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SM 25x125 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130288

GTIN/EAN: 5906301812814

Diameter Ø

25 mm [±1 mm]

Height

125 mm [±1 mm]

Weight

460 g

Magnetic Flux

~ 6 500 Gauss [±5%]

319.80 with VAT / pcs + price for transport

260.00 ZŁ net + 23% VAT / pcs

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Technical - SM 25x125 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 25x125 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130288
GTIN/EAN 5906301812814
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 125 mm [±1 mm]
Weight 460 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 6 500 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 4 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 25x125 [2xM8] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x125 [2xM8] / N42

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 125 mm (L)
Active length 89 mm
Section count 3 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~466 g
Active area 70 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 10.6 kg (theor.)
Induction (surface) ~6 500 Gauss (Max)

Chart 2: Field profile (3 sections)

Chart 3: Temperature performance

Technical and environmental data
Elemental analysis
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Ecology and recycling (GPSR)
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130288-2026
Magnet Unit Converter
Force (pull)

Magnetic Field

Other proposals

A magnetic rod is the basic element of building grate separators and magnetic filters. Its task is separation (separation) of metal filings from the transported material. Thanks to the use of strong neodymium magnets, the rod catches even metallic dust.
The outer layer is hygienic acid-resistant steel, approved for food contact. The core is a precise magnetic system generating high induction (Gauss). Such construction ensures full resistance to corrosion, water, oils, and acids.
Metal contaminants are strongly attracted, so removing them with a bare hand or glove can be difficult. You can use compressed air or special non-magnetic strippers (rings). In industry, cover tubes (so-called Easy Clean system) are used, from which the magnetic insert slides out.
Magnetic induction measured in Gauss (Gs) determines the density of magnetic flux on the rod surface. Standard rods (~8000 Gs) are sufficient for catching screws, nails, and steel shavings. For the food and precision industry, we recommend the highest induction parameters.
We can produce a rod of non-standard length with any mounting termination. You can choose a mounting method consistent with your technical design. Contact us for a quote on a non-standard dimension.

Pros and cons of neodymium magnets.

Strengths

In addition to their magnetic efficiency, neodymium magnets provide the following advantages:
  • They retain magnetic properties for around 10 years – the drop is just ~1% (according to analyses),
  • They do not lose their magnetic properties even under close interference source,
  • Thanks to the reflective finish, the plating of nickel, gold-plated, or silver-plated gives an professional appearance,
  • Magnets possess excellent magnetic induction on the active area,
  • Through (appropriate) combination of ingredients, they can achieve high thermal strength, allowing for functioning at temperatures approaching 230°C and above...
  • Possibility of individual forming and modifying to defined applications,
  • Huge importance in advanced technology sectors – they are utilized in mass storage devices, brushless drives, medical equipment, as well as modern systems.
  • Thanks to their power density, small magnets offer high operating force, occupying minimum space,

Disadvantages

Disadvantages of NdFeB magnets:
  • Brittleness is one of their disadvantages. Upon intense impact they can fracture. We advise keeping them in a steel housing, which not only protects them against impacts but also increases their durability
  • When exposed to high temperature, neodymium magnets experience a drop in power. Often, when the temperature exceeds 80°C, their strength decreases (depending on the size, as well as shape of the magnet). For those who need magnets for extreme conditions, we offer [AH] versions withstanding up to 230°C
  • Due to the susceptibility of magnets to corrosion in a humid environment, we suggest using waterproof magnets made of rubber, plastic or other material resistant to moisture, when using outdoors
  • Due to limitations in realizing threads and complicated forms in magnets, we recommend using a housing - magnetic holder.
  • Possible danger related to microscopic parts of magnets can be dangerous, when accidentally swallowed, which gains importance in the context of child health protection. It is also worth noting that tiny parts of these devices can complicate diagnosis medical after entering the body.
  • With budget limitations the cost of neodymium magnets is economically unviable,

Lifting parameters

Maximum lifting force for a neodymium magnet – what affects it?

The force parameter is a result of laboratory testing performed under the following configuration:
  • using a sheet made of low-carbon steel, acting as a ideal flux conductor
  • possessing a massiveness of min. 10 mm to ensure full flux closure
  • characterized by lack of roughness
  • without any insulating layer between the magnet and steel
  • for force acting at a right angle (in the magnet axis)
  • in stable room temperature

Practical lifting capacity: influencing factors

In real-world applications, the actual holding force depends on a number of factors, listed from most significant:
  • Gap between surfaces – even a fraction of a millimeter of distance (caused e.g. by veneer or unevenness) drastically reduces the pulling force, often by half at just 0.5 mm.
  • Force direction – note that the magnet holds strongest perpendicularly. Under sliding down, the capacity drops drastically, often to levels of 20-30% of the nominal value.
  • Steel thickness – too thin sheet does not accept the full field, causing part of the power to be lost into the air.
  • Plate material – low-carbon steel gives the best results. Alloy admixtures lower magnetic properties and holding force.
  • Surface finish – ideal contact is obtained only on smooth steel. Rough texture create air cushions, reducing force.
  • Temperature influence – hot environment reduces pulling force. Exceeding the limit temperature can permanently demagnetize the magnet.

Lifting capacity was assessed by applying a polished steel plate of suitable thickness (min. 20 mm), under vertically applied force, in contrast under attempts to slide the magnet the holding force is lower. Additionally, even a slight gap between the magnet and the plate reduces the holding force.

H&S for magnets
Power loss in heat

Keep cool. NdFeB magnets are susceptible to temperature. If you need resistance above 80°C, look for special high-temperature series (H, SH, UH).

Warning for allergy sufferers

It is widely known that the nickel plating (the usual finish) is a potent allergen. For allergy sufferers, prevent direct skin contact and select versions in plastic housing.

Data carriers

Intense magnetic fields can corrupt files on credit cards, HDDs, and storage devices. Maintain a gap of min. 10 cm.

Respect the power

Use magnets with awareness. Their immense force can surprise even professionals. Stay alert and do not underestimate their force.

Crushing force

Risk of injury: The pulling power is so great that it can cause hematomas, pinching, and even bone fractures. Use thick gloves.

Fire warning

Powder generated during machining of magnets is flammable. Avoid drilling into magnets unless you are an expert.

Do not give to children

Adult use only. Tiny parts pose a choking risk, leading to intestinal necrosis. Keep away from kids and pets.

Eye protection

Despite the nickel coating, the material is delicate and cannot withstand shocks. Do not hit, as the magnet may shatter into hazardous fragments.

Life threat

Warning for patients: Powerful magnets disrupt electronics. Keep at least 30 cm distance or ask another person to handle the magnets.

Impact on smartphones

Navigation devices and smartphones are highly susceptible to magnetism. Close proximity with a powerful NdFeB magnet can permanently damage the sensors in your phone.

Safety First! Learn more about hazards in the article: Magnet Safety Guide.
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98