SM 18x250 [2xM5] / N42 - magnetic separator
magnetic separator
Catalog no 130275
GTIN/EAN: 5906301812777
Diameter Ø
18 mm [±1 mm]
Height
250 mm [±1 mm]
Weight
0.01 g
Magnetic Flux
~ 5 400 Gauss [±5%]
553.50 ZŁ with VAT / pcs + price for transport
450.00 ZŁ net + 23% VAT / pcs
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Detailed specification - SM 18x250 [2xM5] / N42 - magnetic separator
Specification / characteristics - SM 18x250 [2xM5] / N42 - magnetic separator
| properties | values |
|---|---|
| Cat. no. | 130275 |
| GTIN/EAN | 5906301812777 |
| Production/Distribution | Dhit sp. z o.o. |
| Country of origin | Poland / China / Germany |
| Customs code | 85059029 |
| Diameter Ø | 18 mm [±1 mm] |
| Height | 250 mm [±1 mm] |
| Weight | 0.01 g |
| Material Type | Stainless steel AISI 304 / A2 |
| Magnetic Flux | ~ 5 400 Gauss [±5%] |
| Size/Mount Quantity | 2xM5 |
| Polarity | circumferential - 11 poles |
| Casing Tube Thickness | 1 mm |
| Manufacturing Tolerance | ±1 mm |
Magnetic properties of material N42
| properties | values | units |
|---|---|---|
| remenance Br [min. - max.] ? | 12.9-13.2 | kGs |
| remenance Br [min. - max.] ? | 1290-1320 | mT |
| coercivity bHc ? | 10.8-12.0 | kOe |
| coercivity bHc ? | 860-955 | kA/m |
| actual internal force iHc | ≥ 12 | kOe |
| actual internal force iHc | ≥ 955 | kA/m |
| energy density [min. - max.] ? | 40-42 | BH max MGOe |
| energy density [min. - max.] ? | 318-334 | BH max KJ/m |
| max. temperature ? | ≤ 80 | °C |
Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
| properties | values | units |
|---|---|---|
| Vickers hardness | ≥550 | Hv |
| Density | ≥7.4 | g/cm3 |
| Curie Temperature TC | 312 - 380 | °C |
| Curie Temperature TF | 593 - 716 | °F |
| Specific resistance | 150 | μΩ⋅cm |
| Bending strength | 250 | MPa |
| Compressive strength | 1000~1100 | MPa |
| Thermal expansion parallel (∥) to orientation (M) | (3-4) x 10-6 | °C-1 |
| Thermal expansion perpendicular (⊥) to orientation (M) | -(1-3) x 10-6 | °C-1 |
| Young's modulus | 1.7 x 104 | kg/mm² |
Table 1: Rod construction
SM 18x250 [2xM5] / N42
| Parameter | Value | Description / Unit |
|---|---|---|
| Diameter (Ø) | 18 | mm |
| Total length | 250 | mm (L) |
| Active length | 214 | mm |
| Section count | 9 | modules |
| Dead zone | 36 | mm (2x 18mm starter) |
| Weight (est.) | ~483 | g |
| Active area | 121 | cm² (Area) |
| Housing material | AISI 304 | 1.4301 (Inox) |
| Surface finish | Ra < 0.8 µm | Polished |
| Temp. class | 80°C | Standard (N) |
| Force loss (at max °C) | -12.8% | Reversible loss (physics) |
| Force (calculated) | 3.8 | kg (theor.) |
| Induction (surface) | ~5 400 | Gauss (Max) |
Chart 2: Field profile (9 sections)
Chart 3: Temperature performance
Elemental analysis
| iron (Fe) | 64% – 68% |
| neodymium (Nd) | 29% – 32% |
| boron (B) | 1.1% – 1.2% |
| dysprosium (Dy) | 0.5% – 2.0% |
| coating (Ni-Cu-Ni) | < 0.05% |
Sustainability
| recyclability (EoL) | 100% |
| recycled raw materials | ~10% (pre-cons) |
| carbon footprint | low / zredukowany |
| waste code (EWC) | 16 02 16 |
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Pros as well as cons of Nd2Fe14B magnets.
Advantages
- They do not lose strength, even over nearly ten years – the drop in strength is only ~1% (according to tests),
- They possess excellent resistance to magnetism drop due to external magnetic sources,
- The use of an refined coating of noble metals (nickel, gold, silver) causes the element to look better,
- Magnetic induction on the working part of the magnet turns out to be very high,
- Made from properly selected components, these magnets show impressive resistance to high heat, enabling them to function (depending on their shape) at temperatures up to 230°C and above...
- Possibility of detailed creating and modifying to defined applications,
- Key role in modern industrial fields – they are commonly used in hard drives, electromotive mechanisms, medical equipment, as well as other advanced devices.
- Relatively small size with high pulling force – neodymium magnets offer high power in small dimensions, which enables their usage in compact constructions
Weaknesses
- Susceptibility to cracking is one of their disadvantages. Upon intense impact they can fracture. We advise keeping them in a strong case, which not only protects them against impacts but also increases their durability
- We warn that neodymium magnets can reduce their power at high temperatures. To prevent this, we suggest our specialized [AH] magnets, which work effectively even at 230°C.
- They oxidize in a humid environment - during use outdoors we suggest using waterproof magnets e.g. in rubber, plastic
- Limited ability of making threads in the magnet and complex forms - preferred is cover - magnetic holder.
- Potential hazard related to microscopic parts of magnets pose a threat, in case of ingestion, which becomes key in the aspect of protecting the youngest. Additionally, small components of these products can complicate diagnosis medical after entering the body.
- With mass production the cost of neodymium magnets can be a barrier,
Pull force analysis
Detachment force of the magnet in optimal conditions – what contributes to it?
- using a base made of high-permeability steel, acting as a ideal flux conductor
- whose thickness is min. 10 mm
- with an ground touching surface
- under conditions of gap-free contact (metal-to-metal)
- under vertical force vector (90-degree angle)
- at standard ambient temperature
Impact of factors on magnetic holding capacity in practice
- Gap between surfaces – even a fraction of a millimeter of separation (caused e.g. by varnish or unevenness) drastically reduces the magnet efficiency, often by half at just 0.5 mm.
- Loading method – declared lifting capacity refers to pulling vertically. When applying parallel force, the magnet holds much less (often approx. 20-30% of nominal force).
- Wall thickness – the thinner the sheet, the weaker the hold. Part of the magnetic field passes through the material instead of converting into lifting capacity.
- Steel type – low-carbon steel gives the best results. Higher carbon content decrease magnetic properties and holding force.
- Smoothness – ideal contact is possible only on polished steel. Rough texture reduce the real contact area, reducing force.
- Thermal environment – temperature increase results in weakening of force. Check the thermal limit for a given model.
Holding force was checked on a smooth steel plate of 20 mm thickness, when a perpendicular force was applied, however under parallel forces the holding force is lower. Additionally, even a small distance between the magnet’s surface and the plate decreases the holding force.
H&S for magnets
Immense force
Before starting, check safety instructions. Uncontrolled attraction can break the magnet or injure your hand. Think ahead.
Threat to navigation
A strong magnetic field negatively affects the operation of compasses in phones and navigation systems. Do not bring magnets near a smartphone to avoid damaging the sensors.
Protect data
Equipment safety: Neodymium magnets can damage payment cards and delicate electronics (pacemakers, hearing aids, timepieces).
Medical interference
Life threat: Neodymium magnets can turn off pacemakers and defibrillators. Do not approach if you have electronic implants.
Nickel coating and allergies
It is widely known that nickel (the usual finish) is a strong allergen. If your skin reacts to metals, avoid direct skin contact or select coated magnets.
Serious injuries
Protect your hands. Two powerful magnets will snap together immediately with a force of several hundred kilograms, destroying everything in their path. Be careful!
Flammability
Powder generated during grinding of magnets is flammable. Avoid drilling into magnets without proper cooling and knowledge.
Magnets are brittle
Despite metallic appearance, neodymium is brittle and cannot withstand shocks. Do not hit, as the magnet may shatter into hazardous fragments.
Operating temperature
Control the heat. Heating the magnet to high heat will destroy its properties and strength.
Keep away from children
Absolutely keep magnets out of reach of children. Ingestion danger is high, and the effects of magnets connecting inside the body are tragic.
