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SM 18x200 [2xM5] / N42 - magnetic separator

magnetic separator

Catalog no 130273

GTIN: 5906301812753

Diameter Ø [±0,1 mm]

18 mm

Height [±0,1 mm]

200 mm

Weight

0.01 g

442.80 ZŁ with VAT / pcs + price for transport

360.00 ZŁ net + 23% VAT / pcs

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Strength along with shape of neodymium magnets can be tested using our magnetic mass calculator.

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SM 18x200 [2xM5] / N42 - magnetic separator

Specification/characteristics SM 18x200 [2xM5] / N42 - magnetic separator

properties

values

Cat. no.

130273

GTIN

5906301812753

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

18 mm [±0,1 mm]

Height

200 mm [±0,1 mm]

Weight

0.01 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N42

properties

values

units

coercivity bHc ?

860-955

kA/m

coercivity bHc ?

10.8-12.0

kOe

energy density [Min. - Max.] ?

318-334

BH max KJ/m

energy density [Min. - Max.] ?

40-42

BH max MGOe

remenance Br [Min. - Max.] ?

12.9-13.2

kGs

remenance Br [Min. - Max.] ?

1290-1320

actual internal force iHc

≥ 955

kA/m

actual internal force iHc

≥ 12

kOe

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The magnetic separator, namely the magnetic roller, uses the power of neodymium magnets, which are placed in a construction made of stainless steel usually AISI304. As a result, it is possible to precisely segregate ferromagnetic particles from the mixture. An important element of its operation is the use of repulsion of N and S poles of neodymium magnets, which causes magnetic substances to be targeted. The thickness of the embedded magnet and its structure's pitch determine the power and range of the separator's operation.

Generally speaking, magnetic separators serve to separate ferromagnetic particles. If the cans are made of ferromagnetic materials, the separator will effectively segregate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the magnetic separator will not be effective.

Yes, magnetic rollers are employed in food production for the elimination of metallic contaminants, including iron fragments or iron dust. Our rollers are constructed from durable acid-resistant steel, AISI 304, suitable for use in food.

Magnetic rollers, otherwise cylindrical magnets, find application in metal separation, food production as well as recycling. They help in removing iron dust in the course of the process of separating metals from other wastes.

Our magnetic rollers are composed of a neodymium magnet embedded in a stainless steel tube casing made of stainless steel with a wall thickness of 1mm.

Both ends of the magnetic bar can be with M8 threaded openings, which enables easy installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of magnetic properties, magnetic bars stand out in terms of magnetic force lines, flux density and the field of the magnetic field. We produce them in materials, N42 as well as N52.

Often it is believed that the stronger the magnet, the more efficient it is. But, the effectiveness of the magnet's power is dependent on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of use and anticipated needs. The standard operating temperature of a magnetic bar is 80°C.

When the magnet is more flat, the magnetic force lines are short. Otherwise, in the case of a thicker magnet, the force lines are longer and reach further.

For constructing the casings of magnetic separators - rollers, frequently stainless steel is employed, particularly types AISI 304, AISI 316, and AISI 316L.

In a salt water environment, type AISI 316 steel is recommended thanks to its exceptional corrosion resistance.

Magnetic rollers stand out for their unique configuration of poles and their capability to attract magnetic substances directly onto their surface, as opposed to other devices that may utilize more complicated filtration systems.

Technical designations and terms pertaining to magnetic separators comprise amongst others magnet pitch, polarity, and magnetic induction, as well as the steel type applied.

Magnetic induction for a roller is measured using a teslameter or a gaussmeter with a flat Hall-effect probe, seeking the highest magnetic field value near the magnetic pole. The result is checked in a value table - the lowest is N30. All designations below N27 or N25 indicate recycling that doesn't meet the standard - they are not suitable.

Neodymium magnetic bars offer many advantages, including a very strong magnetic field, the ability to capture even the tiniest metal particles, and durability. However, some of the downsides may involve the requirement for frequent cleaning, greater weight, and potential installation difficulties.

For proper maintenance of neodymium magnetic rollers, you should washing after each use, avoiding temperatures up to 80°C. The rollers feature waterproofing IP67, so if they are leaky, the magnets inside can oxidize and weaken. Magnetic field measurements should be carried out every two years. Care should be taken, as there is a risk getting pinched. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could lead to problems with the magnetic rod seal and product contamination. The effective range of the roller is equal to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

Magnetic rollers are cylindrical neodymium magnets placed in a casing made of corrosion-resistant stainless steel, used for separating ferromagnetic contaminants from raw materials. They are used in the food industry, recycling, and plastic processing, where metal separation is crucial.

Advantages as well as disadvantages of neodymium magnets NdFeB.

Apart from their consistent power, neodymium magnets have these key benefits:

They have constant strength, and over around 10 years their performance decreases symbolically – ~1% (in testing),
They protect against demagnetization induced by ambient electromagnetic environments remarkably well,
By applying a bright layer of nickel, the element gains a modern look,
They exhibit superior levels of magnetic induction near the outer area of the magnet,
With the right combination of compounds, they reach significant thermal stability, enabling operation at or above 230°C (depending on the form),
Thanks to the possibility in shaping and the capability to adapt to specific requirements, neodymium magnets can be created in different geometries, which increases their application range,
Significant impact in advanced technical fields – they find application in hard drives, electromechanical systems, diagnostic apparatus along with technologically developed systems,
Relatively small size with high magnetic force – neodymium magnets offer intense magnetic field in small dimensions, which allows for use in compact constructions

Disadvantages of magnetic elements:

They are prone to breaking when subjected to a powerful impact. If the magnets are exposed to physical collisions, it is advisable to use in a steel housing. The steel housing, in the form of a holder, protects the magnet from damage and additionally increases its overall strength,
They lose field intensity at increased temperatures. Most neodymium magnets experience permanent decline in strength when heated above 80°C (depending on the geometry and height). However, we offer special variants with high temperature resistance that can operate up to 230°C or higher,
They rust in a wet environment. If exposed to rain, we recommend using encapsulated magnets, such as those made of polymer,
The use of a protective casing or external holder is recommended, since machining fine details in neodymium magnets is difficult,
Possible threat related to magnet particles may arise, if ingested accidentally, which is notable in the health of young users. Furthermore, small elements from these assemblies may interfere with diagnostics once in the system,
High unit cost – neodymium magnets are costlier than other types of magnets (e.g., ferrite), which may limit large-scale applications

Exercise Caution with Neodymium Magnets

Neodymium magnets can attract to each other, pinch the skin, and cause significant injuries.

In the case of holding a finger in the path of a neodymium magnet, in that situation, a cut or even a fracture may occur.

It is essential to maintain neodymium magnets out of reach from children.

Neodymium magnets are not toys. You cannot allow them to become toys for children. In the case of small magnets, they can be swallowed and cause choking. In such cases, the only solution is to undergo surgery to remove the magnets, and otherwise, it can even lead to death.

Neodymium magnets are among the most powerful magnets on Earth. The surprising force they generate between each other can shock you.

To use magnets properly, it is best to familiarize yourself with our information beforehand. This will help you avoid significant harm to your body and the magnets themselves.

Neodymium magnets can become demagnetized at high temperatures.

In certain circumstances, Neodymium magnets may experience demagnetization when subjected to high temperatures.

Keep neodymium magnets away from people with pacemakers.

In the case of neodymium magnets, there is a strong magnetic field. As a result, it interferes with the operation of a heart pacemaker. However, if the magnetic field does not affect the device, it can damage its components or deactivate the device when it is in a magnetic field.

Keep neodymium magnets away from GPS and smartphones.

Magnetic fields can interfere with compasses and magnetometers used in aviation and maritime navigation, as well as internal compasses of smartphones and GPS devices. There are neodymium magnets in every smartphone, for example, in the microphone and speakers.

Dust and powder from neodymium magnets are flammable.

Do not attempt to drill into neodymium magnets. Mechanical processing is also not recommended. If the magnet is crushed into fine powder or dust, it becomes highly flammable.

Neodymium magnets are noted for their fragility, which can cause them to become damaged.

Neodymium magnets are characterized by considerable fragility. Magnets made of neodymium are made of metal and coated with a shiny nickel, but they are not as durable as steel. In the event of a collision between two magnets, there may be a scattering of fragments in different directions. Protecting your eyes is crucial in such a situation.

Keep neodymium magnets away from the wallet, computer, and TV.

Neodymium magnets produce intense magnetic fields that can damage magnetic media such as floppy disks, video tapes, HDDs, credit cards, magnetic ID cards, cassette tapes, or other devices. They can also damage videos, televisions, CRT computer monitors. Remember not to place neodymium magnets close to these electronic devices.

The magnet coating contains nickel, so be cautious if you have a nickel allergy.

Studies clearly indicate a small percentage of people who suffer from metal allergies such as nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, try wearing gloves or avoid direct contact with nickel-plated neodymium magnets.

Pay attention!

To raise awareness of why neodymium magnets are so dangerous, see the article titled How dangerous are strong neodymium magnets?.