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SM 25x250 [2xM8] / N42 - magnetic roller

magnetic separator

catalog number 130293

GTIN: 5906301812869

5.0

diameter Ø

25 mm [±0,1 mm]

height

250 mm [±0,1 mm]

max. temperature

≤ 80 °C

688.80 PLN gross price (including VAT) / pcs +

560.00 PLN net price + 23% VAT / pcs

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Call us tel: +48 22 499 98 98 or write through contact form on the contact page. You can check the mass and the appearance of neodymium magnets in our force calculator force calculator

Orders placed by 2:00 PM will be shipped on the same business day.

Specification: magnetic separator 25x250 [2xM8] / N42

Characteristics: magnetic separator 25x250 [2xM8] / N42

Properties

Values

catalog number

130293

GTIN

5906301812869

production / distribution

Dhit sp. z o.o.

country of origin

Poland / China / Germany

customs code

85059029

diameter Ø

25 mm [±0,1 mm]

height

250 mm [±0,1 mm]

max. temperature ?

≤ 80 °C

weight

0.01 g

execution tolerance

± 0.1 mm

rodzaj materiału

AISI 304 - bezpieczna dla żywności

rodzaj magnesów

NdFeB N42

ilość gwintów

2x [M8] wewnętrzne

biegunowość

obwodowa - 9 nabiegunników

indukcja magnetyczna

~ 6 500 Gauss [±5%]

max. temp. pracy

poniżej ≤ 80°C

grubość rury osłonowej

1 mm

Magnetic properties of the material N42

material characteristics N42

Properties

Values

units

remenance Br [Min. - Max.] ?

12.9-13.2

kGs

remenance Br [Min. - Max.] ?

1290-1320

coercivity bHc ?

10.8-12.0

kOe

coercivity bHc ?

860-955

kA/m

actual internal force iHc

≥ 12

kOe

actual internal force iHc

≥ 955

kA/m

energy density [Min. - Max.]

40-42

BH max MGOe

energy density [Min. - Max.]

318-334

BH max KJ/m

max. temperature

≤ 80

°C

Physical properties of sintered neodymium magnets Nd₂Fe₁₄B

Properties

Values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

The magnetic separator, namely the magnetic roller, uses the power of neodymium magnets, which are welded in a construction made of stainless steel mostly AISI304. Due to this, it is possible to precisely segregate ferromagnetic particles from other materials. A key aspect of its operation is the use of repulsion of magnetic poles N and S, which allows magnetic substances to be collected. The thickness of the magnet and its structure pitch determine the range and strength of the separator's operation.

Generally speaking, magnetic separators are designed to separate ferromagnetic elements. If the cans are made from ferromagnetic materials, the separator will effectively segregate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the magnetic separator will not be effective.

Yes, magnetic rollers are used in food production for the elimination of metallic contaminants, including iron fragments or iron dust. Our rollers are made from durable acid-resistant steel, AISI 304, approved for use in food.

Magnetic rollers, often called cylindrical magnets, are used in food production, metal separation as well as waste processing. They help in removing iron dust in the course of the process of separating metals from other materials.

Our magnetic rollers consist of a neodymium magnet embedded in a stainless steel tube cylinder of stainless steel with a wall thickness of 1mm.

From both sides of the magnetic bar will be with M8 threaded holes - 18 mm, which enables simple mounting in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of features, magnetic bars differ in terms of flux density, magnetic force lines and the field of the magnetic field. We produce them in materials, N42 and N52.

Often it is believed that the stronger the magnet, the more effective. However, the effectiveness of the magnet's power is dependent on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of use and expected needs. The standard operating temperature of a magnetic bar is 80°C.

In the case where the magnet is more flat, the magnetic force lines are more compressed. On the other hand, in the case of a thicker magnet, the force lines are extended and reach further.

For making the casings of magnetic separators - rollers, frequently stainless steel is utilized, especially types AISI 316, AISI 316L, and AISI 304.

In a salt water contact, type AISI 316 steel exhibits the best resistance thanks to its excellent anti-corrosion properties.

Magnetic bars are characterized by their specific arrangement of poles and their capability to attract magnetic substances directly onto their surface, as opposed to other devices that often use more complicated filtration systems.

Technical designations and terms related to magnetic separators comprise amongst others magnet pitch, polarity, and magnetic induction, as well as the type of steel used.

Magnetic induction for a roller is measured using a teslameter or a gaussmeter with a flat Hall-effect probe, seeking the highest magnetic field value near the magnetic pole. The result is verified in a value table - the lowest is N30. All designations below N27 or N25 suggest recycling that doesn't meet the standard - they are not suitable.

Neodymium magnetic bars offer many advantages, including a very strong magnetic field, the ability to capture even the tiniest metal particles, and durability. On the other hand, among the drawbacks, one can mention the requirement for frequent cleaning, greater weight, and potential installation difficulties.

To properly maintain of neodymium magnetic rollers, it is suggested {to clean them regularly from deposits, avoid extremal temperatures above 80 degrees, and washing after each use, avoiding temperatures above 80 degrees. The rollers have an IP67 waterproof rating, so if they are not sealed, the magnets inside may oxidize and weaken. Roller inspections are advised to be conducted every two years. Care should be taken as there is a possibility of finger injury. If the protective tube is only 0.5 mm thick, it can wear out, which, in turn, may lead to issues with the magnetic rod becoming unsealed and product contamination. The Roller operating range equals its diameter, fi25mm is approximately 25mm active range, while fi32 is about 40mm.

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Advantages as well as disadvantages of neodymium magnets NdFeB.

Apart from immense strength, neodymium magnets have the following advantages:

They do not lose strength over time - after approximately 10 years, their power decreases by only ~1% (theoretically),
They protect against demagnetization caused by external magnetic sources very well,
In other words, thanks to the glossy nickel, gold, or silver finish, the element gains an aesthetic appearance,
They have very high magnetic induction on the surface of the magnet,
Magnetic neodymium magnets are characterized by very high magnetic induction on the surface of the magnet and can operate (depending on the shape) even at temperatures of 230°C or higher...
Due to the option of accurate forming or adaptation to individual needs – neodymium magnets can be produced in various forms and dimensions, which enhances their versatility in applications.
Significant importance in advanced technologically fields – find application in hard drives, electric motors, medical apparatus or very modern machines.

Disadvantages of neodymium magnets:

They are prone to breaking as they are extremely fragile when subjected to a powerful impact. If the magnets are exposed to impacts, it is suggested using magnets in a protective case. The steel housing in the form of a holder protects the magnet from impacts and also increases its overall strength,
Magnets lose their power due to exposure to high temperatures. In most cases, when the temperature exceeds 80°C, these magnets experience permanent loss in strength (although it is worth noting that this is dependent on the shape and size of the magnet). To avoid this problem, we offer special magnets marked with the [AH] symbol, which exhibit high temperature resistance. They can operate even at temperatures as high as 230°C or more,
Magnets exposed to a humid environment can corrode. Therefore, when using them outdoors, we suggest using waterproof magnets made of rubber, plastic, or other moisture-resistant materials,
Limited ability to create threads or complex shapes in the magnet - the use of a housing is recommended - magnetic holder
Health risk arising from small pieces of magnets pose a threat, in case of ingestion, which is crucial in the aspect of protecting young children. It's also worth noting that miniscule components of these magnets are able to hinder the diagnostic process in case of swallowing.

Handle Neodymium Magnets Carefully

Neodymium magnets can attract to each other, pinch the skin, and cause significant swellings.

In the situation of holding a finger in the path of a neodymium magnet, in that situation, a cut or a fracture may occur.

Neodymium magnets are the strongest magnets ever created, and their power can shock you.

Read the information on our website on how to properly utilize neodymium magnets and avoid significant harm to your body and unintentional damage to the magnets.

Under no circumstances should neodymium magnets be brought close to GPS and smartphones.

Magnetic fields interfere with compasses and magnetometers used in navigation for air and sea transport, as well as internal compasses of smartphones and GPS devices.

Avoid contact with neodymium magnets if you have a nickel allergy.

Studies show a small percentage of people have allergies to certain metals, including nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, try wearing gloves or avoid direct contact with nickel-plated neodymium magnets.

Do not give neodymium magnets to youngest children.

Not all neodymium magnets are toys, so do not let children play with them. Small magnets pose a serious choking hazard or can attract to each other in the intestines. In such cases, the only solution is to undergo surgery to remove the magnets, and otherwise, it can even lead to death.

Neodymium magnets are not recommended for people with pacemakers.

Neodymium magnets generate strong magnetic fields. As a result, they interfere with the operation of a pacemaker. This is because many of these devices are equipped with a function that deactivates the device in a magnetic field.

Under no circumstances should neodymium magnets be placed near a computer HDD, TV, and wallet.

Strong fields generated by neodymium magnets can damage magnetic storage media such as floppy disks, credit cards, magnetic ID cards, cassette tapes, video tapes, or other similar devices. In addition, they can damage televisions, VCRs, computer monitors, and CRT displays. You should especially avoid placing neodymium magnets near electronic devices.

Neodymium magnets can become demagnetized at high temperatures.

Whilst Neodymium magnets can lose their magnetic properties at high temperatures, it's important to note that the extent of this effect can vary based on factors such as the magnet's material, shape, and intended application.

Neodymium magnets are characterized by their fragility, which can cause them to become damaged.

Neodymium magnets are extremely delicate, and by joining them in an uncontrolled manner, they will crack. Neodymium magnets are made of metal and coated with a shiny nickel, but they are not as durable as steel. At the moment of collision between the magnets, small metal fragments can be dispersed in different directions.

Dust and powder from neodymium magnets are flammable.

Do not attempt to drill into neodymium magnets. Mechanical processing is also not recommended. If the magnet is crushed into fine powder or dust, it becomes highly flammable.

Please read the article - What danger lies in neodymium magnets? You will learn how to handle them properly.

SM 25x250 [2xM8] / N42 - magnetic roller

magnetic separator

Specification: magnetic separator 25x250 [2xM8] / N42

Magnetic properties of the material N42

Physical properties of sintered neodymium magnets Nd2Fe14B

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Advantages as well as disadvantages of neodymium magnets NdFeB.

Physical properties of sintered neodymium magnets Nd₂Fe₁₄B