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SM 18x175 [2xM5] / N42 - magnetic roller

magnetic separator

catalog number 130272

GTIN: 5906301812746

no reviews

diameter Ø

18 mm [±0,1 mm]

height

175 mm [±0,1 mm]

max. temperature

≤ 80 °C

387.45 PLN gross price (including VAT) / pcs +

315.00 PLN net price + 23% VAT / pcs

bulk discounts:

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Give us a call tel: +48 888 99 98 98 or contact us via form on our website. You can check the power and the shape of magnet in our magnetic mass calculator magnetic mass calculator

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Specification: magnetic separator 18x175 [2xM5] / N42

Characteristics: magnetic separator 18x175 [2xM5] / N42
Properties
Values
catalog number
130272
GTIN
5906301812746
production / distribution
Dhit sp. z o.o.
country of origin
Poland / China / Germany
customs code
85059029
diameter Ø
18 mm [±0,1 mm]
height
175 mm [±0,1 mm]
max. temperature ?
≤ 80 °C
weight
0.01 g
execution tolerance
± 0.1 mm
rodzaj materiału
AISI 304 - bezpieczna dla żywności
rodzaj magnesów
NdFeB N42
ilość gwintów
2x [M5] wewnętrzne
biegunowość
obwodowa - 8 nabiegunników
indukcja magnetyczna
~ 5 400 Gauss [±5%]
max. temp. pracy
poniżej ≤ 80°C
grubość rury osłonowej
1 mm

Magnetic properties of the material N42

material characteristics N42
Properties
Values
units
remenance Br [Min. - Max.] ?
12.9-13.2
kGs
remenance Br [Min. - Max.] ?
1290-1320
T
coercivity bHc ?
10.8-12.0
kOe
coercivity bHc ?
860-955
kA/m
actual internal force iHc
≥ 12
kOe
actual internal force iHc
≥ 955
kA/m
energy density [Min. - Max.]
40-42
BH max MGOe
energy density [Min. - Max.]
318-334
BH max KJ/m
max. temperature
≤ 80
°C

Physical properties of sintered neodymium magnets Nd2Fe14B

Physical properties of sintered neodymium magnets Nd2Fe14B
Properties
Values
units
Vickers hardness
≥550
Hv
Density
≥7.4
g/cm3
Curie Temperature TC
312 - 380
°C
Curie Temperature TF
593 - 716
°F
Specific resistance
150
μΩ⋅Cm
Bending strength
250
Mpa
Compressive strength
1000~1100
Mpa
Thermal expansion parallel (∥) to orientation (M)
(3-4) x 106
°C-1
Thermal expansion perpendicular (⊥) to orientation (M)
-(1-3) x 10-6
°C-1
Young's modulus
1.7 x 104
kg/mm²
The main mechanism of the magnetic separator is the use of neodymium magnets, which are placed in a casing made of stainless steel usually AISI304. Due to this, it is possible to precisely segregate ferromagnetic particles from other materials. A key aspect of its operation is the repulsion of magnetic poles N and S, which enables magnetic substances to be attracted. The thickness of the embedded magnet and its structure's pitch determine the power and range of the separator's operation.
Generally speaking, magnetic separators are used to segregate ferromagnetic particles. If the cans are made from ferromagnetic materials, the separator will be able to separate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the separator will not effectively segregate them.
Yes, magnetic rollers are used in the food sector to clear metallic contaminants, such as iron fragments or iron dust. Our rods are made from durable acid-resistant steel, AISI 304, suitable for contact with food.
Magnetic rollers, often called magnetic separators, are employed in food production, metal separation as well as recycling. They help in removing iron dust in the course of the process of separating metals from other materials.
Our magnetic rollers consist of a neodymium magnet anchored in a stainless steel tube casing of stainless steel with a wall thickness of 1mm.
Both ends of the magnetic bar can be with M8 threaded openings, allowing for simple mounting in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.
In terms of forces, magnetic bars stand out in terms of magnetic force lines, flux density and the area of operation of the magnetic field. We produce them in two materials, N42 as well as N52.
Often it is believed that the stronger the magnet, the better. Nevertheless, the strength of the magnet's power is dependent on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of use and expected needs. The standard operating temperature of a magnetic bar is 80°C.
When the magnet is more flat, the magnetic force lines are short. By contrast, when the magnet is thick, the force lines will be longer and reach further.
For making the casings of magnetic separators - rollers, most often stainless steel is utilized, especially types AISI 304, AISI 316, and AISI 316L.
In a salt water environment, type AISI 316 steel exhibits the best resistance thanks to its excellent anti-corrosion properties.
Magnetic bars are characterized by their specific arrangement of poles and their capability to attract magnetic substances directly onto their surface, in contrast to other separators that often use complex filtration systems.
Technical designations and terms related to magnetic separators include among others magnet pitch, polarity, and magnetic induction, as well as the type of steel used.
Magnetic induction for a magnet on a roller is measured using a teslameter or a gaussmeter with a flat Hall-effect probe, seeking the highest magnetic field value near the magnetic pole. The outcome is verified in a value table - the lowest is N30. All designations below N27 or N25 suggest recycling that doesn't meet the standard - they are not suitable.
Neodymium magnetic rollers offer many advantages, including excellent separation efficiency, strong magnetic field, and durability. On the other hand, among the drawbacks, one can mention the requirement for frequent cleaning, greater weight, and potential installation difficulties.
For proper maintenance of neodymium magnetic rollers, it is recommended {to clean them regularly from deposits, avoid extremal temperatures above 80 degrees, and protect them from moisture if the threads are not sealed - in our case. The rollers have an IP67 waterproof rating, so if they are not watertight, the magnets inside may rust and lose their strength. Roller inspections are suggested to be conducted every two years. Caution should be exercised during use as there is a possibility of finger injury. If the protective tube is only 0.5 mm thick, it can be worn down, which, in turn, can result in issues with the magnetic rod becoming unsealed and product contamination. The effective operating range of the roller equals its diameter, fi25mm is approximately 25mm active range, while fi32 is about 40mm.

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Advantages and disadvantages of neodymium magnets NdFeB.

In addition to immense strength, neodymium magnets have the following advantages:

  • They do not lose strength over time - after 10 years, their strength decreases by only ~1% (theoretically),
  • They are highly resistant to demagnetization by external magnetic sources,
  • In other words, thanks to the shiny coating of nickel, gold, or silver, the element acquires an aesthetic appearance,
  • They exhibit very high magnetic induction on the surface of the magnet,
  • Magnetic neodymium magnets are characterized by very high magnetic induction on the surface of the magnet and can operate (depending on the form) even at temperatures of 230°C or higher...
  • The ability for precise shaping and customization to specific needs – neodymium magnets can be produced in many variants of shapes and sizes, which enhances their versatility in applications.
  • Significant importance in the industry of new technologies – are utilized in computer drives, electric drive mechanisms, medical equipment or other highly developed apparatuses.

Disadvantages of neodymium magnets:

  • They are fragile when subjected to a powerful impact. If the magnets are exposed to impacts, we recommend using magnets in a steel housing. The steel housing in the form of a holder protects the magnet from impacts and at the same time increases its overall strength,
  • They lose strength at high temperatures. Most neodymium magnets experience permanent loss of strength when heated above 80°C (depending on the shape and height). However, we also offer special magnets with high temperature resistance, up to 230°C,
  • Magnets exposed to a humid environment can corrode. Therefore, when using them outdoors, we suggest using waterproof magnets made of rubber, plastic, or other moisture-resistant materials,
  • The use of a cover or a magnetic holder is recommended due to the limited possibilities of manufacturing threads or complex shapes in the magnet
  • Potential hazard arising from small pieces of magnets can be dangerous, if swallowed, which is crucial in the aspect of protecting young children. Additionally, tiny parts of these devices can hinder the diagnostic process in case of swallowing.

Safety Guidelines with Neodymium Magnets

The magnet is coated with nickel. Therefore, exercise caution if you have an allergy.

Studies clearly indicate a small percentage of people who suffer from metal allergies such as nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, you can try wearing gloves or simply avoid direct contact with nickel-plated neodymium magnets.

Neodymium magnets are not recommended for people with pacemakers.

Neodymium magnets generate very strong magnetic fields that can interfere with the operation of a pacemaker. This is because many of these devices are equipped with a function that deactivates the device in a magnetic field.

Dust and powder from neodymium magnets are flammable.

Do not attempt to drill into neodymium magnets. Mechanical processing is also not recommended. Once crushed into fine powder or dust, this material becomes highly flammable.

  Neodymium magnets should not be around children.

Remember that neodymium magnets are not toys. Do not allow children to play with them. They can be a significant choking hazard. If multiple magnets are swallowed, they can attract to each other through the intestinal walls, causing severe injuries, and even death.

Neodymium magnets can demagnetize at high temperatures.

Despite the fact that magnets have been found to maintain their efficacy up to temperatures of 80°C or 175°F, it's essential to consider that this threshold may fluctuate depending on the magnet's type, configuration, and intended usage.

Do not bring neodymium magnets close to GPS and smartphones.

Magnetic fields interfere with compasses and magnetometers used in navigation for air and sea transport, as well as internal compasses of smartphones and GPS devices.

Neodymium magnets are primarily characterized by their significant internal force. They attract to each other, and any object that comes in their way will be affected.

Neodymium magnets bounce and also touch each other mutually within a radius of several to around 10 cm from each other.

You should maintain neodymium magnets at a safe distance from the wallet, computer, and TV.

Magnetic fields generated by neodymium magnets can damage magnetic storage media such as floppy disks, credit cards, magnetic ID cards, cassette tapes, video tapes, or other similar devices. In addition, they can damage televisions, VCRs, computer monitors, and CRT displays. You should especially avoid placing neodymium magnets near electronic devices.

Neodymium magnets are characterized by their fragility, which can cause them to become damaged.

Neodymium magnetic are fragile as well as will shatter if allowed to collide with each other, even from a distance of a few centimeters. Despite being made of metal and coated with a shiny nickel plating, they are not as hard as steel. At the moment of connection between the magnets, tiny sharp metal fragments can be propelled in various directions at high speed. Eye protection is recommended.

Comparing neodymium magnets to ferrite magnets (found in speakers), they are 10 times stronger, and their power can shock you.

Make sure to review all the information we have provided. This will help you avoid harm to your body and damage to the magnets.

To raise awareness of why neodymium magnets are so dangerous, see the article titled How dangerous are very strong neodymium magnets?.

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e-mail: bok@dhit.pl

tel: +48 888 99 98 98