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SM 25x125 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130288

GTIN: 5906301812814

Diameter Ø [±0,1 mm]

25 mm

Height [±0,1 mm]

125 mm

Weight

0.01 g

319.80 ZŁ with VAT / pcs + price for transport

260.00 ZŁ net + 23% VAT / pcs

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SM 25x125 [2xM8] / N42 - magnetic separator

Specification/characteristics SM 25x125 [2xM8] / N42 - magnetic separator

properties

values

Cat. no.

130288

GTIN

5906301812814

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

25 mm [±0,1 mm]

Height

125 mm [±0,1 mm]

Weight

0.01 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N42

properties

values

units

coercivity bHc ?

860-955

kA/m

coercivity bHc ?

10.8-12.0

kOe

energy density [Min. - Max.] ?

318-334

BH max KJ/m

energy density [Min. - Max.] ?

40-42

BH max MGOe

remenance Br [Min. - Max.] ?

12.9-13.2

kGs

remenance Br [Min. - Max.] ?

1290-1320

actual internal force iHc

≥ 955

kA/m

actual internal force iHc

≥ 12

kOe

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The magnetic separator, namely the magnetic roller, uses the power of neodymium magnets, which are embedded in a casing made of stainless steel usually AISI304. As a result, it is possible to precisely remove ferromagnetic elements from other materials. A fundamental component of its operation is the use of repulsion of magnetic poles N and S, which allows magnetic substances to be targeted. The thickness of the embedded magnet and its structure pitch affect the power and range of the separator's operation.

Generally speaking, magnetic separators are used to extract ferromagnetic particles. If the cans are ferromagnetic, a magnetic separator will be effective. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the magnetic separator will not be effective.

Yes, magnetic rollers find application in food production for the elimination of metallic contaminants, such as iron fragments or iron dust. Our rollers are made from durable acid-resistant steel, EN 1.4301, suitable for use in food.

Magnetic rollers, otherwise magnetic separators, find application in food production, metal separation as well as waste processing. They help in eliminating iron dust during the process of separating metals from other materials.

Our magnetic rollers are composed of a neodymium magnet embedded in a stainless steel tube cylinder made of stainless steel with a wall thickness of 1mm.

From both sides of the magnetic bar will be with M8 threaded holes - 18 mm, allowing for simple mounting in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of features, magnetic bars stand out in terms of magnetic force lines, flux density and the field of the magnetic field. We produce them in materials, N42 as well as N52.

Generally it is believed that the greater the magnet's power, the better. But, the strength of the magnet's power is dependent on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of application and specific needs. The standard operating temperature of a magnetic bar is 80°C.

When the magnet is more flat, the magnetic force lines are short. Otherwise, when the magnet is thick, the force lines are extended and extend over a greater distance.

For creating the casings of magnetic separators - rollers, usually stainless steel is employed, particularly types AISI 316, AISI 316L, and AISI 304.

In a salt water contact, AISI 316 steel exhibits the best resistance due to its exceptional anti-corrosion properties.

Magnetic rollers are characterized by their specific arrangement of poles and their ability to attract magnetic substances directly onto their surface, in contrast to other separators that often use complex filtration systems.

Technical designations and terms related to magnetic separators include among others polarity, magnetic induction, magnet pitch, as well as the type of steel used.

Magnetic induction for a roller is measured using a teslameter or a gaussmeter with a flat Hall-effect probe, seeking the highest magnetic field value near the magnetic pole. The result is verified in a value table - the lowest is N30. All designations less than N27 or N25 suggest recycling that falls below the standard - they are not suitable.

Neodymium magnetic rollers offer a range of benefits such as a very strong magnetic field, the ability to capture even the tiniest metal particles, and durability. On the other hand, among the drawbacks, one can mention the need for regular cleaning, higher cost, and potential installation challenges.

To properly maintain of neodymium magnetic rollers, it’s worth regularly cleaning them from contaminants, avoiding high temperatures above 80 degrees, and shielding them from moisture if the threads are not sealed – in ours, they are. The rollers our rollers have waterproofing IP67, so if they are leaky, the magnets inside can oxidize and weaken. Testing of the rollers is recommended be carried out once every 24 months. Care should be taken, as it’s possible getting pinched. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could cause problems with the magnetic rod seal and product contamination. The effective range of the roller corresponds to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

Magnetic rollers are cylindrical neodymium magnets placed in a casing made of corrosion-resistant stainless steel, which are used to remove metal contaminants from bulk and granular materials. They are applied in industries such as food processing, ceramics, and recycling, where the removal of iron metals and iron filings is essential.

Advantages as well as disadvantages of neodymium magnets NdFeB.

In addition to immense power, neodymium magnets have the following advantages:

They do not lose their power (of the magnet). After approximately 10 years, their power decreases by only ~1% (theoretically),
They protect against demagnetization caused by external magnetic field extremely well,
In other words, thanks to the shiny coating of nickel, gold, or silver, the element acquires an aesthetic appearance,
They exhibit extremely high magnetic induction on the surface of the magnet,
Magnetic neodymium magnets are characterized by very high magnetic induction on the surface of the magnet and can operate (depending on the shape) even at temperatures of 230°C or higher...
The ability for precise shaping and customization to specific needs – neodymium magnets can be produced in various forms and dimensions, which enhances their versatility in applications.
Key role in the industry of new technologies – find application in hard drives, electric motors, medical equipment and very modern machines.

Disadvantages of neodymium magnets:

They are fragile when subjected to a strong impact. If the magnets are exposed to impacts, we recommend using magnets in a protective case. The steel housing in the form of a holder protects the magnet from impacts and at the same time increases its overall strength,
High temperatures can reduce the power of neodymium magnets. Typically, after heating above 80°C, most of them experience a permanent loss in strength (although it is dependent on the shape and size). To prevent this, we offer special magnets marked with the symbol [AH], which are highly resistant to high temperatures. They can operate even at temperatures up to 230°C, making them an ideal solution for applications requiring high-temperature operation,
Magnets exposed to a humid environment can corrode. Therefore, when using them outdoors, we suggest using waterproof magnets made of rubber, plastic, or other moisture-resistant materials,
Limited ability to create threads or complex shapes in the magnet - the use of a housing is recommended - magnetic holder
Potential hazard associated with microscopic parts of magnets can be dangerous, in case of ingestion, which is crucial in the context of child safety. It's also worth noting that tiny parts of these products have the potential to complicate diagnosis in case of swallowing.

Caution with Neodymium Magnets

Keep neodymium magnets away from the wallet, computer, and TV.

Strong magnetic fields emitted by neodymium magnets can damage magnetic storage media such as floppy disks, credit cards, magnetic ID cards, cassette tapes, video tapes, or other devices. In addition, they can damage televisions, VCRs, computer monitors, and CRT displays. Avoid placing neodymium magnets in close proximity to electronic devices.

Magnets made of neodymium are extremely fragile, they easily fall apart and can become damaged.

In the event of a collision between two neodymium magnets, it can result in them getting chipped. Despite being made of metal as well as coated with a shiny nickel plating, they are not as hard as steel. In the case of a collision between two magnets, there can be a scattering of small sharp metal fragments in different directions. Protecting your eyes is essential.

Keep neodymium magnets away from people with pacemakers.

In the case of neodymium magnets, there is a strong magnetic field. As a result, it interferes with the operation of a heart pacemaker. Even if the magnetic field does not affect the device, it can damage its components or deactivate the entire device.

Under no circumstances should neodymium magnets be brought close to GPS and smartphones.

Magnetic fields interfere with compasses and magnetometers used in navigation for air and sea transport, as well as internal compasses of smartphones and GPS devices.

Neodymium magnets are among the most powerful magnets on Earth. The astonishing force they generate between each other can surprise you.

Please review the information on how to handle neodymium magnets and avoid significant harm to your body, as well as prevent unintentional damage to the magnets.

The magnet is coated with nickel - be careful if you have an allergy.

Studies clearly indicate a small percentage of people who suffer from metal allergies such as nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, you can try wearing gloves or simply avoid direct contact with nickel-plated neodymium magnets.

Neodymium magnets can attract to each other, pinch the skin, and cause significant swellings.

If you have a finger between or alternatively on the path of attracting magnets, there may be a severe cut or even a fracture.

Neodymium magnets can demagnetize at high temperatures.

Although magnets are generally resilient, their ability to maintain their magnetic potency can be influenced by factors like the type of material used, the magnet's shape, and the intended purpose for which it is employed.

Dust and powder from neodymium magnets are flammable.

Do not attempt to drill into neodymium magnets. Mechanical processing is also not recommended. Once crushed into fine powder or dust, this material becomes highly flammable.

Magnets are not toys, children should not play with them.

Neodymium magnets are not toys. You cannot allow them to become toys for children. In the case of small magnets, they can be swallowed and cause choking. In such cases, the only solution is to undergo surgery to remove the magnets, and otherwise, it can even lead to death.

Caution!

In order to show why neodymium magnets are so dangerous, read the article - How dangerous are strong neodymium magnets?.