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SM 32x475 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130466

GTIN: 5906301813378

Diameter Ø [±0,1 mm]

32 mm

Height [±0,1 mm]

475 mm

Weight

2630 g

1 488.30 ZŁ with VAT / pcs + price for transport

1 210.00 ZŁ net + 23% VAT / pcs

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SM 32x475 [2xM8] / N52 - magnetic separator

Specification/characteristics SM 32x475 [2xM8] / N52 - magnetic separator

properties

values

Cat. no.

130466

GTIN

5906301813378

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

32 mm [±0,1 mm]

Height

475 mm [±0,1 mm]

Weight

2630 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N52

properties

values

units

coercivity bHc ?

860-995

kA/m

coercivity bHc ?

10.8-12.5

kOe

energy density [Min. - Max.] ?

380-422

BH max KJ/m

energy density [Min. - Max.] ?

48-53

BH max MGOe

remenance Br [Min. - Max.] ?

14.2-14.7

kGs

remenance Br [Min. - Max.] ?

1420-1470

actual internal force iHc

≥ 955

kA/m

actual internal force iHc

≥ 12

kOe

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The main mechanism of the magnetic separator is the use of neodymium magnets, placed in a construction made of stainless steel usually AISI304. In this way, it is possible to effectively remove ferromagnetic elements from the mixture. An important element of its operation is the use of repulsion of N and S poles of neodymium magnets, which allows magnetic substances to be collected. The thickness of the magnet and its structure's pitch affect the power and range of the separator's operation.

Generally speaking, magnetic separators are designed to segregate ferromagnetic elements. If the cans are made from ferromagnetic materials, a magnetic separator will be effective. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the magnetic separator will not be effective.

Yes, magnetic rollers are employed in food production to remove metallic contaminants, for example iron fragments or iron dust. Our rollers are made from durable acid-resistant steel, EN 1.4301, approved for contact with food.

Magnetic rollers, otherwise magnetic separators, are used in metal separation, food production as well as waste processing. They help in eliminating iron dust during the process of separating metals from other wastes.

Our magnetic rollers are built with a neodymium magnet embedded in a tube made of stainless steel with a wall thickness of 1mm.

From both sides of the magnetic bar will be with M8 threaded holes - 18 mm, enabling quick installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of features, magnetic bars stand out in terms of magnetic force lines, flux density and the field of the magnetic field. We produce them in materials, N42 and N52.

Usually it is believed that the greater the magnet's power, the more effective. However, the value of the magnet's power is dependent on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of use and anticipated needs. The standard operating temperature of a magnetic bar is 80°C.

In the case where the magnet is more flat, the magnetic force lines will be more compressed. Otherwise, in the case of a thicker magnet, the force lines are extended and extend over a greater distance.

For making the casings of magnetic separators - rollers, usually stainless steel is used, particularly types AISI 316, AISI 316L, and AISI 304.

In a salt water contact, AISI 316 steel is recommended thanks to its outstanding anti-corrosion properties.

Magnetic bars are characterized by their specific arrangement of poles and their ability to attract magnetic substances directly onto their surface, as opposed to other separators that may utilize complex filtration systems.

Technical designations and terms related to magnetic separators include amongst others polarity, magnetic induction, magnet pitch, as well as the steel type applied.

Magnetic induction for a roller is determined using a teslameter or a gaussmeter with a flat Hall-effect probe, aiming to find the highest magnetic field value close to the magnetic pole. The outcome is checked in a value table - the lowest is N30. All designations below N27 or N25 suggest recycling that falls below the standard - they are not suitable.

Neodymium magnetic rollers offer a range of benefits such as a very strong magnetic field, the ability to capture even the tiniest metal particles, and durability. Disadvantages may include the need for regular cleaning, higher cost, and potential installation challenges.

For proper maintenance of neodymium magnetic rollers, it is recommended regularly cleaning them from contaminants, avoiding extreme temperatures up to 80°C, and shielding them from moisture if the threads are not sealed – in ours, they are. The rollers our rollers have waterproofing IP67, so if they are leaky, the magnets inside can oxidize and lose their power. Testing of the rollers is recommended be carried out every two years. Caution should be taken during use, as it’s possible of finger injury. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could lead to problems with the magnetic rod seal and product contamination. The effective range of the roller corresponds to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

Magnetic rollers are cylindrical neodymium magnets placed in a casing made of corrosion-resistant stainless steel, which are used to remove metal contaminants from bulk and granular materials. They are used in the food industry, recycling, and plastic processing, where metal separation is crucial.

Advantages and disadvantages of neodymium magnets NdFeB.

Apart from immense power, neodymium magnets have the following advantages:

They do not lose strength over time. After approximately 10 years, their power decreases by only ~1% (theoretically),
They protect against demagnetization caused by external magnetic sources extremely well,
In other words, thanks to the shiny nickel, gold, or silver finish, the element gains an visually attractive appearance,
They exhibit very high magnetic induction on the surface of the magnet,
Magnetic neodymium magnets are characterized by very high magnetic induction on the surface of the magnet and can operate (depending on the form) even at temperatures of 230°C or higher...
Due to the option of accurate forming or adaptation to individual needs – neodymium magnets can be produced in various forms and dimensions, which amplifies their universality in usage.
Key role in advanced technologically fields – are utilized in HDD drives, electric drive mechanisms, medical apparatus and various technologically advanced devices.

Disadvantages of neodymium magnets:

They are fragile when subjected to a strong impact. If the magnets are exposed to impacts, we recommend using magnets in a protective case. The steel housing in the form of a holder protects the magnet from impacts, and at the same time increases its overall strength,
They lose strength at high temperatures. Most neodymium magnets experience permanent loss of strength when heated above 80°C (depending on the form and height). However, we also offer special magnets with high temperature resistance, up to 230°C,
Magnets exposed to a humid environment can corrode. Therefore, when using them outdoors, we suggest using waterproof magnets made of rubber, plastic, or other moisture-resistant materials,
Limited ability to create threads or complex shapes in the magnet - the use of a housing is recommended - magnetic holder
Health risk associated with microscopic parts of magnets are risky, in case of ingestion, which is crucial in the context of children's health. Additionally, tiny parts of these products can complicate diagnosis when they are in the body.

Precautions

Dust and powder from neodymium magnets are flammable.

Avoid drilling or mechanical processing of neodymium magnets. If the magnet is crushed into fine powder or dust, it becomes highly flammable.

Neodymium magnets are not recommended for people with pacemakers.

Neodymium magnets generate very strong magnetic fields that can interfere with the operation of a pacemaker. This is because many of these devices are equipped with a function that deactivates the device in a magnetic field.

Neodymium magnetic are incredibly fragile, they easily break as well as can crumble.

Neodymium magnets are highly delicate, and by joining them in an uncontrolled manner, they will crack. Magnets made of neodymium are made of metal and coated with a shiny nickel, but they are not as durable as steel. In the event of a collision between two magnets, there may be a scattering of fragments in different directions. Protecting your eyes is crucial in such a situation.

Avoid contact with neodymium magnets if you have a nickel allergy.

Studies show a small percentage of people have allergies to certain metals, including nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, you can try wearing gloves or simply avoid direct contact with nickel-plated neodymium magnets.

Neodymium magnets can become demagnetized at high temperatures.

Despite the fact that magnets have been observed to maintain their efficacy up to temperatures of 80°C or 175°F, it's essential to consider that this threshold may fluctuate depending on the magnet's type, configuration, and intended usage.

Keep neodymium magnets away from the wallet, computer, and TV.

Neodymium magnets generate strong magnetic fields that can damage magnetic media such as floppy disks, video tapes, HDDs, credit cards, magnetic ID cards, cassette tapes, or other devices. They can also destroy devices like video players, televisions, CRT computer monitors. Do not forget to keep neodymium magnets at a safe distance from these electronic devices.

Neodymium magnets are the most powerful magnets ever created, and their power can surprise you.

To handle magnets properly, it is best to familiarize yourself with our information beforehand. This will help you avoid significant harm to your body and the magnets themselves.

It is important to maintain neodymium magnets away from children.

Not all neodymium magnets are toys, so do not let children play with them. Small magnets pose a serious choking hazard or can attract to each other in the intestines. In such cases, the only solution is to undergo surgery to remove the magnets, and otherwise, it can even lead to death.

Keep neodymium magnets as far away as possible from GPS and smartphones.

Neodymium magnets are a source of strong magnetic fields that cause interference with magnetometers and compasses used in navigation, as well as internal compasses of smartphones and GPS devices.

Neodymium magnets are primarily characterized by their significant internal force. They attract to each other, and any object that comes in their way will be affected.

In the case of holding a finger in the path of a neodymium magnet, in that situation, a cut or even a fracture may occur.

Exercise caution!

So that know how strong neodymium magnets are and why they are so dangerous, read the article - Dangerous very powerful neodymium magnets.