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SM 18x200 [2xM5] / N42 - magnetic separator

magnetic separator

Catalog no 130273

GTIN/EAN: 5906301812753

Diameter Ø

18 mm [±1 mm]

Height

200 mm [±1 mm]

Weight

0.01 g

Magnetic Flux

~ 5 400 Gauss [±5%]

442.80 with VAT / pcs + price for transport

360.00 ZŁ net + 23% VAT / pcs

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Force as well as form of magnets can be verified on our modular calculator.

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Technical of the product - SM 18x200 [2xM5] / N42 - magnetic separator

Specification / characteristics - SM 18x200 [2xM5] / N42 - magnetic separator

properties
properties values
Cat. no. 130273
GTIN/EAN 5906301812753
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 18 mm [±1 mm]
Height 200 mm [±1 mm]
Weight 0.01 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 5 400 Gauss [±5%]
Size/Mount Quantity 2xM5
Polarity circumferential - 9 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 18x200 [2xM5] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 18x200 [2xM5] / N42

Parameter Value Description / Unit
Diameter (Ø) 18 mm
Total length 200 mm (L)
Active length 164 mm
Section count 7 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~387 g
Active area 93 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 3.8 kg (theor.)
Induction (surface) ~5 400 Gauss (Max)

Chart 2: Field profile (7 sections)

Chart 3: Temperature performance

Engineering data and GPSR
Chemical composition
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Ecology and recycling (GPSR)
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130273-2026
Measurement Calculator
Force (pull)

Field Strength

Other offers

A magnetic rod is the basic element of building grate separators and magnetic filters. Its task is separation (separation) of metal filings from the transported material. High magnetic induction on the surface allows catching the finest iron particles.
The rod consists of a cover tube made of high-quality acid-resistant steel (AISI 304 or 316). The core is a precise magnetic system generating high induction (Gauss). Thanks to this, the rod is durable, hygienic, and easy to keep clean.
Metal contaminants are strongly attracted, so removing them with a bare hand or glove can be difficult. You can use compressed air or special non-magnetic strippers (rings). For easier operation, it is worth considering ordering a rod in a version with a cleaning sleeve.
The Gauss value tells us how effectively and deeply the magnet will catch contaminants. Standard rods (~8000 Gs) are sufficient for catching screws, nails, and steel shavings. High induction is necessary when contaminants are microscopic or weakly magnetic.
We fulfill individual orders for bars perfectly matched to your machine or separator. You can choose a mounting method consistent with your technical design. We ensure fast realization of special orders and technical advice.

Pros as well as cons of rare earth magnets.

Advantages

Besides their magnetic performance, neodymium magnets are valued for these benefits:
  • They have unchanged lifting capacity, and over around 10 years their attraction force decreases symbolically – ~1% (in testing),
  • They retain their magnetic properties even under external field action,
  • Thanks to the reflective finish, the surface of Ni-Cu-Ni, gold, or silver gives an visually attractive appearance,
  • The surface of neodymium magnets generates a strong magnetic field – this is a key feature,
  • Neodymium magnets are characterized by very high magnetic induction on the magnet surface and are able to act (depending on the form) even at a temperature of 230°C or more...
  • Thanks to modularity in constructing and the capacity to modify to unusual requirements,
  • Huge importance in advanced technology sectors – they are used in computer drives, electric motors, medical devices, and multitasking production systems.
  • Thanks to efficiency per cm³, small magnets offer high operating force, in miniature format,

Limitations

Disadvantages of neodymium magnets:
  • Susceptibility to cracking is one of their disadvantages. Upon intense impact they can break. We recommend keeping them in a special holder, which not only secures them against impacts but also raises their durability
  • We warn that neodymium magnets can lose their strength at high temperatures. To prevent this, we advise our specialized [AH] magnets, which work effectively even at 230°C.
  • They rust in a humid environment - during use outdoors we suggest using waterproof magnets e.g. in rubber, plastic
  • Due to limitations in realizing nuts and complex forms in magnets, we propose using casing - magnetic holder.
  • Potential hazard resulting from small fragments of magnets pose a threat, if swallowed, which becomes key in the context of child safety. It is also worth noting that small elements of these devices can disrupt the diagnostic process medical after entering the body.
  • High unit price – neodymium magnets are more expensive than other types of magnets (e.g. ferrite), which increases costs of application in large quantities

Pull force analysis

Maximum lifting force for a neodymium magnet – what it depends on?

Breakaway force is the result of a measurement for ideal contact conditions, taking into account:
  • using a plate made of mild steel, serving as a magnetic yoke
  • with a cross-section of at least 10 mm
  • with a plane free of scratches
  • without any insulating layer between the magnet and steel
  • during detachment in a direction vertical to the plane
  • at standard ambient temperature

Impact of factors on magnetic holding capacity in practice

Bear in mind that the working load will differ depending on elements below, starting with the most relevant:
  • Gap (between the magnet and the metal), because even a very small distance (e.g. 0.5 mm) results in a reduction in force by up to 50% (this also applies to paint, rust or debris).
  • Pull-off angle – remember that the magnet holds strongest perpendicularly. Under sliding down, the holding force drops drastically, often to levels of 20-30% of the maximum value.
  • Substrate thickness – for full efficiency, the steel must be adequately massive. Thin sheet limits the lifting capacity (the magnet "punches through" it).
  • Material composition – different alloys attracts identically. Alloy additives worsen the interaction with the magnet.
  • Smoothness – full contact is possible only on smooth steel. Rough texture create air cushions, weakening the magnet.
  • Temperature – temperature increase results in weakening of induction. It is worth remembering the thermal limit for a given model.

Lifting capacity was determined using a steel plate with a smooth surface of suitable thickness (min. 20 mm), under perpendicular pulling force, whereas under shearing force the holding force is lower. Moreover, even a small distance between the magnet and the plate lowers the lifting capacity.

Warnings
Heat warning

Control the heat. Exposing the magnet to high heat will permanently weaken its properties and strength.

Machining danger

Dust generated during machining of magnets is self-igniting. Avoid drilling into magnets unless you are an expert.

Product not for children

Absolutely store magnets away from children. Risk of swallowing is significant, and the effects of magnets connecting inside the body are very dangerous.

Metal Allergy

A percentage of the population have a sensitization to Ni, which is the typical protective layer for neodymium magnets. Extended handling might lead to an allergic reaction. We strongly advise use safety gloves.

Impact on smartphones

Be aware: neodymium magnets generate a field that interferes with sensitive sensors. Maintain a safe distance from your mobile, tablet, and navigation systems.

Eye protection

Protect your eyes. Magnets can explode upon uncontrolled impact, ejecting shards into the air. Wear goggles.

Magnetic media

Very strong magnetic fields can corrupt files on payment cards, hard drives, and storage devices. Stay away of at least 10 cm.

Implant safety

Patients with a ICD must keep an large gap from magnets. The magnetic field can stop the functioning of the implant.

Serious injuries

Mind your fingers. Two large magnets will join immediately with a force of several hundred kilograms, destroying everything in their path. Exercise extreme caution!

Handling rules

Use magnets consciously. Their powerful strength can surprise even professionals. Be vigilant and respect their power.

Caution! Need more info? Read our article: Why are neodymium magnets dangerous?