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CM PML-6 / N45 - magnetic gripper

magnetic gripper

Catalog no 100477

GTIN/EAN: 5906301812630

5.00

Weight

17900 g

Magnetization Direction

↑ axial

Load capacity

600.00 kg / 5883.99 N

1422.00 with VAT / pcs + price for transport

1156.10 ZŁ net + 23% VAT / pcs

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Product card - CM PML-6 / N45 - magnetic gripper

Specification / characteristics - CM PML-6 / N45 - magnetic gripper

properties
properties values
Cat. no. 100477
GTIN/EAN 5906301812630
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Weight 17900 g
Magnetization Direction ↑ axial
Load capacity ~ ? 600.00 kg / 5883.99 N
Manufacturing Tolerance ±1 mm

Magnetic properties of material N45

Specification / characteristics CM PML-6 / N45 - magnetic gripper
properties values units
remenance Br [min. - max.] ? 13.2-13.7 kGs
remenance Br [min. - max.] ? 1320-1370 mT
coercivity bHc ? 10.8-12.5 kOe
coercivity bHc ? 860-995 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 43-45 BH max MGOe
energy density [min. - max.] ? 342-358 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²
Technical specification and ecology
Material specification
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Sustainability
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 100477-2026
Magnet Unit Converter
Force (pull)

Magnetic Induction

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It is a current-free device using the energy of permanent magnets inside the body. Control consists of mechanical rotation of the magnetic shaft, which closes or opens the magnetic flux. The load will not fall automatically, which is crucial in heavy sheet transport.
Catalog parameters refer to optimal conditions (thick steel plate, no rust or paint). Thin sheet, rust, scale, or a thick layer of paint drastically lower real lifting capacity. When selecting a lifter, familiarize yourself with the capacity chart (thickness table) and maintain a safety margin.
The lower part design allows stable gripping of cylindrical and flat elements. The prism allows the magnet to adjust to the round shape, centering the load. When lifting pipes, capacity drops by half due to smaller contact area.
Our lifters have a high safety factor of 3:1 or 3.5:1 (depending on model). It gives a large safety margin in case of unforeseen dynamic forces or vibrations. Products have a CE declaration of conformity and meet European machine safety standards.
The key to long life is caring for the working surface (magnetic foot). Dirt, filings, and grease should be removed after each use of the device. It is worth commissioning lifter attestation once a year to confirm its efficiency.

Strengths and weaknesses of neodymium magnets.

Pros

Besides their immense field intensity, neodymium magnets offer the following advantages:
  • They do not lose power, even during around 10 years – the decrease in lifting capacity is only ~1% (theoretically),
  • They are noted for resistance to demagnetization induced by presence of other magnetic fields,
  • A magnet with a shiny nickel surface has an effective appearance,
  • Magnets have huge magnetic induction on the outer layer,
  • Due to their durability and thermal resistance, neodymium magnets can operate (depending on the shape) even at high temperatures reaching 230°C or more...
  • In view of the possibility of precise shaping and customization to specialized projects, magnetic components can be produced in a wide range of shapes and sizes, which expands the range of possible applications,
  • Wide application in high-tech industry – they are used in mass storage devices, electromotive mechanisms, diagnostic systems, also multitasking production systems.
  • Compactness – despite small sizes they generate large force, making them ideal for precision applications

Limitations

Disadvantages of neodymium magnets:
  • At strong impacts they can break, therefore we advise placing them in special holders. A metal housing provides additional protection against damage, as well as increases the magnet's durability.
  • We warn that neodymium magnets can lose their power at high temperatures. To prevent this, we suggest our specialized [AH] magnets, which work effectively even at 230°C.
  • Magnets exposed to a humid environment can rust. Therefore during using outdoors, we advise using waterproof magnets made of rubber, plastic or other material resistant to moisture
  • Due to limitations in producing threads and complicated forms in magnets, we recommend using casing - magnetic mount.
  • Potential hazard to health – tiny shards of magnets can be dangerous, when accidentally swallowed, which is particularly important in the aspect of protecting the youngest. Furthermore, small elements of these devices can be problematic in diagnostics medical in case of swallowing.
  • With large orders the cost of neodymium magnets is economically unviable,

Pull force analysis

Maximum magnetic pulling forcewhat affects it?

The load parameter shown refers to the maximum value, recorded under optimal environment, meaning:
  • on a block made of structural steel, effectively closing the magnetic field
  • with a thickness of at least 10 mm
  • characterized by even structure
  • without any insulating layer between the magnet and steel
  • for force acting at a right angle (in the magnet axis)
  • in temp. approx. 20°C

Key elements affecting lifting force

In practice, the actual lifting capacity depends on many variables, listed from most significant:
  • Gap between magnet and steel – every millimeter of distance (caused e.g. by varnish or unevenness) drastically reduces the pulling force, often by half at just 0.5 mm.
  • Direction of force – highest force is obtained only during pulling at a 90° angle. The shear force of the magnet along the surface is usually several times smaller (approx. 1/5 of the lifting capacity).
  • Element thickness – to utilize 100% power, the steel must be sufficiently thick. Thin sheet limits the attraction force (the magnet "punches through" it).
  • Chemical composition of the base – mild steel gives the best results. Alloy steels decrease magnetic properties and holding force.
  • Surface structure – the more even the plate, the better the adhesion and stronger the hold. Roughness creates an air distance.
  • Thermal environment – temperature increase causes a temporary drop of force. It is worth remembering the maximum operating temperature for a given model.

Lifting capacity testing was performed on a smooth plate of suitable thickness, under a perpendicular pulling force, in contrast under attempts to slide the magnet the load capacity is reduced by as much as 5 times. In addition, even a small distance between the magnet and the plate decreases the lifting capacity.

Warnings
Powerful field

Before use, check safety instructions. Uncontrolled attraction can break the magnet or hurt your hand. Think ahead.

Magnets are brittle

Protect your eyes. Magnets can explode upon uncontrolled impact, launching shards into the air. Eye protection is mandatory.

Metal Allergy

Studies show that nickel (standard magnet coating) is a strong allergen. If your skin reacts to metals, prevent touching magnets with bare hands or select encased magnets.

Electronic devices

Data protection: Neodymium magnets can ruin data carriers and delicate electronics (pacemakers, hearing aids, mechanical watches).

Magnetic interference

Navigation devices and mobile phones are extremely susceptible to magnetic fields. Close proximity with a strong magnet can decalibrate the internal compass in your phone.

Danger to pacemakers

People with a heart stimulator have to keep an safe separation from magnets. The magnetic field can disrupt the operation of the life-saving device.

Combustion hazard

Drilling and cutting of NdFeB material carries a risk of fire risk. Magnetic powder oxidizes rapidly with oxygen and is hard to extinguish.

Finger safety

Big blocks can break fingers instantly. Never place your hand between two attracting surfaces.

Heat sensitivity

Standard neodymium magnets (N-type) undergo demagnetization when the temperature goes above 80°C. This process is irreversible.

Product not for children

Adult use only. Small elements can be swallowed, causing serious injuries. Store away from children and animals.

Safety First! More info about risks in the article: Magnet Safety Guide.
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98