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neodymium magnets

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SM 25x250 [2xM8] / N42 - magnetic roller

magnetic separator

catalog number 130293

GTIN: 5906301812869

5.0

diameter Ø

25 mm [±0,1 mm]

height

250 mm [±0,1 mm]

max. temperature

≤ 80 °C

688.80 gross price (including VAT) / pcs +

560.00 ZŁ net price + 23% VAT / pcs

bulk discounts:

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Specification: magnetic separator 25x250 [2xM8] / N42

Characteristics: magnetic separator 25x250 [2xM8] / N42
Properties
Values
catalog number
130293
production / distribution
Dhit sp. z o.o.
country of origin
Poland / China / Germany
customs code
85059029
diameter Ø
25 mm [±0,1 mm]
height
250 mm [±0,1 mm]
max. temperature ?
≤ 80 °C
weight
0.01 g
execution tolerance
± 0.1 mm
rodzaj materiału
AISI 304 - bezpieczna dla żywności
rodzaj magnesów
NdFeB N42
ilość gwintów
2x [M8] wewnętrzne
biegunowość
obwodowa - 9 nabiegunników
indukcja magnetyczna
~ 6 500 Gauss [±5%]
max. temp. pracy
poniżej ≤ 80°C
grubość rury osłonowej
1 mm

Magnetic properties of the material N42

material characteristics N42
Properties
Values
units
remenance Br [Min. - Max.] ?
12.9-13.2
kGs
remenance Br [Min. - Max.] ?
1290-1320
T
coercivity bHc ?
10.8-12.0
kOe
coercivity bHc ?
860-955
kA/m
actual internal force iHc
≥ 12
kOe
actual internal force iHc
≥ 955
kA/m
energy density [Min. - Max.]
40-42
BH max MGOe
energy density [Min. - Max.]
318-334
BH max KJ/m
max. temperature
≤ 80
°C

Physical properties of sintered neodymium magnets Nd2Fe14B

Physical properties of sintered neodymium magnets Nd2Fe14B
Properties
Values
units
Vickers hardness
≥550
Hv
Density
≥7.4
g/cm3
Curie Temperature TC
312 - 380
°C
Curie Temperature TF
593 - 716
°F
Specific resistance
150
μΩ⋅Cm
Bending strength
250
Mpa
Compressive strength
1000~1100
Mpa
Thermal expansion parallel (∥) to orientation (M)
(3-4) x 106
°C-1
Thermal expansion perpendicular (⊥) to orientation (M)
-(1-3) x 10-6
°C-1
Young's modulus
1.7 x 104
kg/mm²
The device rod magnetic is based on the use of neodymium magnets, placed in a casing made of stainless steel mostly AISI304. Due to this, it is possible to effectively remove ferromagnetic elements from the mixture. An important element of its operation is the repulsion of magnetic poles N and S, which causes magnetic substances to be collected. The thickness of the embedded magnet and its structure pitch affect the range and strength of the separator's operation.
Generally speaking, magnetic separators serve to extract ferromagnetic particles. If the cans are made from ferromagnetic materials, the separator will effectively segregate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the magnetic separator will not be effective.
Yes, magnetic rollers are used in food production to remove metallic contaminants, such as iron fragments or iron dust. Our rods are built from durable acid-resistant steel, EN 1.4301, approved for use in food.
Magnetic rollers, often called magnetic separators, are employed in metal separation, food production as well as recycling. They help in eliminating iron dust in the course of the process of separating metals from other wastes.
Our magnetic rollers are built with neodymium magnets anchored in a stainless steel tube cylinder of stainless steel with a wall thickness of 1mm.
Both ends of the magnetic bar will be with M8 threaded openings, allowing for easy installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.
In terms of magnetic properties, magnetic bars differ in terms of flux density, magnetic force lines and the field of the magnetic field. We produce them in materials, N42 as well as N52.
Generally it is believed that the stronger the magnet, the more efficient it is. Nevertheless, the effectiveness of the magnet's power is dependent on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of application and specific needs. The standard operating temperature of a magnetic bar is 80°C.
In the case where the magnet is thin, the magnetic force lines are short. Otherwise, in the case of a thicker magnet, the force lines will be extended and extend over a greater distance.
For constructing the casings of magnetic separators - rollers, frequently stainless steel is employed, especially types AISI 316, AISI 316L, and AISI 304.
In a salt water contact, type AISI 316 steel is recommended due to its outstanding anti-corrosion properties.
Magnetic bars stand out for their specific arrangement of poles and their capability to attract magnetic substances directly onto their surface, as opposed to other devices that may utilize more complicated filtration systems.
Technical designations and terms pertaining to magnetic separators comprise among others polarity, magnetic induction, magnet pitch, as well as the steel type applied.
Magnetic induction for a roller is determined using a teslameter or a gaussmeter with a flat Hall-effect probe, seeking the highest magnetic field value near the magnetic pole. The outcome is verified in a value table - the lowest is N30. All designations less than N27 or N25 suggest recycling that doesn't meet the standard - they are not suitable.
Neodymium magnetic bars offer a range of benefits such as a very strong magnetic field, the ability to capture even the tiniest metal particles, and durability. Disadvantages may include higher cost compared to other types of magnets and the need for regular maintenance.
To properly maintain of neodymium magnetic rollers, you should they should be regularly cleaned, avoiding temperatures up to 80°C. The rollers our rollers have waterproofing IP67, so if they are leaky, the magnets inside can rust and weaken. Testing of the rollers is recommended be carried out every two years. Caution should be taken during use, as there is a risk of finger injury. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could cause problems with the magnetic rod seal and product contamination. The range of the roller corresponds to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.
Magnetic rollers are cylindrical neodymium magnets placed in a casing made of corrosion-resistant stainless steel, used for separating ferromagnetic contaminants from raw materials. They are used in the food industry, recycling, and plastic processing, where metal separation is crucial.

Shopping tips

Advantages as well as disadvantages of neodymium magnets NdFeB.

Apart from immense power, neodymium magnets have the following advantages:

  • They do not lose their strength (of the magnet). After approximately 10 years, their strength decreases by only ~1% (theoretically),
  • They are extremely resistant to demagnetization by external magnetic sources,
  • In other words, thanks to the shiny nickel, gold, or silver finish, the element gains an aesthetic appearance,
  • They exhibit extremely high magnetic induction on the surface of the magnet,
  • By using an appropriate combination of materials, they can achieve significant thermal resistance, allowing them to operate at temperatures up to 230°C and above...
  • Due to the option of accurate forming and adaptation to individual needs – neodymium magnets can be produced in various forms and dimensions, which expands the range of their possible uses.
  • Key role in the industry of new technologies – find application in HDD drives, electric drive mechanisms, medical devices and very highly developed apparatuses.

Disadvantages of neodymium magnets:

  • They are fragile when subjected to a powerful impact. If the magnets are exposed to impacts, we recommend using magnets in a metal holder. The steel housing in the form of a holder protects the magnet from impacts, and at the same time increases its overall strength,
  • They lose power at high temperatures. Most neodymium magnets experience permanent loss of strength when heated above 80°C (depending on the shape and height). However, we also offer special magnets with high temperature resistance, up to 230°C,
  • Due to their susceptibility to corrosion in a humid environment, we recommend using waterproof magnets made of rubber, plastic, or other moisture-resistant materials when using them outdoors,
  • Limited ability to create threads or complex shapes in the magnet - the use of a housing is recommended - magnetic holder
  • Possible danger associated with microscopic parts of magnets are risky, when accidentally ingested, which becomes significant in the context of child safety. Additionally, small elements of these magnets are able to complicate diagnosis in case of swallowing.

Precautions with Neodymium Magnets

It is crucial not to allow the magnets to pinch together uncontrollably or place your fingers in their path as they attract to each other.

Neodymium magnets bounce and touch each other mutually within a radius of several to around 10 cm from each other.

The magnet is coated with nickel. Therefore, exercise caution if you have an allergy.

Studies clearly indicate a small percentage of people who suffer from metal allergies such as nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, you can try wearing gloves or simply avoid direct contact with nickel-plated neodymium magnets.

Magnets made of neodymium are especially fragile, resulting in shattering.

Neodymium magnets are characterized by considerable fragility. Neodymium magnets are made of metal and coated with a shiny nickel surface, but they are not as hard as steel. In the event of a collision between two magnets, there may be a scattering of fragments in different directions. Protecting your eyes is crucial in such a situation.

 It is important to maintain neodymium magnets out of reach from youngest children.

Neodymium magnets are not toys. Be cautious and make sure no child plays with them. They can be a significant choking hazard. If multiple magnets are swallowed, they can attract to each other through the intestinal walls, causing significant injuries, and even death.

Under no circumstances should neodymium magnets be brought close to GPS and smartphones.

Magnetic fields interfere with compasses and magnetometers used in navigation for air and sea transport, as well as internal compasses of smartphones and GPS devices.

Neodymium magnets can demagnetize at high temperatures.

Although magnets have shown to retain their effectiveness up to 80°C or 175°F, this temperature may vary depending on the type of material, shape, and intended use of the magnet.

Make sure not to bring neodymium magnets close to the TV, wallet, and computer HDD.

Magnetic fields generated by neodymium magnets can damage magnetic storage media such as floppy disks, credit cards, magnetic ID cards, cassette tapes, video tapes, or other similar devices. They can also damage televisions, VCRs, computer monitors, and CRT displays. You should especially avoid placing neodymium magnets near electronic devices.

Neodymium magnets are the strongest, most remarkable magnets on earth, and the surprising force between them can surprise you at first.

Familiarize yourself with our information to properly handle these magnets and avoid significant injuries to your body and prevent disruption to the magnets.

Dust and powder from neodymium magnets are flammable.

Do not attempt to drill into neodymium magnets. Mechanical processing is also not recommended. Once crushed into fine powder or dust, this material becomes highly flammable.

People with pacemakers are advised to avoid neodymium magnets.

Neodymium magnets generate very strong magnetic fields that can interfere with the operation of a pacemaker. This is because many of these devices are equipped with a function that deactivates the device in a magnetic field.

Please read the article - What danger lies in neodymium magnets? You will learn how to handle them properly.

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e-mail: bok@dhit.pl

tel: +48 888 99 98 98