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CM PML-6 / N45 - magnetic gripper

magnetic gripper

Catalog no 100477

GTIN/EAN: 5906301812630

5.00

Weight

17900 g

Magnetization Direction

↑ axial

Load capacity

600.00 kg / 5883.99 N

1422.00 with VAT / pcs + price for transport

1156.10 ZŁ net + 23% VAT / pcs

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Force along with appearance of a neodymium magnet can be calculated on our magnetic mass calculator.

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Technical details - CM PML-6 / N45 - magnetic gripper

Specification / characteristics - CM PML-6 / N45 - magnetic gripper

properties
properties values
Cat. no. 100477
GTIN/EAN 5906301812630
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Weight 17900 g
Magnetization Direction ↑ axial
Load capacity ~ ? 600.00 kg / 5883.99 N
Manufacturing Tolerance ±1 mm

Magnetic properties of material N45

Specification / characteristics CM PML-6 / N45 - magnetic gripper
properties values units
remenance Br [min. - max.] ? 13.2-13.7 kGs
remenance Br [min. - max.] ? 1320-1370 mT
coercivity bHc ? 10.8-12.5 kOe
coercivity bHc ? 860-995 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 43-45 BH max MGOe
energy density [min. - max.] ? 342-358 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²
Technical and environmental data
Chemical composition
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Ecology and recycling (GPSR)
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 100477-2026
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Pulling force

Magnetic Field

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The magnetic lifter works based on powerful neodymium magnets and does not require any external power supply. Control consists of mechanical rotation of the magnetic shaft, which closes or opens the magnetic flux. The load will not fall automatically, which is crucial in heavy sheet transport.
Catalog parameters refer to optimal conditions (thick steel plate, no rust or paint). Thin sheet, rust, scale, or a thick layer of paint drastically lower real lifting capacity. For safety, it is recommended to oversize the device relative to the load weight (e.g., 300kg capacity for 100kg sheet).
Yes, most of our lifters have a foot with a prism notch (V-shape). The prism allows the magnet to adjust to the round shape, centering the load. For shafts, a different weight limit applies than for flat sheets - see rating plate.
The safety standard in our offer is a multiple of 3:1 (or higher for premium models). It gives a large safety margin in case of unforeseen dynamic forces or vibrations. Despite this, staying under a hanging load is strictly forbidden.
The key to long life is caring for the working surface (magnetic foot). Any dents or stuck filings increase the air gap and weaken capacity. We recommend periodic technical inspections (minimum once a year) at an authorized service center.

Advantages and disadvantages of rare earth magnets.

Benefits

In addition to their pulling strength, neodymium magnets provide the following advantages:
  • They retain magnetic properties for around 10 years – the drop is just ~1% (in theory),
  • They have excellent resistance to weakening of magnetic properties as a result of opposing magnetic fields,
  • In other words, due to the metallic layer of nickel, the element gains visual value,
  • They are known for high magnetic induction at the operating surface, which affects their effectiveness,
  • Thanks to resistance to high temperature, they can operate (depending on the form) even at temperatures up to 230°C and higher...
  • Thanks to the option of free shaping and customization to specialized requirements, magnetic components can be modeled in a variety of forms and dimensions, which increases their versatility,
  • Universal use in modern industrial fields – they are commonly used in HDD drives, electric drive systems, diagnostic systems, and multitasking production systems.
  • Relatively small size with high pulling force – neodymium magnets offer high power in small dimensions, which allows their use in miniature devices

Disadvantages

Disadvantages of NdFeB magnets:
  • They are prone to damage upon too strong impacts. To avoid cracks, it is worth protecting magnets using a steel holder. Such protection not only protects the magnet but also improves its resistance to damage
  • When exposed to high temperature, neodymium magnets suffer a drop in strength. Often, when the temperature exceeds 80°C, their power decreases (depending on the size and shape of the magnet). For those who need magnets for extreme conditions, we offer [AH] versions withstanding up to 230°C
  • Magnets exposed to a humid environment can rust. Therefore while using outdoors, we suggest using waterproof magnets made of rubber, plastic or other material protecting against moisture
  • We recommend cover - magnetic mechanism, due to difficulties in creating nuts inside the magnet and complex forms.
  • Health risk to health – tiny shards of magnets can be dangerous, in case of ingestion, which gains importance in the context of child health protection. Furthermore, tiny parts of these devices can complicate diagnosis medical in case of swallowing.
  • Due to complex production process, their price is relatively high,

Lifting parameters

Magnetic strength at its maximum – what it depends on?

Holding force of 600.00 kg is a measurement result performed under specific, ideal conditions:
  • on a block made of structural steel, effectively closing the magnetic field
  • with a cross-section minimum 10 mm
  • characterized by even structure
  • without the slightest air gap between the magnet and steel
  • for force applied at a right angle (in the magnet axis)
  • at conditions approx. 20°C

Determinants of practical lifting force of a magnet

Real force impacted by working environment parameters, such as (from priority):
  • Gap between magnet and steel – even a fraction of a millimeter of distance (caused e.g. by veneer or unevenness) significantly weakens the pulling force, often by half at just 0.5 mm.
  • Direction of force – maximum parameter is obtained only during pulling at a 90° angle. The shear force of the magnet along the surface is usually many times smaller (approx. 1/5 of the lifting capacity).
  • Steel thickness – too thin sheet does not close the flux, causing part of the power to be wasted to the other side.
  • Material composition – different alloys attracts identically. Alloy additives weaken the attraction effect.
  • Surface structure – the more even the surface, the larger the contact zone and stronger the hold. Roughness creates an air distance.
  • Thermal factor – hot environment reduces magnetic field. Too high temperature can permanently demagnetize the magnet.

Holding force was measured on the plate surface of 20 mm thickness, when a perpendicular force was applied, in contrast under shearing force the holding force is lower. Moreover, even a small distance between the magnet and the plate reduces the load capacity.

Precautions when working with NdFeB magnets
Sensitization to coating

Some people have a hypersensitivity to nickel, which is the common plating for NdFeB magnets. Frequent touching may cause a rash. It is best to use safety gloves.

Respect the power

Exercise caution. Rare earth magnets attract from a distance and connect with massive power, often faster than you can react.

Health Danger

Patients with a pacemaker should keep an safe separation from magnets. The magnetism can disrupt the operation of the implant.

Heat sensitivity

Watch the temperature. Exposing the magnet above 80 degrees Celsius will destroy its properties and strength.

Magnetic media

Equipment safety: Strong magnets can damage data carriers and sensitive devices (pacemakers, hearing aids, timepieces).

Combustion hazard

Drilling and cutting of NdFeB material poses a fire hazard. Magnetic powder oxidizes rapidly with oxygen and is hard to extinguish.

GPS and phone interference

Be aware: neodymium magnets produce a field that disrupts precision electronics. Keep a safe distance from your mobile, tablet, and navigation systems.

Material brittleness

Beware of splinters. Magnets can explode upon violent connection, launching sharp fragments into the air. We recommend safety glasses.

Choking Hazard

These products are not intended for children. Swallowing a few magnets may result in them pinching intestinal walls, which poses a severe health hazard and requires immediate surgery.

Bodily injuries

Protect your hands. Two powerful magnets will snap together instantly with a force of several hundred kilograms, destroying everything in their path. Be careful!

Danger! Details about hazards in the article: Safety of working with magnets.
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98