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SM 18x200 [2xM5] / N42 - magnetic separator

magnetic separator

Catalog no 130273

GTIN: 5906301812753

Diameter Ø [±0,1 mm]

18 mm

Height [±0,1 mm]

200 mm

Weight

0.01 g

442.80 ZŁ with VAT / pcs + price for transport

360.00 ZŁ net + 23% VAT / pcs

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SM 18x200 [2xM5] / N42 - magnetic separator

Specification/characteristics SM 18x200 [2xM5] / N42 - magnetic separator

properties

values

Cat. no.

130273

GTIN

5906301812753

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

18 mm [±0,1 mm]

Height

200 mm [±0,1 mm]

Weight

0.01 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N42

properties

values

units

coercivity bHc ?

860-955

kA/m

coercivity bHc ?

10.8-12.0

kOe

energy density [Min. - Max.] ?

318-334

BH max KJ/m

energy density [Min. - Max.] ?

40-42

BH max MGOe

remenance Br [Min. - Max.] ?

12.9-13.2

kGs

remenance Br [Min. - Max.] ?

1290-1320

actual internal force iHc

≥ 955

kA/m

actual internal force iHc

≥ 12

kOe

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The main mechanism of the magnetic separator is the use of neodymium magnets, placed in a construction made of stainless steel usually AISI304. Due to this, it is possible to effectively remove ferromagnetic particles from different substances. A fundamental component of its operation is the repulsion of N and S poles of neodymium magnets, which enables magnetic substances to be collected. The thickness of the magnet and its structure's pitch affect the power and range of the separator's operation.

Generally speaking, magnetic separators are designed to separate ferromagnetic particles. If the cans are made from ferromagnetic materials, a magnetic separator will be effective. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the separator will not effectively segregate them.

Yes, magnetic rollers find application in food production to remove metallic contaminants, such as iron fragments or iron dust. Our rollers are constructed from durable acid-resistant steel, EN 1.4301, intended for use in food.

Magnetic rollers, otherwise magnetic separators, are used in metal separation, food production as well as waste processing. They help in removing iron dust during the process of separating metals from other wastes.

Our magnetic rollers consist of neodymium magnets anchored in a stainless steel tube cylinder of stainless steel with a wall thickness of 1mm.

Both ends of the magnetic bar can be with M8 threaded openings, which enables simple mounting in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of features, magnetic bars differ in terms of magnetic force lines, flux density and the field of the magnetic field. We produce them in two materials, N42 as well as N52.

Generally it is believed that the greater the magnet's power, the more effective. However, the effectiveness of the magnet's power is based on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of application and anticipated needs. The standard operating temperature of a magnetic bar is 80°C.

When the magnet is thin, the magnetic force lines will be more compressed. Otherwise, in the case of a thicker magnet, the force lines will be extended and extend over a greater distance.

For creating the casings of magnetic separators - rollers, most often stainless steel is utilized, particularly types AISI 316, AISI 316L, and AISI 304.

In a saltwater environment, type AISI 316 steel exhibits the best resistance thanks to its excellent anti-corrosion properties.

Magnetic bars stand out for their specific arrangement of poles and their capability to attract magnetic particles directly onto their surface, in contrast to other devices that may utilize more complicated filtration systems.

Technical designations and terms pertaining to magnetic separators include amongst others polarity, magnetic induction, magnet pitch, as well as the type of steel used.

Magnetic induction for a magnet on a roller is determined using a teslameter or a gaussmeter with a flat Hall-effect probe, seeking the highest magnetic field value near the magnetic pole. The result is checked in a value table - the lowest is N30. All designations below N27 or N25 suggest recycling that falls below the standard - they are not suitable.

Neodymium magnetic rollers offer many advantages, including excellent separation efficiency, strong magnetic field, and durability. Disadvantages may include the need for regular cleaning, higher cost, and potential installation challenges.

By ensuring proper maintenance of neodymium magnetic rollers, it’s worth cleaning regularly, avoiding temperatures above 80 degrees. The rollers our rollers have waterproofing IP67, so if they are not sealed, the magnets inside can rust and weaken. Testing of the rollers is recommended be carried out once every 24 months. Caution should be taken during use, as there is a risk of finger injury. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could lead to problems with the magnetic rod seal and product contamination. The effective range of the roller is equal to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

A magnetic roller is a magnetic separator made from a neodymium magnet enclosed in a cylindrical stainless steel housing, used for separating ferromagnetic contaminants from raw materials. They are applied in industries such as food processing, ceramics, and recycling, where the removal of iron metals and iron filings is essential.

Advantages and disadvantages of neodymium magnets NdFeB.

In addition to their pulling strength, neodymium magnets provide the following advantages:

They retain their magnetic properties for almost ten years – the drop is just ~1% (based on simulations),
They are very resistant to demagnetization caused by external magnetic sources,
Thanks to the shiny finish and gold coating, they have an elegant appearance,
They have very high magnetic induction on the surface of the magnet,
These magnets tolerate high temperatures, often exceeding 230°C, when properly designed (in relation to form),
With the option for fine forming and personalized design, these magnets can be produced in numerous shapes and sizes, greatly improving design adaptation,
Significant impact in modern technologies – they are utilized in computer drives, rotating machines, medical equipment and technologically developed systems,
Compactness – despite their small size, they provide high effectiveness, making them ideal for precision applications

Disadvantages of rare earth magnets:

They can break when subjected to a heavy impact. If the magnets are exposed to mechanical hits, they should be placed in a steel housing. The steel housing, in the form of a holder, protects the magnet from damage while also strengthens its overall resistance,
High temperatures may significantly reduce the field efficiency of neodymium magnets. Typically, above 80°C, they experience permanent deterioration in performance (depending on height). To prevent this, we offer heat-resistant magnets marked [AH], capable of working up to 230°C, which makes them perfect for high-temperature use,
Due to corrosion risk in humid conditions, it is recommended to use sealed magnets made of rubber for outdoor use,
Limited ability to create internal holes in the magnet – the use of a mechanical support is recommended,
Health risk due to small fragments may arise, if ingested accidentally, which is significant in the protection of children. Moreover, small elements from these devices may interfere with diagnostics if inside the body,
High unit cost – neodymium magnets are costlier than other types of magnets (e.g., ferrite), which increases the cost of large-scale applications

Exercise Caution with Neodymium Magnets

It is important to maintain neodymium magnets away from children.

Neodymium magnets are not toys. You cannot allow them to become toys for children. In such a situation, surgery is necessary to remove them. In the worst case scenario, it can result in death.

People with pacemakers are advised to avoid neodymium magnets.

Neodymium magnets produce strong magnetic fields that can interfere with the operation of a heart pacemaker. However, if the magnetic field does not affect the device, it can damage its components or deactivate the device when it is in a magnetic field.

Avoid bringing neodymium magnets close to a phone or GPS.

Neodymium magnets are a source of intense magnetic fields that cause interference with magnetometers and compasses used in navigation, as well as internal compasses of smartphones and GPS devices.

Neodymium magnets can become demagnetized at high temperatures.

While Neodymium magnets can demagnetize at high temperatures, it's important to note that the extent of this effect can vary based on factors such as the magnet's material, shape, and intended application.

The magnet is coated with nickel - be careful if you have an allergy.

Studies show a small percentage of people have allergies to certain metals, including nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, you can try wearing gloves or simply avoid direct contact with nickel-plated neodymium magnets.

Neodymium magnets are fragile and can easily break as well as get damaged.

Neodymium magnets are characterized by considerable fragility. Neodymium magnets are made of metal and coated with a shiny nickel surface, but they are not as hard as steel. At the moment of collision between the magnets, sharp metal fragments can be dispersed in different directions.

Neodymium magnets are among the most powerful magnets on Earth. The surprising force they generate between each other can surprise you.

Familiarize yourself with our information to properly handle these magnets and avoid significant injuries to your body and prevent damage to the magnets.

Neodymium magnets can attract to each other due to their immense internal force, causing the skin and other body parts to get pinched and resulting in significant swellings.

If joining of neodymium magnets is not under control, at that time they may crumble and crack. You can't move them to each other. At a distance less than 10 cm you should hold them extremely firmly.

You should maintain neodymium magnets at a safe distance from the wallet, computer, and TV.

The strong magnetic field generated by neodymium magnets can destroy magnetic media such as floppy disks, video tapes, HDDs, credit cards, magnetic ID cards, cassette tapes, or other devices. They can also damage devices like video players, televisions, CRT computer monitors. Do not forget to keep neodymium magnets away from these electronic devices.

Dust and powder from neodymium magnets are flammable.

Avoid drilling or mechanical processing of neodymium magnets. Once crushed into fine powder or dust, this material becomes highly flammable.

Warning!

To raise awareness of why neodymium magnets are so dangerous, see the article titled How very dangerous are strong neodymium magnets?.