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SM 19x225 [2xM6] / N50 - magnetic separator

magnetic separator

Catalog no 130241

GTIN: 5906301812708

Diameter Ø [±0,1 mm]

19 mm

Height [±0,1 mm]

225 mm

Weight

0.01 g

492.00 ZŁ with VAT / pcs + price for transport

400.00 ZŁ net + 23% VAT / pcs

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SM 19x225 [2xM6] / N50 - magnetic separator

Specification/characteristics SM 19x225 [2xM6] / N50 - magnetic separator

properties

values

Cat. no.

130241

GTIN

5906301812708

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

19 mm [±0,1 mm]

Height

225 mm [±0,1 mm]

Weight

0.01 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N50

properties

values

units

coercivity bHc ?

860-995

kA/m

coercivity bHc ?

10.8-12.5

kOe

energy density [Min. - Max.] ?

374-406

BH max KJ/m

energy density [Min. - Max.] ?

47-51

BH max MGOe

remenance Br [Min. - Max.] ?

14-14.6

kGs

remenance Br [Min. - Max.] ?

1400-1460

actual internal force iHc

≥ 955

kA/m

actual internal force iHc

≥ 12

kOe

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The main mechanism of the magnetic separator is the use of neodymium magnets, which are embedded in a construction made of stainless steel usually AISI304. In this way, it is possible to effectively separate ferromagnetic elements from different substances. A key aspect of its operation is the use of repulsion of N and S poles of neodymium magnets, which causes magnetic substances to be collected. The thickness of the magnet and its structure's pitch affect the range and strength of the separator's operation.

Generally speaking, magnetic separators are designed to extract ferromagnetic particles. If the cans are made from ferromagnetic materials, the separator will be able to separate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the magnetic separator will not be effective.

Yes, magnetic rollers are employed in food production to remove metallic contaminants, including iron fragments or iron dust. Our rods are constructed from acid-resistant steel, AISI 304, suitable for use in food.

Magnetic rollers, otherwise magnetic separators, find application in metal separation, food production as well as recycling. They help in extracting iron dust during the process of separating metals from other wastes.

Our magnetic rollers are built with neodymium magnets embedded in a stainless steel tube cylinder of stainless steel with a wall thickness of 1mm.

From both sides of the magnetic bar can be with M8 threaded openings, enabling quick installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of forces, magnetic bars differ in terms of magnetic force lines, flux density and the area of operation of the magnetic field. We produce them in two materials, N42 and N52.

Often it is believed that the stronger the magnet, the more effective. Nevertheless, the effectiveness of the magnet's power is dependent on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of application and specific needs. The standard operating temperature of a magnetic bar is 80°C.

When the magnet is more flat, the magnetic force lines are short. On the other hand, when the magnet is thick, the force lines are extended and extend over a greater distance.

For creating the casings of magnetic separators - rollers, usually stainless steel is utilized, especially types AISI 304, AISI 316, and AISI 316L.

In a salt water contact, type AISI 316 steel is highly recommended due to its exceptional corrosion resistance.

Magnetic bars are characterized by their specific arrangement of poles and their capability to attract magnetic particles directly onto their surface, in contrast to other separators that often use complex filtration systems.

Technical designations and terms pertaining to magnetic separators include among others polarity, magnetic induction, magnet pitch, as well as the steel type applied.

Magnetic induction for a roller is determined using a teslameter or a gaussmeter with a flat Hall-effect probe, seeking the highest magnetic field value close to the magnetic pole. The result is checked in a value table - the lowest is N30. All designations less than N27 or N25 indicate recycling that falls below the standard - they are not suitable.

Neodymium magnetic bars offer a range of benefits such as excellent separation efficiency, strong magnetic field, and durability. Disadvantages may include the requirement for frequent cleaning, greater weight, and potential installation difficulties.

To properly maintain of neodymium magnetic rollers, it is recommended they should be regularly cleaned, avoiding temperatures above 80 degrees. The rollers our rollers have waterproofing IP67, so if they are not sealed, the magnets inside can oxidize and weaken. Testing of the rollers should be carried out every two years. Caution should be taken during use, as it’s possible getting pinched. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could lead to problems with the magnetic rod seal and product contamination. The effective range of the roller corresponds to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

A magnetic roller is a magnetic separator made from a neodymium magnet enclosed in a cylindrical stainless steel housing, which are used to remove metal contaminants from bulk and granular materials. They are applied in industries such as food processing, ceramics, and recycling, where the removal of iron metals and iron filings is essential.

Advantages and disadvantages of neodymium magnets NdFeB.

Besides their high retention, neodymium magnets are valued for these benefits:

They have constant strength, and over more than 10 years their performance decreases symbolically – ~1% (according to theory),
Their ability to resist magnetic interference from external fields is impressive,
Thanks to the shiny finish and silver coating, they have an visually attractive appearance,
They exhibit superior levels of magnetic induction near the outer area of the magnet,
They are suitable for high-temperature applications, operating effectively at 230°C+ due to advanced heat resistance and form-specific properties,
The ability for precise shaping as well as adaptation to specific needs – neodymium magnets can be manufactured in many forms and dimensions, which extends the scope of their use cases,
Wide application in advanced technical fields – they find application in data storage devices, rotating machines, healthcare devices along with technologically developed systems,
Relatively small size with high magnetic force – neodymium magnets offer impressive pulling strength in compact dimensions, which makes them ideal in small systems

Disadvantages of rare earth magnets:

They can break when subjected to a heavy impact. If the magnets are exposed to shocks, it is advisable to use in a protective case. The steel housing, in the form of a holder, protects the magnet from cracks , and at the same time enhances its overall robustness,
High temperatures may significantly reduce the holding force of neodymium magnets. Typically, above 80°C, they experience permanent weakening in performance (depending on size). To prevent this, we offer heat-resistant magnets marked [AH], capable of working up to 230°C, which makes them perfect for high-temperature use,
Magnets exposed to humidity can oxidize. Therefore, for outdoor applications, we suggest waterproof types made of coated materials,
Limited ability to create internal holes in the magnet – the use of a housing is recommended,
Health risk linked to microscopic shards may arise, especially if swallowed, which is important in the protection of children. It should also be noted that minuscule fragments from these products may hinder health screening once in the system,
Due to the price of neodymium, their cost is relatively high,

Be Cautious with Neodymium Magnets

Keep neodymium magnets away from GPS and smartphones.

Strong fields generated by neodymium magnets interfere with compasses and magnetometers used in navigation, as well as internal compasses of smartphones and GPS devices.

Neodymium magnets are over 10 times more powerful than ferrite magnets (the ones in speakers), and their power can surprise you.

Make sure to review all the information we have provided. This will help you avoid harm to your body and damage to the magnets.

Magnets are not toys, children should not play with them.

Neodymium magnets are not toys. You cannot allow them to become toys for children. In such a situation, surgery is necessary to remove them. In the worst case scenario, it can result in death.

Neodymium magnets should not be near people with pacemakers.

Neodymium magnets generate strong magnetic fields. As a result, they interfere with the operation of a pacemaker. This happens because such devices have a function to deactivate them in a magnetic field.

Neodymium magnets can demagnetize at high temperatures.

Although magnets have demonstrated their effectiveness up to 80°C or 175°F, the temperature can vary depending on the type, shape, and intended use of the specific magnet.

Neodymium magnets can attract to each other due to their immense internal force, causing the skin and other body parts to get pinched and resulting in significant swellings.

Magnets attract each other within a distance of several to about 10 cm from each other. Remember not to insert fingers between magnets or alternatively in their path when they attract. Depending on how large the neodymium magnets are, they can lead to a cut or a fracture.

Avoid contact with neodymium magnets if you have a nickel allergy.

Studies show a small percentage of people have allergies to certain metals, including nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, try wearing gloves or avoid direct contact with nickel-plated neodymium magnets.

Do not place neodymium magnets near a computer HDD, TV, and wallet.

The strong magnetic field generated by neodymium magnets can destroy magnetic media such as floppy disks, video tapes, HDDs, credit cards, magnetic ID cards, cassette tapes, or other devices. They can also damage videos, televisions, CRT computer monitors. Do not forget to keep neodymium magnets away from these electronic devices.

Neodymium magnets are characterized by their fragility, which can cause them to crumble.

Neodymium magnets are characterized by considerable fragility. Neodymium magnetic are made of metal and coated with a shiny nickel, but they are not as durable as steel. At the moment of connection between the magnets, sharp metal fragments can be dispersed in different directions.

Dust and powder from neodymium magnets are flammable.

Do not attempt to drill into neodymium magnets. Mechanical processing is also not recommended. Once crushed into fine powder or dust, this material becomes highly flammable.

Caution!

Please read the article - What danger lies in neodymium magnets? You will learn how to handle them properly.