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SM 25x175 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130290

GTIN: 5906301812838

Diameter Ø [±0,1 mm]

25 mm

Height [±0,1 mm]

175 mm

Weight

0.01 g

467.40 ZŁ with VAT / pcs + price for transport

380.00 ZŁ net + 23% VAT / pcs

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SM 25x175 [2xM8] / N42 - magnetic separator

Specification/characteristics SM 25x175 [2xM8] / N42 - magnetic separator

properties

values

Cat. no.

130290

GTIN

5906301812838

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

25 mm [±0,1 mm]

Height

175 mm [±0,1 mm]

Weight

0.01 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N42

properties

values

units

coercivity bHc ?

860-955

kA/m

coercivity bHc ?

10.8-12.0

kOe

energy density [Min. - Max.] ?

318-334

BH max KJ/m

energy density [Min. - Max.] ?

40-42

BH max MGOe

remenance Br [Min. - Max.] ?

12.9-13.2

kGs

remenance Br [Min. - Max.] ?

1290-1320

actual internal force iHc

≥ 955

kA/m

actual internal force iHc

≥ 12

kOe

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The magnetic separator, namely the magnetic roller, uses the power of neodymium magnets, which are welded in a casing made of stainless steel usually AISI304. Due to this, it is possible to effectively remove ferromagnetic elements from other materials. A key aspect of its operation is the use of repulsion of N and S poles of neodymium magnets, which causes magnetic substances to be attracted. The thickness of the magnet and its structure's pitch affect the range and strength of the separator's operation.

Generally speaking, magnetic separators are used to extract ferromagnetic elements. If the cans are made of ferromagnetic materials, a magnetic separator will be effective. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the magnetic separator will not be effective.

Yes, magnetic rollers are used in the food sector to remove metallic contaminants, such as iron fragments or iron dust. Our rods are built from acid-resistant steel, EN 1.4301, approved for contact with food.

Magnetic rollers, often called magnetic separators, find application in metal separation, food production as well as waste processing. They help in eliminating iron dust during the process of separating metals from other wastes.

Our magnetic rollers are composed of a neodymium magnet anchored in a tube made of stainless steel with a wall thickness of 1mm.

From both sides of the magnetic bar will be with M8 threaded openings, allowing for simple mounting in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of features, magnetic bars stand out in terms of flux density, magnetic force lines and the field of the magnetic field. We produce them in two materials, N42 and N52.

Generally it is believed that the greater the magnet's power, the better. But, the strength of the magnet's power depends on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of application and anticipated needs. The standard operating temperature of a magnetic bar is 80°C.

When the magnet is thin, the magnetic force lines will be more compressed. On the other hand, when the magnet is thick, the force lines are longer and reach further.

For making the casings of magnetic separators - rollers, frequently stainless steel is employed, especially types AISI 316, AISI 316L, and AISI 304.

In a saltwater contact, type AISI 316 steel exhibits the best resistance due to its excellent anti-corrosion properties.

Magnetic bars are characterized by their specific arrangement of poles and their capability to attract magnetic substances directly onto their surface, as opposed to other devices that often use more complicated filtration systems.

Technical designations and terms related to magnetic separators comprise amongst others magnet pitch, polarity, and magnetic induction, as well as the steel type applied.

Magnetic induction for a magnet on a roller is determined using a teslameter or a gaussmeter with a flat Hall-effect probe, seeking the highest magnetic field value near the magnetic pole. The outcome is checked in a value table - the lowest is N30. All designations less than N27 or N25 indicate recycling that doesn't meet the standard - they are not suitable.

Neodymium magnetic rollers offer a range of benefits such as a very strong magnetic field, the ability to capture even the tiniest metal particles, and durability. However, some of the downsides may involve the need for regular cleaning, higher cost, and potential installation challenges.

By ensuring proper maintenance of neodymium magnetic rollers, you should they should be regularly cleaned, avoiding temperatures above 80 degrees. The rollers feature waterproofing IP67, so if they are not sealed, the magnets inside can oxidize and lose their power. Magnetic field measurements is recommended be carried out every two years. Caution should be taken during use, as it’s possible of finger injury. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could lead to problems with the magnetic rod seal and product contamination. The range of the roller corresponds to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

Magnetic rollers are cylindrical neodymium magnets placed in a casing made of corrosion-resistant stainless steel, used for separating ferromagnetic contaminants from raw materials. They are applied in industries such as food processing, ceramics, and recycling, where metal separation is crucial.

Advantages as well as disadvantages of neodymium magnets NdFeB.

Apart from immense strength, neodymium magnets have the following advantages:

They do not lose power over time - after approximately 10 years, their strength decreases by only ~1% (theoretically),
They are exceptionally resistant to demagnetization caused by an external magnetic field,
In other words, thanks to the shiny coating of nickel, gold, or silver, the element acquires an aesthetic appearance,
They have very high magnetic induction on the surface of the magnet,
By using an appropriate combination of materials, they can achieve high thermal resistance, allowing them to operate at temperatures up to 230°C and above...
Due to the option of accurate forming and adaptation to individual needs – neodymium magnets can be produced in many variants of shapes or sizes, which enhances their versatility in applications.
Wide application in advanced technologically fields – are utilized in computer drives, electric motors, medical equipment or other advanced devices.

Disadvantages of neodymium magnets:

They are fragile when subjected to a powerful impact. If the magnets are exposed to impacts, we recommend using magnets in a metal holder. The steel housing in the form of a holder protects the magnet from impacts and at the same time increases its overall strength,
Magnets lose their power due to exposure to high temperatures. In most cases, when the temperature exceeds 80°C, these magnets experience permanent reduction in strength (although it is worth noting that this is dependent on the form and size of the magnet). To avoid this problem, we offer special magnets marked with the [AH] symbol, which exhibit high temperature resistance. They can operate even at temperatures as high as 230°C or more,
Due to their susceptibility to corrosion in a humid environment, we recommend using waterproof magnets made of rubber, plastic, or other moisture-resistant materials when using them outdoors,
Limited ability to create threads or complex shapes in the magnet - the use of a housing is recommended - magnetic holder
Potential hazard associated with microscopic parts of magnets are risky, in case of ingestion, which is crucial in the context of children's health. Furthermore, small elements of these products have the potential to hinder the diagnostic process in case of swallowing.

Handle Neodymium Magnets with Caution

People with pacemakers are advised to avoid neodymium magnets.

Neodymium magnets produce strong magnetic fields that can interfere with the operation of a heart pacemaker. However, if the magnetic field does not affect the device, it can damage its components or deactivate the device when it is in a magnetic field.

It is essential to keep neodymium magnets away from children.

Not all neodymium magnets are toys, so do not let children play with them. In such a situation, surgery is necessary to remove them. In the worst case scenario, it can result in death.

It is crucial not to allow the magnets to pinch together uncontrollably or place your fingers in their path as they attract to each other.

If you have a finger between or alternatively on the path of attracting magnets, there may be a serious cut or even a fracture.

Do not bring neodymium magnets close to GPS and smartphones.

Magnetic fields interfere with compasses and magnetometers used in navigation for air and sea transport, as well as internal compasses of smartphones and GPS devices.

Keep neodymium magnets away from the wallet, computer, and TV.

Magnetic fields generated by neodymium magnets can damage magnetic storage media such as floppy disks, credit cards, magnetic ID cards, cassette tapes, video tapes, or other similar devices. In addition, they can damage televisions, VCRs, computer monitors, and CRT displays. You should especially avoid placing neodymium magnets near electronic devices.

Magnets made of neodymium are delicate and can easily crack as well as get damaged.

Magnets made of neodymium are extremely fragile, and by joining them in an uncontrolled manner, they will crumble. Neodymium magnets are made of metal and coated with a shiny nickel surface, but they are not as hard as steel. At the moment of collision between the magnets, sharp metal fragments can be dispersed in different directions.

Neodymium magnets are the strongest, most remarkable magnets on earth, and the surprising force between them can shock you at first.

Familiarize yourself with our information to correctly handle these magnets and avoid significant injuries to your body and prevent damage to the magnets.

Neodymium magnets can demagnetize at high temperatures.

Although magnets are generally resilient, their ability to maintain their magnetic potency can be influenced by factors like the type of material used, the magnet's shape, and the intended purpose for which it is employed.

Dust and powder from neodymium magnets are highly flammable.

Do not attempt to drill into neodymium magnets. Mechanical processing is also not recommended. Once crushed into fine powder or dust, this material becomes highly flammable.

If you have a nickel allergy, avoid contact with neodymium magnets.

Studies clearly indicate a small percentage of people who suffer from metal allergies such as nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, try wearing gloves or avoid direct contact with nickel-plated neodymium magnets.

Warning!

To raise awareness of why neodymium magnets are so dangerous, see the article titled How very dangerous are powerful neodymium magnets?.