SM 25x125 [2xM8] / N42 - magnetic separator
magnetic separator
Catalog no 130288
GTIN/EAN: 5906301812814
- Diameter Ø
- 25 mm [±1 mm]
- Height
- 125 mm [±1 mm]
- Weight
- 460 g
- Magnetic Flux
- ~ 6 500 Gauss [±5%]
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Technical specification - SM 25x125 [2xM8] / N42 - magnetic separator
Specification / characteristics - SM 25x125 [2xM8] / N42 - magnetic separator
| properties | values |
|---|---|
| Cat. no. | 130288 |
| GTIN/EAN | 5906301812814 |
| Production/Distribution | Dhit sp. z o.o. |
| Country of origin | Poland / China / Germany |
| Customs code | 85059029 |
| Diameter Ø | 25 mm [±1 mm] |
| Height | 125 mm [±1 mm] |
| Weight | 460 g |
| Material Type | Stainless steel AISI 304 / A2 |
| Magnetic Flux | ~ 6 500 Gauss [±5%] |
| Size/Mount Quantity | 2xM8 |
| Polarity | circumferential - 4 poles |
| Casing Tube Thickness | 1 mm |
| Manufacturing Tolerance | ±1 mm |
Magnetic properties of material N42
| properties | values | units |
|---|---|---|
| remenance Br [min. - max.] ? | 12.9-13.2 | kGs |
| remenance Br [min. - max.] ? | 1290-1320 | mT |
| coercivity bHc ? | 10.8-12.0 | kOe |
| coercivity bHc ? | 860-955 | kA/m |
| actual internal force iHc | ≥ 12 | kOe |
| actual internal force iHc | ≥ 955 | kA/m |
| energy density [min. - max.] ? | 40-42 | BH max MGOe |
| energy density [min. - max.] ? | 318-334 | BH max KJ/m |
| max. temperature ? | ≤ 80 | °C |
Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
| properties | values | units |
|---|---|---|
| Vickers hardness | ≥550 | Hv |
| Density | ≥7.4 | g/cm3 |
| Curie Temperature TC | 312 - 380 | °C |
| Curie Temperature TF | 593 - 716 | °F |
| Specific resistance | 150 | μΩ⋅cm |
| Bending strength | 250 | MPa |
| Compressive strength | 1000~1100 | MPa |
| Thermal expansion parallel (∥) to orientation (M) | (3-4) x 10-6 | °C-1 |
| Thermal expansion perpendicular (⊥) to orientation (M) | -(1-3) x 10-6 | °C-1 |
| Young's modulus | 1.7 x 104 | kg/mm² |
Table 1: Rod construction
SM 25x125 [2xM8] / N42
| Parameter | Value | Description / Unit |
|---|---|---|
| Diameter (Ø) | 25 | mm |
| Total length | 125 | mm (L) |
| Active length | 89 | mm |
| Section count | 3 | modules |
| Dead zone | 36 | mm (2x 18mm starter) |
| Weight (est.) | ~466 | g |
| Active area | 70 | cm² (Area) |
| Housing material | AISI 304 | 1.4301 (Inox) |
| Surface finish | Ra < 0.8 µm | Polished |
| Temp. class | 80°C | Standard (N) |
| Force loss (at max °C) | -12.8% | Reversible loss (physics) |
| Force (calculated) | 10.6 | kg (theor.) |
| Induction (surface) | ~6 500 | Gauss (Max) |
Chart 2: Field profile (3 sections)
Chart 3: Temperature performance
Material specification
| iron (Fe) | 64% – 68% |
| neodymium (Nd) | 29% – 32% |
| boron (B) | 1.1% – 1.2% |
| dysprosium (Dy) | 0.5% – 2.0% |
| coating (Ni-Cu-Ni) | < 0.05% |
Ecology and recycling (GPSR)
| recyclability (EoL) | 100% |
| recycled raw materials | ~10% (pre-cons) |
| carbon footprint | low / zredukowany |
| waste code (EWC) | 16 02 16 |
Other products
Pros and cons of Nd2Fe14B magnets.
Advantages
- They virtually do not lose power, because even after 10 years the performance loss is only ~1% (based on calculations),
- They show high resistance to demagnetization induced by presence of other magnetic fields,
- By using a decorative layer of gold, the element has an professional look,
- The surface of neodymium magnets generates a maximum magnetic field – this is a distinguishing feature,
- Through (adequate) combination of ingredients, they can achieve high thermal strength, allowing for operation at temperatures approaching 230°C and above...
- In view of the option of precise shaping and adaptation to specialized projects, neodymium magnets can be manufactured in a broad palette of forms and dimensions, which amplifies use scope,
- Significant place in modern technologies – they find application in data components, electric motors, medical devices, as well as modern systems.
- Relatively small size with high pulling force – neodymium magnets offer strong magnetic field in compact dimensions, which allows their use in small systems
Weaknesses
- They are fragile upon heavy impacts. To avoid cracks, it is worth securing magnets using a steel holder. Such protection not only shields the magnet but also improves its resistance to damage
- Neodymium magnets demagnetize when exposed to high temperatures. After reaching 80°C, many of them experience permanent weakening of strength (a factor is the shape as well as dimensions of the magnet). We offer magnets specially adapted to work at temperatures up to 230°C marked [AH], which are extremely resistant to heat
- Magnets exposed to a humid environment can corrode. Therefore when using outdoors, we advise using water-impermeable magnets made of rubber, plastic or other material protecting against moisture
- We suggest cover - magnetic mechanism, due to difficulties in realizing threads inside the magnet and complicated shapes.
- Possible danger resulting from small fragments of magnets are risky, in case of ingestion, which is particularly important in the context of child health protection. Furthermore, small components of these devices can disrupt the diagnostic process medical when they are in the body.
- Higher cost of purchase is a significant factor to consider compared to ceramic magnets, especially in budget applications
Holding force characteristics
Maximum lifting force for a neodymium magnet – what contributes to it?
- on a base made of mild steel, perfectly concentrating the magnetic field
- with a cross-section minimum 10 mm
- characterized by lack of roughness
- with direct contact (no coatings)
- for force acting at a right angle (pull-off, not shear)
- in temp. approx. 20°C
Key elements affecting lifting force
- Gap between surfaces – even a fraction of a millimeter of distance (caused e.g. by veneer or dirt) drastically reduces the pulling force, often by half at just 0.5 mm.
- Force direction – note that the magnet has greatest strength perpendicularly. Under sliding down, the holding force drops drastically, often to levels of 20-30% of the maximum value.
- Plate thickness – insufficiently thick plate does not close the flux, causing part of the flux to be escaped to the other side.
- Metal type – different alloys attracts identically. High carbon content worsen the interaction with the magnet.
- Surface quality – the smoother and more polished the surface, the better the adhesion and stronger the hold. Unevenness acts like micro-gaps.
- Thermal factor – high temperature reduces magnetic field. Exceeding the limit temperature can permanently damage the magnet.
Holding force was measured on a smooth steel plate of 20 mm thickness, when a perpendicular force was applied, however under attempts to slide the magnet the holding force is lower. Additionally, even a small distance between the magnet’s surface and the plate lowers the holding force.
Warnings
Threat to electronics
Powerful magnetic fields can erase data on payment cards, hard drives, and storage devices. Keep a distance of min. 10 cm.
Caution required
Handle magnets consciously. Their powerful strength can surprise even professionals. Stay alert and respect their power.
Magnetic interference
A powerful magnetic field interferes with the operation of compasses in phones and navigation systems. Maintain magnets close to a smartphone to prevent damaging the sensors.
Combustion hazard
Combustion risk: Rare earth powder is highly flammable. Avoid machining magnets without safety gear as this risks ignition.
This is not a toy
These products are not toys. Eating several magnets may result in them pinching intestinal walls, which constitutes a critical condition and requires urgent medical intervention.
Implant safety
Health Alert: Neodymium magnets can turn off pacemakers and defibrillators. Do not approach if you have medical devices.
Allergic reactions
Certain individuals suffer from a sensitization to nickel, which is the common plating for NdFeB magnets. Prolonged contact may cause an allergic reaction. We recommend wear protective gloves.
Serious injuries
Pinching hazard: The attraction force is so great that it can result in hematomas, crushing, and broken bones. Use thick gloves.
Shattering risk
Despite the nickel coating, the material is brittle and not impact-resistant. Avoid impacts, as the magnet may crumble into hazardous fragments.
Do not overheat magnets
Avoid heat. NdFeB magnets are sensitive to heat. If you require resistance above 80°C, ask us about HT versions (H, SH, UH).
