Magnetic roller SM 18x200 [2xM5] / N42

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SM 18x200 [2xM5] / N42 - magnetic roller

magnetic separator

catalog number 130273

GTIN: 5906301812753

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diameter Ø

18 mm [±0,1 mm]

height

200 mm [±0,1 mm]

max. temperature

≤ 80 °C

442.80 ZŁ gross price (including VAT) / pcs +

360.00 ZŁ net price + 23% VAT / pcs

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Give us a call tel: +48 888 99 98 98 or contact us through form on our website. You can check the strength as well as the shape of neodymium magnets in our power calculator force calculator

Orders placed by 2:00 PM will be shipped on the same business day.

Specification: magnetic separator 18x200 [2xM5] / N42

Characteristics: magnetic separator 18x200 [2xM5] / N42

Properties

Values

catalog number

130273

GTIN

5906301812753

production / distribution

Dhit sp. z o.o.

country of origin

Poland / China / Germany

customs code

85059029

diameter Ø

18 mm [±0,1 mm]

height

200 mm [±0,1 mm]

max. temperature ?

≤ 80 °C

weight

0.01 g

execution tolerance

± 0.1 mm

rodzaj materiału

AISI 304 - bezpieczna dla żywności

rodzaj magnesów

NdFeB N42

ilość gwintów

2x [M5] wewnętrzne

biegunowość

obwodowa - 9 nabiegunników

indukcja magnetyczna

~ 5 400 Gauss [±5%]

max. temp. pracy

poniżej ≤ 80°C

grubość rury osłonowej

1 mm

Magnetic properties of the material N42

material characteristics N42

Properties

Values

units

remenance Br [Min. - Max.] ?

12.9-13.2

kGs

remenance Br [Min. - Max.] ?

1290-1320

coercivity bHc ?

10.8-12.0

kOe

coercivity bHc ?

860-955

kA/m

actual internal force iHc

≥ 12

kOe

actual internal force iHc

≥ 955

kA/m

energy density [Min. - Max.]

40-42

BH max MGOe

energy density [Min. - Max.]

318-334

BH max KJ/m

max. temperature

≤ 80

°C

Physical properties of sintered neodymium magnets Nd₂Fe₁₄B

Properties

Values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

The main mechanism of the magnetic separator is the use of neodymium magnets, which are embedded in a casing made of stainless steel usually AISI304. In this way, it is possible to effectively separate ferromagnetic elements from different substances. A key aspect of its operation is the repulsion of N and S poles of neodymium magnets, which allows magnetic substances to be collected. The thickness of the embedded magnet and its structure's pitch affect the power and range of the separator's operation.

Generally speaking, magnetic separators are used to segregate ferromagnetic particles. If the cans are made of ferromagnetic materials, the separator will effectively segregate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the separator will not be able to separate them.

Yes, magnetic rollers are used in food production to remove metallic contaminants, such as iron fragments or iron dust. Our rollers are made from durable acid-resistant steel, EN 1.4301, approved for use in food.

Magnetic rollers, often called magnetic separators, are employed in metal separation, food production as well as recycling. They help in removing iron dust during the process of separating metals from other wastes.

Our magnetic rollers consist of neodymium magnets anchored in a tube made of stainless steel with a wall thickness of 1mm.

From both sides of the magnetic bar can be with M8 threaded openings, which enables simple mounting in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of forces, magnetic bars stand out in terms of magnetic force lines, flux density and the area of operation of the magnetic field. We produce them in two materials, N42 and N52.

Often it is believed that the stronger the magnet, the better. But, the effectiveness of the magnet's power depends on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of use and specific needs. The standard operating temperature of a magnetic bar is 80°C.

When the magnet is thin, the magnetic force lines are short. By contrast, when the magnet is thick, the force lines will be extended and reach further.

For creating the casings of magnetic separators - rollers, usually stainless steel is utilized, particularly types AISI 304, AISI 316, and AISI 316L.

In a salt water contact, type AISI 316 steel is recommended due to its exceptional corrosion resistance.

Magnetic rollers stand out for their specific arrangement of poles and their capability to attract magnetic substances directly onto their surface, as opposed to other separators that may utilize more complicated filtration systems.

Technical designations and terms related to magnetic separators comprise among others magnet pitch, polarity, and magnetic induction, as well as the type of steel used.

Magnetic induction for a roller is measured using a teslameter or a gaussmeter with a flat Hall-effect probe, aiming to find the highest magnetic field value close to the magnetic pole. The result is checked in a value table - the lowest is N30. All designations below N27 or N25 suggest recycling that falls below the standard - they are not suitable.

Neodymium magnetic bars offer many advantages, including a very strong magnetic field, the ability to capture even the tiniest metal particles, and durability. Disadvantages may include higher cost compared to other types of magnets and the need for regular maintenance.

For proper maintenance of neodymium magnetic rollers, it is suggested to clean them regularly from deposits, avoid extreme temperatures above 80 degrees, and cleaning regularly, avoiding temperatures up to 80°C. The rollers have an IP67 waterproof rating, so if they are not watertight, the magnets inside may rust and weaken. Roller inspections are suggested to be conducted once every 24 months. Care should be taken as there is a risk of finger injury. If the protective tube is only 0.5 mm thick, it can be worn down, which, in turn, may lead to issues with the magnetic rod becoming unsealed and product contamination. The effective operating range of the roller equals its diameter, fi25mm is approximately 25mm active range, while fi32 is about 40mm.

Advantages and disadvantages of neodymium magnets NdFeB.

Apart from immense strength, neodymium magnets have the following advantages:

They do not lose their power (of the magnet). After about 10 years, their power decreases by only ~1% (theoretically),
They protect against demagnetization caused by external magnetic field extremely well,
Thanks to the shiny finish and nickel, gold, or silver coating, they have an aesthetic appearance,
They have very high magnetic induction on the surface of the magnet,
By using an appropriate combination of materials, they can achieve significant thermal resistance, allowing them to operate at temperatures up to 230°C and above...
The ability for precise shaping or customization to specific needs – neodymium magnets can be produced in various forms and dimensions, which amplifies their universality in usage.
Key role in advanced technologically fields – find application in computer drives, electric motors, medical devices or other highly developed apparatuses.

Disadvantages of neodymium magnets:

They are prone to breaking as they are extremely fragile when subjected to a strong impact. If the magnets are exposed to impacts, it is suggested using magnets in a protective case. The steel housing in the form of a holder protects the magnet from impacts and also increases its overall strength,
Magnets lose their power due to exposure to high temperatures. In most cases, when the temperature exceeds 80°C, these magnets experience permanent reduction in strength (although it is worth noting that this is dependent on the form and size of the magnet). To avoid this problem, we offer special magnets marked with the [AH] symbol, which exhibit high temperature resistance. They can operate even at temperatures as high as 230°C or more,
Due to their susceptibility to corrosion in a humid environment, we suggest using waterproof magnets made of rubber, plastic, or other moisture-resistant materials when using them outdoors,
The use of a cover - a magnetic holder is recommended due to the limited production capabilities of creating threads or complex shapes in the magnet
Possible danger arising from small pieces of magnets can be dangerous, if swallowed, which is particularly important in the aspect of protecting young children. It's also worth noting that miniscule components of these magnets can be problematic in medical diagnosis in case of swallowing.

Precautions

Neodymium magnets are highly fragile, they easily break as well as can crumble.

Neodymium magnetic are delicate and will shatter if allowed to collide with each other, even from a distance of a few centimeters. Despite being made of metal as well as coated with a shiny nickel plating, they are not as hard as steel. In the case of a collision between two magnets, there can be a scattering of small sharp metal fragments in different directions. Protecting your eyes is essential.

Neodymium magnets are the most powerful magnets ever created, and their strength can surprise you.

Make sure to review all the information we have provided. This will help you avoid harm to your body and damage to the magnets.

Do not give neodymium magnets to youngest children.

Remember that neodymium magnets are not toys. Be cautious and make sure no child plays with them. They can be a significant choking hazard. If multiple magnets are swallowed, they can attract to each other through the intestinal walls, causing severe injuries, and even death.

The magnet coating contains nickel, so be cautious if you have a nickel allergy.

Studies clearly indicate a small percentage of people who suffer from metal allergies such as nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, try wearing gloves or avoid direct contact with nickel-plated neodymium magnets.

Neodymium magnets can demagnetize at high temperatures.

Although magnets have demonstrated their effectiveness up to 80°C or 175°F, the temperature can vary depending on the type, shape, and intended use of the specific magnet.

Under no circumstances should neodymium magnets be placed near a computer HDD, TV, and wallet.

Neodymium magnets generate strong magnetic fields that can destroy magnetic media such as floppy disks, video tapes, HDDs, credit cards, magnetic ID cards, cassette tapes, etc. devices. They can also destroy devices like video players, televisions, CRT computer monitors. Do not forget to keep neodymium magnets at a safe distance from these electronic devices.

Under no circumstances should neodymium magnets be brought close to GPS and smartphones.

Magnetic fields can interfere with compasses and magnetometers used in aviation and maritime navigation, as well as internal compasses of smartphones and GPS devices. There are neodymium magnets in every smartphone, for example, in the microphone and speakers.

Dust and powder from neodymium magnets are flammable.

Avoid drilling or mechanical processing of neodymium magnets. Once crushed into fine powder or dust, this material becomes highly flammable.

Neodymium magnets are primarily characterized by their significant internal force. They attract to each other, and any object that comes in their way will be affected.

Magnets attract each other within a distance of several to around 10 cm from each other. Remember not to put fingers between magnets or in their path when attract. Depending on how huge the neodymium magnets are, they can lead to a cut or a fracture.

Keep neodymium magnets away from people with pacemakers.

Neodymium magnets generate strong magnetic fields. As a result, they interfere with the operation of a pacemaker. This is because many of these devices are equipped with a function that deactivates the device in a magnetic field.

In order to show why neodymium magnets are so dangerous, see the article - How dangerous are strong neodymium magnets?.

effective, powerful magnetic roller SM 18x200 [2xM5] / N42