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SM 25x125 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130288

GTIN/EAN: 5906301812814

Diameter Ø

25 mm [±1 mm]

Height

125 mm [±1 mm]

Weight

460 g

Magnetic Flux

~ 6 500 Gauss [±5%]

319.80 with VAT / pcs + price for transport

260.00 ZŁ net + 23% VAT / pcs

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Technical of the product - SM 25x125 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 25x125 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130288
GTIN/EAN 5906301812814
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 125 mm [±1 mm]
Weight 460 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 6 500 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 4 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 25x125 [2xM8] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x125 [2xM8] / N42

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 125 mm (L)
Active length 89 mm
Section count 3 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~466 g
Active area 70 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 10.6 kg (theor.)
Induction (surface) ~6 500 Gauss (Max)

Chart 2: Field profile (3 sections)

Chart 3: Temperature performance

Engineering data and GPSR
Material specification
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Ecology and recycling (GPSR)
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130288-2026
Measurement Calculator
Force (pull)

Field Strength

See also proposals

A magnetic rod is the basic element of building grate separators and magnetic filters. It is mounted in chutes, hoppers, and pipelines to protect production machines from failure. High magnetic induction on the surface allows catching the finest iron particles.
The construction relies on a sealed, welded stainless steel housing, polished smooth. Inside there is a stack of strong neodymium magnets arranged in a special configuration (magnetic circuit). Thanks to this, the rod is durable, hygienic, and easy to keep clean.
Metal filings stick to the surface very strongly, so cleaning requires strength or cleverness. You can use compressed air or special non-magnetic strippers (rings). For easier operation, it is worth considering ordering a rod in a version with a cleaning sleeve.
The more Gauss, the smaller and more weakly magnetic particles will be effectively caught. The economical version (8kGs) handles large pieces of metal perfectly. High Power versions (~12000-14000 Gs) are necessary for catching metallic dust, oxides, and stainless steel after processing.
Yes, as a manufacturer, we make rods of any length and diameter (standard is dia 25mm and 32mm). You can choose a mounting method consistent with your technical design. Contact us for a quote on a non-standard dimension.

Strengths and weaknesses of Nd2Fe14B magnets.

Pros

Apart from their notable power, neodymium magnets have these key benefits:
  • Their power is durable, and after approximately 10 years it decreases only by ~1% (according to research),
  • Magnets very well resist against loss of magnetization caused by external fields,
  • Thanks to the shiny finish, the layer of nickel, gold, or silver gives an elegant appearance,
  • The surface of neodymium magnets generates a maximum magnetic field – this is one of their assets,
  • Made from properly selected components, these magnets show impressive resistance to high heat, enabling them to function (depending on their form) at temperatures up to 230°C and above...
  • Possibility of individual modeling and modifying to individual needs,
  • Universal use in modern technologies – they find application in HDD drives, drive modules, precision medical tools, also other advanced devices.
  • Thanks to efficiency per cm³, small magnets offer high operating force, with minimal size,

Cons

Cons of neodymium magnets: tips and applications.
  • Brittleness is one of their disadvantages. Upon strong impact they can fracture. We recommend keeping them in a steel housing, which not only secures them against impacts but also raises their durability
  • Neodymium magnets decrease their power under the influence of heating. As soon as 80°C is exceeded, many of them start losing their force. Therefore, we recommend our special magnets marked [AH], which maintain stability even at temperatures up to 230°C
  • They oxidize in a humid environment. For use outdoors we suggest using waterproof magnets e.g. in rubber, plastic
  • Due to limitations in realizing threads and complicated forms in magnets, we recommend using casing - magnetic mount.
  • Health risk resulting from small fragments of magnets are risky, if swallowed, which is particularly important in the context of child health protection. Furthermore, small elements of these products can complicate diagnosis medical in case of swallowing.
  • Higher cost of purchase is one of the disadvantages compared to ceramic magnets, especially in budget applications

Lifting parameters

Best holding force of the magnet in ideal parameterswhat it depends on?

Holding force of 0.00 kg is a theoretical maximum value executed under the following configuration:
  • with the use of a sheet made of low-carbon steel, guaranteeing maximum field concentration
  • with a thickness no less than 10 mm
  • with a surface cleaned and smooth
  • without any clearance between the magnet and steel
  • for force applied at a right angle (in the magnet axis)
  • at ambient temperature approx. 20 degrees Celsius

Magnet lifting force in use – key factors

Please note that the magnet holding will differ subject to the following factors, in order of importance:
  • Gap between magnet and steel – every millimeter of separation (caused e.g. by varnish or unevenness) diminishes the magnet efficiency, often by half at just 0.5 mm.
  • Direction of force – maximum parameter is reached only during pulling at a 90° angle. The shear force of the magnet along the plate is typically many times lower (approx. 1/5 of the lifting capacity).
  • Base massiveness – insufficiently thick plate does not close the flux, causing part of the power to be lost into the air.
  • Material type – the best choice is pure iron steel. Cast iron may generate lower lifting capacity.
  • Surface finish – ideal contact is possible only on polished steel. Any scratches and bumps reduce the real contact area, weakening the magnet.
  • Temperature – heating the magnet causes a temporary drop of induction. Check the thermal limit for a given model.

Lifting capacity was assessed by applying a steel plate with a smooth surface of suitable thickness (min. 20 mm), under perpendicular pulling force, however under parallel forces the load capacity is reduced by as much as 75%. Additionally, even a slight gap between the magnet’s surface and the plate decreases the load capacity.

Safe handling of neodymium magnets
Life threat

Patients with a pacemaker must maintain an safe separation from magnets. The magnetic field can stop the functioning of the implant.

Choking Hazard

Only for adults. Small elements pose a choking risk, leading to severe trauma. Store out of reach of children and animals.

Protect data

Very strong magnetic fields can corrupt files on payment cards, HDDs, and other magnetic media. Keep a distance of at least 10 cm.

Demagnetization risk

Do not overheat. Neodymium magnets are sensitive to heat. If you need operation above 80°C, ask us about special high-temperature series (H, SH, UH).

Magnet fragility

Despite metallic appearance, neodymium is brittle and not impact-resistant. Avoid impacts, as the magnet may crumble into sharp, dangerous pieces.

Impact on smartphones

Remember: neodymium magnets generate a field that confuses precision electronics. Maintain a safe distance from your mobile, tablet, and navigation systems.

Safe operation

Be careful. Neodymium magnets attract from a long distance and connect with huge force, often faster than you can react.

Serious injuries

Danger of trauma: The attraction force is so great that it can result in blood blisters, pinching, and broken bones. Protective gloves are recommended.

Allergic reactions

Medical facts indicate that nickel (standard magnet coating) is a potent allergen. If your skin reacts to metals, avoid direct skin contact or select coated magnets.

Machining danger

Dust created during cutting of magnets is flammable. Avoid drilling into magnets without proper cooling and knowledge.

Danger! Want to know more? Check our post: Why are neodymium magnets dangerous?
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98