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SM 18x175 [2xM5] / N42 - magnetic separator

magnetic separator

Catalog no 130272

GTIN: 5906301812746

Diameter Ø [±0,1 mm]

18 mm

Height [±0,1 mm]

175 mm

Weight

0.01 g

387.45 ZŁ with VAT / pcs + price for transport

315.00 ZŁ net + 23% VAT / pcs

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SM 18x175 [2xM5] / N42 - magnetic separator

Specification/characteristics SM 18x175 [2xM5] / N42 - magnetic separator

properties

values

Cat. no.

130272

GTIN

5906301812746

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

18 mm [±0,1 mm]

Height

175 mm [±0,1 mm]

Weight

0.01 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N42

properties

values

units

coercivity bHc ?

860-955

kA/m

coercivity bHc ?

10.8-12.0

kOe

energy density [Min. - Max.] ?

318-334

BH max KJ/m

energy density [Min. - Max.] ?

40-42

BH max MGOe

remenance Br [Min. - Max.] ?

12.9-13.2

kGs

remenance Br [Min. - Max.] ?

1290-1320

actual internal force iHc

≥ 955

kA/m

actual internal force iHc

≥ 12

kOe

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The device roller magnetic is based on the use of neodymium magnets, which are embedded in a casing made of stainless steel mostly AISI304. As a result, it is possible to precisely separate ferromagnetic elements from other materials. A key aspect of its operation is the repulsion of magnetic poles N and S, which enables magnetic substances to be targeted. The thickness of the embedded magnet and its structure's pitch determine the power and range of the separator's operation.

Generally speaking, magnetic separators serve to extract ferromagnetic particles. If the cans are made of ferromagnetic materials, a magnetic separator will be effective. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the magnetic separator will not be effective.

Yes, magnetic rollers are used in the food industry to remove metallic contaminants, such as iron fragments or iron dust. Our rollers are constructed from acid-resistant steel, AISI 304, intended for contact with food.

Magnetic rollers, often called cylindrical magnets, find application in metal separation, food production as well as waste processing. They help in extracting iron dust during the process of separating metals from other wastes.

Our magnetic rollers consist of a neodymium magnet anchored in a stainless steel tube cylinder of stainless steel with a wall thickness of 1mm.

From both sides of the magnetic bar will be with M8 threaded holes - 18 mm, which enables quick installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of forces, magnetic bars stand out in terms of magnetic force lines, flux density and the area of operation of the magnetic field. We produce them in materials, N42 and N52.

Generally it is believed that the greater the magnet's power, the better. Nevertheless, the strength of the magnet's power is dependent on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of use and expected needs. The standard operating temperature of a magnetic bar is 80°C.

If the magnet is more flat, the magnetic force lines will be short. On the other hand, in the case of a thicker magnet, the force lines will be longer and reach further.

For making the casings of magnetic separators - rollers, frequently stainless steel is used, particularly types AISI 316, AISI 316L, and AISI 304.

In a salt water contact, type AISI 316 steel is recommended thanks to its outstanding corrosion resistance.

Magnetic rollers are characterized by their unique configuration of poles and their ability to attract magnetic particles directly onto their surface, as opposed to other devices that often use more complicated filtration systems.

Technical designations and terms pertaining to magnetic separators include amongst others polarity, magnetic induction, magnet pitch, as well as the type of steel used.

Magnetic induction for a roller is measured using a teslameter or a gaussmeter with a flat Hall-effect probe, seeking the highest magnetic field value near the magnetic pole. The result is checked in a value table - the lowest is N30. All designations less than N27 or N25 indicate recycling that doesn't meet the standard - they are not suitable.

Neodymium magnetic bars offer a range of benefits such as higher attracting power, longer lifespan, and effectiveness in separating fine metal particles. On the other hand, among the drawbacks, one can mention the requirement for frequent cleaning, greater weight, and potential installation difficulties.

By ensuring proper maintenance of neodymium magnetic rollers, it is recommended they should be regularly cleaned, avoiding temperatures up to 80°C. The rollers feature waterproofing IP67, so if they are leaky, the magnets inside can oxidize and lose their power. Testing of the rollers is recommended be carried out once every 24 months. Care should be taken, as there is a risk getting pinched. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could cause problems with the magnetic rod seal and product contamination. The range of the roller is equal to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

A magnetic roller is a magnetic separator made from a neodymium magnet enclosed in a cylindrical stainless steel housing, which are used to remove metal contaminants from bulk and granular materials. They are used in the food industry, recycling, and plastic processing, where metal separation is crucial.

Advantages and disadvantages of neodymium magnets NdFeB.

In addition to immense strength, neodymium magnets have the following advantages:

They do not lose their strength (of the magnet). After about 10 years, their strength decreases by only ~1% (theoretically),
They are exceptionally resistant to demagnetization caused by an external magnetic field,
In other words, thanks to the glossy nickel, gold, or silver finish, the element gains an visually attractive appearance,
They have very high magnetic induction on the surface of the magnet,
By using an appropriate combination of materials, they can achieve high thermal resistance, allowing them to operate at temperatures up to 230°C and above...
Thanks to the flexibility in shaping or the ability to adapt to specific requirements – neodymium magnets can be produced in various forms and dimensions, which amplifies their universality in usage.
Significant importance in advanced technologically fields – are used in hard drives, electric drive mechanisms, medical apparatus or other modern machines.

Disadvantages of neodymium magnets:

They can break when subjected to a powerful impact. If the magnets are exposed to impacts, we recommend using magnets in a metal holder. The steel housing in the form of a holder protects the magnet from impacts and at the same time increases its overall strength,
They lose power at high temperatures. Most neodymium magnets experience permanent loss of strength when heated above 80°C (depending on the shape and height). However, we also offer special magnets with high temperature resistance, up to 230°C,
Due to their susceptibility to corrosion in a humid environment, we recommend using waterproof magnets made of rubber, plastic, or other moisture-resistant materials when using them outdoors,
The use of a cover - a magnetic holder is recommended due to the limited production capabilities of creating threads or complex shapes in the magnet
Health risk arising from small pieces of magnets can be dangerous, in case of ingestion, which is particularly important in the aspect of protecting young children. Furthermore, miniscule components of these devices can complicate diagnosis when they are in the body.

Caution with Neodymium Magnets

Neodymium magnets are the most powerful magnets ever created, and their power can surprise you.

Make sure to review all the information we have provided. This will help you avoid harm to your body and damage to the magnets.

Dust and powder from neodymium magnets are flammable.

Do not attempt to drill into neodymium magnets. Mechanical processing is also not recommended. Once crushed into fine powder or dust, this material becomes highly flammable.

It is important to keep neodymium magnets away from youngest children.

Neodymium magnets are not toys. Be cautious and make sure no child plays with them. In the case of swallowing multiple magnets simultaneously, they can attract to each other through the intestinal walls. In the worst case scenario, this can lead to death.

Neodymium magnetic are incredibly fragile, they easily fall apart and can crumble.

Magnets made of neodymium are extremely delicate, and by joining them in an uncontrolled manner, they will break. Neodymium magnets are made of metal and coated with a shiny nickel surface, but they are not as hard as steel. In the event of a collision between two magnets, there may be a scattering of fragments in different directions. Protecting your eyes is crucial in such a situation.

Neodymium Magnets can attract to each other, pinch the skin, and cause significant injuries.

Magnets will bounce and touch together within a distance of several to around 10 cm from each other.

Keep neodymium magnets away from people with pacemakers.

Neodymium magnets generate very strong magnetic fields that can interfere with the operation of a pacemaker. This happens because such devices have a function to deactivate them in a magnetic field.

Do not place neodymium magnets near a computer HDD, TV, and wallet.

Strong fields generated by neodymium magnets can damage magnetic storage media such as floppy disks, credit cards, magnetic ID cards, cassette tapes, video tapes, or other similar devices. They can also damage televisions, VCRs, computer monitors, and CRT displays. Avoid placing neodymium magnets in close proximity to electronic devices.

The magnet is coated with nickel - be careful if you have an allergy.

Studies show a small percentage of people have allergies to certain metals, including nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, try wearing gloves or avoid direct contact with nickel-plated neodymium magnets.

Keep neodymium magnets as far away as possible from GPS and smartphones.

Magnetic fields interfere with compasses and magnetometers used in navigation for air and sea transport, as well as internal compasses of smartphones and GPS devices.

Neodymium magnets can become demagnetized at high temperatures.

Even though magnets have been observed to maintain their efficacy up to temperatures of 80°C or 175°F, it's essential to consider that this threshold may fluctuate depending on the magnet's type, configuration, and intended usage.

Be careful!

Please see the article - What danger lies in neodymium magnets? You will learn how to handle them properly.