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SM 25x175 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130290

GTIN/EAN: 5906301812838

Diameter Ø
25 mm [±1 mm]
Height
175 mm [±1 mm]
Weight
660 g
Magnetic Flux
~ 6 500 Gauss [±5%]

410.00net / pcs

504.30 zł with VAT (23% VAT) / pcs

price for transport

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Frequently asked questions

Which rod should I choose for fine contamination?
For particles below 0.5 mm — a Ø32 mm rod in grade N52, with surface induction of about 10,000 Gs. A Ø25 rod in grade N42 gives about 6,500 Gs and is chosen for contamination above 1 mm: bolts, washers, pieces of wire.
Which rod pitch should I choose?
The narrow pitch, 40 mm centre to centre, for fine free-flowing fractions — it gives denser coverage of the cross-section. The wide pitch, 50 mm, for granulates and for damp, greasy or sticky materials, where a narrow pitch risks the material bridging above the rods.
Why does efficiency drop after a few weeks of operation?
Almost always because the separator has not been cleaned. The layer of captured particles shields the field, and further particles settle on that layer rather than on the rod surface, where the gradient is far stronger. The magnets themselves do not weaken at that rate.
Want to talk magnets?

Call us now +48 888 99 98 98 alternatively let us know using contact form the contact section.
Specifications and structure of a neodymium magnet can be estimated using our power calculator.

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Technical details - SM 25x175 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 25x175 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130290
GTIN/EAN 5906301812838
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 175 mm [±1 mm]
Weight 660 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 6 500 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 6 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 25x175 [2xM8] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 310 °C
Curie Temperature TF 590 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x175 [2xM8] / N42

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 175 mm (L)
Active length 139 mm
Section count 6 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~653 g
Active area 109 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 10.6 kg (theor.)
Induction (surface) ~6 500 Gauss (Max)

Chart 2: Field profile (6 sections)

Chart 3: Temperature performance

Technical and environmental data

Chemical composition

iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%

Sustainability

recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130290-2026
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Force (pull)


Magnetic Field

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A magnetic rod is the basic element of building grate separators and magnetic filters. Its task is separation (separation) of metal filings from the transported material. High magnetic induction on the surface allows catching the finest iron particles.
The construction relies on a sealed, welded stainless steel housing, polished smooth. Inside there is a stack of strong neodymium magnets arranged in a special configuration (magnetic circuit). Thanks to this, the rod is durable, hygienic, and easy to keep clean.
Metal contaminants are strongly attracted, so removing them with a bare hand or glove can be difficult. You can use compressed air or special non-magnetic strippers (rings). In industry, cover tubes (so-called Easy Clean system) are used, from which the magnetic insert slides out.
Magnetic induction measured in Gauss (Gs) determines the density of magnetic flux on the rod surface. The economical version (8kGs) handles large pieces of metal perfectly. High induction is necessary when contaminants are microscopic or weakly magnetic.
We fulfill individual orders for bars perfectly matched to your machine or separator. We offer various tip options: threaded holes (e.g., M8, M10), protruding screws, flat pivots, mills, or handles. We ensure fast realization of special orders and technical advice.

Strengths and weaknesses of rare earth magnets.

Strengths

Besides their magnetic performance, neodymium magnets are valued for these benefits:
  • They have stable power, and over more than 10 years their performance decreases symbolically – ~1% (in testing),
  • They possess excellent resistance to magnetic field loss due to opposing magnetic fields,
  • The use of an elegant coating of noble metals (nickel, gold, silver) causes the element to present itself better,
  • Magnetic induction on the top side of the magnet remains very high,
  • Due to their durability and thermal resistance, neodymium magnets can operate (depending on the form) even at high temperatures reaching 230°C or more...
  • Considering the ability of accurate molding and adaptation to individualized requirements, NdFeB magnets can be created in a wide range of shapes and sizes, which expands the range of possible applications,
  • Fundamental importance in modern technologies – they serve a role in data components, motor assemblies, diagnostic systems, as well as technologically advanced constructions.
  • Thanks to their power density, small magnets offer high operating force, in miniature format,

Weaknesses

Disadvantages of neodymium magnets:
  • Susceptibility to cracking is one of their disadvantages. Upon strong impact they can break. We recommend keeping them in a steel housing, which not only protects them against impacts but also increases their durability
  • Neodymium magnets lose their force under the influence of heating. As soon as 80°C is exceeded, many of them start losing their force. Therefore, we recommend our special magnets marked [AH], which maintain durability even at temperatures up to 230°C
  • Magnets exposed to a humid environment can rust. Therefore when using outdoors, we recommend using waterproof magnets made of rubber, plastic or other material protecting against moisture
  • We suggest a housing - magnetic mount, due to difficulties in realizing threads inside the magnet and complicated shapes.
  • Possible danger to health – tiny shards of magnets are risky, if swallowed, which is particularly important in the aspect of protecting the youngest. It is also worth noting that small components of these magnets can disrupt the diagnostic process medical when they are in the body.
  • With mass production the cost of neodymium magnets can be a barrier,

Pull force analysis

Maximum magnetic pulling forcewhat contributes to it?

Breakaway force was determined for the most favorable conditions, assuming:
  • with the application of a yoke made of special test steel, guaranteeing maximum field concentration
  • with a cross-section of at least 10 mm
  • with a plane perfectly flat
  • without the slightest clearance between the magnet and steel
  • under axial application of breakaway force (90-degree angle)
  • at standard ambient temperature

Impact of factors on magnetic holding capacity in practice

Holding efficiency impacted by working environment parameters, mainly (from most important):
  • Gap (betwixt the magnet and the metal), as even a tiny clearance (e.g. 0.5 mm) leads to a reduction in force by up to 50% (this also applies to paint, rust or debris).
  • Loading method – catalog parameter refers to detachment vertically. When applying parallel force, the magnet holds much less (typically approx. 20-30% of maximum force).
  • Steel thickness – too thin sheet does not accept the full field, causing part of the power to be escaped into the air.
  • Steel grade – ideal substrate is pure iron steel. Stainless steels may have worse magnetic properties.
  • Base smoothness – the more even the plate, the larger the contact zone and higher the lifting capacity. Roughness acts like micro-gaps.
  • Thermal environment – heating the magnet causes a temporary drop of force. It is worth remembering the thermal limit for a given model.

Lifting capacity was determined by applying a steel plate with a smooth surface of optimal thickness (min. 20 mm), under perpendicular pulling force, however under parallel forces the lifting capacity is smaller. In addition, even a slight gap between the magnet’s surface and the plate decreases the lifting capacity.

Safe handling of NdFeB magnets
Heat sensitivity

Avoid heat. NdFeB magnets are susceptible to temperature. If you require operation above 80°C, inquire about HT versions (H, SH, UH).

Do not underestimate power

Handle with care. Rare earth magnets attract from a long distance and snap with massive power, often quicker than you can react.

Do not drill into magnets

Fire warning: Rare earth powder is explosive. Do not process magnets without safety gear as this risks ignition.

Keep away from computers

Equipment safety: Strong magnets can ruin payment cards and sensitive devices (pacemakers, medical aids, mechanical watches).

Impact on smartphones

GPS units and smartphones are extremely susceptible to magnetic fields. Direct contact with a powerful NdFeB magnet can decalibrate the internal compass in your phone.

Metal Allergy

Warning for allergy sufferers: The Ni-Cu-Ni coating contains nickel. If skin irritation happens, cease working with magnets and use protective gear.

Product not for children

Product intended for adults. Small elements pose a choking risk, causing severe trauma. Store out of reach of kids and pets.

Bodily injuries

Big blocks can break fingers instantly. Do not place your hand betwixt two strong magnets.

Magnets are brittle

Despite the nickel coating, the material is delicate and cannot withstand shocks. Do not hit, as the magnet may shatter into hazardous fragments.

Life threat

Health Alert: Strong magnets can deactivate heart devices and defibrillators. Do not approach if you have medical devices.

Important! Want to know more? Check our post: Why are neodymium magnets dangerous?