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SM 18x225 [2xM5] / N42 - magnetic separator

magnetic separator

Catalog no 130274

GTIN: 5906301812760

Diameter Ø [±0,1 mm]

18 mm

Height [±0,1 mm]

225 mm

Weight

0.01 g

498.15 ZŁ with VAT / pcs + price for transport

405.00 ZŁ net + 23% VAT / pcs

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SM 18x225 [2xM5] / N42 - magnetic separator

Specification/characteristics SM 18x225 [2xM5] / N42 - magnetic separator

properties

values

Cat. no.

130274

GTIN

5906301812760

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

18 mm [±0,1 mm]

Height

225 mm [±0,1 mm]

Weight

0.01 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N42

properties

values

units

coercivity bHc ?

860-955

kA/m

coercivity bHc ?

10.8-12.0

kOe

energy density [Min. - Max.] ?

318-334

BH max KJ/m

energy density [Min. - Max.] ?

40-42

BH max MGOe

remenance Br [Min. - Max.] ?

12.9-13.2

kGs

remenance Br [Min. - Max.] ?

1290-1320

actual internal force iHc

≥ 955

kA/m

actual internal force iHc

≥ 12

kOe

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The magnetic separator, namely the magnetic roller, uses the force of neodymium magnets, placed in a casing made of stainless steel mostly AISI304. Due to this, it is possible to precisely segregate ferromagnetic particles from different substances. A key aspect of its operation is the repulsion of magnetic poles N and S, which causes magnetic substances to be targeted. The thickness of the magnet and its structure pitch affect the power and range of the separator's operation.

Generally speaking, magnetic separators are used to separate ferromagnetic elements. If the cans are made of ferromagnetic materials, a magnetic separator will be effective. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the separator will not be able to separate them.

Yes, magnetic rollers are used in the food sector to clear metallic contaminants, including iron fragments or iron dust. Our rods are constructed from durable acid-resistant steel, AISI 304, approved for use in food.

Magnetic rollers, often called cylindrical magnets, find application in metal separation, food production as well as recycling. They help in extracting iron dust during the process of separating metals from other materials.

Our magnetic rollers are built with a neodymium magnet embedded in a stainless steel tube casing made of stainless steel with a wall thickness of 1mm.

Both ends of the magnetic bar will be with M8 threaded openings, which enables quick installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of features, magnetic bars differ in terms of flux density, magnetic force lines and the area of operation of the magnetic field. We produce them in materials, N42 as well as N52.

Generally it is believed that the greater the magnet's power, the more efficient it is. However, the effectiveness of the magnet's power is dependent on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of use and specific needs. The standard operating temperature of a magnetic bar is 80°C.

When the magnet is more flat, the magnetic force lines are more compressed. Otherwise, in the case of a thicker magnet, the force lines are extended and reach further.

For making the casings of magnetic separators - rollers, usually stainless steel is used, particularly types AISI 304, AISI 316, and AISI 316L.

In a salt water environment, type AISI 316 steel is recommended due to its excellent anti-corrosion properties.

Magnetic rollers stand out for their specific arrangement of poles and their ability to attract magnetic substances directly onto their surface, as opposed to other separators that may utilize complex filtration systems.

Technical designations and terms pertaining to magnetic separators comprise among others polarity, magnetic induction, magnet pitch, as well as the type of steel used.

Magnetic induction for a roller is determined using a teslameter or a gaussmeter with a flat Hall-effect probe, aiming to find the highest magnetic field value close to the magnetic pole. The outcome is checked in a value table - the lowest is N30. All designations below N27 or N25 indicate recycling that falls below the standard - they are not suitable.

Neodymium magnetic bars offer many advantages, including higher attracting power, longer lifespan, and effectiveness in separating fine metal particles. Disadvantages may include higher cost compared to other types of magnets and the need for regular maintenance.

For proper maintenance of neodymium magnetic rollers, you should regularly cleaning them from deposits, avoiding extreme temperatures above 80 degrees, and shielding them from moisture if the threads are not sealed – in ours, they are. The rollers feature waterproofing IP67, so if they are not sealed, the magnets inside can rust and lose their power. Testing of the rollers is recommended be carried out once every 24 months. Caution should be taken during use, as there is a risk getting pinched. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could lead to problems with the magnetic rod seal and product contamination. The effective range of the roller corresponds to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

Magnetic rollers are cylindrical neodymium magnets placed in a casing made of corrosion-resistant stainless steel, used for separating ferromagnetic contaminants from raw materials. They are used in the food industry, recycling, and plastic processing, where metal separation is crucial.

Advantages as well as disadvantages of neodymium magnets NdFeB.

Apart from their consistent magnetism, neodymium magnets have these key benefits:

They retain their magnetic properties for around 10 years – the drop is just ~1% (based on simulations),
They protect against demagnetization induced by surrounding electromagnetic environments effectively,
Thanks to the polished finish and silver coating, they have an elegant appearance,
They exhibit superior levels of magnetic induction near the outer area of the magnet,
Neodymium magnets are known for exceptionally strong magnetic induction and the ability to work at temperatures up to 230°C or higher (depending on the geometry),
With the option for tailored forming and targeted design, these magnets can be produced in various shapes and sizes, greatly improving application potential,
Important function in advanced technical fields – they are utilized in data storage devices, electric drives, healthcare devices as well as sophisticated instruments,
Thanks to their power density, small magnets offer high magnetic performance, with minimal size,

Disadvantages of neodymium magnets:

They may fracture when subjected to a sudden impact. If the magnets are exposed to physical collisions, they should be placed in a protective enclosure. The steel housing, in the form of a holder, protects the magnet from cracks and additionally reinforces its overall robustness,
They lose magnetic force at elevated temperatures. Most neodymium magnets experience permanent degradation in strength when heated above 80°C (depending on the form and height). However, we offer special variants with high temperature resistance that can operate up to 230°C or higher,
They rust in a moist environment – during outdoor use, we recommend using encapsulated magnets, such as those made of rubber,
The use of a protective casing or external holder is recommended, since machining internal cuts in neodymium magnets is restricted,
Possible threat due to small fragments may arise, in case of ingestion, which is significant in the protection of children. It should also be noted that small elements from these assemblies may interfere with diagnostics when ingested,
Higher purchase price is one of the drawbacks compared to ceramic magnets, especially in budget-sensitive applications

Handle with Care: Neodymium Magnets

Neodymium magnets should not be around youngest children.

Neodymium magnets are not toys. You cannot allow them to become toys for children. Small magnets pose a serious choking hazard or can attract to each other in the intestines. In such cases, the only solution is to undergo surgery to remove the magnets, and otherwise, it can even lead to death.

Magnets will attract to each other, so remember not to allow them to pinch together without control or place your fingers in their path.

Magnets will attract each other within a distance of several to about 10 cm from each other. Remember not to put fingers between magnets or in their path when they attract. Depending on how huge the neodymium magnets are, they can lead to a cut or a fracture.

Do not bring neodymium magnets close to GPS and smartphones.

Neodymium magnets are a source of strong magnetic fields that cause interference with magnetometers and compasses used in navigation, as well as internal compasses of smartphones and GPS devices.

The magnet is coated with nickel. Therefore, exercise caution if you have an allergy.

Studies clearly indicate a small percentage of people who suffer from metal allergies such as nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, try wearing gloves or avoid direct contact with nickel-plated neodymium magnets.

Keep neodymium magnets away from the wallet, computer, and TV.

Neodymium magnets produce strong magnetic fields that can destroy magnetic media such as floppy disks, video tapes, HDDs, credit cards, magnetic ID cards, cassette tapes, or other devices. They can also damage devices like video players, televisions, CRT computer monitors. Do not forget to keep neodymium magnets away from these electronic devices.

Neodymium magnets can become demagnetized at high temperatures.

Whilst Neodymium magnets can lose their magnetic properties at high temperatures, it's important to note that the extent of this effect can vary based on factors such as the magnet's material, shape, and intended application.

Neodymium magnets should not be near people with pacemakers.

In the case of neodymium magnets, there is a strong magnetic field. As a result, it interferes with the operation of a heart pacemaker. However, if the magnetic field does not affect the device, it can damage its components or deactivate the device when it is in a magnetic field.

Neodymium magnets are highly susceptible to damage, resulting in breaking.

Neodymium magnets are characterized by significant fragility. Magnets made of neodymium are made of metal and coated with a shiny nickel, but they are not as durable as steel. At the moment of collision between the magnets, small metal fragments can be dispersed in different directions.

Dust and powder from neodymium magnets are highly flammable.

Avoid drilling or mechanical processing of neodymium magnets. Once crushed into fine powder or dust, this material becomes highly flammable.

Neodymium magnets are the most powerful magnets ever created, and their strength can surprise you.

Read the information on our website on how to properly utilize neodymium magnets and avoid significant harm to your body and unintentional damage to the magnets.

Warning!

To illustrate why neodymium magnets are so dangerous, read the article - How very dangerous are strong neodymium magnets?.