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SM 25x125 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130288

GTIN/EAN: 5906301812814

Diameter Ø

25 mm [±1 mm]

Height

125 mm [±1 mm]

Weight

460 g

Magnetic Flux

~ 6 500 Gauss [±5%]

319.80 with VAT / pcs + price for transport

260.00 ZŁ net + 23% VAT / pcs

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Lifting power and appearance of magnetic components can be tested on our force calculator.

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Physical properties - SM 25x125 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 25x125 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130288
GTIN/EAN 5906301812814
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 125 mm [±1 mm]
Weight 460 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 6 500 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 4 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 25x125 [2xM8] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x125 [2xM8] / N42

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 125 mm (L)
Active length 89 mm
Section count 3 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~466 g
Active area 70 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 10.6 kg (theor.)
Induction (surface) ~6 500 Gauss (Max)

Chart 2: Field profile (3 sections)

Chart 3: Temperature performance

Engineering data and GPSR
Material specification
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Sustainability
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130288-2026
Measurement Calculator
Magnet pull force

Magnetic Field

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It is the "heart" of every magnetic filter used in industry for cleaning raw materials. It is commonly used for cleaning flour, sugar, plastic granules, as well as oils and coolants. Thanks to the use of strong neodymium magnets, the rod catches even metallic dust.
The outer layer is hygienic acid-resistant steel, approved for food contact. The core is a precise magnetic system generating high induction (Gauss). Thanks to this, the rod is durable, hygienic, and easy to keep clean.
Due to the high power of the magnet, direct removal of filings can be troublesome and time-consuming. You can use compressed air or special non-magnetic strippers (rings). In industry, cover tubes (so-called Easy Clean system) are used, from which the magnetic insert slides out.
The more Gauss, the smaller and more weakly magnetic particles will be effectively caught. Standard rods (~8000 Gs) are sufficient for catching screws, nails, and steel shavings. High Power versions (~12000-14000 Gs) are necessary for catching metallic dust, oxides, and stainless steel after processing.
Yes, as a manufacturer, we make rods of any length and diameter (standard is dia 25mm and 32mm). You can choose a mounting method consistent with your technical design. Contact us for a quote on a non-standard dimension.

Pros as well as cons of Nd2Fe14B magnets.

Benefits

In addition to their magnetic efficiency, neodymium magnets provide the following advantages:
  • They have unchanged lifting capacity, and over around 10 years their performance decreases symbolically – ~1% (in testing),
  • Neodymium magnets are distinguished by exceptionally resistant to demagnetization caused by external interference,
  • By using a lustrous coating of gold, the element acquires an professional look,
  • They show high magnetic induction at the operating surface, which improves attraction properties,
  • Thanks to resistance to high temperature, they can operate (depending on the shape) even at temperatures up to 230°C and higher...
  • Possibility of precise shaping and modifying to precise needs,
  • Wide application in modern technologies – they are utilized in HDD drives, electromotive mechanisms, precision medical tools, as well as multitasking production systems.
  • Compactness – despite small sizes they generate large force, making them ideal for precision applications

Limitations

Disadvantages of neodymium magnets:
  • To avoid cracks upon strong impacts, we suggest using special steel housings. Such a solution secures the magnet and simultaneously increases its durability.
  • Neodymium magnets decrease their force under the influence of heating. As soon as 80°C is exceeded, many of them start losing their force. Therefore, we recommend our special magnets marked [AH], which maintain durability even at temperatures up to 230°C
  • They oxidize in a humid environment - during use outdoors we recommend using waterproof magnets e.g. in rubber, plastic
  • We recommend a housing - magnetic mechanism, due to difficulties in creating nuts inside the magnet and complicated forms.
  • Potential hazard to health – tiny shards of magnets are risky, if swallowed, which becomes key in the aspect of protecting the youngest. Furthermore, small elements of these products can disrupt the diagnostic process medical when they are in the body.
  • Due to complex production process, their price exceeds standard values,

Pull force analysis

Optimal lifting capacity of a neodymium magnetwhat affects it?

The force parameter is a theoretical maximum value conducted under specific, ideal conditions:
  • with the contact of a sheet made of low-carbon steel, ensuring maximum field concentration
  • possessing a thickness of at least 10 mm to ensure full flux closure
  • characterized by lack of roughness
  • without any air gap between the magnet and steel
  • during detachment in a direction vertical to the plane
  • at temperature room level

Determinants of lifting force in real conditions

Please note that the working load will differ influenced by the following factors, in order of importance:
  • Gap (between the magnet and the metal), as even a microscopic clearance (e.g. 0.5 mm) results in a decrease in force by up to 50% (this also applies to varnish, rust or debris).
  • Pull-off angle – note that the magnet has greatest strength perpendicularly. Under shear forces, the holding force drops significantly, often to levels of 20-30% of the maximum value.
  • Steel thickness – too thin steel does not close the flux, causing part of the power to be escaped to the other side.
  • Material composition – different alloys reacts the same. High carbon content worsen the interaction with the magnet.
  • Base smoothness – the smoother and more polished the plate, the larger the contact zone and stronger the hold. Roughness creates an air distance.
  • Heat – NdFeB sinters have a negative temperature coefficient. When it is hot they are weaker, and at low temperatures gain strength (up to a certain limit).

Holding force was checked on the plate surface of 20 mm thickness, when a perpendicular force was applied, whereas under shearing force the holding force is lower. Moreover, even a small distance between the magnet and the plate decreases the load capacity.

Safety rules for work with neodymium magnets
Do not drill into magnets

Fire hazard: Rare earth powder is explosive. Do not process magnets without safety gear as this risks ignition.

Impact on smartphones

A strong magnetic field negatively affects the functioning of compasses in smartphones and GPS navigation. Do not bring magnets near a device to prevent breaking the sensors.

Protective goggles

NdFeB magnets are sintered ceramics, meaning they are fragile like glass. Clashing of two magnets leads to them shattering into small pieces.

Hand protection

Watch your fingers. Two powerful magnets will join instantly with a force of several hundred kilograms, destroying everything in their path. Exercise extreme caution!

Demagnetization risk

Regular neodymium magnets (N-type) undergo demagnetization when the temperature goes above 80°C. Damage is permanent.

Handling guide

Before use, check safety instructions. Uncontrolled attraction can break the magnet or hurt your hand. Think ahead.

Danger to pacemakers

For implant holders: Strong magnetic fields disrupt electronics. Keep at least 30 cm distance or request help to handle the magnets.

Avoid contact if allergic

Studies show that the nickel plating (the usual finish) is a potent allergen. If you have an allergy, refrain from touching magnets with bare hands and choose coated magnets.

Danger to the youngest

NdFeB magnets are not suitable for play. Swallowing several magnets may result in them connecting inside the digestive tract, which poses a critical condition and requires urgent medical intervention.

Cards and drives

Data protection: Strong magnets can ruin data carriers and sensitive devices (pacemakers, medical aids, timepieces).

Safety First! Looking for details? Read our article: Why are neodymium magnets dangerous?
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98