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SM 18x200 [2xM5] / N42 - magnetic separator

magnetic separator

Catalog no 130273

GTIN: 5906301812753

Diameter Ø [±0,1 mm]

18 mm

Height [±0,1 mm]

200 mm

Weight

0.01 g

442.80 ZŁ with VAT / pcs + price for transport

360.00 ZŁ net + 23% VAT / pcs

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SM 18x200 [2xM5] / N42 - magnetic separator

Specification/characteristics SM 18x200 [2xM5] / N42 - magnetic separator

properties

values

Cat. no.

130273

GTIN

5906301812753

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

18 mm [±0,1 mm]

Height

200 mm [±0,1 mm]

Weight

0.01 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N42

properties

values

units

coercivity bHc ?

860-955

kA/m

coercivity bHc ?

10.8-12.0

kOe

energy density [Min. - Max.] ?

318-334

BH max KJ/m

energy density [Min. - Max.] ?

40-42

BH max MGOe

remenance Br [Min. - Max.] ?

12.9-13.2

kGs

remenance Br [Min. - Max.] ?

1290-1320

actual internal force iHc

≥ 955

kA/m

actual internal force iHc

≥ 12

kOe

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The magnetic separator, namely the magnetic roller, uses the force of neodymium magnets, which are placed in a casing made of stainless steel mostly AISI304. In this way, it is possible to precisely separate ferromagnetic elements from the mixture. An important element of its operation is the repulsion of magnetic poles N and S, which enables magnetic substances to be targeted. The thickness of the embedded magnet and its structure pitch determine the range and strength of the separator's operation.

Generally speaking, magnetic separators are designed to separate ferromagnetic elements. If the cans are ferromagnetic, a magnetic separator will be effective. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the separator will not effectively segregate them.

Yes, magnetic rollers find application in the food sector to clear metallic contaminants, such as iron fragments or iron dust. Our rods are built from durable acid-resistant steel, EN 1.4301, suitable for contact with food.

Magnetic rollers, often called magnetic separators, are employed in food production, metal separation as well as recycling. They help in removing iron dust in the course of the process of separating metals from other wastes.

Our magnetic rollers are built with a neodymium magnet anchored in a stainless steel tube cylinder of stainless steel with a wall thickness of 1mm.

From both sides of the magnetic bar can be with M8 threaded openings, which enables simple mounting in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of features, magnetic bars stand out in terms of flux density, magnetic force lines and the field of the magnetic field. We produce them in two materials, N42 and N52.

Usually it is believed that the greater the magnet's power, the better. Nevertheless, the strength of the magnet's power is dependent on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of application and anticipated needs. The standard operating temperature of a magnetic bar is 80°C.

If the magnet is more flat, the magnetic force lines will be short. By contrast, in the case of a thicker magnet, the force lines will be longer and reach further.

For creating the casings of magnetic separators - rollers, usually stainless steel is utilized, particularly types AISI 316, AISI 316L, and AISI 304.

In a salt water environment, type AISI 316 steel exhibits the best resistance due to its exceptional anti-corrosion properties.

Magnetic rollers stand out for their specific arrangement of poles and their ability to attract magnetic particles directly onto their surface, in contrast to other devices that may utilize complex filtration systems.

Technical designations and terms pertaining to magnetic separators include among others magnet pitch, polarity, and magnetic induction, as well as the steel type applied.

Magnetic induction for a roller is determined using a teslameter or a gaussmeter with a flat Hall-effect probe, seeking the highest magnetic field value close to the magnetic pole. The result is verified in a value table - the lowest is N30. All designations less than N27 or N25 indicate recycling that falls below the standard - they are not suitable.

Neodymium magnetic rollers offer many advantages, including a very strong magnetic field, the ability to capture even the tiniest metal particles, and durability. Disadvantages may include the requirement for frequent cleaning, greater weight, and potential installation difficulties.

For proper maintenance of neodymium magnetic rollers, it is recommended regularly cleaning them from contaminants, avoiding extreme temperatures up to 80°C, and shielding them from moisture if the threads are not sealed – in ours, they are. The rollers feature waterproofing IP67, so if they are not sealed, the magnets inside can oxidize and lose their power. Magnetic field measurements should be carried out once every 24 months. Caution should be taken during use, as there is a risk of finger injury. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could cause problems with the magnetic rod seal and product contamination. The effective range of the roller is equal to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

A magnetic roller is a magnetic separator made from a neodymium magnet enclosed in a cylindrical stainless steel housing, used for separating ferromagnetic contaminants from raw materials. They are used in the food industry, recycling, and plastic processing, where metal separation is crucial.

Advantages as well as disadvantages of neodymium magnets NdFeB.

Besides their stability, neodymium magnets are valued for these benefits:

Their power is maintained, and after around 10 years, it drops only by ~1% (theoretically),
They remain magnetized despite exposure to magnetic noise,
Thanks to the glossy finish and silver coating, they have an visually attractive appearance,
Magnetic induction on the surface of these magnets is impressively powerful,
These magnets tolerate extreme temperatures, often exceeding 230°C, when properly designed (in relation to form),
Thanks to the freedom in shaping and the capability to adapt to specific requirements, neodymium magnets can be created in various configurations, which expands their functional possibilities,
Significant impact in cutting-edge sectors – they are used in HDDs, electric drives, clinical machines as well as high-tech tools,
Relatively small size with high magnetic force – neodymium magnets offer intense magnetic field in small dimensions, which allows for use in small systems

Disadvantages of NdFeB magnets:

They are prone to breaking when subjected to a sudden impact. If the magnets are exposed to external force, they should be placed in a protective case. The steel housing, in the form of a holder, protects the magnet from fracture and strengthens its overall resistance,
High temperatures may significantly reduce the field efficiency of neodymium magnets. Typically, above 80°C, they experience permanent deterioration in performance (depending on form). To prevent this, we offer heat-resistant magnets marked [AH], capable of working up to 230°C, which makes them perfect for high-temperature use,
Magnets exposed to wet conditions can oxidize. Therefore, for outdoor applications, we recommend waterproof types made of rubber,
Limited ability to create complex details in the magnet – the use of a magnetic holder is recommended,
Health risk linked to microscopic shards may arise, especially if swallowed, which is crucial in the context of child safety. Furthermore, tiny components from these products may interfere with diagnostics when ingested,
High unit cost – neodymium magnets are costlier than other types of magnets (e.g., ferrite), which increases the cost of large-scale applications

Best holding force of the magnet in ideal parameters – what affects it?

The given pulling force of the magnet means the maximum force, measured in the best circumstances, specifically:

with mild steel, serving as a magnetic flux conductor
having a thickness of no less than 10 millimeters
with a refined outer layer
with no separation
in a perpendicular direction of force
at room temperature

Practical aspects of lifting capacity – factors

In practice, the holding capacity of a magnet is conditioned by these factors, from crucial to less important:

Air gap between the magnet and the plate, as even a very small distance (e.g. 0.5 mm) can cause a drop in lifting force of up to 50%.
Direction of applied force, because the maximum lifting capacity is achieved under perpendicular application. The force required to slide the magnet along the plate is usually several times lower.
Thickness of the plate, as a plate that is too thin causes part of the magnetic flux not to be used and to remain wasted in the air.
Material of the plate, because higher carbon content lowers holding force, while higher iron content increases it. The best choice is steel with high magnetic permeability and high saturation induction.
Surface of the plate, because the more smooth and polished it is, the better the contact and consequently the greater the magnetic saturation.
Operating temperature, since all permanent magnets have a negative temperature coefficient. This means that at high temperatures they are weaker, while at sub-zero temperatures they become slightly stronger.

* Holding force was tested on the plate surface of 20 mm thickness, when the force acted perpendicularly, in contrast under parallel forces the holding force is lower. Additionally, even a small distance {between} the magnet and the plate lowers the load capacity.

Handle Neodymium Magnets Carefully

Under no circumstances should neodymium magnets be brought close to GPS and smartphones.

Magnetic fields can interfere with compasses and magnetometers used in aviation and maritime navigation, as well as internal compasses of smartphones and GPS devices. There are neodymium magnets in every smartphone, for example, in the microphone and speakers.

Neodymium magnets are the most powerful magnets ever invented. Their strength can shock you.

Please review the information on how to handle neodymium magnets and avoid significant harm to your body, as well as prevent unintentional disruption to the magnets.

Neodymium magnets can demagnetize at high temperatures.

Although magnets have demonstrated their effectiveness up to 80°C or 175°F, the temperature can vary depending on the type, shape, and intended use of the specific magnet.

Keep neodymium magnets away from the wallet, computer, and TV.

Strong magnetic fields emitted by neodymium magnets can destroy magnetic storage media such as floppy disks, credit cards, magnetic ID cards, cassette tapes, video tapes, or other devices. They can also damage televisions, VCRs, computer monitors, and CRT displays. You should especially avoid placing neodymium magnets near electronic devices.

People with pacemakers are advised to avoid neodymium magnets.

Neodymium magnets generate very strong magnetic fields that can interfere with the operation of a pacemaker. This is because many of these devices are equipped with a function that deactivates the device in a magnetic field.

It is essential to keep neodymium magnets out of reach from youngest children.

Neodymium magnets are not toys. Be cautious and make sure no child plays with them. Small magnets can pose a serious choking hazard. If multiple magnets are swallowed, they can attract to each other through the intestinal walls, causing significant injuries, and even death.

It is crucial not to allow the magnets to pinch together uncontrollably or place your fingers in their path as they attract to each other.

Neodymium magnets will bounce and contact together within a radius of several to around 10 cm from each other.

Neodymium magnetic are especially delicate, resulting in shattering.

Neodymium magnets are characterized by considerable fragility. Neodymium magnets are made of metal and coated with a shiny nickel surface, but they are not as hard as steel. At the moment of collision between the magnets, sharp metal fragments can be dispersed in different directions.

Dust and powder from neodymium magnets are flammable.

Do not attempt to drill into neodymium magnets. Mechanical processing is also not recommended. Once crushed into fine powder or dust, this material becomes highly flammable.

Avoid contact with neodymium magnets if you have a nickel allergy.

Studies clearly indicate a small percentage of people who suffer from metal allergies such as nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, try wearing gloves or avoid direct contact with nickel-plated neodymium magnets.

Be careful!

So that know how strong neodymium magnets are and why they are so dangerous, read the article - Dangerous very strong neodymium magnets.