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neodymium magnets

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SM 25x175 [2xM8] / N42 - magnetic roller

magnetic separator

catalog number 130290

GTIN: 5906301812838

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diameter Ø

25 mm [±0,1 mm]

height

175 mm [±0,1 mm]

max. temperature

≤ 80 °C

467.40 PLN gross price (including VAT) / pcs +

380.00 PLN net price + 23% VAT / pcs

bulk discounts:

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Specification: magnetic separator 25x175 [2xM8] / N42

Characteristics: magnetic separator 25x175 [2xM8] / N42
Properties
Values
catalog number
130290
production / distribution
Dhit sp. z o.o.
country of origin
Poland / China / Germany
customs code
85059029
diameter Ø
25 mm [±0,1 mm]
height
175 mm [±0,1 mm]
max. temperature ?
≤ 80 °C
weight
0.01 g
execution tolerance
± 0.1 mm
rodzaj materiału
AISI 304 - bezpieczna dla żywności
rodzaj magnesów
NdFeB N42
ilość gwintów
2x [M8] wewnętrzne
biegunowość
obwodowa - 6 nabiegunników
indukcja magnetyczna
~ 6 500 Gauss [±5%]
max. temp. pracy
poniżej ≤ 80°C
grubość rury osłonowej
1 mm

Magnetic properties of the material N42

material characteristics N42
Properties
Values
units
remenance Br [Min. - Max.] ?
12.9-13.2
kGs
remenance Br [Min. - Max.] ?
1290-1320
T
coercivity bHc ?
10.8-12.0
kOe
coercivity bHc ?
860-955
kA/m
actual internal force iHc
≥ 12
kOe
actual internal force iHc
≥ 955
kA/m
energy density [Min. - Max.]
40-42
BH max MGOe
energy density [Min. - Max.]
318-334
BH max KJ/m
max. temperature
≤ 80
°C

Physical properties of sintered neodymium magnets Nd2Fe14B

Physical properties of sintered neodymium magnets Nd2Fe14B
Properties
Values
units
Vickers hardness
≥550
Hv
Density
≥7.4
g/cm3
Curie Temperature TC
312 - 380
°C
Curie Temperature TF
593 - 716
°F
Specific resistance
150
μΩ⋅Cm
Bending strength
250
Mpa
Compressive strength
1000~1100
Mpa
Thermal expansion parallel (∥) to orientation (M)
(3-4) x 106
°C-1
Thermal expansion perpendicular (⊥) to orientation (M)
-(1-3) x 10-6
°C-1
Young's modulus
1.7 x 104
kg/mm²
The device roller magnetic is based on the use of neodymium magnets, placed in a construction made of stainless steel usually AISI304. In this way, it is possible to precisely segregate ferromagnetic elements from different substances. A fundamental component of its operation is the repulsion of N and S poles of neodymium magnets, which allows magnetic substances to be collected. The thickness of the embedded magnet and its structure's pitch affect the range and strength of the separator's operation.
Generally speaking, magnetic separators serve to segregate ferromagnetic particles. If the cans are made of ferromagnetic materials, the separator will be able to separate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the separator will not be able to separate them.
Yes, magnetic rollers are used in the food industry for the elimination of metallic contaminants, including iron fragments or iron dust. Our rollers are constructed from acid-resistant steel, EN 1.4301, intended for use in food.
Magnetic rollers, otherwise magnetic separators, are used in food production, metal separation as well as recycling. They help in eliminating iron dust during the process of separating metals from other wastes.
Our magnetic rollers are built with a neodymium magnet embedded in a tube made of stainless steel with a wall thickness of 1mm.
Both ends of the magnetic bar will be with M8 threaded openings, allowing for easy installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.
In terms of features, magnetic bars differ in terms of magnetic force lines, flux density and the area of operation of the magnetic field. We produce them in two materials, N42 and N52.
Usually it is believed that the stronger the magnet, the better. However, the effectiveness of the magnet's power is dependent on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of use and expected needs. The standard operating temperature of a magnetic bar is 80°C.
When the magnet is thin, the magnetic force lines are more compressed. Otherwise, when the magnet is thick, the force lines are extended and reach further.
For creating the casings of magnetic separators - rollers, usually stainless steel is used, especially types AISI 304, AISI 316, and AISI 316L.
In a saltwater contact, AISI 316 steel is recommended thanks to its outstanding corrosion resistance.
Magnetic rollers are characterized by their unique configuration of poles and their capability to attract magnetic substances directly onto their surface, as opposed to other devices that may utilize more complicated filtration systems.
Technical designations and terms related to magnetic separators include among others polarity, magnetic induction, magnet pitch, as well as the steel type applied.
Magnetic induction for a roller is measured using a teslameter or a gaussmeter with a flat Hall-effect probe, aiming to find the highest magnetic field value near the magnetic pole. The result is checked in a value table - the lowest is N30. All designations less than N27 or N25 suggest recycling that falls below the standard - they are not suitable.
Neodymium magnetic rollers offer a range of benefits such as excellent separation efficiency, strong magnetic field, and durability. However, some of the downsides may involve higher cost compared to other types of magnets and the need for regular maintenance.
For proper maintenance of neodymium magnetic rollers, it is advised {to clean them regularly from deposits, avoid extreme temperatures up to 80°C, and to clean them regularly, avoiding temperatures above 80 degrees. The rollers have an IP67 waterproof rating, so if they are not watertight, the magnets inside may rust and lose their strength. Magnetic field measurements are advised to be conducted once every 24 months. Caution should be exercised during use as there is a risk of finger injury. If the protective tube is only 0.5 mm thick, it can wear out, which, in turn, can result in issues with the magnetic rod becoming unsealed and product contamination. The Roller operating range equals its diameter, fi25mm is approximately 25mm active range, while fi32 is about 40mm.

Shopping tips

Advantages and disadvantages of neodymium magnets NdFeB.

Apart from immense power, neodymium magnets have the following advantages:

  • They do not lose their strength (of the magnet). After approximately 10 years, their strength decreases by only ~1% (theoretically),
  • They protect against demagnetization caused by external magnetic field very well,
  • In other words, thanks to the shiny coating of nickel, gold, or silver, the element acquires an aesthetic appearance,
  • They possess very high magnetic induction on the surface of the magnet,
  • Thanks to their high temperature resistance, they can operate (depending on the shape) even at temperatures up to 230°C and above...
  • Thanks to the flexibility in shaping and the ability to adapt to specific requirements – neodymium magnets can be produced in many variants of shapes and sizes, which amplifies their universality in usage.
  • Significant importance in the industry of new technologies – are utilized in hard drives, electric motors, medical equipment or various technologically advanced devices.

Disadvantages of neodymium magnets:

  • They are prone to breaking as they are extremely fragile when subjected to a powerful impact. If the magnets are exposed to impacts, we recommend using magnets in a steel housing. The steel housing in the form of a holder protects the magnet from impacts and also increases its overall strength,
  • Magnets lose their power due to exposure to high temperatures. In most cases, when the temperature exceeds 80°C, these magnets experience permanent loss in strength (although it is worth noting that this is dependent on the form and size of the magnet). To avoid this problem, we offer special magnets marked with the [AH] symbol, which exhibit high temperature resistance. They can operate even at temperatures as high as 230°C or more,
  • Due to their susceptibility to corrosion in a humid environment, we suggest using waterproof magnets made of rubber, plastic, or other moisture-resistant materials when using them outdoors,
  • The use of a cover - a magnetic holder is recommended due to the limited production capabilities of creating threads or complex shapes in the magnet
  • Health risk associated with microscopic parts of magnets pose a threat, in case of ingestion, which is particularly important in the aspect of protecting young children. Additionally, small elements of these devices can be problematic in medical diagnosis when they are in the body.

Precautions

Neodymium magnets are over 10 times more powerful than ferrite magnets (the ones in speakers), and their power can surprise you.

On our website, you can find information on how to use neodymium magnets. This will help you avoid injuries and prevent damage to the magnets.

Magnets made of neodymium are extremely fragile, leading to their cracking.

Magnets made of neodymium are extremely fragile, and by joining them in an uncontrolled manner, they will crack. Neodymium magnets are made of metal and coated with a shiny nickel, but they are not as durable as steel. In the event of a collision between two magnets, there may be a scattering of fragments in different directions. Protecting your eyes is crucial in such a situation.

Under no circumstances should neodymium magnets be placed near a computer HDD, TV, and wallet.

Strong magnetic fields emitted by neodymium magnets can damage magnetic storage media such as floppy disks, credit cards, magnetic ID cards, cassette tapes, video tapes, or other devices. They can also damage televisions, VCRs, computer monitors, and CRT displays. You should especially avoid placing neodymium magnets near electronic devices.

Dust and powder from neodymium magnets are flammable.

Avoid drilling or mechanical processing of neodymium magnets. Once crushed into fine powder or dust, this material becomes highly flammable.

People with pacemakers are advised to avoid neodymium magnets.

Neodymium magnets generate very strong magnetic fields that can interfere with the operation of a pacemaker. This is because many of these devices are equipped with a function that deactivates the device in a magnetic field.

The magnet coating is made of nickel, so be cautious if you have an allergy.

Studies show a small percentage of people have allergies to certain metals, including nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, try wearing gloves or avoid direct contact with nickel-plated neodymium magnets.

Neodymium magnets can become demagnetized at high temperatures.

In certain circumstances, Neodymium magnets may experience demagnetization when subjected to high temperatures.

Never bring neodymium magnets close to a phone and GPS.

Magnetic fields can interfere with compasses and magnetometers used in aviation and maritime navigation, as well as internal compasses of smartphones and GPS devices. There are neodymium magnets in every smartphone, for example, in the microphone and speakers.

  Magnets are not toys, youngest should not play with them.

Remember that neodymium magnets are not toys. Be cautious and make sure no child plays with them. Small magnets can pose a serious choking hazard. If multiple magnets are swallowed, they can attract to each other through the intestinal walls, causing severe injuries, and even death.

It is crucial not to allow the magnets to pinch together uncontrollably or place your fingers in their path as they attract to each other.

If have a finger between or alternatively on the path of attracting magnets, there may be a serious cut or even a fracture.

So that know how powerful neodymium magnets are and why they are so dangerous, see the article - Dangerous strong neodymium magnets.

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e-mail: bok@dhit.pl

tel: +48 888 99 98 98