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SM 32x475 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130466

GTIN: 5906301813378

Diameter Ø [±0,1 mm]

32 mm

Height [±0,1 mm]

475 mm

Weight

2630 g

1 488.30 ZŁ with VAT / pcs + price for transport

1 210.00 ZŁ net + 23% VAT / pcs

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SM 32x475 [2xM8] / N52 - magnetic separator

Specification/characteristics SM 32x475 [2xM8] / N52 - magnetic separator

properties

values

Cat. no.

130466

GTIN

5906301813378

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

32 mm [±0,1 mm]

Height

475 mm [±0,1 mm]

Weight

2630 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N52

properties

values

units

coercivity bHc ?

860-995

kA/m

coercivity bHc ?

10.8-12.5

kOe

energy density [Min. - Max.] ?

380-422

BH max KJ/m

energy density [Min. - Max.] ?

48-53

BH max MGOe

remenance Br [Min. - Max.] ?

14.2-14.7

kGs

remenance Br [Min. - Max.] ?

1420-1470

actual internal force iHc

≥ 955

kA/m

actual internal force iHc

≥ 12

kOe

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The magnetic separator, namely the magnetic roller, uses the force of neodymium magnets, which are placed in a construction made of stainless steel mostly AISI304. Due to this, it is possible to precisely remove ferromagnetic elements from the mixture. A key aspect of its operation is the repulsion of magnetic poles N and S, which enables magnetic substances to be attracted. The thickness of the magnet and its structure pitch determine the power and range of the separator's operation.

Generally speaking, magnetic separators are designed to extract ferromagnetic elements. If the cans are made from ferromagnetic materials, the separator will be able to separate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the separator will not effectively segregate them.

Yes, magnetic rollers find application in the food industry for the elimination of metallic contaminants, for example iron fragments or iron dust. Our rods are made from durable acid-resistant steel, AISI 304, suitable for contact with food.

Magnetic rollers, otherwise cylindrical magnets, find application in metal separation, food production as well as waste processing. They help in extracting iron dust in the course of the process of separating metals from other materials.

Our magnetic rollers consist of neodymium magnets placed in a stainless steel tube cylinder of stainless steel with a wall thickness of 1mm.

Both ends of the magnetic bar can be with M8 threaded holes - 18 mm, allowing for quick installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of magnetic properties, magnetic bars stand out in terms of magnetic force lines, flux density and the area of operation of the magnetic field. We produce them in two materials, N42 as well as N52.

Generally it is believed that the greater the magnet's power, the better. However, the value of the magnet's power depends on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of application and anticipated needs. The standard operating temperature of a magnetic bar is 80°C.

If the magnet is more flat, the magnetic force lines are more compressed. On the other hand, when the magnet is thick, the force lines are longer and reach further.

For creating the casings of magnetic separators - rollers, usually stainless steel is utilized, especially types AISI 304, AISI 316, and AISI 316L.

In a saltwater contact, type AISI 316 steel is recommended thanks to its excellent anti-corrosion properties.

Magnetic bars stand out for their unique configuration of poles and their capability to attract magnetic particles directly onto their surface, in contrast to other separators that often use complex filtration systems.

Technical designations and terms related to magnetic separators include among others magnet pitch, polarity, and magnetic induction, as well as the steel type applied.

Magnetic induction for a magnet on a roller is determined using a teslameter or a gaussmeter with a flat Hall-effect probe, aiming to find the highest magnetic field value near the magnetic pole. The result is checked in a value table - the lowest is N30. All designations below N27 or N25 suggest recycling that doesn't meet the standard - they are not suitable.

Neodymium magnetic rollers offer a range of benefits such as a very strong magnetic field, the ability to capture even the tiniest metal particles, and durability. On the other hand, among the drawbacks, one can mention the need for regular cleaning, higher cost, and potential installation challenges.

To properly maintain of neodymium magnetic rollers, it’s worth regularly cleaning them from contaminants, avoiding high temperatures above 80 degrees, and protecting them from moisture if the threads are not sealed – in ours, they are. The rollers our rollers have waterproofing IP67, so if they are not sealed, the magnets inside can rust and weaken. Magnetic field measurements should be carried out every two years. Care should be taken, as it’s possible of finger injury. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could cause problems with the magnetic rod seal and product contamination. The effective range of the roller corresponds to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

Magnetic rollers are cylindrical neodymium magnets placed in a casing made of corrosion-resistant stainless steel, used for separating ferromagnetic contaminants from raw materials. They are used in the food industry, recycling, and plastic processing, where metal separation is crucial.

Advantages as well as disadvantages of neodymium magnets NdFeB.

In addition to their tremendous field intensity, neodymium magnets offer the following advantages:

They virtually do not lose strength, because even after 10 years, the performance loss is only ~1% (based on calculations),
They protect against demagnetization induced by external magnetic influence remarkably well,
By applying a reflective layer of silver, the element gains a clean look,
They have extremely strong magnetic induction on the surface of the magnet,
With the right combination of compounds, they reach excellent thermal stability, enabling operation at or above 230°C (depending on the form),
With the option for tailored forming and personalized design, these magnets can be produced in numerous shapes and sizes, greatly improving engineering flexibility,
Important function in advanced technical fields – they find application in HDDs, rotating machines, clinical machines as well as sophisticated instruments,
Relatively small size with high magnetic force – neodymium magnets offer strong power in tiny dimensions, which allows for use in small systems

Disadvantages of neodymium magnets:

They are prone to breaking when subjected to a powerful impact. If the magnets are exposed to external force, it is advisable to use in a protective enclosure. The steel housing, in the form of a holder, protects the magnet from fracture while also strengthens its overall resistance,
They lose magnetic force at extreme temperatures. Most neodymium magnets experience permanent degradation in strength when heated above 80°C (depending on the shape and height). However, we offer special variants with high temperature resistance that can operate up to 230°C or higher,
Magnets exposed to moisture can oxidize. Therefore, for outdoor applications, it's best to use waterproof types made of rubber,
Limited ability to create complex details in the magnet – the use of a magnetic holder is recommended,
Potential hazard from tiny pieces may arise, in case of ingestion, which is significant in the health of young users. It should also be noted that small elements from these magnets may complicate medical imaging once in the system,
High unit cost – neodymium magnets are more expensive than other types of magnets (e.g., ferrite), which may limit large-scale applications

Safety Precautions

The magnet coating is made of nickel, so be cautious if you have an allergy.

Studies clearly indicate a small percentage of people who suffer from metal allergies such as nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, you can try wearing gloves or simply avoid direct contact with nickel-plated neodymium magnets.

Neodymium magnets are over 10 times more powerful than ferrite magnets (the ones in speakers), and their power can shock you.

Read the information on our website on how to properly utilize neodymium magnets and avoid significant harm to your body and unintentional damage to the magnets.

It is crucial not to allow the magnets to pinch together uncontrollably or place your fingers in their path as they attract to each other.

Neodymium magnets bounce and touch each other mutually within a radius of several to almost 10 cm from each other.

Neodymium magnets are known for their fragility, which can cause them to become damaged.

Neodymium magnets are characterized by significant fragility. Neodymium magnets are made of metal and coated with a shiny nickel, but they are not as durable as steel. In the event of a collision between two magnets, there may be a scattering of fragments in different directions. Protecting your eyes is crucial in such a situation.

Neodymium magnets can become demagnetized at high temperatures.

Under specific conditions, Neodymium magnets may experience demagnetization when subjected to high temperatures.

Make sure not to bring neodymium magnets close to the TV, wallet, and computer HDD.

Neodymium magnets generate intense magnetic fields that can damage magnetic media such as floppy disks, video tapes, HDDs, credit cards, magnetic ID cards, cassette tapes, or other devices. They can also destroy videos, televisions, CRT computer monitors. Do not forget to keep neodymium magnets away from these electronic devices.

Keep neodymium magnets away from people with pacemakers.

Neodymium magnets generate very strong magnetic fields that can interfere with the operation of a pacemaker. This is because many of these devices are equipped with a function that deactivates the device in a magnetic field.

Keep neodymium magnets far from youngest children.

Remember that neodymium magnets are not toys. Do not allow children to play with them. In the case of swallowing multiple magnets simultaneously, they can attract to each other through the intestinal walls. In the worst case scenario, this can lead to death.

Dust and powder from neodymium magnets are flammable.

Avoid drilling or mechanical processing of neodymium magnets. Once crushed into fine powder or dust, this material becomes highly flammable.

Never bring neodymium magnets close to a phone and GPS.

Neodymium magnets are a source of intense magnetic fields that cause interference with magnetometers and compasses used in navigation, as well as internal compasses of smartphones and GPS devices.

Pay attention!

So you are aware of why neodymium magnets are so dangerous, read the article titled How very dangerous are very powerful neodymium magnets?.