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SM 25x150 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130368

GTIN: 5906301813163

Diameter Ø [±0,1 mm]

25 mm

Height [±0,1 mm]

150 mm

Weight

0.01 g

467.40 ZŁ with VAT / pcs + price for transport

380.00 ZŁ net + 23% VAT / pcs

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SM 25x150 [2xM8] / N52 - magnetic separator

Name: Dhit sp. z o.o.
Address: Kościuszki 6A, Ożarów Mazowiecki, Poland, 05-850, PL
Telephone: +48 22 499 98 98
Price range: 1-6500
Rating: 5

Specification/characteristics SM 25x150 [2xM8] / N52 - magnetic separator

properties

values

Cat. no.

130368

GTIN

5906301813163

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

25 mm [±0,1 mm]

Height

150 mm [±0,1 mm]

Weight

0.01 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N52

properties

values

units

remenance Br [Min. - Max.] ?

14.2-14.7

kGs

remenance Br [Min. - Max.] ?

1420-1470

coercivity bHc ?

10.8-12.5

kOe

coercivity bHc ?

860-995

kA/m

actual internal force iHc

≥ 12

kOe

actual internal force iHc

≥ 955

kA/m

energy density [Min. - Max.] ?

48-53

BH max MGOe

energy density [Min. - Max.] ?

380-422

BH max KJ/m

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The main mechanism of the magnetic separator is the use of neodymium magnets, which are placed in a construction made of stainless steel usually AISI304. Due to this, it is possible to effectively remove ferromagnetic elements from the mixture. An important element of its operation is the use of repulsion of N and S poles of neodymium magnets, which allows magnetic substances to be collected. The thickness of the embedded magnet and its structure's pitch determine the range and strength of the separator's operation.

Generally speaking, magnetic separators are designed to extract ferromagnetic elements. If the cans are made of ferromagnetic materials, the separator will be able to separate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the magnetic separator will not be effective.

Yes, magnetic rollers are employed in food production to remove metallic contaminants, for example iron fragments or iron dust. Our rods are built from acid-resistant steel, AISI 304, intended for contact with food.

Magnetic rollers, otherwise magnetic separators, are employed in food production, metal separation as well as waste processing. They help in removing iron dust in the course of the process of separating metals from other wastes.

Our magnetic rollers are built with neodymium magnets placed in a stainless steel tube cylinder of stainless steel with a wall thickness of 1mm.

From both sides of the magnetic bar will be with M8 threaded openings, which enables simple mounting in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of magnetic properties, magnetic bars stand out in terms of magnetic force lines, flux density and the field of the magnetic field. We produce them in two materials, N42 and N52.

Often it is believed that the greater the magnet's power, the more effective. However, the value of the magnet's power is dependent on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of application and specific needs. The standard operating temperature of a magnetic bar is 80°C.

In the case where the magnet is more flat, the magnetic force lines will be short. On the other hand, in the case of a thicker magnet, the force lines are extended and extend over a greater distance.

For making the casings of magnetic separators - rollers, usually stainless steel is utilized, particularly types AISI 316, AISI 316L, and AISI 304.

In a salt water environment, type AISI 316 steel is recommended thanks to its excellent anti-corrosion properties.

Magnetic bars are characterized by their specific arrangement of poles and their capability to attract magnetic particles directly onto their surface, as opposed to other separators that may utilize complex filtration systems.

Technical designations and terms pertaining to magnetic separators comprise among others magnet pitch, polarity, and magnetic induction, as well as the type of steel used.

Magnetic induction for a magnet on a roller is measured using a teslameter or a gaussmeter with a flat Hall-effect probe, aiming to find the highest magnetic field value close to the magnetic pole. The result is checked in a value table - the lowest is N30. All designations less than N27 or N25 suggest recycling that doesn't meet the standard - they are not suitable.

Neodymium magnetic bars offer many advantages, including a very strong magnetic field, the ability to capture even the tiniest metal particles, and durability. However, some of the downsides may involve the need for regular cleaning, higher cost, and potential installation challenges.

For proper maintenance of neodymium magnetic rollers, you should they should be regularly cleaned, avoiding temperatures up to 80°C. The rollers feature waterproofing IP67, so if they are leaky, the magnets inside can oxidize and lose their power. Testing of the rollers is recommended be carried out once every 24 months. Care should be taken, as it’s possible getting pinched. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could lead to problems with the magnetic rod seal and product contamination. The range of the roller corresponds to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

Magnetic rollers are cylindrical neodymium magnets placed in a casing made of corrosion-resistant stainless steel, which are used to remove metal contaminants from bulk and granular materials. They are used in the food industry, recycling, and plastic processing, where the removal of iron metals and iron filings is essential.

Advantages and disadvantages of neodymium magnets NdFeB.

In addition to their long-term stability, neodymium magnets provide the following advantages:

They virtually do not lose power, because even after 10 years, the decline in efficiency is only ~1% (in laboratory conditions),
They remain magnetized despite exposure to magnetic noise,
The use of a decorative silver surface provides a eye-catching finish,
They exhibit superior levels of magnetic induction near the outer area of the magnet,
They are suitable for high-temperature applications, operating effectively at 230°C+ due to advanced heat resistance and form-specific properties,
With the option for customized forming and precise design, these magnets can be produced in various shapes and sizes, greatly improving design adaptation,
Important function in modern technologies – they are used in computer drives, electric motors, healthcare devices and high-tech tools,
Compactness – despite their small size, they provide high effectiveness, making them ideal for precision applications

Disadvantages of neodymium magnets:

They are prone to breaking when subjected to a powerful impact. If the magnets are exposed to external force, they should be placed in a steel housing. The steel housing, in the form of a holder, protects the magnet from fracture while also enhances its overall robustness,
High temperatures may significantly reduce the magnetic power of neodymium magnets. Typically, above 80°C, they experience permanent loss in performance (depending on form). To prevent this, we offer heat-resistant magnets marked [AH], capable of working up to 230°C, which makes them perfect for high-temperature use,
They rust in a moist environment. If exposed to rain, we recommend using waterproof magnets, such as those made of rubber,
Limited ability to create complex details in the magnet – the use of a external casing is recommended,
Safety concern linked to microscopic shards may arise, when consumed by mistake, which is important in the health of young users. Moreover, tiny components from these products may complicate medical imaging once in the system,
Due to a complex production process, their cost is relatively high,

Optimal lifting capacity of a neodymium magnet – what affects it?

The given pulling force of the magnet corresponds to the maximum force, calculated in ideal conditions, that is:

using a steel plate with low carbon content, acting as a magnetic circuit closure
having a thickness of no less than 10 millimeters
with a polished side
with zero air gap
under perpendicular detachment force
at room temperature

Determinants of lifting force in real conditions

The lifting capacity of a magnet is influenced by in practice the following factors, ordered from most important to least significant:

Air gap between the magnet and the plate, as even a very small distance (e.g. 0.5 mm) can cause a drop in lifting force of up to 50%.
Direction of applied force, because the maximum lifting capacity is achieved under perpendicular application. The force required to slide the magnet along the plate is usually several times lower.
Thickness of the plate, as a plate that is too thin causes part of the magnetic flux not to be used and to remain wasted in the air.
Material of the plate, because higher carbon content lowers holding force, while higher iron content increases it. The best choice is steel with high magnetic permeability and high saturation induction.
Surface of the plate, because the more smooth and polished it is, the better the contact and consequently the greater the magnetic saturation.
Operating temperature, since all permanent magnets have a negative temperature coefficient. This means that at high temperatures they are weaker, while at sub-zero temperatures they become slightly stronger.

* Holding force was measured on the plate surface of 20 mm thickness, when a perpendicular force was applied, whereas under shearing force the load capacity is reduced by as much as 5 times. In addition, even a minimal clearance {between} the magnet and the plate reduces the lifting capacity.

Handle with Care: Neodymium Magnets

Neodymium magnets should not be in the vicinity children.

Neodymium magnets are not toys. Do not allow children to play with them. In the case of swallowing multiple magnets simultaneously, they can attract to each other through the intestinal walls. In the worst case scenario, this can lead to death.

Dust and powder from neodymium magnets are flammable.

Avoid drilling or mechanical processing of neodymium magnets. Once crushed into fine powder or dust, this material becomes highly flammable.

Neodymium magnets can become demagnetized at high temperatures.

Despite the fact that magnets have been found to maintain their efficacy up to temperatures of 80°C or 175°F, it's essential to consider that this threshold may fluctuate depending on the magnet's type, configuration, and intended usage.

The magnet coating contains nickel, so be cautious if you have a nickel allergy.

Studies show a small percentage of people have allergies to certain metals, including nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, you can try wearing gloves or simply avoid direct contact with nickel-plated neodymium magnets.

Magnets made of neodymium are incredibly delicate, they easily crack and can crumble.

Neodymium magnets are characterized by significant fragility. Neodymium magnets are made of metal and coated with a shiny nickel surface, but they are not as hard as steel. In the event of a collision between two magnets, there may be a scattering of fragments in different directions. Protecting your eyes is crucial in such a situation.

Neodymium magnets should not be near people with pacemakers.

In the case of neodymium magnets, there is a strong magnetic field. As a result, it interferes with the operation of a heart pacemaker. Even if the magnetic field does not affect the device, it can damage its components or deactivate the entire device.

Neodymium magnets are the most powerful magnets ever invented. Their power can shock you.

Make sure to review all the information we have provided. This will help you avoid harm to your body and damage to the magnets.

Do not place neodymium magnets near a computer HDD, TV, and wallet.

Strong magnetic fields emitted by neodymium magnets can destroy magnetic storage media such as floppy disks, credit cards, magnetic ID cards, cassette tapes, video tapes, or other devices. In addition, they can damage televisions, VCRs, computer monitors, and CRT displays. You should especially avoid placing neodymium magnets near electronic devices.

Do not bring neodymium magnets close to GPS and smartphones.

Neodymium magnets are a source of strong magnetic fields that cause interference with magnetometers and compasses used in navigation, as well as internal compasses of smartphones and GPS devices.

Neodymium magnets are primarily characterized by their significant internal force. They attract to each other, and any object that comes in their way will be affected.

Magnets will crack or alternatively crumble with careless joining to each other. Remember not to move them to each other or have them firmly in hands at a distance less than 10 cm.

Safety rules!

So you are aware of why neodymium magnets are so dangerous, see the article titled How dangerous are very strong neodymium magnets?.