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neodymium magnets

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SM 18x250 [2xM5] / N42 - magnetic roller

magnetic separator

catalog number 130275

GTIN: 5906301812777

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diameter Ø

18 mm [±0,1 mm]

height

250 mm [±0,1 mm]

max. temperature

≤ 80 °C

553.50 PLN gross price (including VAT) / pcs +

450.00 PLN net price + 23% VAT / pcs

bulk discounts:

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Specification: magnetic separator 18x250 [2xM5] / N42

Characteristics: magnetic separator 18x250 [2xM5] / N42
Properties
Values
catalog number
130275
production / distribution
Dhit sp. z o.o.
country of origin
Poland / China / Germany
customs code
85059029
diameter Ø
18 mm [±0,1 mm]
height
250 mm [±0,1 mm]
max. temperature ?
≤ 80 °C
weight
0.01 g
execution tolerance
± 0.1 mm
rodzaj materiału
AISI 304 - bezpieczna dla żywności
rodzaj magnesów
NdFeB N42
ilość gwintów
2x [M5] wewnętrzne
biegunowość
obwodowa - 11 nabiegunników
indukcja magnetyczna
~ 5 400 Gauss [±5%]
max. temp. pracy
poniżej ≤ 80°C
grubość rury osłonowej
1 mm

Magnetic properties of the material N42

material characteristics N42
Properties
Values
units
remenance Br [Min. - Max.] ?
12.9-13.2
kGs
remenance Br [Min. - Max.] ?
1290-1320
T
coercivity bHc ?
10.8-12.0
kOe
coercivity bHc ?
860-955
kA/m
actual internal force iHc
≥ 12
kOe
actual internal force iHc
≥ 955
kA/m
energy density [Min. - Max.]
40-42
BH max MGOe
energy density [Min. - Max.]
318-334
BH max KJ/m
max. temperature
≤ 80
°C

Physical properties of sintered neodymium magnets Nd2Fe14B

Physical properties of sintered neodymium magnets Nd2Fe14B
Properties
Values
units
Vickers hardness
≥550
Hv
Density
≥7.4
g/cm3
Curie Temperature TC
312 - 380
°C
Curie Temperature TF
593 - 716
°F
Specific resistance
150
μΩ⋅Cm
Bending strength
250
Mpa
Compressive strength
1000~1100
Mpa
Thermal expansion parallel (∥) to orientation (M)
(3-4) x 106
°C-1
Thermal expansion perpendicular (⊥) to orientation (M)
-(1-3) x 10-6
°C-1
Young's modulus
1.7 x 104
kg/mm²
The magnetic separator, namely the magnetic roller, uses the force of neodymium magnets, which are welded in a construction made of stainless steel usually AISI304. Due to this, it is possible to efficiently segregate ferromagnetic elements from different substances. An important element of its operation is the use of repulsion of magnetic poles N and S, which allows magnetic substances to be collected. The thickness of the magnet and its structure's pitch determine the power and range of the separator's operation.
Generally speaking, magnetic separators are used to segregate ferromagnetic particles. If the cans are made of ferromagnetic materials, the separator will be able to separate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the magnetic separator will not be effective.
Yes, magnetic rollers are employed in the food industry for the elimination of metallic contaminants, for example iron fragments or iron dust. Our rods are constructed from durable acid-resistant steel, AISI 304, intended for use in food.
Magnetic rollers, otherwise cylindrical magnets, find application in food production, metal separation as well as waste processing. They help in removing iron dust in the course of the process of separating metals from other wastes.
Our magnetic rollers are composed of neodymium magnets anchored in a stainless steel tube cylinder made of stainless steel with a wall thickness of 1mm.
From both sides of the magnetic bar can be with M8 threaded holes - 18 mm, enabling quick installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.
In terms of magnetic properties, magnetic bars stand out in terms of magnetic force lines, flux density and the field of the magnetic field. We produce them in materials, N42 as well as N52.
Often it is believed that the greater the magnet's power, the better. Nevertheless, the value of the magnet's power is dependent on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of use and expected needs. The standard operating temperature of a magnetic bar is 80°C.
In the case where the magnet is more flat, the magnetic force lines are short. On the other hand, in the case of a thicker magnet, the force lines are longer and reach further.
For constructing the casings of magnetic separators - rollers, most often stainless steel is employed, especially types AISI 304, AISI 316, and AISI 316L.
In a salt water contact, AISI 316 steel is highly recommended due to its exceptional anti-corrosion properties.
Magnetic rollers are characterized by their specific arrangement of poles and their capability to attract magnetic substances directly onto their surface, as opposed to other separators that may utilize complex filtration systems.
Technical designations and terms pertaining to magnetic separators comprise amongst others polarity, magnetic induction, magnet pitch, as well as the type of steel used.
Magnetic induction for a roller is determined using a teslameter or a gaussmeter with a flat Hall-effect probe, seeking the highest magnetic field value close to the magnetic pole. The outcome is verified in a value table - the lowest is N30. All designations less than N27 or N25 suggest recycling that doesn't meet the standard - they are not suitable.
Neodymium magnetic bars offer a range of benefits such as a very strong magnetic field, the ability to capture even the tiniest metal particles, and durability. Disadvantages may include the need for regular cleaning, higher cost, and potential installation challenges.
For proper maintenance of neodymium magnetic rollers, it is suggested {to clean them regularly from deposits, avoid extreme temperatures up to 80°C, and protect them from moisture if the threads are not sealed - in our case. The rollers our rollers have an IP67 waterproof rating, so if they are not watertight, the magnets inside may oxidize and weaken. Magnetic field measurements are recommended to be conducted every two years. Caution should be exercised during use as there is a risk of finger injury. If the protective tube is only 0.5 mm thick, it can be worn down, which, in turn, may lead to issues with the magnetic rod becoming unsealed and product contamination. The Roller operating range equals its diameter, fi25mm is approximately 25mm active range, while fi32 is about 40mm.

Compilation of suggested goods

Advantages as well as disadvantages of neodymium magnets NdFeB.

Apart from immense strength, neodymium magnets have the following advantages:

  • They do not lose power over time. After approximately 10 years, their strength decreases by only ~1% (theoretically),
  • They are highly resistant to demagnetization by external magnetic sources,
  • By applying a shiny coating of nickel, gold, or silver, the element gains an aesthetic appearance,
  • They have very high magnetic induction on the surface of the magnet,
  • Thanks to their high temperature resistance, they can operate (depending on the form) even at temperatures up to 230°C and above...
  • Thanks to the flexibility in shaping and the ability to adapt to specific requirements – neodymium magnets can be produced in many variants of shapes and sizes, which amplifies their universality in usage.
  • Key role in the industry of new technologies – are utilized in HDD drives, electric drive mechanisms, medical apparatus and various technologically advanced devices.

Disadvantages of neodymium magnets:

  • They can break when subjected to a powerful impact. If the magnets are exposed to impacts, we recommend using magnets in a steel housing. The steel housing in the form of a holder protects the magnet from impacts, and at the same time increases its overall strength,
  • Magnets lose their power due to exposure to high temperatures. In most cases, when the temperature exceeds 80°C, these magnets experience permanent reduction in strength (although it is worth noting that this is dependent on the form and size of the magnet). To avoid this problem, we offer special magnets marked with the [AH] symbol, which exhibit high temperature resistance. They can operate even at temperatures as high as 230°C or more,
  • They rust in a humid environment - during outdoor use, we recommend using waterproof magnets, such as those made of rubber or plastic,
  • The use of a cover - a magnetic holder is recommended due to the limited production capabilities of creating threads or complex shapes in the magnet
  • Possible danger associated with microscopic parts of magnets are risky, if swallowed, which becomes significant in the aspect of protecting young children. It's also worth noting that tiny parts of these products are able to complicate diagnosis when they are in the body.

Safety Precautions

Neodymium magnets can demagnetize at high temperatures.

Even though magnets have been found to maintain their efficacy up to temperatures of 80°C or 175°F, it's essential to consider that this threshold may fluctuate depending on the magnet's type, configuration, and intended usage.

Keep neodymium magnets away from people with pacemakers.

Neodymium magnets generate very strong magnetic fields that can interfere with the operation of a pacemaker. This happens because such devices have a function to deactivate them in a magnetic field.

Keep neodymium magnets as far away as possible from GPS and smartphones.

Strong fields generated by neodymium magnets interfere with compasses and magnetometers used in navigation, as well as internal compasses of smartphones and GPS devices.

Neodymium Magnets can attract to each other due to their immense internal force, causing the skin and other body parts to get pinched and resulting in significant swellings.

If you have a finger between or on the path of attracting magnets, there may be a large cut or even a fracture.

Magnets made of neodymium are extremely fragile, resulting in breaking.

Neodymium magnets are extremely fragile, and by joining them in an uncontrolled manner, they will break. Neodymium magnets are made of metal and coated with a shiny nickel, but they are not as durable as steel. In the event of a collision between two magnets, there may be a scattering of fragments in different directions. Protecting your eyes is crucial in such a situation.

Dust and powder from neodymium magnets are flammable.

Avoid drilling or mechanical processing of neodymium magnets. Once crushed into fine powder or dust, this material becomes highly flammable.

Neodymium magnets are among the most powerful magnets on Earth. The surprising force they generate between each other can shock you.

Read the information on our website on how to properly utilize neodymium magnets and avoid significant harm to your body and unintentional disruption to the magnets.

  Magnets are not toys, youngest should not play with them.

Not all neodymium magnets are toys, so do not let children play with them. In such a situation, surgery is necessary to remove them. In the worst case scenario, it can result in death.

The magnet coating contains nickel, so be cautious if you have a nickel allergy.

Studies show a small percentage of people have allergies to certain metals, including nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, you can try wearing gloves or simply avoid direct contact with nickel-plated neodymium magnets.

Make sure not to bring neodymium magnets close to the TV, wallet, and computer HDD.

Neodymium magnets generate strong magnetic fields that can destroy magnetic media such as floppy disks, video tapes, HDDs, credit cards, magnetic ID cards, cassette tapes, or other devices. They can also destroy devices like video players, televisions, CRT computer monitors. Remember not to place neodymium magnets close to these electronic devices.

In order for you to know how powerful neodymium magnets are and why they are so dangerous, read the article - Dangerous strong neodymium magnets.

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e-mail: bok@dhit.pl

tel: +48 888 99 98 98