Roller with magnet SM 25x150 [2xM8] / N52

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SM 25x150 [2xM8] / N52 - magnetic roller

magnetic separator

catalog number 130368

GTIN: 5906301813163

5.0

diameter Ø

25 mm [±0,1 mm]

height

150 mm [±0,1 mm]

max. temperature

≤ 80 °C

467.40 ZŁ gross price (including VAT) / pcs +

380.00 ZŁ net price + 23% VAT / pcs

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Specification: magnetic separator 25x150 [2xM8] / N52

Characteristics: magnetic separator 25x150 [2xM8] / N52

Properties

Values

catalog number

130368

GTIN

5906301813163

production / distribution

Dhit sp. z o.o.

country of origin

Poland / China / Germany

customs code

85059029

diameter Ø

25 mm [±0,1 mm]

height

150 mm [±0,1 mm]

max. temperature ?

≤ 80 °C

weight

0.01 g

execution tolerance

± 0.1 mm

rodzaj materiału

AISI 304 - bezpieczna dla żywności

rodzaj magnesów

NdFeB N52

ilość gwintów

2x [M8] wewnętrzne

biegunowość

obwodowa - 5 nabiegunników

indukcja magnetyczna

~ 9 500 Gauss [±5%]

max. temp. pracy

poniżej ≤ 80°C

grubość rury osłonowej

1 mm

Magnetic properties of the material N52

material characteristics N52

Properties

Values

units

remenance Br [Min. - Max.] ?

14.2-14.7

kGs

remenance Br [Min. - Max.] ?

1420-1470

coercivity bHc ?

10.8-12.5

kOe

coercivity bHc ?

860-995

kA/m

actual internal force iHc

≥ 12

kOe

actual internal force iHc

≥ 955

kA/m

energy density [Min. - Max.]

48-53

BH max MGOe

energy density [Min. - Max.]

380-422

BH max KJ/m

max. temperature

≤ 80

°C

Physical properties of sintered neodymium magnets Nd₂Fe₁₄B

Properties

Values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

The main mechanism of the magnetic separator is the use of neodymium magnets, which are welded in a casing made of stainless steel usually AISI304. As a result, it is possible to efficiently separate ferromagnetic particles from other materials. A fundamental component of its operation is the repulsion of magnetic poles N and S, which allows magnetic substances to be targeted. The thickness of the embedded magnet and its structure pitch affect the range and strength of the separator's operation.

Generally speaking, magnetic separators serve to segregate ferromagnetic particles. If the cans are made of ferromagnetic materials, the separator will effectively segregate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the separator will not be able to separate them.

Yes, magnetic rollers find application in the food industry for the elimination of metallic contaminants, including iron fragments or iron dust. Our rods are constructed from durable acid-resistant steel, AISI 304, intended for use in food.

Magnetic rollers, otherwise cylindrical magnets, are used in food production, metal separation as well as waste processing. They help in removing iron dust during the process of separating metals from other wastes.

Our magnetic rollers are composed of a neodymium magnet placed in a tube of stainless steel with a wall thickness of 1mm.

Both ends of the magnetic bar can be with M8 threaded holes - 18 mm, which enables quick installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of forces, magnetic bars stand out in terms of magnetic force lines, flux density and the field of the magnetic field. We produce them in materials, N42 and N52.

Generally it is believed that the greater the magnet's power, the more efficient it is. However, the strength of the magnet's power is dependent on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of application and anticipated needs. The standard operating temperature of a magnetic bar is 80°C.

When the magnet is thin, the magnetic force lines will be more compressed. On the other hand, when the magnet is thick, the force lines will be longer and extend over a greater distance.

For constructing the casings of magnetic separators - rollers, most often stainless steel is employed, especially types AISI 316, AISI 316L, and AISI 304.

In a salt water contact, AISI 316 steel exhibits the best resistance due to its outstanding anti-corrosion properties.

Magnetic bars stand out for their unique configuration of poles and their capability to attract magnetic substances directly onto their surface, as opposed to other separators that often use complex filtration systems.

Technical designations and terms related to magnetic separators include among others magnet pitch, polarity, and magnetic induction, as well as the steel type applied.

Magnetic induction for a roller is measured using a teslameter or a gaussmeter with a flat Hall-effect probe, aiming to find the highest magnetic field value near the magnetic pole. The result is verified in a value table - the lowest is N30. All designations below N27 or N25 indicate recycling that doesn't meet the standard - they are not suitable.

Neodymium magnetic rollers offer many advantages, including excellent separation efficiency, strong magnetic field, and durability. However, some of the downsides may involve higher cost compared to other types of magnets and the need for regular maintenance.

For proper maintenance of neodymium magnetic rollers, you should they should be regularly cleaned, avoiding temperatures above 80 degrees. The rollers feature waterproofing IP67, so if they are leaky, the magnets inside can oxidize and weaken. Magnetic field measurements should be carried out once every 24 months. Care should be taken, as it’s possible getting pinched. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could lead to problems with the magnetic rod seal and product contamination. The range of the roller is equal to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

A magnetic roller is a magnetic separator made from a neodymium magnet enclosed in a cylindrical stainless steel housing, used for separating ferromagnetic contaminants from raw materials. They are applied in industries such as food processing, ceramics, and recycling, where the removal of iron metals and iron filings is essential.

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Advantages and disadvantages of neodymium magnets NdFeB.

Apart from immense strength, neodymium magnets have the following advantages:

They do not lose their power (of the magnet). After about 10 years, their power decreases by only ~1% (theoretically),
They are extremely resistant to demagnetization by external magnetic field,
By applying a shiny coating of nickel, gold, or silver, the element gains an aesthetic appearance,
They have exceptionally high magnetic induction on the surface of the magnet,
By using an appropriate combination of materials, they can achieve significant thermal resistance, allowing them to operate at temperatures up to 230°C and above...
Due to the option of accurate forming or adaptation to individual needs – neodymium magnets can be produced in various forms and dimensions, which enhances their versatility in applications.
Significant importance in modern technologies – find application in hard drives, electric drive mechanisms, medical devices or various technologically advanced devices.

Disadvantages of neodymium magnets:

They can break when subjected to a powerful impact. If the magnets are exposed to impacts, we recommend using magnets in a steel housing. The steel housing in the form of a holder protects the magnet from impacts, and at the same time increases its overall strength,
Magnets lose their strength due to exposure to high temperatures. In most cases, when the temperature exceeds 80°C, these magnets experience permanent loss in strength (although it is worth noting that this is dependent on the shape and size of the magnet). To avoid this problem, we offer special magnets marked with the [AH] symbol, which exhibit high temperature resistance. They can operate even at temperatures as high as 230°C or more,
Due to their susceptibility to corrosion in a humid environment, we recommend using waterproof magnets made of rubber, plastic, or other moisture-resistant materials when using them outdoors,
The use of a cover or a magnetic holder is recommended due to the limited possibilities of manufacturing threads or complex shapes in the magnet
Health risk associated with microscopic parts of magnets can be dangerous, when accidentally ingested, which becomes significant in the context of child safety. Furthermore, miniscule components of these products can hinder the diagnostic process in case of swallowing.

Exercise Caution with Neodymium Magnets

Keep neodymium magnets away from GPS and smartphones.

Magnetic fields generated by neodymium magnets interfere with compasses and magnetometers used in navigation, as well as internal compasses of smartphones and GPS devices.

Do not place neodymium magnets near a computer HDD, TV, and wallet.

Neodymium magnets produce intense magnetic fields that can destroy magnetic media such as floppy disks, video tapes, HDDs, credit cards, magnetic ID cards, cassette tapes, or other devices. They can also damage videos, televisions, CRT computer monitors. Remember not to place neodymium magnets close to these electronic devices.

Neodymium magnets are primarily characterized by their significant internal force. They attract to each other, and any object that comes in their way will be affected.

In the case of placing a finger in the path of a neodymium magnet, in that situation, a cut or a fracture may occur.

Neodymium magnets can become demagnetized at high temperatures.

Under specific conditions, Neodymium magnets may experience demagnetization when subjected to high temperatures.

It is important to maintain neodymium magnets away from children.

Neodymium magnets are not toys. You cannot allow them to become toys for children. In such a situation, surgery is necessary to remove them. In the worst case scenario, it can result in death.

Neodymium magnets should not be near people with pacemakers.

Neodymium magnets produce strong magnetic fields that can interfere with the operation of a heart pacemaker. Even if the magnetic field does not affect the device, it can damage its components or deactivate the entire device.

Neodymium magnets are delicate and can easily crack as well as shatter.

Neodymium magnetic are extremely delicate, and by joining them in an uncontrolled manner, they will crack. Magnets made of neodymium are made of metal and coated with a shiny nickel, but they are not as durable as steel. In the event of a collision between two magnets, there may be a scattering of fragments in different directions. Protecting your eyes is crucial in such a situation.

Neodymium magnets are the strongest magnets ever invented. Their power can surprise you.

To use magnets properly, it is best to familiarize yourself with our information beforehand. This will help you avoid significant harm to your body and the magnets themselves.

Dust and powder from neodymium magnets are flammable.

Avoid drilling or mechanical processing of neodymium magnets. If the magnet is crushed into fine powder or dust, it becomes highly flammable.

If you have a nickel allergy, avoid contact with neodymium magnets.

Studies clearly indicate a small percentage of people who suffer from metal allergies such as nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, you can try wearing gloves or simply avoid direct contact with nickel-plated neodymium magnets.

So you are aware of why neodymium magnets are so dangerous, read the article titled How dangerous are very strong neodymium magnets?.

SM 25x150 [2xM8] / N52 - magnetic roller

magnetic separator

Specification: magnetic separator 25x150 [2xM8] / N52

Magnetic properties of the material N52

Physical properties of sintered neodymium magnets Nd2Fe14B

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cylindrical magnet 12x3 / N38 ↑ axial

magnetic gripper PML-10 / N45 ↑ axial

magnetic separator 25x200 [2xM8] / N42

lamellar magnet 50x50x10 / N38 ↑ axial

Advantages and disadvantages of neodymium magnets NdFeB.

Physical properties of sintered neodymium magnets Nd₂Fe₁₄B