical watches).

Adults only

These products are not intended for children. Accidental ingestion of a few magnets can lead to them connecting inside the digestive tract, which poses a severe health hazard and necessitates immediate surgery.

Caution! More info about risks in the article: Magnet Safety Guide.
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98