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SM 25x175 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130290

GTIN: 5906301812838

Diameter Ø [±0,1 mm]

25 mm

Height [±0,1 mm]

175 mm

Weight

0.01 g

467.40 ZŁ with VAT / pcs + price for transport

380.00 ZŁ net + 23% VAT / pcs

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SM 25x175 [2xM8] / N42 - magnetic separator

Name: Dhit sp. z o.o.
Address: Kościuszki 6A, Ożarów Mazowiecki, Poland, 05-850, PL
Telephone: +48 22 499 98 98
Price range: 1-6500
Rating: 5

Specification/characteristics SM 25x175 [2xM8] / N42 - magnetic separator

properties

values

Cat. no.

130290

GTIN

5906301812838

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

25 mm [±0,1 mm]

Height

175 mm [±0,1 mm]

Weight

0.01 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N42

properties

values

units

remenance Br [Min. - Max.] ?

12.9-13.2

kGs

remenance Br [Min. - Max.] ?

1290-1320

coercivity bHc ?

10.8-12.0

kOe

coercivity bHc ?

860-955

kA/m

actual internal force iHc

≥ 12

kOe

actual internal force iHc

≥ 955

kA/m

energy density [Min. - Max.] ?

40-42

BH max MGOe

energy density [Min. - Max.] ?

318-334

BH max KJ/m

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The magnetic separator, namely the magnetic roller, uses the force of neodymium magnets, which are placed in a casing made of stainless steel usually AISI304. In this way, it is possible to precisely remove ferromagnetic elements from different substances. A key aspect of its operation is the use of repulsion of magnetic poles N and S, which enables magnetic substances to be targeted. The thickness of the embedded magnet and its structure's pitch affect the range and strength of the separator's operation.

Generally speaking, magnetic separators are used to separate ferromagnetic elements. If the cans are made from ferromagnetic materials, the separator will be able to separate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the separator will not be able to separate them.

Yes, magnetic rollers are used in the food industry for the elimination of metallic contaminants, such as iron fragments or iron dust. Our rods are built from durable acid-resistant steel, AISI 304, approved for contact with food.

Magnetic rollers, otherwise magnetic separators, are used in metal separation, food production as well as recycling. They help in eliminating iron dust in the course of the process of separating metals from other wastes.

Our magnetic rollers are built with neodymium magnets embedded in a tube of stainless steel with a wall thickness of 1mm.

Both ends of the magnetic bar can be with M8 threaded holes - 18 mm, enabling easy installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of forces, magnetic bars differ in terms of magnetic force lines, flux density and the area of operation of the magnetic field. We produce them in materials, N42 as well as N52.

Usually it is believed that the greater the magnet's power, the more efficient it is. Nevertheless, the strength of the magnet's power is based on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of application and anticipated needs. The standard operating temperature of a magnetic bar is 80°C.

When the magnet is more flat, the magnetic force lines will be short. Otherwise, in the case of a thicker magnet, the force lines will be longer and extend over a greater distance.

For constructing the casings of magnetic separators - rollers, most often stainless steel is used, especially types AISI 316, AISI 316L, and AISI 304.

In a saltwater environment, type AISI 316 steel is highly recommended due to its outstanding corrosion resistance.

Magnetic bars are characterized by their specific arrangement of poles and their capability to attract magnetic particles directly onto their surface, in contrast to other separators that often use complex filtration systems.

Technical designations and terms related to magnetic separators include among others magnet pitch, polarity, and magnetic induction, as well as the steel type applied.

Magnetic induction for a magnet on a roller is measured using a teslameter or a gaussmeter with a flat Hall-effect probe, aiming to find the highest magnetic field value close to the magnetic pole. The result is verified in a value table - the lowest is N30. All designations below N27 or N25 indicate recycling that falls below the standard - they are not suitable.

Neodymium magnetic bars offer a range of benefits such as higher attracting power, longer lifespan, and effectiveness in separating fine metal particles. However, some of the downsides may involve higher cost compared to other types of magnets and the need for regular maintenance.

To properly maintain of neodymium magnetic rollers, you should regularly cleaning them from contaminants, avoiding high temperatures above 80 degrees, and shielding them from moisture if the threads are not sealed – in ours, they are. The rollers feature waterproofing IP67, so if they are not sealed, the magnets inside can oxidize and weaken. Testing of the rollers is recommended be carried out once every 24 months. Care should be taken, as it’s possible getting pinched. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could cause problems with the magnetic rod seal and product contamination. The effective range of the roller is equal to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

A magnetic roller is a magnetic separator made from a neodymium magnet enclosed in a cylindrical stainless steel housing, used for separating ferromagnetic contaminants from raw materials. They are applied in industries such as food processing, ceramics, and recycling, where metal separation is crucial.

Advantages and disadvantages of neodymium magnets NdFeB.

In addition to their magnetic capacity, neodymium magnets provide the following advantages:

They retain their attractive force for almost ten years – the drop is just ~1% (according to analyses),
They protect against demagnetization induced by external electromagnetic environments remarkably well,
In other words, due to the metallic nickel coating, the magnet obtains an stylish appearance,
Magnetic induction on the surface of these magnets is impressively powerful,
They are suitable for high-temperature applications, operating effectively at 230°C+ due to advanced heat resistance and form-specific properties,
With the option for customized forming and targeted design, these magnets can be produced in various shapes and sizes, greatly improving application potential,
Significant impact in modern technologies – they find application in hard drives, electromechanical systems, medical equipment along with technologically developed systems,
Thanks to their efficiency per volume, small magnets offer high magnetic performance, while occupying minimal space,

Disadvantages of rare earth magnets:

They are prone to breaking when subjected to a sudden impact. If the magnets are exposed to external force, we recommend in a protective case. The steel housing, in the form of a holder, protects the magnet from cracks and reinforces its overall durability,
They lose power at elevated temperatures. Most neodymium magnets experience permanent degradation in strength when heated above 80°C (depending on the shape and height). However, we offer special variants with high temperature resistance that can operate up to 230°C or higher,
They rust in a moist environment. If exposed to rain, we recommend using waterproof magnets, such as those made of plastic,
Limited ability to create internal holes in the magnet – the use of a mechanical support is recommended,
Health risk linked to microscopic shards may arise, especially if swallowed, which is important in the health of young users. It should also be noted that tiny components from these magnets may hinder health screening once in the system,
High unit cost – neodymium magnets are more expensive than other types of magnets (e.g., ferrite), which increases the cost of large-scale applications

Maximum lifting capacity of the magnet – what it depends on?

The given lifting capacity of the magnet corresponds to the maximum lifting force, calculated under optimal conditions, specifically:

with mild steel, serving as a magnetic flux conductor
having a thickness of no less than 10 millimeters
with a polished side
with zero air gap
under perpendicular detachment force
under standard ambient temperature

Lifting capacity in real conditions – factors

The lifting capacity of a magnet is influenced by in practice key elements, according to their importance:

Air gap between the magnet and the plate, because even a very small distance (e.g. 0.5 mm) causes a drop in lifting force of up to 50%.
Direction of applied force, because the maximum lifting capacity is achieved under perpendicular application. The force required to slide the magnet along the plate is usually several times lower.
Thickness of the plate, as a plate that is too thin causes part of the magnetic flux not to be used and to remain wasted in the air.
Material of the plate, because higher carbon content lowers holding force, while higher iron content increases it. The best choice is steel with high magnetic permeability and high saturation induction.
Surface of the plate, because the more smooth and polished it is, the better the contact and consequently the greater the magnetic saturation.
Operating temperature, since all permanent magnets have a negative temperature coefficient. This means that at high temperatures they are weaker, while at sub-zero temperatures they become slightly stronger.

* Holding force was tested on a smooth steel plate of 20 mm thickness, when a perpendicular force was applied, whereas under shearing force the load capacity is reduced by as much as fivefold. In addition, even a slight gap {between} the magnet and the plate lowers the lifting capacity.

Handle Neodymium Magnets Carefully

The magnet coating contains nickel, so be cautious if you have a nickel allergy.

Studies show a small percentage of people have allergies to certain metals, including nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, you can try wearing gloves or simply avoid direct contact with nickel-plated neodymium magnets.

Keep neodymium magnets away from people with pacemakers.

Neodymium magnets generate very strong magnetic fields that can interfere with the operation of a pacemaker. This is because many of these devices are equipped with a function that deactivates the device in a magnetic field.

Make sure not to bring neodymium magnets close to the TV, wallet, and computer HDD.

Strong magnetic fields emitted by neodymium magnets can destroy magnetic storage media such as floppy disks, credit cards, magnetic ID cards, cassette tapes, video tapes, or other devices. They can also damage televisions, VCRs, computer monitors, and CRT displays. Avoid placing neodymium magnets in close proximity to electronic devices.

Neodymium magnets are highly susceptible to damage, resulting in shattering.

In the event of a collision between two neodymium magnets, it can result in them getting chipped. Despite being made of metal and coated with a shiny nickel plating, they are not as hard as steel. In the case of a collision between two magnets, there can be a scattering of small sharp metal fragments in different directions. Protecting your eyes is essential.

Neodymium magnets are among the strongest magnets on Earth. The surprising force they generate between each other can shock you.

To handle magnets properly, it is best to familiarize yourself with our information beforehand. This will help you avoid significant harm to your body and the magnets themselves.

Neodymium magnets are primarily characterized by their significant internal force. They attract to each other, and any object that comes in their way will be affected.

Magnets will attract each other within a distance of several to around 10 cm from each other. Don't put your fingers in the path of magnet attraction, as a serious injury may occur. Magnets, depending on their size, can even cut off a finger or there can be a serious pressure or a fracture.

Neodymium magnets can demagnetize at high temperatures.

Although magnets have shown to retain their effectiveness up to 80°C or 175°F, this temperature may vary depending on the type of material, shape, and intended use of the magnet.

Keep neodymium magnets as far away as possible from GPS and smartphones.

Neodymium magnets are a source of strong magnetic fields that cause interference with magnetometers and compasses used in navigation, as well as internal compasses of smartphones and GPS devices.

It is essential to keep neodymium magnets out of reach from youngest children.

Not all neodymium magnets are toys, so do not let children play with them. Small magnets pose a serious choking hazard or can attract to each other in the intestines. In such cases, the only solution is to undergo surgery to remove the magnets, and otherwise, it can even lead to death.

Dust and powder from neodymium magnets are highly flammable.

Do not attempt to drill into neodymium magnets. Mechanical processing is also not recommended. If the magnet is crushed into fine powder or dust, it becomes highly flammable.

Warning!

Please read the article - What danger lies in neodymium magnets? You will learn how to handle them properly.