SM 25x125 [2xM8] / N42 - magnetic separator
magnetic separator
Catalog no 130288
GTIN/EAN: 5906301812814
Diameter Ø
25 mm [±1 mm]
Height
125 mm [±1 mm]
Weight
460 g
Magnetic Flux
~ 6 500 Gauss [±5%]
319.80 ZŁ with VAT / pcs + price for transport
260.00 ZŁ net + 23% VAT / pcs
bulk discounts:
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Technical data - SM 25x125 [2xM8] / N42 - magnetic separator
Specification / characteristics - SM 25x125 [2xM8] / N42 - magnetic separator
| properties | values |
|---|---|
| Cat. no. | 130288 |
| GTIN/EAN | 5906301812814 |
| Production/Distribution | Dhit sp. z o.o. |
| Country of origin | Poland / China / Germany |
| Customs code | 85059029 |
| Diameter Ø | 25 mm [±1 mm] |
| Height | 125 mm [±1 mm] |
| Weight | 460 g |
| Material Type | Stainless steel AISI 304 / A2 |
| Magnetic Flux | ~ 6 500 Gauss [±5%] |
| Size/Mount Quantity | 2xM8 |
| Polarity | circumferential - 4 poles |
| Casing Tube Thickness | 1 mm |
| Manufacturing Tolerance | ±1 mm |
Magnetic properties of material N42
| properties | values | units |
|---|---|---|
| remenance Br [min. - max.] ? | 12.9-13.2 | kGs |
| remenance Br [min. - max.] ? | 1290-1320 | mT |
| coercivity bHc ? | 10.8-12.0 | kOe |
| coercivity bHc ? | 860-955 | kA/m |
| actual internal force iHc | ≥ 12 | kOe |
| actual internal force iHc | ≥ 955 | kA/m |
| energy density [min. - max.] ? | 40-42 | BH max MGOe |
| energy density [min. - max.] ? | 318-334 | BH max KJ/m |
| max. temperature ? | ≤ 80 | °C |
Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
| properties | values | units |
|---|---|---|
| Vickers hardness | ≥550 | Hv |
| Density | ≥7.4 | g/cm3 |
| Curie Temperature TC | 312 - 380 | °C |
| Curie Temperature TF | 593 - 716 | °F |
| Specific resistance | 150 | μΩ⋅cm |
| Bending strength | 250 | MPa |
| Compressive strength | 1000~1100 | MPa |
| Thermal expansion parallel (∥) to orientation (M) | (3-4) x 10-6 | °C-1 |
| Thermal expansion perpendicular (⊥) to orientation (M) | -(1-3) x 10-6 | °C-1 |
| Young's modulus | 1.7 x 104 | kg/mm² |
Table 1: Rod construction
SM 25x125 [2xM8] / N42
| Parameter | Value | Description / Unit |
|---|---|---|
| Diameter (Ø) | 25 | mm |
| Total length | 125 | mm (L) |
| Active length | 89 | mm |
| Section count | 3 | modules |
| Dead zone | 36 | mm (2x 18mm starter) |
| Weight (est.) | ~466 | g |
| Active area | 70 | cm² (Area) |
| Housing material | AISI 304 | 1.4301 (Inox) |
| Surface finish | Ra < 0.8 µm | Polished |
| Temp. class | 80°C | Standard (N) |
| Force loss (at max °C) | -12.8% | Reversible loss (physics) |
| Force (calculated) | 10.6 | kg (theor.) |
| Induction (surface) | ~6 500 | Gauss (Max) |
Chart 2: Field profile (3 sections)
Chart 3: Temperature performance
Material specification
| iron (Fe) | 64% – 68% |
| neodymium (Nd) | 29% – 32% |
| boron (B) | 1.1% – 1.2% |
| dysprosium (Dy) | 0.5% – 2.0% |
| coating (Ni-Cu-Ni) | < 0.05% |
Environmental data
| recyclability (EoL) | 100% |
| recycled raw materials | ~10% (pre-cons) |
| carbon footprint | low / zredukowany |
| waste code (EWC) | 16 02 16 |
Other proposals
Pros and cons of rare earth magnets.
Benefits
- They do not lose strength, even during approximately ten years – the reduction in power is only ~1% (according to tests),
- Magnets effectively resist against demagnetization caused by external fields,
- The use of an metallic finish of noble metals (nickel, gold, silver) causes the element to have aesthetics,
- Magnets exhibit huge magnetic induction on the outer side,
- Thanks to resistance to high temperature, they are able to function (depending on the form) even at temperatures up to 230°C and higher...
- In view of the potential of precise molding and adaptation to unique needs, neodymium magnets can be manufactured in a wide range of shapes and sizes, which expands the range of possible applications,
- Key role in modern industrial fields – they are utilized in magnetic memories, drive modules, medical devices, as well as technologically advanced constructions.
- Thanks to their power density, small magnets offer high operating force, occupying minimum space,
Cons
- To avoid cracks upon strong impacts, we recommend using special steel housings. Such a solution protects the magnet and simultaneously improves its durability.
- When exposed to high temperature, neodymium magnets experience a drop in power. Often, when the temperature exceeds 80°C, their power decreases (depending on the size and shape of the magnet). For those who need magnets for extreme conditions, we offer [AH] versions withstanding up to 230°C
- When exposed to humidity, magnets start to rust. For applications outside, it is recommended to use protective magnets, such as magnets in rubber or plastics, which prevent oxidation as well as corrosion.
- Due to limitations in producing nuts and complicated shapes in magnets, we propose using cover - magnetic holder.
- Potential hazard to health – tiny shards of magnets pose a threat, when accidentally swallowed, which gains importance in the context of child health protection. It is also worth noting that small components of these magnets can disrupt the diagnostic process medical after entering the body.
- High unit price – neodymium magnets have a higher price than other types of magnets (e.g. ferrite), which can limit application in large quantities
Lifting parameters
Breakaway strength of the magnet in ideal conditions – what it depends on?
- using a sheet made of high-permeability steel, functioning as a magnetic yoke
- possessing a thickness of min. 10 mm to ensure full flux closure
- with an polished touching surface
- with direct contact (no paint)
- during detachment in a direction vertical to the plane
- at temperature room level
What influences lifting capacity in practice
- Distance – the presence of foreign body (rust, dirt, air) interrupts the magnetic circuit, which reduces capacity steeply (even by 50% at 0.5 mm).
- Loading method – catalog parameter refers to pulling vertically. When attempting to slide, the magnet exhibits significantly lower power (often approx. 20-30% of maximum force).
- Metal thickness – thin material does not allow full use of the magnet. Magnetic flux passes through the material instead of converting into lifting capacity.
- Plate material – mild steel attracts best. Higher carbon content lower magnetic permeability and lifting capacity.
- Base smoothness – the smoother and more polished the plate, the larger the contact zone and stronger the hold. Roughness acts like micro-gaps.
- Temperature influence – hot environment reduces pulling force. Exceeding the limit temperature can permanently damage the magnet.
Lifting capacity testing was performed on plates with a smooth surface of suitable thickness, under a perpendicular pulling force, however under shearing force the load capacity is reduced by as much as 5 times. Moreover, even a slight gap between the magnet and the plate lowers the load capacity.
Safety rules for work with neodymium magnets
Electronic hazard
Equipment safety: Neodymium magnets can damage data carriers and delicate electronics (pacemakers, hearing aids, mechanical watches).
Risk of cracking
Despite the nickel coating, the material is delicate and not impact-resistant. Do not hit, as the magnet may shatter into sharp, dangerous pieces.
Warning for heart patients
Medical warning: Strong magnets can turn off heart devices and defibrillators. Stay away if you have electronic implants.
Respect the power
Exercise caution. Neodymium magnets attract from a distance and snap with huge force, often quicker than you can react.
Crushing force
Danger of trauma: The attraction force is so immense that it can cause blood blisters, crushing, and even bone fractures. Protective gloves are recommended.
Combustion hazard
Mechanical processing of NdFeB material poses a fire risk. Neodymium dust oxidizes rapidly with oxygen and is difficult to extinguish.
Danger to the youngest
Strictly keep magnets out of reach of children. Risk of swallowing is high, and the consequences of magnets connecting inside the body are very dangerous.
Skin irritation risks
A percentage of the population experience a sensitization to nickel, which is the standard coating for NdFeB magnets. Frequent touching might lead to skin redness. It is best to use protective gloves.
GPS and phone interference
An intense magnetic field interferes with the functioning of magnetometers in smartphones and navigation systems. Maintain magnets close to a smartphone to prevent damaging the sensors.
Demagnetization risk
Control the heat. Heating the magnet above 80 degrees Celsius will ruin its properties and pulling force.
