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SM 18x200 [2xM5] / N42 - magnetic separator

magnetic separator

Catalog no 130273

GTIN/EAN: 5906301812753

Diameter Ø

18 mm [±1 mm]

Height

200 mm [±1 mm]

Weight

0.01 g

Magnetic Flux

~ 5 400 Gauss [±5%]

442.80 with VAT / pcs + price for transport

360.00 ZŁ net + 23% VAT / pcs

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Product card - SM 18x200 [2xM5] / N42 - magnetic separator

Specification / characteristics - SM 18x200 [2xM5] / N42 - magnetic separator

properties
properties values
Cat. no. 130273
GTIN/EAN 5906301812753
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 18 mm [±1 mm]
Height 200 mm [±1 mm]
Weight 0.01 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 5 400 Gauss [±5%]
Size/Mount Quantity 2xM5
Polarity circumferential - 9 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 18x200 [2xM5] / N42 - magnetic separator
properties values units
remenance Br [min. - max.] ? 12.9-13.2 kGs
remenance Br [min. - max.] ? 1290-1320 mT
coercivity bHc ? 10.8-12.0 kOe
coercivity bHc ? 860-955 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 40-42 BH max MGOe
energy density [min. - max.] ? 318-334 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 18x200 [2xM5] / N42

Parameter Value Description / Unit
Diameter (Ø) 18 mm
Total length 200 mm (L)
Active length 164 mm
Section count 7 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~387 g
Active area 93 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 3.8 kg (theor.)
Induction (surface) ~5 400 Gauss (Max)

Chart 2: Field profile (7 sections)

Chart 3: Temperature performance

Technical specification and ecology
Elemental analysis
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Environmental data
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130273-2026
Measurement Calculator
Force (pull)

Field Strength

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This product serves to effectively catch ferromagnetic contaminants from bulk and liquid products. Its task is separation (separation) of metal filings from the transported material. Thanks to the use of strong neodymium magnets, the rod catches even metallic dust.
The outer layer is hygienic acid-resistant steel, approved for food contact. The core is a precise magnetic system generating high induction (Gauss). Thanks to this, the rod is durable, hygienic, and easy to keep clean.
Metal filings stick to the surface very strongly, so cleaning requires strength or cleverness. The most effective home method is using adhesive tape, which we wrap around the dirt and peel off. In industry, cover tubes (so-called Easy Clean system) are used, from which the magnetic insert slides out.
The Gauss value tells us how effectively and deeply the magnet will catch contaminants. Standard rods (~8000 Gs) are sufficient for catching screws, nails, and steel shavings. High induction is necessary when contaminants are microscopic or weakly magnetic.
We can produce a rod of non-standard length with any mounting termination. We offer various tip options: threaded holes (e.g., M8, M10), protruding screws, flat pivots, mills, or handles. We ensure fast realization of special orders and technical advice.

Strengths as well as weaknesses of neodymium magnets.

Strengths

Besides their exceptional pulling force, neodymium magnets offer the following advantages:
  • They retain attractive force for nearly ten years – the drop is just ~1% (in theory),
  • They possess excellent resistance to magnetic field loss as a result of opposing magnetic fields,
  • Thanks to the reflective finish, the surface of nickel, gold-plated, or silver-plated gives an professional appearance,
  • The surface of neodymium magnets generates a concentrated magnetic field – this is a key feature,
  • Made from properly selected components, these magnets show impressive resistance to high heat, enabling them to function (depending on their shape) at temperatures up to 230°C and above...
  • Possibility of custom machining and optimizing to specific requirements,
  • Fundamental importance in high-tech industry – they are used in HDD drives, electric motors, advanced medical instruments, also multitasking production systems.
  • Relatively small size with high pulling force – neodymium magnets offer impressive pulling force in tiny dimensions, which enables their usage in miniature devices

Weaknesses

Disadvantages of NdFeB magnets:
  • They are fragile upon too strong impacts. To avoid cracks, it is worth protecting magnets using a steel holder. Such protection not only shields the magnet but also improves its resistance to damage
  • We warn that neodymium magnets can reduce their power at high temperatures. To prevent this, we suggest our specialized [AH] magnets, which work effectively even at 230°C.
  • When exposed to humidity, magnets start to rust. For applications outside, it is recommended to use protective magnets, such as magnets in rubber or plastics, which secure oxidation as well as corrosion.
  • We suggest a housing - magnetic mechanism, due to difficulties in realizing threads inside the magnet and complicated forms.
  • Potential hazard to health – tiny shards of magnets can be dangerous, if swallowed, which becomes key in the context of child safety. Furthermore, tiny parts of these magnets can complicate diagnosis medical when they are in the body.
  • Due to complex production process, their price is relatively high,

Lifting parameters

Maximum holding power of the magnet – what it depends on?

Magnet power is the result of a measurement for ideal contact conditions, taking into account:
  • with the contact of a sheet made of special test steel, ensuring full magnetic saturation
  • with a cross-section no less than 10 mm
  • with an ground contact surface
  • with direct contact (no coatings)
  • for force applied at a right angle (pull-off, not shear)
  • at temperature approx. 20 degrees Celsius

Practical lifting capacity: influencing factors

It is worth knowing that the application force may be lower depending on elements below, in order of importance:
  • Gap (betwixt the magnet and the plate), as even a tiny distance (e.g. 0.5 mm) results in a decrease in lifting capacity by up to 50% (this also applies to varnish, rust or dirt).
  • Force direction – note that the magnet has greatest strength perpendicularly. Under shear forces, the capacity drops significantly, often to levels of 20-30% of the nominal value.
  • Steel thickness – insufficiently thick sheet does not accept the full field, causing part of the power to be wasted to the other side.
  • Material type – ideal substrate is pure iron steel. Cast iron may generate lower lifting capacity.
  • Surface quality – the more even the surface, the larger the contact zone and stronger the hold. Unevenness acts like micro-gaps.
  • Heat – neodymium magnets have a negative temperature coefficient. At higher temperatures they are weaker, and in frost gain strength (up to a certain limit).

Holding force was checked on a smooth steel plate of 20 mm thickness, when a perpendicular force was applied, however under attempts to slide the magnet the load capacity is reduced by as much as 5 times. In addition, even a minimal clearance between the magnet and the plate lowers the load capacity.

Precautions when working with neodymium magnets
Powerful field

Before use, check safety instructions. Sudden snapping can break the magnet or injure your hand. Think ahead.

Do not give to children

These products are not intended for children. Eating a few magnets can lead to them attracting across intestines, which constitutes a critical condition and necessitates urgent medical intervention.

Keep away from computers

Very strong magnetic fields can corrupt files on payment cards, hard drives, and other magnetic media. Keep a distance of at least 10 cm.

Warning for allergy sufferers

Some people suffer from a contact allergy to Ni, which is the common plating for NdFeB magnets. Frequent touching might lead to skin redness. We strongly advise use protective gloves.

Health Danger

For implant holders: Strong magnetic fields disrupt medical devices. Keep minimum 30 cm distance or request help to work with the magnets.

Operating temperature

Regular neodymium magnets (N-type) undergo demagnetization when the temperature exceeds 80°C. The loss of strength is permanent.

Bone fractures

Mind your fingers. Two powerful magnets will join immediately with a force of several hundred kilograms, crushing everything in their path. Be careful!

Magnetic interference

A powerful magnetic field interferes with the functioning of magnetometers in phones and navigation systems. Do not bring magnets near a smartphone to avoid damaging the sensors.

Material brittleness

Protect your eyes. Magnets can fracture upon uncontrolled impact, ejecting shards into the air. We recommend safety glasses.

Do not drill into magnets

Dust created during cutting of magnets is flammable. Do not drill into magnets unless you are an expert.

Warning! Looking for details? Read our article: Why are neodymium magnets dangerous?