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SM 18x225 [2xM5] / N42 - magnetic separator

magnetic separator

Catalog no 130274

GTIN/EAN: 5906301812760

Diameter Ø

18 mm [±1 mm]

Height

225 mm [±1 mm]

Weight

0.01 g

Magnetic Flux

~ 5 400 Gauss [±5%]

498.15 with VAT / pcs + price for transport

405.00 ZŁ net + 23% VAT / pcs

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Technical details - SM 18x225 [2xM5] / N42 - magnetic separator

Specification / characteristics - SM 18x225 [2xM5] / N42 - magnetic separator

properties
properties values
Cat. no. 130274
GTIN/EAN 5906301812760
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 18 mm [±1 mm]
Height 225 mm [±1 mm]
Weight 0.01 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 5 400 Gauss [±5%]
Size/Mount Quantity 2xM5
Polarity circumferential - 10 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 18x225 [2xM5] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 18x225 [2xM5] / N42

Parameter Value Description / Unit
Diameter (Ø) 18 mm
Total length 225 mm (L)
Active length 189 mm
Section count 8 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~435 g
Active area 107 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 3.8 kg (theor.)
Induction (surface) ~5 400 Gauss (Max)

Chart 2: Field profile (8 sections)

Chart 3: Temperature performance

Technical specification and ecology
Chemical composition
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Sustainability
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130274-2026
Measurement Calculator
Force (pull)

Magnetic Field

See also proposals

This product serves to effectively catch ferromagnetic contaminants from bulk and liquid products. It is commonly used for cleaning flour, sugar, plastic granules, as well as oils and coolants. Thanks to the use of strong neodymium magnets, the rod catches even metallic dust.
The rod consists of a cover tube made of high-quality acid-resistant steel (AISI 304 or 316). Inside there is a stack of strong neodymium magnets arranged in a special configuration (magnetic circuit). Thanks to this, the rod is durable, hygienic, and easy to keep clean.
Metal filings stick to the surface very strongly, so cleaning requires strength or cleverness. The most effective home method is using adhesive tape, which we wrap around the dirt and peel off. In industry, cover tubes (so-called Easy Clean system) are used, from which the magnetic insert slides out.
Magnetic induction measured in Gauss (Gs) determines the density of magnetic flux on the rod surface. The economical version (8kGs) handles large pieces of metal perfectly. High Power versions (~12000-14000 Gs) are necessary for catching metallic dust, oxides, and stainless steel after processing.
We fulfill individual orders for bars perfectly matched to your machine or separator. You can choose a mounting method consistent with your technical design. Contact us for a quote on a non-standard dimension.

Advantages and disadvantages of neodymium magnets.

Pros

In addition to their magnetic efficiency, neodymium magnets provide the following advantages:
  • They do not lose strength, even over approximately 10 years – the reduction in strength is only ~1% (theoretically),
  • Magnets perfectly resist against loss of magnetization caused by external fields,
  • By applying a lustrous layer of gold, the element acquires an professional look,
  • Magnets are distinguished by very high magnetic induction on the surface,
  • Thanks to resistance to high temperature, they are capable of working (depending on the shape) even at temperatures up to 230°C and higher...
  • Possibility of precise machining as well as adapting to individual needs,
  • Versatile presence in electronics industry – they find application in hard drives, electromotive mechanisms, advanced medical instruments, as well as multitasking production systems.
  • Compactness – despite small sizes they generate large force, making them ideal for precision applications

Cons

Cons of neodymium magnets and ways of using them
  • To avoid cracks upon strong impacts, we recommend using special steel housings. Such a solution protects the magnet and simultaneously improves its durability.
  • Neodymium magnets decrease their strength under the influence of heating. As soon as 80°C is exceeded, many of them start losing their force. Therefore, we recommend our special magnets marked [AH], which maintain stability even at temperatures up to 230°C
  • When exposed to humidity, magnets usually rust. For applications outside, it is recommended to use protective magnets, such as magnets in rubber or plastics, which prevent oxidation as well as corrosion.
  • Due to limitations in creating nuts and complex shapes in magnets, we propose using a housing - magnetic holder.
  • Potential hazard related to microscopic parts of magnets pose a threat, when accidentally swallowed, which becomes key in the aspect of protecting the youngest. Furthermore, small components of these magnets are able to disrupt the diagnostic process medical after entering the body.
  • High unit price – neodymium magnets are more expensive than other types of magnets (e.g. ferrite), which increases costs of application in large quantities

Pull force analysis

Breakaway strength of the magnet in ideal conditionswhat contributes to it?

The lifting capacity listed is a theoretical maximum value conducted under specific, ideal conditions:
  • with the contact of a yoke made of low-carbon steel, ensuring full magnetic saturation
  • with a cross-section no less than 10 mm
  • characterized by even structure
  • with direct contact (no coatings)
  • during pulling in a direction vertical to the mounting surface
  • at standard ambient temperature

Practical lifting capacity: influencing factors

During everyday use, the actual holding force depends on several key aspects, presented from crucial:
  • Gap between magnet and steel – every millimeter of distance (caused e.g. by varnish or unevenness) drastically reduces the magnet efficiency, often by half at just 0.5 mm.
  • Load vector – maximum parameter is obtained only during perpendicular pulling. The force required to slide of the magnet along the surface is usually many times lower (approx. 1/5 of the lifting capacity).
  • Substrate thickness – to utilize 100% power, the steel must be adequately massive. Thin sheet restricts the lifting capacity (the magnet "punches through" it).
  • Material type – ideal substrate is pure iron steel. Hardened steels may generate lower lifting capacity.
  • Surface finish – ideal contact is obtained only on polished steel. Any scratches and bumps reduce the real contact area, reducing force.
  • Thermal conditions – NdFeB sinters have a negative temperature coefficient. At higher temperatures they lose power, and in frost they can be stronger (up to a certain limit).

Lifting capacity was measured by applying a smooth steel plate of optimal thickness (min. 20 mm), under perpendicular detachment force, however under attempts to slide the magnet the holding force is lower. In addition, even a slight gap between the magnet’s surface and the plate reduces the lifting capacity.

Safe handling of neodymium magnets
Nickel allergy

Certain individuals suffer from a sensitization to nickel, which is the standard coating for NdFeB magnets. Extended handling may cause dermatitis. We suggest use protective gloves.

Adults only

Strictly store magnets away from children. Risk of swallowing is significant, and the effects of magnets connecting inside the body are fatal.

Heat sensitivity

Monitor thermal conditions. Exposing the magnet above 80 degrees Celsius will ruin its properties and pulling force.

Data carriers

Powerful magnetic fields can erase data on credit cards, HDDs, and other magnetic media. Stay away of at least 10 cm.

Risk of cracking

NdFeB magnets are sintered ceramics, which means they are prone to chipping. Impact of two magnets will cause them cracking into small pieces.

Machining danger

Machining of NdFeB material poses a fire hazard. Neodymium dust reacts violently with oxygen and is hard to extinguish.

Pinching danger

Mind your fingers. Two powerful magnets will snap together immediately with a force of massive weight, crushing everything in their path. Be careful!

GPS Danger

Navigation devices and smartphones are highly sensitive to magnetism. Direct contact with a powerful NdFeB magnet can permanently damage the internal compass in your phone.

Powerful field

Before use, read the rules. Uncontrolled attraction can destroy the magnet or injure your hand. Be predictive.

Pacemakers

Life threat: Strong magnets can deactivate pacemakers and defibrillators. Do not approach if you have medical devices.

Important! More info about hazards in the article: Safety of working with magnets.