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SM 18x225 [2xM5] / N42 - magnetic separator

magnetic separator

Catalog no 130274

GTIN: 5906301812760

Diameter Ø [±0,1 mm]

18 mm

Height [±0,1 mm]

225 mm

Weight

0.01 g

498.15 ZŁ with VAT / pcs + price for transport

405.00 ZŁ net + 23% VAT / pcs

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SM 18x225 [2xM5] / N42 - magnetic separator

Specification/characteristics SM 18x225 [2xM5] / N42 - magnetic separator

properties

values

Cat. no.

130274

GTIN

5906301812760

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

18 mm [±0,1 mm]

Height

225 mm [±0,1 mm]

Weight

0.01 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N42

properties

values

units

coercivity bHc ?

860-955

kA/m

coercivity bHc ?

10.8-12.0

kOe

energy density [Min. - Max.] ?

318-334

BH max KJ/m

energy density [Min. - Max.] ?

40-42

BH max MGOe

remenance Br [Min. - Max.] ?

12.9-13.2

kGs

remenance Br [Min. - Max.] ?

1290-1320

actual internal force iHc

≥ 955

kA/m

actual internal force iHc

≥ 12

kOe

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The magnetic separator, namely the magnetic roller, uses the force of neodymium magnets, placed in a casing made of stainless steel usually AISI304. As a result, it is possible to effectively segregate ferromagnetic particles from different substances. An important element of its operation is the use of repulsion of magnetic poles N and S, which allows magnetic substances to be targeted. The thickness of the magnet and its structure's pitch affect the power and range of the separator's operation.

Generally speaking, magnetic separators serve to extract ferromagnetic elements. If the cans are made from ferromagnetic materials, a magnetic separator will be effective. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the magnetic separator will not be effective.

Yes, magnetic rollers are employed in food production to remove metallic contaminants, such as iron fragments or iron dust. Our rods are built from acid-resistant steel, EN 1.4301, approved for contact with food.

Magnetic rollers, often called cylindrical magnets, are employed in food production, metal separation as well as recycling. They help in extracting iron dust in the course of the process of separating metals from other materials.

Our magnetic rollers are composed of a neodymium magnet placed in a stainless steel tube casing made of stainless steel with a wall thickness of 1mm.

From both sides of the magnetic bar can be with M8 threaded openings, enabling easy installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of features, magnetic bars stand out in terms of flux density, magnetic force lines and the area of operation of the magnetic field. We produce them in two materials, N42 and N52.

Generally it is believed that the stronger the magnet, the more efficient it is. Nevertheless, the strength of the magnet's power is dependent on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of application and anticipated needs. The standard operating temperature of a magnetic bar is 80°C.

If the magnet is more flat, the magnetic force lines will be more compressed. On the other hand, when the magnet is thick, the force lines will be extended and extend over a greater distance.

For constructing the casings of magnetic separators - rollers, frequently stainless steel is employed, especially types AISI 316, AISI 316L, and AISI 304.

In a saltwater contact, AISI 316 steel is recommended thanks to its excellent anti-corrosion properties.

Magnetic rollers are characterized by their unique configuration of poles and their ability to attract magnetic substances directly onto their surface, in contrast to other separators that may utilize more complicated filtration systems.

Technical designations and terms pertaining to magnetic separators comprise amongst others polarity, magnetic induction, magnet pitch, as well as the type of steel used.

Magnetic induction for a magnet on a roller is measured using a teslameter or a gaussmeter with a flat Hall-effect probe, seeking the highest magnetic field value near the magnetic pole. The outcome is verified in a value table - the lowest is N30. All designations less than N27 or N25 suggest recycling that doesn't meet the standard - they are not suitable.

Neodymium magnetic bars offer many advantages, including a very strong magnetic field, the ability to capture even the tiniest metal particles, and durability. However, some of the downsides may involve the need for regular cleaning, higher cost, and potential installation challenges.

By ensuring proper maintenance of neodymium magnetic rollers, it is recommended regularly cleaning them from deposits, avoiding extreme temperatures up to 80°C, and protecting them from moisture if the threads are not sealed – in ours, they are. The rollers our rollers have waterproofing IP67, so if they are not sealed, the magnets inside can oxidize and lose their power. Magnetic field measurements is recommended be carried out once every 24 months. Caution should be taken during use, as it’s possible getting pinched. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could lead to problems with the magnetic rod seal and product contamination. The range of the roller is equal to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

A magnetic roller is a magnetic separator made from a neodymium magnet enclosed in a cylindrical stainless steel housing, used for separating ferromagnetic contaminants from raw materials. They are applied in industries such as food processing, ceramics, and recycling, where the removal of iron metals and iron filings is essential.

Advantages as well as disadvantages of neodymium magnets NdFeB.

Besides their stability, neodymium magnets are valued for these benefits:

Their magnetic field remains stable, and after around ten years, it drops only by ~1% (theoretically),
Their ability to resist magnetic interference from external fields is among the best,
In other words, due to the glossy silver coating, the magnet obtains an professional appearance,
They possess significant magnetic force measurable at the magnet’s surface,
These magnets tolerate extreme temperatures, often exceeding 230°C, when properly designed (in relation to form),
The ability for accurate shaping and adaptation to custom needs – neodymium magnets can be manufactured in many forms and dimensions, which extends the scope of their use cases,
Important function in new technology industries – they serve a purpose in hard drives, electric motors, diagnostic apparatus as well as other advanced devices,
Thanks to their concentrated strength, small magnets offer high magnetic performance, while occupying minimal space,

Disadvantages of magnetic elements:

They can break when subjected to a heavy impact. If the magnets are exposed to shocks, they should be placed in a metal holder. The steel housing, in the form of a holder, protects the magnet from cracks and strengthens its overall robustness,
High temperatures may significantly reduce the field efficiency of neodymium magnets. Typically, above 80°C, they experience permanent decline in performance (depending on height). To prevent this, we offer heat-resistant magnets marked [AH], capable of working up to 230°C, which makes them perfect for high-temperature use,
Due to corrosion risk in humid conditions, it is advisable to use sealed magnets made of rubber for outdoor use,
Limited ability to create internal holes in the magnet – the use of a mechanical support is recommended,
Health risk linked to microscopic shards may arise, if ingested accidentally, which is crucial in the family environments. Additionally, miniature parts from these magnets can disrupt scanning once in the system,
High unit cost – neodymium magnets are costlier than other types of magnets (e.g., ferrite), which may limit large-scale applications

Caution with Neodymium Magnets

The magnet is coated with nickel - be careful if you have an allergy.

Studies clearly indicate a small percentage of people who suffer from metal allergies such as nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, you can try wearing gloves or simply avoid direct contact with nickel-plated neodymium magnets.

Neodymium Magnets can attract to each other due to their immense internal force, causing the skin and other body parts to get pinched and resulting in significant injuries.

Neodymium magnets jump and also touch each other mutually within a distance of several to around 10 cm from each other.

Under no circumstances should neodymium magnets be placed near a computer HDD, TV, and wallet.

Strong fields generated by neodymium magnets can damage magnetic storage media such as floppy disks, credit cards, magnetic ID cards, cassette tapes, video tapes, or other similar devices. In addition, they can damage televisions, VCRs, computer monitors, and CRT displays. Avoid placing neodymium magnets in close proximity to electronic devices.

Neodymium magnets can become demagnetized at high temperatures.

Even though magnets have been observed to maintain their efficacy up to temperatures of 80°C or 175°F, it's essential to consider that this threshold may fluctuate depending on the magnet's type, configuration, and intended usage.

Keep neodymium magnets away from people with pacemakers.

Neodymium magnets produce strong magnetic fields that can interfere with the operation of a heart pacemaker. Even if the magnetic field does not affect the device, it can damage its components or deactivate the entire device.

Neodymium magnetic are delicate and can easily crack and shatter.

In the event of a collision between two neodymium magnets, it can result in them getting chipped. Despite being made of metal as well as coated with a shiny nickel plating, they are not as hard as steel. At the moment of connection between the magnets, small sharp metal fragments can be propelled in various directions at high speed. Eye protection is recommended.

Do not bring neodymium magnets close to GPS and smartphones.

Neodymium magnets generate intense magnetic fields that interfere with magnetometers and compasses used in navigation, as well as internal compasses of smartphones and GPS devices.

Dust and powder from neodymium magnets are flammable.

Do not attempt to drill into neodymium magnets. Mechanical processing is also not recommended. Once crushed into fine powder or dust, this material becomes highly flammable.

Magnets should not be treated as toys. Therefore, it is not recommended for children to have access to them.

Neodymium magnets are not toys. Do not allow children to play with them. They can be a significant choking hazard. If multiple magnets are swallowed, they can attract to each other through the intestinal walls, causing significant injuries, and even death.

Comparing neodymium magnets to ferrite magnets (found in speakers), they are 10 times stronger, and their power can shock you.

Read the information on our website on how to properly utilize neodymium magnets and avoid significant harm to your body and unintentional disruption to the magnets.

Safety precautions!

So that know how powerful neodymium magnets are and why they are so dangerous, read the article - Dangerous very strong neodymium magnets.