CM PML-6 / N45 - magnetic gripper
magnetic gripper
Catalog no 100477
GTIN/EAN: 5906301812630
Weight
17900 g
Magnetization Direction
↑ axial
Load capacity
600.00 kg / 5883.99 N
1422.00 ZŁ with VAT / pcs + price for transport
1156.10 ZŁ net + 23% VAT / pcs
bulk discounts:
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Technical details - CM PML-6 / N45 - magnetic gripper
Specification / characteristics - CM PML-6 / N45 - magnetic gripper
| properties | values |
|---|---|
| Cat. no. | 100477 |
| GTIN/EAN | 5906301812630 |
| Production/Distribution | Dhit sp. z o.o. |
| Country of origin | Poland / China / Germany |
| Customs code | 85059029 |
| Weight | 17900 g |
| Magnetization Direction | ↑ axial |
| Load capacity ~ ? | 600.00 kg / 5883.99 N |
| Manufacturing Tolerance | ±1 mm |
Magnetic properties of material N45
| properties | values | units |
|---|---|---|
| remenance Br [min. - max.] ? | 13.2-13.7 | kGs |
| remenance Br [min. - max.] ? | 1320-1370 | mT |
| coercivity bHc ? | 10.8-12.5 | kOe |
| coercivity bHc ? | 860-995 | kA/m |
| actual internal force iHc | ≥ 12 | kOe |
| actual internal force iHc | ≥ 955 | kA/m |
| energy density [min. - max.] ? | 43-45 | BH max MGOe |
| energy density [min. - max.] ? | 342-358 | BH max KJ/m |
| max. temperature ? | ≤ 80 | °C |
Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
| properties | values | units |
|---|---|---|
| Vickers hardness | ≥550 | Hv |
| Density | ≥7.4 | g/cm3 |
| Curie Temperature TC | 312 - 380 | °C |
| Curie Temperature TF | 593 - 716 | °F |
| Specific resistance | 150 | μΩ⋅cm |
| Bending strength | 250 | MPa |
| Compressive strength | 1000~1100 | MPa |
| Thermal expansion parallel (∥) to orientation (M) | (3-4) x 10-6 | °C-1 |
| Thermal expansion perpendicular (⊥) to orientation (M) | -(1-3) x 10-6 | °C-1 |
| Young's modulus | 1.7 x 104 | kg/mm² |
Material specification
| iron (Fe) | 64% – 68% |
| neodymium (Nd) | 29% – 32% |
| boron (B) | 1.1% – 1.2% |
| dysprosium (Dy) | 0.5% – 2.0% |
| coating (Ni-Cu-Ni) | < 0.05% |
Environmental data
| recyclability (EoL) | 100% |
| recycled raw materials | ~10% (pre-cons) |
| carbon footprint | low / zredukowany |
| waste code (EWC) | 16 02 16 |
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Strengths and weaknesses of neodymium magnets.
Benefits
- They have unchanged lifting capacity, and over more than 10 years their performance decreases symbolically – ~1% (according to theory),
- Neodymium magnets are highly resistant to loss of magnetic properties caused by external magnetic fields,
- In other words, due to the reflective finish of nickel, the element becomes visually attractive,
- The surface of neodymium magnets generates a concentrated magnetic field – this is a distinguishing feature,
- Due to their durability and thermal resistance, neodymium magnets can operate (depending on the shape) even at high temperatures reaching 230°C or more...
- In view of the possibility of flexible forming and customization to unique projects, neodymium magnets can be produced in a variety of shapes and sizes, which expands the range of possible applications,
- Universal use in high-tech industry – they are used in data components, electromotive mechanisms, diagnostic systems, as well as industrial machines.
- Relatively small size with high pulling force – neodymium magnets offer high power in tiny dimensions, which enables their usage in miniature devices
Weaknesses
- Susceptibility to cracking is one of their disadvantages. Upon intense impact they can break. We recommend keeping them in a strong case, which not only secures them against impacts but also raises their durability
- Neodymium magnets lose their strength under the influence of heating. As soon as 80°C is exceeded, many of them start losing their force. Therefore, we recommend our special magnets marked [AH], which maintain stability even at temperatures up to 230°C
- When exposed to humidity, magnets start to rust. To use them in conditions outside, it is recommended to use protective magnets, such as magnets in rubber or plastics, which prevent oxidation and corrosion.
- We recommend casing - magnetic holder, due to difficulties in creating threads inside the magnet and complicated shapes.
- Health risk to health – tiny shards of magnets pose a threat, in case of ingestion, which gains importance in the context of child safety. It is also worth noting that small components of these devices are able to complicate diagnosis medical after entering the body.
- With budget limitations the cost of neodymium magnets is economically unviable,
Lifting parameters
Magnetic strength at its maximum – what contributes to it?
- with the application of a sheet made of special test steel, ensuring maximum field concentration
- whose thickness is min. 10 mm
- with an ideally smooth touching surface
- under conditions of no distance (metal-to-metal)
- during detachment in a direction perpendicular to the plane
- at standard ambient temperature
Determinants of practical lifting force of a magnet
- Air gap (betwixt the magnet and the metal), since even a microscopic clearance (e.g. 0.5 mm) can cause a decrease in lifting capacity by up to 50% (this also applies to paint, corrosion or debris).
- Force direction – declared lifting capacity refers to pulling vertically. When slipping, the magnet holds much less (typically approx. 20-30% of nominal force).
- Base massiveness – insufficiently thick steel does not accept the full field, causing part of the flux to be lost into the air.
- Material composition – not every steel reacts the same. High carbon content worsen the interaction with the magnet.
- Smoothness – full contact is obtained only on smooth steel. Any scratches and bumps create air cushions, weakening the magnet.
- Thermal environment – temperature increase results in weakening of induction. Check the thermal limit for a given model.
Lifting capacity was assessed by applying a steel plate with a smooth surface of optimal thickness (min. 20 mm), under perpendicular pulling force, whereas under shearing force the load capacity is reduced by as much as 5 times. Additionally, even a slight gap between the magnet and the plate decreases the holding force.
Safety rules for work with NdFeB magnets
Crushing force
Pinching hazard: The pulling power is so great that it can cause blood blisters, crushing, and even bone fractures. Protective gloves are recommended.
Avoid contact if allergic
Certain individuals suffer from a sensitization to Ni, which is the common plating for NdFeB magnets. Frequent touching might lead to skin redness. We suggest wear protective gloves.
Combustion hazard
Machining of NdFeB material poses a fire hazard. Magnetic powder reacts violently with oxygen and is hard to extinguish.
No play value
Only for adults. Small elements pose a choking risk, causing intestinal necrosis. Store out of reach of kids and pets.
Magnetic media
Device Safety: Strong magnets can ruin data carriers and delicate electronics (pacemakers, medical aids, timepieces).
Heat warning
Regular neodymium magnets (grade N) lose magnetization when the temperature surpasses 80°C. The loss of strength is permanent.
Safe operation
Before use, read the rules. Uncontrolled attraction can destroy the magnet or hurt your hand. Think ahead.
Magnets are brittle
Watch out for shards. Magnets can fracture upon violent connection, launching shards into the air. We recommend safety glasses.
Warning for heart patients
Individuals with a heart stimulator must keep an safe separation from magnets. The magnetism can stop the functioning of the life-saving device.
GPS and phone interference
Navigation devices and smartphones are highly susceptible to magnetism. Direct contact with a strong magnet can permanently damage the internal compass in your phone.
