SM 25x175 [2xM8] / N42 - magnetic separator
magnetic separator
Catalog no 130290
GTIN/EAN: 5906301812838
Diameter Ø
25 mm [±1 mm]
Height
175 mm [±1 mm]
Weight
660 g
Magnetic Flux
~ 6 500 Gauss [±5%]
467.40 ZŁ with VAT / pcs + price for transport
380.00 ZŁ net + 23% VAT / pcs
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Technical details - SM 25x175 [2xM8] / N42 - magnetic separator
Specification / characteristics - SM 25x175 [2xM8] / N42 - magnetic separator
| properties | values |
|---|---|
| Cat. no. | 130290 |
| GTIN/EAN | 5906301812838 |
| Production/Distribution | Dhit sp. z o.o. |
| Country of origin | Poland / China / Germany |
| Customs code | 85059029 |
| Diameter Ø | 25 mm [±1 mm] |
| Height | 175 mm [±1 mm] |
| Weight | 660 g |
| Material Type | Stainless steel AISI 304 / A2 |
| Magnetic Flux | ~ 6 500 Gauss [±5%] |
| Size/Mount Quantity | 2xM8 |
| Polarity | circumferential - 6 poles |
| Casing Tube Thickness | 1 mm |
| Manufacturing Tolerance | ±1 mm |
Magnetic properties of material N42
| properties | values | units |
|---|---|---|
| remenance Br [min. - max.] ? | 12.9-13.2 | kGs |
| remenance Br [min. - max.] ? | 1290-1320 | mT |
| coercivity bHc ? | 10.8-12.0 | kOe |
| coercivity bHc ? | 860-955 | kA/m |
| actual internal force iHc | ≥ 12 | kOe |
| actual internal force iHc | ≥ 955 | kA/m |
| energy density [min. - max.] ? | 40-42 | BH max MGOe |
| energy density [min. - max.] ? | 318-334 | BH max KJ/m |
| max. temperature ? | ≤ 80 | °C |
Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
| properties | values | units |
|---|---|---|
| Vickers hardness | ≥550 | Hv |
| Density | ≥7.4 | g/cm3 |
| Curie Temperature TC | 312 - 380 | °C |
| Curie Temperature TF | 593 - 716 | °F |
| Specific resistance | 150 | μΩ⋅cm |
| Bending strength | 250 | MPa |
| Compressive strength | 1000~1100 | MPa |
| Thermal expansion parallel (∥) to orientation (M) | (3-4) x 10-6 | °C-1 |
| Thermal expansion perpendicular (⊥) to orientation (M) | -(1-3) x 10-6 | °C-1 |
| Young's modulus | 1.7 x 104 | kg/mm² |
Table 1: Rod construction
SM 25x175 [2xM8] / N42
| Parameter | Value | Description / Unit |
|---|---|---|
| Diameter (Ø) | 25 | mm |
| Total length | 175 | mm (L) |
| Active length | 139 | mm |
| Section count | 6 | modules |
| Dead zone | 36 | mm (2x 18mm starter) |
| Weight (est.) | ~653 | g |
| Active area | 109 | cm² (Area) |
| Housing material | AISI 304 | 1.4301 (Inox) |
| Surface finish | Ra < 0.8 µm | Polished |
| Temp. class | 80°C | Standard (N) |
| Force loss (at max °C) | -12.8% | Reversible loss (physics) |
| Force (calculated) | 10.6 | kg (theor.) |
| Induction (surface) | ~6 500 | Gauss (Max) |
Chart 2: Field profile (6 sections)
Chart 3: Temperature performance
Chemical composition
| iron (Fe) | 64% – 68% |
| neodymium (Nd) | 29% – 32% |
| boron (B) | 1.1% – 1.2% |
| dysprosium (Dy) | 0.5% – 2.0% |
| coating (Ni-Cu-Ni) | < 0.05% |
Ecology and recycling (GPSR)
| recyclability (EoL) | 100% |
| recycled raw materials | ~10% (pre-cons) |
| carbon footprint | low / zredukowany |
| waste code (EWC) | 16 02 16 |
Other products
Pros as well as cons of rare earth magnets.
Advantages
- They do not lose magnetism, even after around 10 years – the decrease in strength is only ~1% (based on measurements),
- They do not lose their magnetic properties even under strong external field,
- The use of an refined finish of noble metals (nickel, gold, silver) causes the element to present itself better,
- Neodymium magnets create maximum magnetic induction on a small area, which increases force concentration,
- Through (appropriate) combination of ingredients, they can achieve high thermal resistance, enabling operation at temperatures reaching 230°C and above...
- Thanks to freedom in forming and the capacity to adapt to individual projects,
- Significant place in advanced technology sectors – they find application in data components, electromotive mechanisms, medical devices, as well as complex engineering applications.
- Thanks to concentrated force, small magnets offer high operating force, in miniature format,
Weaknesses
- At strong impacts they can crack, therefore we advise placing them in special holders. A metal housing provides additional protection against damage, as well as increases the magnet's durability.
- We warn that neodymium magnets can reduce their strength at high temperatures. To prevent this, we suggest our specialized [AH] magnets, which work effectively even at 230°C.
- Due to the susceptibility of magnets to corrosion in a humid environment, we advise using waterproof magnets made of rubber, plastic or other material immune to moisture, when using outdoors
- Due to limitations in producing nuts and complicated shapes in magnets, we recommend using casing - magnetic mount.
- Health risk to health – tiny shards of magnets pose a threat, in case of ingestion, which becomes key in the aspect of protecting the youngest. It is also worth noting that tiny parts of these magnets are able to complicate diagnosis medical when they are in the body.
- High unit price – neodymium magnets have a higher price than other types of magnets (e.g. ferrite), which increases costs of application in large quantities
Pull force analysis
Optimal lifting capacity of a neodymium magnet – what contributes to it?
- on a plate made of structural steel, perfectly concentrating the magnetic field
- possessing a thickness of at least 10 mm to ensure full flux closure
- with an ideally smooth touching surface
- under conditions of no distance (metal-to-metal)
- during pulling in a direction perpendicular to the plane
- in stable room temperature
Impact of factors on magnetic holding capacity in practice
- Air gap (betwixt the magnet and the plate), as even a microscopic clearance (e.g. 0.5 mm) can cause a decrease in lifting capacity by up to 50% (this also applies to paint, rust or debris).
- Loading method – catalog parameter refers to pulling vertically. When slipping, the magnet exhibits much less (typically approx. 20-30% of maximum force).
- Element thickness – to utilize 100% power, the steel must be adequately massive. Thin sheet limits the attraction force (the magnet "punches through" it).
- Chemical composition of the base – mild steel gives the best results. Alloy steels lower magnetic properties and holding force.
- Surface structure – the more even the surface, the better the adhesion and higher the lifting capacity. Unevenness acts like micro-gaps.
- Operating temperature – neodymium magnets have a negative temperature coefficient. When it is hot they lose power, and in frost gain strength (up to a certain limit).
Lifting capacity was assessed with the use of a polished steel plate of optimal thickness (min. 20 mm), under perpendicular pulling force, in contrast under shearing force the load capacity is reduced by as much as 5 times. In addition, even a minimal clearance between the magnet and the plate decreases the holding force.
Safe handling of neodymium magnets
GPS Danger
Navigation devices and mobile phones are highly sensitive to magnetism. Close proximity with a strong magnet can permanently damage the sensors in your phone.
Pacemakers
Warning for patients: Strong magnetic fields disrupt medical devices. Keep minimum 30 cm distance or ask another person to work with the magnets.
Electronic hazard
Equipment safety: Strong magnets can damage payment cards and delicate electronics (pacemakers, medical aids, timepieces).
Heat warning
Standard neodymium magnets (grade N) lose magnetization when the temperature exceeds 80°C. This process is irreversible.
Conscious usage
Be careful. Rare earth magnets attract from a distance and connect with massive power, often faster than you can react.
Pinching danger
Mind your fingers. Two powerful magnets will join instantly with a force of several hundred kilograms, crushing anything in their path. Be careful!
Sensitization to coating
Medical facts indicate that the nickel plating (the usual finish) is a potent allergen. If you have an allergy, refrain from direct skin contact and select encased magnets.
Flammability
Fire warning: Rare earth powder is explosive. Avoid machining magnets without safety gear as this may cause fire.
Fragile material
Despite metallic appearance, neodymium is delicate and not impact-resistant. Do not hit, as the magnet may crumble into hazardous fragments.
Choking Hazard
Adult use only. Tiny parts can be swallowed, causing serious injuries. Store out of reach of children and animals.
