Neodymium magnets – most powerful on the market

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SM 18x250 [2xM5] / N42 - magnetic separator

magnetic separator

Catalog no 130275

GTIN/EAN: 5906301812777

Diameter Ø

18 mm [±1 mm]

Height

250 mm [±1 mm]

Weight

0.01 g

Magnetic Flux

~ 5 400 Gauss [±5%]

553.50 with VAT / pcs + price for transport

450.00 ZŁ net + 23% VAT / pcs

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Technical of the product - SM 18x250 [2xM5] / N42 - magnetic separator

Specification / characteristics - SM 18x250 [2xM5] / N42 - magnetic separator

properties
properties values
Cat. no. 130275
GTIN/EAN 5906301812777
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 18 mm [±1 mm]
Height 250 mm [±1 mm]
Weight 0.01 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 5 400 Gauss [±5%]
Size/Mount Quantity 2xM5
Polarity circumferential - 11 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 18x250 [2xM5] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 18x250 [2xM5] / N42

Parameter Value Description / Unit
Diameter (Ø) 18 mm
Total length 250 mm (L)
Active length 214 mm
Section count 9 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~483 g
Active area 121 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 3.8 kg (theor.)
Induction (surface) ~5 400 Gauss (Max)

Chart 2: Field profile (9 sections)

Chart 3: Temperature performance

Technical specification and ecology
Material specification
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Ecology and recycling (GPSR)
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130275-2026
Magnet Unit Converter
Pulling force

Magnetic Induction

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A magnetic rod is the basic element of building grate separators and magnetic filters. It is mounted in chutes, hoppers, and pipelines to protect production machines from failure. Thanks to the use of strong neodymium magnets, the rod catches even metallic dust.
The outer layer is hygienic acid-resistant steel, approved for food contact. The core is a precise magnetic system generating high induction (Gauss). Such construction ensures full resistance to corrosion, water, oils, and acids.
Due to the high power of the magnet, direct removal of filings can be troublesome and time-consuming. You can use compressed air or special non-magnetic strippers (rings). In industry, cover tubes (so-called Easy Clean system) are used, from which the magnetic insert slides out.
The Gauss value tells us how effectively and deeply the magnet will catch contaminants. The economical version (8kGs) handles large pieces of metal perfectly. High Power versions (~12000-14000 Gs) are necessary for catching metallic dust, oxides, and stainless steel after processing.
We can produce a rod of non-standard length with any mounting termination. You can choose a mounting method consistent with your technical design. Contact us for a quote on a non-standard dimension.

Advantages as well as disadvantages of neodymium magnets.

Pros

Besides their exceptional pulling force, neodymium magnets offer the following advantages:
  • They virtually do not lose power, because even after 10 years the performance loss is only ~1% (according to literature),
  • Magnets effectively resist against demagnetization caused by external fields,
  • The use of an aesthetic coating of noble metals (nickel, gold, silver) causes the element to have aesthetics,
  • They show high magnetic induction at the operating surface, which affects their effectiveness,
  • Neodymium magnets are characterized by very high magnetic induction on the magnet surface and can work (depending on the form) even at a temperature of 230°C or more...
  • Possibility of exact machining and optimizing to individual needs,
  • Key role in advanced technology sectors – they are utilized in data components, electric drive systems, medical devices, and technologically advanced constructions.
  • Thanks to their power density, small magnets offer high operating force, occupying minimum space,

Limitations

Disadvantages of neodymium magnets:
  • To avoid cracks upon strong impacts, we suggest using special steel holders. Such a solution secures the magnet and simultaneously increases its durability.
  • Neodymium magnets lose their force under the influence of heating. As soon as 80°C is exceeded, many of them start losing their force. Therefore, we recommend our special magnets marked [AH], which maintain durability even at temperatures up to 230°C
  • They oxidize in a humid environment. For use outdoors we suggest using waterproof magnets e.g. in rubber, plastic
  • Limited possibility of making threads in the magnet and complex forms - recommended is casing - magnet mounting.
  • Potential hazard resulting from small fragments of magnets can be dangerous, when accidentally swallowed, which is particularly important in the aspect of protecting the youngest. It is also worth noting that small components of these magnets can be problematic in diagnostics medical after entering the body.
  • With large orders the cost of neodymium magnets is economically unviable,

Pull force analysis

Maximum holding power of the magnet – what contributes to it?

Holding force of 0.00 kg is a result of laboratory testing conducted under specific, ideal conditions:
  • using a sheet made of mild steel, acting as a ideal flux conductor
  • possessing a thickness of min. 10 mm to ensure full flux closure
  • characterized by smoothness
  • with total lack of distance (no paint)
  • during detachment in a direction perpendicular to the plane
  • at conditions approx. 20°C

Practical lifting capacity: influencing factors

Real force is affected by working environment parameters, such as (from most important):
  • Clearance – the presence of any layer (paint, dirt, air) acts as an insulator, which lowers power steeply (even by 50% at 0.5 mm).
  • Force direction – note that the magnet has greatest strength perpendicularly. Under shear forces, the holding force drops significantly, often to levels of 20-30% of the maximum value.
  • Metal thickness – the thinner the sheet, the weaker the hold. Part of the magnetic field passes through the material instead of generating force.
  • Material type – ideal substrate is pure iron steel. Cast iron may generate lower lifting capacity.
  • Surface condition – ground elements ensure maximum contact, which increases force. Rough surfaces reduce efficiency.
  • Thermal factor – hot environment weakens pulling force. Exceeding the limit temperature can permanently damage the magnet.

Holding force was checked on the plate surface of 20 mm thickness, when a perpendicular force was applied, whereas under shearing force the load capacity is reduced by as much as fivefold. In addition, even a slight gap between the magnet’s surface and the plate reduces the holding force.

Precautions when working with NdFeB magnets
Flammability

Combustion risk: Neodymium dust is highly flammable. Avoid machining magnets without safety gear as this risks ignition.

Life threat

Patients with a heart stimulator have to maintain an absolute distance from magnets. The magnetic field can stop the functioning of the implant.

Nickel coating and allergies

A percentage of the population have a sensitization to Ni, which is the common plating for NdFeB magnets. Prolonged contact might lead to dermatitis. We strongly advise wear protective gloves.

Caution required

Handle magnets with awareness. Their huge power can surprise even experienced users. Plan your moves and respect their power.

Crushing force

Big blocks can crush fingers in a fraction of a second. Never place your hand between two strong magnets.

Swallowing risk

Strictly store magnets away from children. Ingestion danger is high, and the consequences of magnets connecting inside the body are tragic.

Eye protection

Neodymium magnets are ceramic materials, which means they are prone to chipping. Clashing of two magnets will cause them shattering into shards.

Thermal limits

Standard neodymium magnets (N-type) undergo demagnetization when the temperature exceeds 80°C. Damage is permanent.

Keep away from computers

Very strong magnetic fields can destroy records on credit cards, HDDs, and storage devices. Maintain a gap of at least 10 cm.

Threat to navigation

An intense magnetic field disrupts the functioning of magnetometers in phones and GPS navigation. Keep magnets close to a smartphone to avoid breaking the sensors.

Attention! Looking for details? Read our article: Are neodymium magnets dangerous?
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98