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SM 32x475 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130466

GTIN: 5906301813378

Diameter Ø [±0,1 mm]

32 mm

Height [±0,1 mm]

475 mm

Weight

2630 g

1 488.30 ZŁ with VAT / pcs + price for transport

1 210.00 ZŁ net + 23% VAT / pcs

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SM 32x475 [2xM8] / N52 - magnetic separator

Specification/characteristics SM 32x475 [2xM8] / N52 - magnetic separator

properties

values

Cat. no.

130466

GTIN

5906301813378

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

32 mm [±0,1 mm]

Height

475 mm [±0,1 mm]

Weight

2630 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N52

properties

values

units

coercivity bHc ?

860-995

kA/m

coercivity bHc ?

10.8-12.5

kOe

energy density [Min. - Max.] ?

380-422

BH max KJ/m

energy density [Min. - Max.] ?

48-53

BH max MGOe

remenance Br [Min. - Max.] ?

14.2-14.7

kGs

remenance Br [Min. - Max.] ?

1420-1470

actual internal force iHc

≥ 955

kA/m

actual internal force iHc

≥ 12

kOe

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The magnetic separator, namely the magnetic roller, uses the power of neodymium magnets, which are welded in a construction made of stainless steel usually AISI304. In this way, it is possible to precisely segregate ferromagnetic particles from different substances. A key aspect of its operation is the use of repulsion of N and S poles of neodymium magnets, which enables magnetic substances to be collected. The thickness of the magnet and its structure's pitch determine the power and range of the separator's operation.

Generally speaking, magnetic separators serve to separate ferromagnetic particles. If the cans are ferromagnetic, the separator will effectively segregate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the separator will not effectively segregate them.

Yes, magnetic rollers are used in the food industry to clear metallic contaminants, such as iron fragments or iron dust. Our rollers are constructed from durable acid-resistant steel, EN 1.4301, approved for use in food.

Magnetic rollers, often called magnetic separators, are employed in food production, metal separation as well as waste processing. They help in removing iron dust during the process of separating metals from other materials.

Our magnetic rollers are composed of a neodymium magnet embedded in a tube of stainless steel with a wall thickness of 1mm.

Both ends of the magnetic bar will be with M8 threaded openings, allowing for quick installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of forces, magnetic bars differ in terms of magnetic force lines, flux density and the field of the magnetic field. We produce them in two materials, N42 as well as N52.

Usually it is believed that the stronger the magnet, the more effective. However, the effectiveness of the magnet's power depends on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of use and anticipated needs. The standard operating temperature of a magnetic bar is 80°C.

When the magnet is more flat, the magnetic force lines will be more compressed. Otherwise, in the case of a thicker magnet, the force lines will be longer and extend over a greater distance.

For creating the casings of magnetic separators - rollers, most often stainless steel is utilized, especially types AISI 304, AISI 316, and AISI 316L.

In a salt water contact, AISI 316 steel is highly recommended due to its exceptional corrosion resistance.

Magnetic rollers stand out for their unique configuration of poles and their capability to attract magnetic substances directly onto their surface, as opposed to other separators that may utilize complex filtration systems.

Technical designations and terms related to magnetic separators comprise amongst others magnet pitch, polarity, and magnetic induction, as well as the steel type applied.

Magnetic induction for a roller is determined using a teslameter or a gaussmeter with a flat Hall-effect probe, seeking the highest magnetic field value close to the magnetic pole. The outcome is checked in a value table - the lowest is N30. All designations below N27 or N25 indicate recycling that doesn't meet the standard - they are not suitable.

Neodymium magnetic rollers offer many advantages, including higher attracting power, longer lifespan, and effectiveness in separating fine metal particles. Disadvantages may include the requirement for frequent cleaning, greater weight, and potential installation difficulties.

By ensuring proper maintenance of neodymium magnetic rollers, it is recommended they should be regularly cleaned, avoiding temperatures above 80 degrees. The rollers our rollers have waterproofing IP67, so if they are not sealed, the magnets inside can oxidize and lose their power. Testing of the rollers should be carried out once every 24 months. Care should be taken, as there is a risk getting pinched. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could lead to problems with the magnetic rod seal and product contamination. The effective range of the roller corresponds to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

Magnetic rollers are cylindrical neodymium magnets placed in a casing made of corrosion-resistant stainless steel, which are used to remove metal contaminants from bulk and granular materials. They are applied in industries such as food processing, ceramics, and recycling, where the removal of iron metals and iron filings is essential.

Advantages and disadvantages of neodymium magnets NdFeB.

In addition to immense power, neodymium magnets have the following advantages:

They do not lose their strength (of the magnet). After about 10 years, their power decreases by only ~1% (theoretically),
They are highly resistant to demagnetization by external magnetic field,
By applying a shiny coating of nickel, gold, or silver, the element gains an aesthetic appearance,
They have very high magnetic induction on the surface of the magnet,
Thanks to their high temperature resistance, they can operate (depending on the form) even at temperatures up to 230°C and above...
The ability for precise shaping and customization to specific needs – neodymium magnets can be produced in various forms and dimensions, which expands the range of their possible uses.
Wide application in modern technologies – find application in hard drives, electric drive mechanisms, medical equipment and various technologically advanced devices.

Disadvantages of neodymium magnets:

They can break when subjected to a powerful impact. If the magnets are exposed to impacts, we recommend using magnets in a metal holder. The steel housing in the form of a holder protects the magnet from impacts, and at the same time increases its overall strength,
Magnets lose their power due to exposure to high temperatures. In most cases, when the temperature exceeds 80°C, these magnets experience permanent loss in strength (although it is worth noting that this is dependent on the form and size of the magnet). To avoid this problem, we offer special magnets marked with the [AH] symbol, which exhibit high temperature resistance. They can operate even at temperatures as high as 230°C or more,
They rust in a humid environment - during outdoor use, we recommend using waterproof magnets, such as those made of rubber or plastic,
The use of a cover or a magnetic holder is recommended due to the limited possibilities of manufacturing threads or complex shapes in the magnet
Potential hazard associated with microscopic parts of magnets are risky, if swallowed, which is particularly important in the context of children's health. It's also worth noting that miniscule components of these products are able to complicate diagnosis in case of swallowing.

Caution with Neodymium Magnets

Keep neodymium magnets as far away as possible from GPS and smartphones.

Magnetic fields generated by neodymium magnets interfere with compasses and magnetometers used in navigation, as well as internal compasses of smartphones and GPS devices.

Dust and powder from neodymium magnets are flammable.

Avoid drilling or mechanical processing of neodymium magnets. If the magnet is crushed into fine powder or dust, it becomes highly flammable.

It is crucial not to allow the magnets to pinch together uncontrollably or place your fingers in their path as they attract to each other.

Magnets attract each other within a distance of several to around 10 cm from each other. Remember not to put fingers between magnets or alternatively in their path when attract. Magnets, depending on their size, are able even cut off a finger or alternatively there can be a severe pressure or even a fracture.

Neodymium magnets can become demagnetized at high temperatures.

Despite the fact that magnets have been found to maintain their efficacy up to temperatures of 80°C or 175°F, it's essential to consider that this threshold may fluctuate depending on the magnet's type, configuration, and intended usage.

The magnet coating contains nickel, so be cautious if you have a nickel allergy.

Studies show a small percentage of people have allergies to certain metals, including nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, you can try wearing gloves or simply avoid direct contact with nickel-plated neodymium magnets.

Keep neodymium magnets away from youngest children.

Neodymium magnets are not toys. Be cautious and make sure no child plays with them. In the case of swallowing multiple magnets simultaneously, they can attract to each other through the intestinal walls. In the worst case scenario, this can lead to death.

Comparing neodymium magnets to ferrite magnets (found in speakers), they are 10 times stronger, and their strength can shock you.

Make sure to review all the information we have provided. This will help you avoid harm to your body and damage to the magnets.

Magnets made of neodymium are fragile and can easily break as well as shatter.

Neodymium magnetic are highly fragile, and by joining them in an uncontrolled manner, they will crumble. Neodymium magnets are made of metal and coated with a shiny nickel surface, but they are not as hard as steel. At the moment of collision between the magnets, small metal fragments can be dispersed in different directions.

Keep neodymium magnets away from the wallet, computer, and TV.

Strong magnetic fields emitted by neodymium magnets can damage magnetic storage media such as floppy disks, credit cards, magnetic ID cards, cassette tapes, video tapes, or other devices. In addition, they can damage televisions, VCRs, computer monitors, and CRT displays. Avoid placing neodymium magnets in close proximity to electronic devices.

Keep neodymium magnets away from people with pacemakers.

Neodymium magnets generate strong magnetic fields. As a result, they interfere with the operation of a pacemaker. This is because many of these devices are equipped with a function that deactivates the device in a magnetic field.

Exercise caution!

Please read the article - What danger lies in neodymium magnets? You will learn how to handle them properly.