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SM 32x475 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130466

GTIN/EAN: 5906301813378

Diameter Ø

32 mm [±1 mm]

Height

475 mm [±1 mm]

Weight

2630 g

Magnetic Flux

~ 10 000 Gauss [±5%]

1488.30 with VAT / pcs + price for transport

1210.00 ZŁ net + 23% VAT / pcs

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Weight as well as form of neodymium magnets can be tested using our magnetic mass calculator.

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Technical data of the product - SM 32x475 [2xM8] / N52 - magnetic separator

Specification / characteristics - SM 32x475 [2xM8] / N52 - magnetic separator

properties
properties values
Cat. no. 130466
GTIN/EAN 5906301813378
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 32 mm [±1 mm]
Height 475 mm [±1 mm]
Weight 2630 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 10 000 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 18 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N52

Specification / characteristics SM 32x475 [2xM8] / N52 - magnetic separator
properties values units
remenance Br [min. - max.] ? 14.2-14.7 kGs
remenance Br [min. - max.] ? 1420-1470 mT
coercivity bHc ? 10.8-12.5 kOe
coercivity bHc ? 860-995 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 48-53 BH max MGOe
energy density [min. - max.] ? 380-422 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 32x475 [2xM8] / N52

Parameter Value Description / Unit
Diameter (Ø) 32 mm
Total length 475 mm (L)
Active length 439 mm
Section count 19 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~2903 g
Active area 441 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 41 kg (theor.)
Induction (surface) ~10 000 Gauss (Max)

Chart 2: Field profile (19 sections)

Chart 3: Temperature performance

Technical specification and ecology
Chemical composition
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Environmental data
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130466-2026
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Magnet pull force

Magnetic Field

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A magnetic rod is the basic element of building grate separators and magnetic filters. Its task is separation (separation) of metal filings from the transported material. High magnetic induction on the surface allows catching the finest iron particles.
The rod consists of a cover tube made of high-quality acid-resistant steel (AISI 304 or 316). The core is a precise magnetic system generating high induction (Gauss). Such construction ensures full resistance to corrosion, water, oils, and acids.
Due to the high power of the magnet, direct removal of filings can be troublesome and time-consuming. We recommend sticking packing tape to the cluster of filings and tearing it off together with the contaminants. For easier operation, it is worth considering ordering a rod in a version with a cleaning sleeve.
The Gauss value tells us how effectively and deeply the magnet will catch contaminants. For basic machine protection against pieces of iron, standard power is sufficient. High Power versions (~12000-14000 Gs) are necessary for catching metallic dust, oxides, and stainless steel after processing.
We can produce a rod of non-standard length with any mounting termination. You can choose a mounting method consistent with your technical design. Contact us for a quote on a non-standard dimension.

Pros and cons of rare earth magnets.

Strengths

Apart from their consistent holding force, neodymium magnets have these key benefits:
  • They retain magnetic properties for almost ten years – the drop is just ~1% (based on simulations),
  • Neodymium magnets prove to be exceptionally resistant to magnetic field loss caused by external interference,
  • The use of an elegant coating of noble metals (nickel, gold, silver) causes the element to be more visually attractive,
  • They show high magnetic induction at the operating surface, which increases their power,
  • Neodymium magnets are characterized by very high magnetic induction on the magnet surface and can work (depending on the form) even at a temperature of 230°C or more...
  • Due to the option of accurate shaping and adaptation to individualized needs, neodymium magnets can be modeled in a variety of shapes and sizes, which expands the range of possible applications,
  • Significant place in modern industrial fields – they are used in magnetic memories, electric drive systems, diagnostic systems, as well as complex engineering applications.
  • Compactness – despite small sizes they provide effective action, making them ideal for precision applications

Weaknesses

Drawbacks and weaknesses of neodymium magnets and proposals for their use:
  • To avoid cracks upon strong impacts, we suggest using special steel housings. Such a solution secures the magnet and simultaneously increases its durability.
  • Neodymium magnets lose power when exposed to high temperatures. After reaching 80°C, many of them experience permanent drop of strength (a factor is the shape and dimensions of the magnet). We offer magnets specially adapted to work at temperatures up to 230°C marked [AH], which are very resistant to heat
  • When exposed to humidity, magnets usually rust. To use them in conditions outside, it is recommended to use protective magnets, such as those in rubber or plastics, which prevent oxidation as well as corrosion.
  • We recommend cover - magnetic mount, due to difficulties in creating threads inside the magnet and complex shapes.
  • Potential hazard to health – tiny shards of magnets can be dangerous, in case of ingestion, which gains importance in the context of child safety. Additionally, small elements of these devices are able to complicate diagnosis medical after entering the body.
  • High unit price – neodymium magnets have a higher price than other types of magnets (e.g. ferrite), which increases costs of application in large quantities

Lifting parameters

Maximum magnetic pulling forcewhat affects it?

Breakaway force was determined for optimal configuration, including:
  • using a base made of low-carbon steel, acting as a ideal flux conductor
  • possessing a thickness of at least 10 mm to ensure full flux closure
  • with a surface perfectly flat
  • under conditions of no distance (surface-to-surface)
  • during pulling in a direction vertical to the plane
  • at standard ambient temperature

Determinants of lifting force in real conditions

Bear in mind that the working load will differ subject to the following factors, starting with the most relevant:
  • Distance (between the magnet and the metal), as even a very small distance (e.g. 0.5 mm) leads to a reduction in force by up to 50% (this also applies to varnish, rust or debris).
  • Loading method – catalog parameter refers to pulling vertically. When applying parallel force, the magnet holds much less (often approx. 20-30% of maximum force).
  • Steel thickness – too thin sheet does not close the flux, causing part of the flux to be escaped into the air.
  • Steel grade – the best choice is high-permeability steel. Cast iron may generate lower lifting capacity.
  • Surface structure – the more even the surface, the larger the contact zone and stronger the hold. Roughness creates an air distance.
  • Thermal factor – hot environment reduces pulling force. Too high temperature can permanently demagnetize the magnet.

Lifting capacity was measured using a steel plate with a smooth surface of suitable thickness (min. 20 mm), under perpendicular detachment force, in contrast under shearing force the lifting capacity is smaller. In addition, even a small distance between the magnet’s surface and the plate lowers the load capacity.

H&S for magnets
Powerful field

Exercise caution. Neodymium magnets attract from a long distance and snap with huge force, often faster than you can move away.

Shattering risk

Protect your eyes. Magnets can explode upon uncontrolled impact, ejecting shards into the air. Wear goggles.

No play value

Product intended for adults. Tiny parts can be swallowed, leading to serious injuries. Store away from kids and pets.

Nickel allergy

Nickel alert: The nickel-copper-nickel coating contains nickel. If an allergic reaction occurs, cease handling magnets and wear gloves.

Life threat

Patients with a ICD have to maintain an safe separation from magnets. The magnetism can interfere with the operation of the implant.

Maximum temperature

Control the heat. Heating the magnet to high heat will permanently weaken its magnetic structure and strength.

Dust explosion hazard

Dust produced during grinding of magnets is self-igniting. Avoid drilling into magnets unless you are an expert.

GPS and phone interference

Be aware: rare earth magnets produce a field that disrupts precision electronics. Keep a safe distance from your phone, device, and GPS.

Keep away from computers

Very strong magnetic fields can corrupt files on payment cards, HDDs, and other magnetic media. Stay away of min. 10 cm.

Bone fractures

Big blocks can crush fingers in a fraction of a second. Under no circumstances put your hand betwixt two strong magnets.

Danger! Looking for details? Check our post: Why are neodymium magnets dangerous?
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98