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neodymium magnets

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SM 25x125 [2xM8] / N42 - magnetic roller

magnetic separator

catalog number 130288

GTIN: 5906301812814

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diameter Ø

25 mm [±0,1 mm]

height

125 mm [±0,1 mm]

max. temperature

≤ 80 °C

319.80 PLN gross price (including VAT) / pcs +

260.00 PLN net price + 23% VAT / pcs

bulk discounts:

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Give us a call tel: +48 22 499 98 98 or write via contact form on the contact page. You can check the lifting capacity and the shape of neodymium magnets in our magnetic mass calculator magnetic calculator

Orders placed by 2:00 PM will be shipped on the same business day.

Specification: magnetic separator 25x125 [2xM8] / N42

Characteristics: magnetic separator 25x125 [2xM8] / N42
Properties
Values
catalog number
130288
production / distribution
Dhit sp. z o.o.
country of origin
Poland / China / Germany
customs code
85059029
diameter Ø
25 mm [±0,1 mm]
height
125 mm [±0,1 mm]
max. temperature ?
≤ 80 °C
weight
0.01 g
execution tolerance
± 0.1 mm
rodzaj materiału
AISI 304 - bezpieczna dla żywności
rodzaj magnesów
NdFeB N42
ilość gwintów
2x [M8] wewnętrzne
biegunowość
obwodowa - 4 nabiegunniki
indukcja magnetyczna
~ 6 500 Gauss [±5%]
max. temp. pracy
poniżej ≤ 80°C
grubość rury osłonowej
1 mm

Magnetic properties of the material N42

material characteristics N42
Properties
Values
units
remenance Br [Min. - Max.] ?
12.9-13.2
kGs
remenance Br [Min. - Max.] ?
1290-1320
T
coercivity bHc ?
10.8-12.0
kOe
coercivity bHc ?
860-955
kA/m
actual internal force iHc
≥ 12
kOe
actual internal force iHc
≥ 955
kA/m
energy density [Min. - Max.]
40-42
BH max MGOe
energy density [Min. - Max.]
318-334
BH max KJ/m
max. temperature
≤ 80
°C

Physical properties of sintered neodymium magnets Nd2Fe14B

Physical properties of sintered neodymium magnets Nd2Fe14B
Properties
Values
units
Vickers hardness
≥550
Hv
Density
≥7.4
g/cm3
Curie Temperature TC
312 - 380
°C
Curie Temperature TF
593 - 716
°F
Specific resistance
150
μΩ⋅Cm
Bending strength
250
Mpa
Compressive strength
1000~1100
Mpa
Thermal expansion parallel (∥) to orientation (M)
(3-4) x 106
°C-1
Thermal expansion perpendicular (⊥) to orientation (M)
-(1-3) x 10-6
°C-1
Young's modulus
1.7 x 104
kg/mm²
The main mechanism of the magnetic separator is the use of neodymium magnets, placed in a casing made of stainless steel usually AISI304. Due to this, it is possible to effectively segregate ferromagnetic elements from the mixture. An important element of its operation is the repulsion of N and S poles of neodymium magnets, which enables magnetic substances to be collected. The thickness of the magnet and its structure pitch determine the power and range of the separator's operation.
Generally speaking, magnetic separators are designed to extract ferromagnetic elements. If the cans are made from ferromagnetic materials, the separator will be able to separate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the magnetic separator will not be effective.
Yes, magnetic rollers are used in the food sector to clear metallic contaminants, such as iron fragments or iron dust. Our rollers are constructed from durable acid-resistant steel, AISI 304, intended for contact with food.
Magnetic rollers, often called magnetic separators, are used in metal separation, food production as well as recycling. They help in extracting iron dust during the process of separating metals from other materials.
Our magnetic rollers are built with a neodymium magnet placed in a stainless steel tube cylinder made of stainless steel with a wall thickness of 1mm.
Both ends of the magnetic bar will be with M8 threaded openings, which enables easy installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.
In terms of features, magnetic bars differ in terms of magnetic force lines, flux density and the field of the magnetic field. We produce them in two materials, N42 and N52.
Often it is believed that the stronger the magnet, the better. However, the strength of the magnet's power depends on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of application and anticipated needs. The standard operating temperature of a magnetic bar is 80°C.
If the magnet is thin, the magnetic force lines will be more compressed. On the other hand, when the magnet is thick, the force lines will be extended and reach further.
For constructing the casings of magnetic separators - rollers, usually stainless steel is utilized, particularly types AISI 316, AISI 316L, and AISI 304.
In a salt water contact, type AISI 316 steel is highly recommended due to its outstanding anti-corrosion properties.
Magnetic rollers are characterized by their specific arrangement of poles and their ability to attract magnetic particles directly onto their surface, in contrast to other devices that may utilize more complicated filtration systems.
Technical designations and terms related to magnetic separators include among others polarity, magnetic induction, magnet pitch, as well as the type of steel used.
Magnetic induction for a magnet on a roller is measured using a teslameter or a gaussmeter with a flat Hall-effect probe, aiming to find the highest magnetic field value near the magnetic pole. The outcome is checked in a value table - the lowest is N30. All designations less than N27 or N25 suggest recycling that doesn't meet the standard - they are not suitable.
Neodymium magnetic bars offer a range of benefits such as excellent separation efficiency, strong magnetic field, and durability. On the other hand, among the drawbacks, one can mention the need for regular cleaning, higher cost, and potential installation challenges.
For proper maintenance of neodymium magnetic rollers, it is advised {to clean them regularly from deposits, avoid extreme temperatures up to 80°C, and cleaning after each use, avoiding temperatures up to 80°C. The rollers our rollers have an IP67 waterproof rating, so if they are not sealed, the magnets inside may oxidize and lose their strength. Magnetic field measurements are suggested to be conducted every two years. Caution should be exercised during use as there is a possibility of finger injury. If the protective tube is only 0.5 mm thick, it can wear out, which, in turn, can result in issues with the magnetic rod becoming unsealed and product contamination. The Roller operating range equals its diameter, fi25mm is approximately 25mm active range, while fi32 is about 40mm.

Shopping tips

Advantages and disadvantages of neodymium magnets NdFeB.

In addition to immense strength, neodymium magnets have the following advantages:

  • They do not lose their power (of the magnet). After about 10 years, their power decreases by only ~1% (theoretically),
  • They are highly resistant to demagnetization by external magnetic field,
  • In other words, thanks to the shiny coating of nickel, gold, or silver, the element acquires an aesthetic appearance,
  • They exhibit extremely high magnetic induction on the surface of the magnet,
  • By using an appropriate combination of materials, they can achieve high thermal resistance, allowing them to operate at temperatures up to 230°C and above...
  • Thanks to the flexibility in shaping and the ability to adapt to specific requirements – neodymium magnets can be produced in many variants of shapes or sizes, which amplifies their universality in usage.
  • Significant importance in modern technologies – are used in hard drives, electric motors, medical devices and very highly developed apparatuses.

Disadvantages of neodymium magnets:

  • They can break as they are fragile when subjected to a strong impact. If the magnets are exposed to impacts, it is suggested using magnets in a steel housing. The steel housing in the form of a holder protects the magnet from impacts and also increases its overall strength,
  • Magnets lose their strength due to exposure to high temperatures. In most cases, when the temperature exceeds 80°C, these magnets experience permanent loss in strength (although it is worth noting that this is dependent on the shape and size of the magnet). To avoid this problem, we offer special magnets marked with the [AH] symbol, which exhibit high temperature resistance. They can operate even at temperatures as high as 230°C or more,
  • They rust in a humid environment. For outdoor use, we recommend using waterproof magnets, such as those made of rubber or plastic,
  • The use of a cover or a magnetic holder is recommended due to the limited possibilities of manufacturing threads or complex shapes in the magnet
  • Possible danger to health from tiny fragments of magnets pose a threat, in case of ingestion, which is particularly important in the context of child safety. It's also worth noting that miniscule components of these magnets are able to be problematic in medical diagnosis when they are in the body.

Be Cautious with Neodymium Magnets

Magnets made of neodymium are fragile as well as can easily break and shatter.

Neodymium magnets are characterized by significant fragility. Neodymium magnets are made of metal and coated with a shiny nickel surface, but they are not as hard as steel. In the event of a collision between two magnets, there may be a scattering of fragments in different directions. Protecting your eyes is crucial in such a situation.

Make sure not to bring neodymium magnets close to the TV, wallet, and computer HDD.

Magnetic fields generated by neodymium magnets can damage magnetic storage media such as floppy disks, credit cards, magnetic ID cards, cassette tapes, video tapes, or other similar devices. They can also damage televisions, VCRs, computer monitors, and CRT displays. Avoid placing neodymium magnets in close proximity to electronic devices.

Neodymium magnets can demagnetize at high temperatures.

Although magnets are generally resilient, their ability to maintain their magnetic potency can be influenced by factors like the type of material used, the magnet's shape, and the intended purpose for which it is employed.

If you have a nickel allergy, avoid contact with neodymium magnets.

Studies show a small percentage of people have allergies to certain metals, including nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, you can try wearing gloves or simply avoid direct contact with nickel-plated neodymium magnets.

Neodymium magnets are the strongest, most remarkable magnets on earth, and the surprising force between them can surprise you at first.

Familiarize yourself with our information to correctly handle these magnets and avoid significant injuries to your body and prevent damage to the magnets.

People with pacemakers are advised to avoid neodymium magnets.

Neodymium magnets produce strong magnetic fields that can interfere with the operation of a heart pacemaker. However, if the magnetic field does not affect the device, it can damage its components or deactivate the device when it is in a magnetic field.

  Neodymium magnets should not be around youngest children.

Not all neodymium magnets are toys, so do not let children play with them. Small magnets pose a serious choking hazard or can attract to each other in the intestines. In such cases, the only solution is to undergo surgery to remove the magnets, and otherwise, it can even lead to death.

Dust and powder from neodymium magnets are highly flammable.

Do not attempt to drill into neodymium magnets. Mechanical processing is also not recommended. If the magnet is crushed into fine powder or dust, it becomes highly flammable.

Neodymium magnets are primarily characterized by their significant internal force. They attract to each other, and any object that comes in their way will be affected.

In the situation of placing a finger in the path of a neodymium magnet, in such a case, a cut or even a fracture may occur.

Avoid bringing neodymium magnets close to a phone or GPS.

Intense magnetic fields generated by neodymium magnets interfere with compasses and magnetometers used in navigation, as well as internal compasses of smartphones and GPS devices.

So that know how powerful neodymium magnets are and why they are so dangerous, read the article - Dangerous powerful neodymium magnets.

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e-mail: bok@dhit.pl

tel: +48 888 99 98 98