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SM 25x150 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130368

GTIN: 5906301813163

Diameter Ø [±0,1 mm]

25 mm

Height [±0,1 mm]

150 mm

Weight

0.01 g

467.40 ZŁ with VAT / pcs + price for transport

380.00 ZŁ net + 23% VAT / pcs

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SM 25x150 [2xM8] / N52 - magnetic separator

Specification/characteristics SM 25x150 [2xM8] / N52 - magnetic separator

properties

values

Cat. no.

130368

GTIN

5906301813163

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

25 mm [±0,1 mm]

Height

150 mm [±0,1 mm]

Weight

0.01 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N52

properties

values

units

coercivity bHc ?

860-995

kA/m

coercivity bHc ?

10.8-12.5

kOe

energy density [Min. - Max.] ?

380-422

BH max KJ/m

energy density [Min. - Max.] ?

48-53

BH max MGOe

remenance Br [Min. - Max.] ?

14.2-14.7

kGs

remenance Br [Min. - Max.] ?

1420-1470

actual internal force iHc

≥ 955

kA/m

actual internal force iHc

≥ 12

kOe

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The device roller magnetic is based on the use of neodymium magnets, which are welded in a construction made of stainless steel mostly AISI304. As a result, it is possible to efficiently separate ferromagnetic particles from different substances. An important element of its operation is the repulsion of N and S poles of neodymium magnets, which allows magnetic substances to be attracted. The thickness of the embedded magnet and its structure's pitch affect the range and strength of the separator's operation.

Generally speaking, magnetic separators are used to segregate ferromagnetic particles. If the cans are made from ferromagnetic materials, the separator will effectively segregate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the separator will not be able to separate them.

Yes, magnetic rollers are employed in the food sector to clear metallic contaminants, including iron fragments or iron dust. Our rollers are constructed from durable acid-resistant steel, EN 1.4301, suitable for use in food.

Magnetic rollers, often called magnetic separators, find application in metal separation, food production as well as waste processing. They help in eliminating iron dust in the course of the process of separating metals from other materials.

Our magnetic rollers consist of a neodymium magnet embedded in a tube of stainless steel with a wall thickness of 1mm.

Both ends of the magnetic bar will be with M8 threaded openings, which enables quick installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of forces, magnetic bars stand out in terms of flux density, magnetic force lines and the field of the magnetic field. We produce them in materials, N42 and N52.

Often it is believed that the stronger the magnet, the better. However, the effectiveness of the magnet's power is based on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of use and expected needs. The standard operating temperature of a magnetic bar is 80°C.

In the case where the magnet is thin, the magnetic force lines will be short. By contrast, in the case of a thicker magnet, the force lines will be longer and extend over a greater distance.

For constructing the casings of magnetic separators - rollers, frequently stainless steel is employed, especially types AISI 304, AISI 316, and AISI 316L.

In a saltwater environment, AISI 316 steel is recommended due to its excellent anti-corrosion properties.

Magnetic rollers stand out for their specific arrangement of poles and their ability to attract magnetic substances directly onto their surface, in contrast to other separators that may utilize complex filtration systems.

Technical designations and terms pertaining to magnetic separators comprise amongst others magnet pitch, polarity, and magnetic induction, as well as the type of steel used.

Magnetic induction for a magnet on a roller is measured using a teslameter or a gaussmeter with a flat Hall-effect probe, seeking the highest magnetic field value near the magnetic pole. The outcome is checked in a value table - the lowest is N30. All designations less than N27 or N25 suggest recycling that doesn't meet the standard - they are not suitable.

Neodymium magnetic rollers offer a range of benefits such as excellent separation efficiency, strong magnetic field, and durability. Disadvantages may include the need for regular cleaning, higher cost, and potential installation challenges.

By ensuring proper maintenance of neodymium magnetic rollers, it’s worth they should be regularly cleaned, avoiding temperatures above 80 degrees. The rollers feature waterproofing IP67, so if they are leaky, the magnets inside can rust and lose their power. Magnetic field measurements is recommended be carried out every two years. Care should be taken, as there is a risk getting pinched. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could lead to problems with the magnetic rod seal and product contamination. The range of the roller corresponds to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

A magnetic roller is a magnetic separator made from a neodymium magnet enclosed in a cylindrical stainless steel housing, used for separating ferromagnetic contaminants from raw materials. They are applied in industries such as food processing, ceramics, and recycling, where the removal of iron metals and iron filings is essential.

Advantages as well as disadvantages of neodymium magnets NdFeB.

Apart from immense power, neodymium magnets have the following advantages:

They do not lose their power (of the magnet). After approximately 10 years, their power decreases by only ~1% (theoretically),
They are exceptionally resistant to demagnetization caused by an external magnetic field,
In other words, thanks to the shiny coating of nickel, gold, or silver, the element acquires an aesthetic appearance,
They exhibit very high magnetic induction on the surface of the magnet,
By using an appropriate combination of materials, they can achieve high thermal resistance, allowing them to operate at temperatures up to 230°C and above...
Due to the option of accurate forming and adaptation to individual needs – neodymium magnets can be produced in various forms and dimensions, which enhances their versatility in applications.
Wide application in modern technologies – are utilized in HDD drives, electric drive mechanisms, medical equipment or various technologically advanced devices.

Disadvantages of neodymium magnets:

They can break as they are extremely fragile when subjected to a strong impact. If the magnets are exposed to impacts, it is suggested using magnets in a metal holder. The steel housing in the form of a holder protects the magnet from impacts and also increases its overall strength,
They lose strength at high temperatures. Most neodymium magnets experience permanent loss of strength when heated above 80°C (depending on the form and height). However, we also offer special magnets with high temperature resistance, up to 230°C,
Due to their susceptibility to corrosion in a humid environment, we suggest using waterproof magnets made of rubber, plastic, or other moisture-resistant materials when using them outdoors,
The use of a cover - a magnetic holder is recommended due to the limited production capabilities of creating threads or complex shapes in the magnet
Potential hazard to health from tiny fragments of magnets can be dangerous, when accidentally ingested, which is crucial in the aspect of protecting young children. It's also worth noting that tiny parts of these products are able to be problematic in medical diagnosis in case of swallowing.

Safety Guidelines with Neodymium Magnets

Never bring neodymium magnets close to a phone and GPS.

Neodymium magnets produce strong magnetic fields that interfere with magnetometers and compasses used in navigation, as well as internal compasses of smartphones and GPS devices.

The magnet is coated with nickel - be careful if you have an allergy.

Studies show a small percentage of people have allergies to certain metals, including nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, you can try wearing gloves or simply avoid direct contact with nickel-plated neodymium magnets.

Magnets made of neodymium are extremely fragile, they easily fall apart as well as can become damaged.

Magnets made of neodymium are fragile as well as will break if allowed to collide with each other, even from a distance of a few centimeters. They are coated with a shiny nickel plating similar to steel, but they are not as hard. In the case of a collision between two magnets, there can be a scattering of small sharp metal fragments in different directions. Protecting your eyes is essential.

Make sure not to bring neodymium magnets close to the TV, wallet, and computer HDD.

Neodymium magnets generate strong magnetic fields that can destroy magnetic media such as floppy disks, video tapes, HDDs, credit cards, magnetic ID cards, cassette tapes, etc. devices. They can also damage devices like video players, televisions, CRT computer monitors. Remember not to place neodymium magnets close to these electronic devices.

Neodymium magnets are over 10 times stronger than ferrite magnets (the ones in speakers), and their strength can surprise you.

Please review the information on how to handle neodymium magnets and avoid significant harm to your body, as well as prevent unintentional damage to the magnets.

Neodymium magnets are not recommended for people with pacemakers.

In the case of neodymium magnets, there is a strong magnetic field. As a result, it interferes with the operation of a heart pacemaker. However, if the magnetic field does not affect the device, it can damage its components or deactivate the device when it is in a magnetic field.

Neodymium magnets can demagnetize at high temperatures.

Whilst Neodymium magnets can demagnetize at high temperatures, it's important to note that the extent of this effect can vary based on factors such as the magnet's material, shape, and intended application.

Dust and powder from neodymium magnets are flammable.

Avoid drilling or mechanical processing of neodymium magnets. Once crushed into fine powder or dust, this material becomes highly flammable.

Magnets are not toys, children should not play with them.

Neodymium magnets are not toys. You cannot allow them to become toys for children. In such a situation, surgery is necessary to remove them. In the worst case scenario, it can result in death.

Neodymium magnets can attract to each other, pinch the skin, and cause significant injuries.

In the situation of placing a finger in the path of a neodymium magnet, in that situation, a cut or a fracture may occur.

Pay attention!

Please read the article - What danger lies in neodymium magnets? You will learn how to handle them properly.