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SM 25x125 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130288

GTIN/EAN: 5906301812814

Diameter Ø

25 mm [±1 mm]

Height

125 mm [±1 mm]

Weight

460 g

Magnetic Flux

~ 6 500 Gauss [±5%]

393.60 with VAT / pcs + price for transport

320.00 ZŁ net + 23% VAT / pcs

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Technical parameters - SM 25x125 [2xM8] / N42 - magnetic separator

Specification / characteristics - SM 25x125 [2xM8] / N42 - magnetic separator

properties
properties values
Cat. no. 130288
GTIN/EAN 5906301812814
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 125 mm [±1 mm]
Weight 460 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 6 500 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 4 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 25x125 [2xM8] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x125 [2xM8] / N42

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 125 mm (L)
Active length 89 mm
Section count 3 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~466 g
Active area 70 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 10.6 kg (theor.)
Induction (surface) ~6 500 Gauss (Max)

Chart 2: Field profile (3 sections)

Chart 3: Temperature performance

Technical specification and ecology
Chemical composition
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Environmental data
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130288-2026
Magnet Unit Converter
Pulling force

Magnetic Field

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A magnetic rod is the basic element of building grate separators and magnetic filters. It is commonly used for cleaning flour, sugar, plastic granules, as well as oils and coolants. High magnetic induction on the surface allows catching the finest iron particles.
The rod consists of a cover tube made of high-quality acid-resistant steel (AISI 304 or 316). Inside there is a stack of strong neodymium magnets arranged in a special configuration (magnetic circuit). Such construction ensures full resistance to corrosion, water, oils, and acids.
Due to the high power of the magnet, direct removal of filings can be troublesome and time-consuming. You can use compressed air or special non-magnetic strippers (rings). For easier operation, it is worth considering ordering a rod in a version with a cleaning sleeve.
Magnetic induction measured in Gauss (Gs) determines the density of magnetic flux on the rod surface. Standard rods (~8000 Gs) are sufficient for catching screws, nails, and steel shavings. High induction is necessary when contaminants are microscopic or weakly magnetic.
We fulfill individual orders for bars perfectly matched to your machine or separator. You can choose a mounting method consistent with your technical design. Contact us for a quote on a non-standard dimension.

Advantages and disadvantages of rare earth magnets.

Strengths

Besides their stability, neodymium magnets are valued for these benefits:
  • They do not lose power, even after around ten years – the decrease in strength is only ~1% (theoretically),
  • They feature excellent resistance to weakening of magnetic properties as a result of external fields,
  • The use of an shiny coating of noble metals (nickel, gold, silver) causes the element to present itself better,
  • Magnetic induction on the working layer of the magnet turns out to be impressive,
  • Thanks to resistance to high temperature, they are able to function (depending on the form) even at temperatures up to 230°C and higher...
  • Thanks to flexibility in shaping and the capacity to modify to specific needs,
  • Universal use in modern industrial fields – they are utilized in magnetic memories, electric drive systems, medical devices, also multitasking production systems.
  • Relatively small size with high pulling force – neodymium magnets offer strong magnetic field in tiny dimensions, which makes them useful in small systems

Weaknesses

Disadvantages of NdFeB magnets:
  • Brittleness is one of their disadvantages. Upon strong impact they can break. We advise keeping them in a special holder, which not only secures them against impacts but also increases their durability
  • We warn that neodymium magnets can lose their strength at high temperatures. To prevent this, we advise our specialized [AH] magnets, which work effectively even at 230°C.
  • Due to the susceptibility of magnets to corrosion in a humid environment, we suggest using waterproof magnets made of rubber, plastic or other material stable to moisture, when using outdoors
  • Due to limitations in creating nuts and complex forms in magnets, we recommend using casing - magnetic holder.
  • Possible danger related to microscopic parts of magnets can be dangerous, in case of ingestion, which becomes key in the context of child safety. It is also worth noting that tiny parts of these devices are able to be problematic in diagnostics medical after entering the body.
  • Due to expensive raw materials, their price exceeds standard values,

Pull force analysis

Breakaway strength of the magnet in ideal conditionswhat affects it?

Magnet power was defined for ideal contact conditions, including:
  • on a plate made of structural steel, effectively closing the magnetic field
  • possessing a thickness of min. 10 mm to avoid saturation
  • with a surface free of scratches
  • under conditions of gap-free contact (surface-to-surface)
  • for force acting at a right angle (in the magnet axis)
  • in temp. approx. 20°C

Practical aspects of lifting capacity – factors

During everyday use, the actual lifting capacity results from many variables, ranked from most significant:
  • Clearance – existence of foreign body (rust, dirt, air) interrupts the magnetic circuit, which lowers power rapidly (even by 50% at 0.5 mm).
  • Load vector – maximum parameter is reached only during perpendicular pulling. The force required to slide of the magnet along the surface is typically many times lower (approx. 1/5 of the lifting capacity).
  • Steel thickness – too thin sheet does not accept the full field, causing part of the flux to be lost into the air.
  • Metal type – different alloys attracts identically. Alloy additives worsen the attraction effect.
  • Surface quality – the more even the plate, the larger the contact zone and higher the lifting capacity. Unevenness acts like micro-gaps.
  • Thermal factor – high temperature reduces magnetic field. Exceeding the limit temperature can permanently demagnetize the magnet.

Lifting capacity testing was carried out on a smooth plate of suitable thickness, under perpendicular forces, in contrast under parallel forces the holding force is lower. Additionally, even a small distance between the magnet’s surface and the plate reduces the lifting capacity.

Warnings
Eye protection

Despite the nickel coating, neodymium is delicate and not impact-resistant. Avoid impacts, as the magnet may shatter into sharp, dangerous pieces.

Mechanical processing

Fire warning: Rare earth powder is highly flammable. Do not process magnets in home conditions as this may cause fire.

Permanent damage

Avoid heat. NdFeB magnets are susceptible to temperature. If you require resistance above 80°C, inquire about HT versions (H, SH, UH).

Crushing risk

Danger of trauma: The pulling power is so great that it can cause hematomas, pinching, and even bone fractures. Use thick gloves.

Warning for heart patients

Individuals with a ICD should maintain an safe separation from magnets. The magnetism can stop the operation of the implant.

Magnetic media

Powerful magnetic fields can erase data on payment cards, hard drives, and storage devices. Keep a distance of at least 10 cm.

Handling guide

Before starting, read the rules. Uncontrolled attraction can destroy the magnet or hurt your hand. Think ahead.

This is not a toy

Product intended for adults. Small elements pose a choking risk, causing serious injuries. Keep out of reach of children and animals.

Magnetic interference

Be aware: rare earth magnets generate a field that disrupts precision electronics. Maintain a separation from your phone, device, and navigation systems.

Allergic reactions

Allergy Notice: The nickel-copper-nickel coating consists of nickel. If an allergic reaction occurs, cease working with magnets and use protective gear.

Warning! Looking for details? Check our post: Are neodymium magnets dangerous?