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SM 32x475 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130466

GTIN: 5906301813378

Diameter Ø [±0,1 mm]

32 mm

Height [±0,1 mm]

475 mm

Weight

2630 g

1 488.30 ZŁ with VAT / pcs + price for transport

1 210.00 ZŁ net + 23% VAT / pcs

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SM 32x475 [2xM8] / N52 - magnetic separator

Specification/characteristics SM 32x475 [2xM8] / N52 - magnetic separator

properties

values

Cat. no.

130466

GTIN

5906301813378

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

32 mm [±0,1 mm]

Height

475 mm [±0,1 mm]

Weight

2630 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N52

properties

values

units

coercivity bHc ?

860-995

kA/m

coercivity bHc ?

10.8-12.5

kOe

energy density [Min. - Max.] ?

380-422

BH max KJ/m

energy density [Min. - Max.] ?

48-53

BH max MGOe

remenance Br [Min. - Max.] ?

14.2-14.7

kGs

remenance Br [Min. - Max.] ?

1420-1470

actual internal force iHc

≥ 955

kA/m

actual internal force iHc

≥ 12

kOe

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The main mechanism of the magnetic separator is the use of neodymium magnets, which are embedded in a casing made of stainless steel mostly AISI304. In this way, it is possible to precisely remove ferromagnetic particles from different substances. An important element of its operation is the use of repulsion of magnetic poles N and S, which allows magnetic substances to be collected. The thickness of the magnet and its structure's pitch determine the power and range of the separator's operation.

Generally speaking, magnetic separators serve to extract ferromagnetic elements. If the cans are made from ferromagnetic materials, the separator will effectively segregate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the magnetic separator will not be effective.

Yes, magnetic rollers find application in the food industry to clear metallic contaminants, including iron fragments or iron dust. Our rollers are built from acid-resistant steel, EN 1.4301, suitable for contact with food.

Magnetic rollers, otherwise cylindrical magnets, find application in food production, metal separation as well as recycling. They help in eliminating iron dust during the process of separating metals from other wastes.

Our magnetic rollers are built with neodymium magnets placed in a tube made of stainless steel with a wall thickness of 1mm.

Both ends of the magnetic bar can be with M8 threaded holes - 18 mm, enabling easy installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of magnetic properties, magnetic bars stand out in terms of magnetic force lines, flux density and the area of operation of the magnetic field. We produce them in materials, N42 as well as N52.

Usually it is believed that the stronger the magnet, the better. However, the effectiveness of the magnet's power is dependent on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of application and specific needs. The standard operating temperature of a magnetic bar is 80°C.

In the case where the magnet is more flat, the magnetic force lines are more compressed. By contrast, in the case of a thicker magnet, the force lines are longer and reach further.

For creating the casings of magnetic separators - rollers, most often stainless steel is employed, particularly types AISI 316, AISI 316L, and AISI 304.

In a saltwater contact, type AISI 316 steel is recommended due to its exceptional corrosion resistance.

Magnetic bars stand out for their specific arrangement of poles and their ability to attract magnetic particles directly onto their surface, in contrast to other devices that often use more complicated filtration systems.

Technical designations and terms pertaining to magnetic separators comprise amongst others polarity, magnetic induction, magnet pitch, as well as the steel type applied.

Magnetic induction for a roller is measured using a teslameter or a gaussmeter with a flat Hall-effect probe, aiming to find the highest magnetic field value close to the magnetic pole. The result is checked in a value table - the lowest is N30. All designations below N27 or N25 suggest recycling that doesn't meet the standard - they are not suitable.

Neodymium magnetic rollers offer many advantages, including excellent separation efficiency, strong magnetic field, and durability. Disadvantages may include the requirement for frequent cleaning, greater weight, and potential installation difficulties.

To properly maintain of neodymium magnetic rollers, it’s worth they should be regularly cleaned, avoiding temperatures up to 80°C. The rollers our rollers have waterproofing IP67, so if they are leaky, the magnets inside can oxidize and weaken. Testing of the rollers should be carried out once every 24 months. Caution should be taken during use, as it’s possible getting pinched. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could lead to problems with the magnetic rod seal and product contamination. The range of the roller is equal to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

A magnetic roller is a magnetic separator made from a neodymium magnet enclosed in a cylindrical stainless steel housing, used for separating ferromagnetic contaminants from raw materials. They are applied in industries such as food processing, ceramics, and recycling, where the removal of iron metals and iron filings is essential.

Advantages and disadvantages of neodymium magnets NdFeB.

In addition to their pulling strength, neodymium magnets provide the following advantages:

They do not lose their even during approximately 10 years – the reduction of lifting capacity is only ~1% (according to tests),
They show superior resistance to demagnetization from external field exposure,
In other words, due to the shiny gold coating, the magnet obtains an stylish appearance,
They exhibit extremely high levels of magnetic induction near the outer area of the magnet,
With the right combination of compounds, they reach significant thermal stability, enabling operation at or above 230°C (depending on the structure),
With the option for customized forming and targeted design, these magnets can be produced in numerous shapes and sizes, greatly improving application potential,
Wide application in advanced technical fields – they find application in computer drives, electromechanical systems, clinical machines or even technologically developed systems,
Relatively small size with high magnetic force – neodymium magnets offer intense magnetic field in small dimensions, which allows for use in small systems

Disadvantages of rare earth magnets:

They are prone to breaking when subjected to a powerful impact. If the magnets are exposed to shocks, it is advisable to use in a steel housing. The steel housing, in the form of a holder, protects the magnet from cracks and additionally enhances its overall robustness,
They lose magnetic force at high temperatures. Most neodymium magnets experience permanent loss in strength when heated above 80°C (depending on the shape and height). However, we offer special variants with high temperature resistance that can operate up to 230°C or higher,
They rust in a humid environment, especially when used outside, we recommend using waterproof magnets, such as those made of polymer,
The use of a protective casing or external holder is recommended, since machining threads in neodymium magnets is restricted,
Safety concern linked to microscopic shards may arise, if ingested accidentally, which is notable in the protection of children. Moreover, small elements from these magnets may disrupt scanning when ingested,
Due to the price of neodymium, their cost is above average,

Maximum lifting capacity of the magnet – what it depends on?

The given holding capacity of the magnet represents the highest holding force, determined in the best circumstances, that is:

using a steel plate with low carbon content, serving as a magnetic circuit closure
of a thickness of at least 10 mm
with a refined outer layer
with zero air gap
under perpendicular detachment force
in normal thermal conditions

Lifting capacity in practice – influencing factors

Practical lifting force is determined by elements, by priority:

Air gap between the magnet and the plate, because even a very small distance (e.g. 0.5 mm) causes a drop in lifting force of up to 50%.
Direction of applied force, because the maximum lifting capacity is achieved under perpendicular application. The force required to slide the magnet along the plate is usually several times lower.
Thickness of the plate, as a plate that is too thin causes part of the magnetic flux not to be used and to remain wasted in the air.
Material of the plate, because higher carbon content lowers holding force, while higher iron content increases it. The best choice is steel with high magnetic permeability and high saturation induction.
Surface of the plate, because the more smooth and polished it is, the better the contact and consequently the greater the magnetic saturation.
Operating temperature, since all permanent magnets have a negative temperature coefficient. This means that at high temperatures they are weaker, while at sub-zero temperatures they become slightly stronger.

* Lifting capacity testing was carried out on a smooth plate of optimal thickness, under a perpendicular pulling force, in contrast under attempts to slide the magnet the load capacity is reduced by as much as fivefold. Additionally, even a minimal clearance {between} the magnet’s surface and the plate lowers the load capacity.

Safety Precautions

Magnets made of neodymium are particularly delicate, which leads to damage.

Neodymium magnets are highly fragile, and by joining them in an uncontrolled manner, they will break. Neodymium magnets are made of metal and coated with a shiny nickel surface, but they are not as hard as steel. In the event of a collision between two magnets, there may be a scattering of fragments in different directions. Protecting your eyes is crucial in such a situation.

Dust and powder from neodymium magnets are highly flammable.

Avoid drilling or mechanical processing of neodymium magnets. Once crushed into fine powder or dust, this material becomes highly flammable.

Make sure not to bring neodymium magnets close to the TV, wallet, and computer HDD.

Strong magnetic fields emitted by neodymium magnets can damage magnetic storage media such as floppy disks, credit cards, magnetic ID cards, cassette tapes, video tapes, or other devices. They can also damage televisions, VCRs, computer monitors, and CRT displays. You should especially avoid placing neodymium magnets near electronic devices.

Keep neodymium magnets away from people with pacemakers.

Neodymium magnets produce strong magnetic fields that can interfere with the operation of a heart pacemaker. Even if the magnetic field does not affect the device, it can damage its components or deactivate the entire device.

It is essential to keep neodymium magnets out of reach from youngest children.

Neodymium magnets are not toys. You cannot allow them to become toys for children. In the case of small magnets, they can be swallowed and cause choking. In such cases, the only solution is to undergo surgery to remove the magnets, and otherwise, it can even lead to death.

Avoid bringing neodymium magnets close to a phone or GPS.

Intense magnetic fields generated by neodymium magnets interfere with compasses and magnetometers used in navigation, as well as internal compasses of smartphones and GPS devices.

Neodymium magnets can demagnetize at high temperatures.

Even though magnets have been found to maintain their efficacy up to temperatures of 80°C or 175°F, it's essential to consider that this threshold may fluctuate depending on the magnet's type, configuration, and intended usage.

Neodymium magnets are among the most powerful magnets on Earth. The astonishing force they generate between each other can surprise you.

Please review the information on how to handle neodymium magnets and avoid significant harm to your body, as well as prevent unintentional damage to the magnets.

Neodymium Magnets can attract to each other, pinch the skin, and cause significant swellings.

Neodymium magnets jump and touch each other mutually within a radius of several to around 10 cm from each other.

The magnet coating is made of nickel, so be cautious if you have an allergy.

Studies clearly indicate a small percentage of people who suffer from metal allergies such as nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, you can try wearing gloves or simply avoid direct contact with nickel-plated neodymium magnets.

Exercise caution!

Please see the article - What danger lies in neodymium magnets? You will learn how to handle them properly.