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SM 25x150 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130368

GTIN/EAN: 5906301813163

5.00

Diameter Ø

25 mm [±1 mm]

Height

150 mm [±1 mm]

Weight

560 g

Magnetic Flux

~ 8 500 Gauss [±5%]

467.40 with VAT / pcs + price for transport

380.00 ZŁ net + 23% VAT / pcs

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Technical specification - SM 25x150 [2xM8] / N52 - magnetic separator

Specification / characteristics - SM 25x150 [2xM8] / N52 - magnetic separator

properties
properties values
Cat. no. 130368
GTIN/EAN 5906301813163
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 150 mm [±1 mm]
Weight 560 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 8 500 Gauss [±5%]
Size/Mount Quantity M8x2
Polarity circumferential - 5 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N52

Specification / characteristics SM 25x150 [2xM8] / N52 - magnetic separator
properties values units
remenance Br [min. - max.] ? 14.2-14.7 kGs
remenance Br [min. - max.] ? 1420-1470 mT
coercivity bHc ? 10.8-12.5 kOe
coercivity bHc ? 860-995 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 48-53 BH max MGOe
energy density [min. - max.] ? 380-422 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x150 [2xM8] / N52

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 150 mm (L)
Active length 114 mm
Section count 4 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~560 g
Active area 90 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 18.1 kg (theor.)
Induction (surface) ~8 500 Gauss (Max)

Chart 2: Field profile (4 sections)

Chart 3: Temperature performance

Technical specification and ecology
Elemental analysis
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Environmental data
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130368-2026
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Pulling force

Field Strength

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It is the "heart" of every magnetic filter used in industry for cleaning raw materials. It is mounted in chutes, hoppers, and pipelines to protect production machines from failure. Thanks to the use of strong neodymium magnets, the rod catches even metallic dust.
The construction relies on a sealed, welded stainless steel housing, polished smooth. Inside there is a stack of strong neodymium magnets arranged in a special configuration (magnetic circuit). Such construction ensures full resistance to corrosion, water, oils, and acids.
Metal filings stick to the surface very strongly, so cleaning requires strength or cleverness. The most effective home method is using adhesive tape, which we wrap around the dirt and peel off. In industry, cover tubes (so-called Easy Clean system) are used, from which the magnetic insert slides out.
The more Gauss, the smaller and more weakly magnetic particles will be effectively caught. For basic machine protection against pieces of iron, standard power is sufficient. High induction is necessary when contaminants are microscopic or weakly magnetic.
Yes, as a manufacturer, we make rods of any length and diameter (standard is dia 25mm and 32mm). The rod end is strictly adapted to the fastening system in your device. Contact us for a quote on a non-standard dimension.

Strengths as well as weaknesses of neodymium magnets.

Advantages

Besides their immense pulling force, neodymium magnets offer the following advantages:
  • They do not lose magnetism, even over approximately ten years – the reduction in power is only ~1% (based on measurements),
  • Magnets effectively protect themselves against loss of magnetization caused by ambient magnetic noise,
  • The use of an shiny layer of noble metals (nickel, gold, silver) causes the element to be more visually attractive,
  • Magnetic induction on the surface of the magnet remains extremely intense,
  • Neodymium magnets are characterized by very high magnetic induction on the magnet surface and can function (depending on the form) even at a temperature of 230°C or more...
  • In view of the option of flexible forming and customization to unique projects, neodymium magnets can be modeled in a variety of forms and dimensions, which expands the range of possible applications,
  • Universal use in electronics industry – they serve a role in hard drives, electromotive mechanisms, medical devices, also technologically advanced constructions.
  • Thanks to efficiency per cm³, small magnets offer high operating force, in miniature format,

Cons

Cons of neodymium magnets and proposals for their use:
  • To avoid cracks under impact, we suggest using special steel holders. Such a solution protects the magnet and simultaneously improves its durability.
  • Neodymium magnets decrease their strength under the influence of heating. As soon as 80°C is exceeded, many of them start losing their power. Therefore, we recommend our special magnets marked [AH], which maintain durability even at temperatures up to 230°C
  • When exposed to humidity, magnets usually rust. To use them in conditions outside, it is recommended to use protective magnets, such as those in rubber or plastics, which secure oxidation as well as corrosion.
  • Due to limitations in creating nuts and complex shapes in magnets, we propose using casing - magnetic holder.
  • Possible danger to health – tiny shards of magnets can be dangerous, when accidentally swallowed, which is particularly important in the context of child safety. Additionally, small elements of these devices are able to complicate diagnosis medical in case of swallowing.
  • With budget limitations the cost of neodymium magnets is economically unviable,

Holding force characteristics

Best holding force of the magnet in ideal parameterswhat it depends on?

The force parameter is a result of laboratory testing executed under the following configuration:
  • on a block made of mild steel, perfectly concentrating the magnetic field
  • possessing a massiveness of at least 10 mm to avoid saturation
  • characterized by lack of roughness
  • with zero gap (no paint)
  • during detachment in a direction vertical to the mounting surface
  • at standard ambient temperature

Practical aspects of lifting capacity – factors

Please note that the magnet holding may be lower influenced by the following factors, starting with the most relevant:
  • Space between magnet and steel – even a fraction of a millimeter of separation (caused e.g. by varnish or unevenness) drastically reduces the magnet efficiency, often by half at just 0.5 mm.
  • Pull-off angle – remember that the magnet holds strongest perpendicularly. Under shear forces, the capacity drops drastically, often to levels of 20-30% of the maximum value.
  • Base massiveness – insufficiently thick sheet causes magnetic saturation, causing part of the flux to be wasted to the other side.
  • Material composition – not every steel attracts identically. Alloy additives weaken the attraction effect.
  • Smoothness – full contact is obtained only on smooth steel. Any scratches and bumps reduce the real contact area, weakening the magnet.
  • Temperature influence – high temperature reduces pulling force. Too high temperature can permanently damage the magnet.

Lifting capacity testing was carried out on plates with a smooth surface of suitable thickness, under a perpendicular pulling force, whereas under parallel forces the load capacity is reduced by as much as 5 times. In addition, even a slight gap between the magnet and the plate decreases the holding force.

Warnings
Crushing risk

Large magnets can smash fingers instantly. Do not place your hand betwixt two attracting surfaces.

This is not a toy

Always keep magnets out of reach of children. Ingestion danger is high, and the consequences of magnets connecting inside the body are fatal.

Thermal limits

Control the heat. Heating the magnet above 80 degrees Celsius will destroy its magnetic structure and pulling force.

Compass and GPS

Navigation devices and mobile phones are highly susceptible to magnetic fields. Close proximity with a strong magnet can ruin the sensors in your phone.

Medical interference

People with a pacemaker have to maintain an large gap from magnets. The magnetic field can stop the operation of the implant.

Skin irritation risks

A percentage of the population suffer from a hypersensitivity to nickel, which is the typical protective layer for NdFeB magnets. Frequent touching can result in skin redness. We suggest wear safety gloves.

Magnetic media

Avoid bringing magnets close to a purse, computer, or TV. The magnetism can destroy these devices and erase data from cards.

Respect the power

Use magnets consciously. Their powerful strength can surprise even professionals. Plan your moves and do not underestimate their force.

Fragile material

NdFeB magnets are sintered ceramics, meaning they are fragile like glass. Impact of two magnets will cause them breaking into small pieces.

Combustion hazard

Mechanical processing of neodymium magnets carries a risk of fire risk. Magnetic powder oxidizes rapidly with oxygen and is difficult to extinguish.

Warning! Looking for details? Check our post: Are neodymium magnets dangerous?
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98