MPL 40x5x3 / N38 - lamellar magnet
lamellar magnet
Catalog no 020402
GTIN: 5906301811916
length
40 mm [±0,1 mm]
Width
5 mm [±0,1 mm]
Height
3 mm [±0,1 mm]
Weight
4.5 g
Magnetization Direction
↑ axial
Load capacity
2 kg / 19.62 N
Magnetic Induction
348.83 mT
Coating
[NiCuNi] Nickel
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MPL 40x5x3 / N38 - lamellar magnet
Specification / characteristics MPL 40x5x3 / N38 - lamellar magnet
| properties | values |
|---|---|
| Cat. no. | 020402 |
| GTIN | 5906301811916 |
| Production/Distribution | Dhit sp. z o.o. |
| Country of origin | Poland / China / Germany |
| Customs code | 85059029 |
| length | 40 mm [±0,1 mm] |
| Width | 5 mm [±0,1 mm] |
| Height | 3 mm [±0,1 mm] |
| Weight | 4.5 g |
| Magnetization Direction | ↑ axial |
| Load capacity ~ ? | 2 kg / 19.62 N |
| Magnetic Induction ~ ? | 348.83 mT |
| Coating | [NiCuNi] Nickel |
| Manufacturing Tolerance | ±0.1 mm |
Magnetic properties of material N38
| properties | values | units |
|---|---|---|
| remenance Br [Min. - Max.] ? | 12.2-12.6 | kGs |
| remenance Br [Min. - Max.] ? | 1220-1260 | T |
| coercivity bHc ? | 10.8-11.5 | kOe |
| coercivity bHc ? | 860-915 | kA/m |
| actual internal force iHc | ≥ 12 | kOe |
| actual internal force iHc | ≥ 955 | kA/m |
| energy density [Min. - Max.] ? | 36-38 | BH max MGOe |
| energy density [Min. - Max.] ? | 287-303 | BH max KJ/m |
| max. temperature ? | ≤ 80 | °C |
Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
| properties | values | units |
|---|---|---|
| Vickers hardness | ≥550 | Hv |
| Density | ≥7.4 | g/cm3 |
| Curie Temperature TC | 312 - 380 | °C |
| Curie Temperature TF | 593 - 716 | °F |
| Specific resistance | 150 | μΩ⋅Cm |
| Bending strength | 250 | Mpa |
| Compressive strength | 1000~1100 | Mpa |
| Thermal expansion parallel (∥) to orientation (M) | (3-4) x 106 | °C-1 |
| Thermal expansion perpendicular (⊥) to orientation (M) | -(1-3) x 10-6 | °C-1 |
| Young's modulus | 1.7 x 104 | kg/mm² |
Magnetic Efficiency Report
The following data is a result of physical simulation. Values may change depending on the operating environment.
MPL 40x5x3 / N38
| Distance (mm) | Induction (Gauss) / mT | Pull Force (kg) | Risk Status |
|---|---|---|---|
| 0 mm |
4704 Gs
470.4 mT
|
9.01 kg / 9011.3 g
88.4 N
|
Medium |
| 1 mm |
3414 Gs
341.4 mT
|
4.75 kg / 4745.3 g
46.6 N
|
Medium |
| 2 mm |
2350 Gs
235.0 mT
|
2.25 kg / 2249.4 g
22.1 N
|
Medium |
| 5 mm |
664 Gs
66.4 mT
|
0.18 kg / 179.4 g
1.8 N
|
Safe |
| 10 mm |
235 Gs
23.5 mT
|
0.02 kg / 22.6 g
0.2 N
|
Safe |
| 15 mm |
116 Gs
11.6 mT
|
0.01 kg / 5.5 g
0.1 N
|
Safe |
| 20 mm |
67 Gs
6.7 mT
|
0.00 kg / 1.8 g
0.0 N
|
Safe |
| 30 mm |
27 Gs
2.7 mT
|
0.00 kg / 0.3 g
0.0 N
|
Safe |
| 50 mm |
8 Gs
0.8 mT
|
0.00 kg / 0.0 g
0.0 N
|
Safe |
MPL 40x5x3 / N38
| Surface Type | Friction Coeff. | Max Load (kg) |
|---|---|---|
| Raw Steel | µ = 0.3 |
2.70 kg / 2703.4 g
26.5 N
|
| Painted Steel (Standard) | µ = 0.2 |
1.80 kg / 1802.3 g
17.7 N
|
| Greasy/Slippery Steel | µ = 0.1 |
0.90 kg / 901.1 g
8.8 N
|
| Magnet with Anti-slip Rubber | µ = 0.5 |
4.51 kg / 4505.7 g
44.2 N
|
MPL 40x5x3 / N38
| Steel Thickness (mm) | % Efficiency | Real Pull Force (kg) |
|---|---|---|
| 0.5 mm |
|
0.90 kg / 901.1 g
8.8 N
|
| 1 mm |
|
2.25 kg / 2252.8 g
22.1 N
|
| 2 mm |
|
4.51 kg / 4505.7 g
44.2 N
|
| 5 mm |
|
9.01 kg / 9011.3 g
88.4 N
|
| 10 mm |
|
9.01 kg / 9011.3 g
88.4 N
|
MPL 40x5x3 / N38
| Ambient Temp. (°C) | Power Loss | Remaining Pull | Status |
|---|---|---|---|
| 20 °C | 0.0% |
9.01 kg / 9011.3 g
88.4 N
|
OK |
| 40 °C | -2.2% |
8.81 kg / 8813.1 g
86.5 N
|
OK |
| 60 °C | -4.4% |
8.61 kg / 8614.8 g
84.5 N
|
OK |
| 80 °C | -6.6% |
8.42 kg / 8416.6 g
82.6 N
|
|
| 100 °C | -28.8% |
6.42 kg / 6416.1 g
62.9 N
|
MPL 40x5x3 / N38
| Air Gap (mm) | Attraction (kg) (N-S) | Repulsion (kg) (N-N) |
|---|---|---|
| 0 mm |
13.52 kg / 13515.0 g
132.6 N
|
N/A |
| 2 mm |
3.38 kg / 3375.0 g
33.1 N
|
3.15 kg / 3150.0 g
30.9 N
|
| 5 mm |
0.27 kg / 270.0 g
2.6 N
|
0.25 kg / 252.0 g
2.5 N
|
| 10 mm |
0.03 kg / 30.0 g
0.3 N
|
0.03 kg / 28.0 g
0.3 N
|
| 20 mm |
0.00 kg / 0.0 g
0.0 N
|
0.00 kg / 0.0 g
0.0 N
|
| 50 mm |
0.00 kg / 0.0 g
0.0 N
|
0.00 kg / 0.0 g
0.0 N
|
MPL 40x5x3 / N38
| Object / Device | Limit (Gauss) / mT | Safe Distance |
|---|---|---|
| Pacemaker | 5 Gs (0.5 mT) | 6.0 cm |
| Hearing Aid / Implant | 10 Gs (1.0 mT) | 4.5 cm |
| Mechanical Watch | 20 Gs (2.0 mT) | 3.5 cm |
| Phone / Smartphone | 40 Gs (4.0 mT) | 3.0 cm |
| Car Key | 50 Gs (5.0 mT) | 2.5 cm |
| Credit Card | 400 Gs (40.0 mT) | 1.0 cm |
| Hard Drive (HDD) | 600 Gs (60.0 mT) | 1.0 cm |
MPL 40x5x3 / N38
| Start from (mm) | Speed (km/h) | Energy (J) | Predicted Effect |
|---|---|---|---|
| 10 mm |
45.20 km/h
(12.56 m/s)
|
0.35 J | |
| 30 mm |
78.17 km/h
(21.71 m/s)
|
1.06 J | |
| 50 mm |
100.92 km/h
(28.03 m/s)
|
1.77 J | |
| 100 mm |
142.72 km/h
(39.64 m/s)
|
3.54 J |
MPL 40x5x3 / N38
| Technical Parameter | Value / Description |
|---|---|
| Coating Type | [NiCuNi] Nickel |
| Layer Structure | Nickel - Copper - Nickel |
| Layer Thickness | 10-20 µm |
| Salt Spray Test (SST) ? | 24 h |
| Recommended Environment | Indoors only (dry) |
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Pros as well as cons of rare earth magnets.
Besides their tremendous field intensity, neodymium magnets offer the following advantages:
- They do not lose magnetism, even after around 10 years – the reduction in lifting capacity is only ~1% (according to tests),
- Magnets very well protect themselves against demagnetization caused by ambient magnetic noise,
- By using a lustrous coating of silver, the element acquires an professional look,
- The surface of neodymium magnets generates a strong magnetic field – this is one of their assets,
- Through (adequate) combination of ingredients, they can achieve high thermal resistance, allowing for operation at temperatures reaching 230°C and above...
- In view of the potential of precise molding and adaptation to specialized needs, magnetic components can be manufactured in a variety of shapes and sizes, which expands the range of possible applications,
- Universal use in innovative solutions – they are used in computer drives, drive modules, diagnostic systems, as well as industrial machines.
- Thanks to concentrated force, small magnets offer high operating force, in miniature format,
Characteristics of disadvantages of neodymium magnets: tips and applications.
- Susceptibility to cracking is one of their disadvantages. Upon strong impact they can break. We advise keeping them in a steel housing, which not only secures them against impacts but also raises their durability
- We warn that neodymium magnets can lose their strength at high temperatures. To prevent this, we advise our specialized [AH] magnets, which work effectively even at 230°C.
- When exposed to humidity, magnets start to rust. For applications outside, it is recommended to use protective magnets, such as magnets in rubber or plastics, which secure oxidation as well as corrosion.
- We recommend a housing - magnetic mount, due to difficulties in creating nuts inside the magnet and complicated forms.
- Possible danger to health – tiny shards of magnets are risky, if swallowed, which is particularly important in the aspect of protecting the youngest. Furthermore, small elements of these devices can disrupt the diagnostic process medical in case of swallowing.
- Higher cost of purchase is a significant factor to consider compared to ceramic magnets, especially in budget applications
Magnetic strength at its maximum – what affects it?
The load parameter shown concerns the maximum value, measured under ideal test conditions, specifically:
- using a plate made of mild steel, functioning as a magnetic yoke
- possessing a thickness of min. 10 mm to avoid saturation
- with an polished touching surface
- without the slightest air gap between the magnet and steel
- under vertical application of breakaway force (90-degree angle)
- at temperature room level
Magnet lifting force in use – key factors
During everyday use, the actual lifting capacity is determined by many variables, presented from crucial:
- Air gap (between the magnet and the plate), since even a very small distance (e.g. 0.5 mm) leads to a decrease in lifting capacity by up to 50% (this also applies to paint, rust or debris).
- Force direction – declared lifting capacity refers to detachment vertically. When attempting to slide, the magnet exhibits significantly lower power (often approx. 20-30% of nominal force).
- Metal thickness – the thinner the sheet, the weaker the hold. Part of the magnetic field passes through the material instead of generating force.
- Steel grade – the best choice is high-permeability steel. Hardened steels may attract less.
- Plate texture – smooth surfaces guarantee perfect abutment, which improves force. Rough surfaces weaken the grip.
- Temperature influence – high temperature reduces magnetic field. Too high temperature can permanently demagnetize the magnet.
* Lifting capacity was measured using a smooth steel plate of suitable thickness (min. 20 mm), under perpendicular pulling force, however under parallel forces the lifting capacity is smaller. Moreover, even a minimal clearance {between} the magnet and the plate decreases the lifting capacity.
Warnings
Warning for heart patients
Warning for patients: Strong magnetic fields affect medical devices. Maintain minimum 30 cm distance or request help to work with the magnets.
Keep away from electronics
A powerful magnetic field interferes with the operation of compasses in phones and navigation systems. Maintain magnets close to a device to avoid breaking the sensors.
Magnets are brittle
Protect your eyes. Magnets can fracture upon violent connection, ejecting sharp fragments into the air. We recommend safety glasses.
Allergy Warning
Warning for allergy sufferers: The nickel-copper-nickel coating consists of nickel. If an allergic reaction appears, cease working with magnets and wear gloves.
Power loss in heat
Keep cool. NdFeB magnets are sensitive to heat. If you require resistance above 80°C, look for HT versions (H, SH, UH).
Hand protection
Big blocks can break fingers in a fraction of a second. Do not place your hand between two attracting surfaces.
Fire risk
Drilling and cutting of neodymium magnets carries a risk of fire risk. Neodymium dust reacts violently with oxygen and is difficult to extinguish.
Safe distance
Do not bring magnets near a purse, computer, or screen. The magnetism can permanently damage these devices and erase data from cards.
Respect the power
Handle magnets consciously. Their immense force can shock even experienced users. Stay alert and respect their force.
Keep away from children
Always store magnets away from children. Choking hazard is high, and the consequences of magnets connecting inside the body are fatal.
Caution!
More info about hazards in the article: Safety of working with magnets.
