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CM PML-3 / N45 - magnetic gripper

magnetic gripper

Catalog no 100226

GTIN/EAN: 5906301812623

5.00

Weight

9400 g

Magnetization Direction

↑ axial

Load capacity

300.00 kg / 2941.99 N

938.99 with VAT / pcs + price for transport

763.41 ZŁ net + 23% VAT / pcs

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Technical data of the product - CM PML-3 / N45 - magnetic gripper

Specification / characteristics - CM PML-3 / N45 - magnetic gripper

properties
properties values
Cat. no. 100226
GTIN/EAN 5906301812623
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Weight 9400 g
Magnetization Direction ↑ axial
Load capacity ~ ? 300.00 kg / 2941.99 N
Manufacturing Tolerance ±1 mm

Magnetic properties of material N45

Specification / characteristics CM PML-3 / N45 - magnetic gripper
properties values units
remenance Br [min. - max.] ? 13.2-13.7 kGs
remenance Br [min. - max.] ? 1320-1370 mT
coercivity bHc ? 10.8-12.5 kOe
coercivity bHc ? 860-995 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 43-45 BH max MGOe
energy density [min. - max.] ? 342-358 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²
Engineering data and GPSR
Chemical composition
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Ecology and recycling (GPSR)
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 100226-2026
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Magnet pull force

Magnetic Induction

Other proposals

The lifter needs no battery, accumulator, or cable, it works fully mechanically. Switching the magnet on and off is done using a simple lever equipped with a safety lock. This is a safe solution because the magnet will not drop the load upon mains voltage loss.
The force given in the name is the maximum laboratory value, so-called nominal capacity. Thin sheet, rust, scale, or a thick layer of paint drastically lower real lifting capacity. For safety, it is recommended to oversize the device relative to the load weight (e.g., 300kg capacity for 100kg sheet).
Yes, most of our lifters have a foot with a prism notch (V-shape). The lifter is a 2-in-1 tool - it handles flat bars and turned elements. However, remember that capacity for round elements is usually 50% lower than for flat ones (check specification).
The safety standard in our offer is a multiple of 3:1 (or higher for premium models). This means break force is three times higher than declared capacity, which protects against accidents. Despite this, staying under a hanging load is strictly forbidden.
The key to long life is caring for the working surface (magnetic foot). Mechanical damage to the foot can drastically reduce grip force, creating a hazard. We recommend periodic technical inspections (minimum once a year) at an authorized service center.

Advantages as well as disadvantages of rare earth magnets.

Advantages

In addition to their magnetic efficiency, neodymium magnets provide the following advantages:
  • They have stable power, and over around 10 years their attraction force decreases symbolically – ~1% (according to theory),
  • They retain their magnetic properties even under close interference source,
  • By using a decorative coating of silver, the element acquires an elegant look,
  • The surface of neodymium magnets generates a strong magnetic field – this is a distinguishing feature,
  • Due to their durability and thermal resistance, neodymium magnets are capable of operate (depending on the shape) even at high temperatures reaching 230°C or more...
  • Thanks to modularity in forming and the ability to customize to unusual requirements,
  • Significant place in future technologies – they are utilized in hard drives, electric motors, precision medical tools, and modern systems.
  • Relatively small size with high pulling force – neodymium magnets offer impressive pulling force in compact dimensions, which enables their usage in compact constructions

Cons

Disadvantages of neodymium magnets:
  • To avoid cracks upon strong impacts, we recommend using special steel housings. Such a solution secures the magnet and simultaneously improves its durability.
  • NdFeB magnets demagnetize when exposed to high temperatures. After reaching 80°C, many of them experience permanent weakening of power (a factor is the shape and dimensions of the magnet). We offer magnets specially adapted to work at temperatures up to 230°C marked [AH], which are very resistant to heat
  • When exposed to humidity, magnets start to rust. To use them in conditions outside, it is recommended to use protective magnets, such as magnets in rubber or plastics, which secure oxidation and corrosion.
  • Limited ability of producing threads in the magnet and complex forms - recommended is cover - mounting mechanism.
  • Potential hazard to health – tiny shards of magnets can be dangerous, if swallowed, which is particularly important in the context of child safety. Furthermore, tiny parts of these magnets are able to complicate diagnosis medical in case of swallowing.
  • Due to neodymium price, their price is relatively high,

Pull force analysis

Best holding force of the magnet in ideal parameterswhat affects it?

The load parameter shown refers to the maximum value, obtained under ideal test conditions, namely:
  • with the application of a sheet made of low-carbon steel, ensuring maximum field concentration
  • possessing a thickness of at least 10 mm to ensure full flux closure
  • characterized by smoothness
  • under conditions of ideal adhesion (surface-to-surface)
  • for force applied at a right angle (pull-off, not shear)
  • at conditions approx. 20°C

Practical lifting capacity: influencing factors

Holding efficiency is affected by specific conditions, such as (from most important):
  • Gap between magnet and steel – even a fraction of a millimeter of distance (caused e.g. by veneer or dirt) drastically reduces the magnet efficiency, often by half at just 0.5 mm.
  • Force direction – declared lifting capacity refers to pulling vertically. When applying parallel force, the magnet exhibits significantly lower power (often approx. 20-30% of maximum force).
  • Metal thickness – the thinner the sheet, the weaker the hold. Magnetic flux penetrates through instead of converting into lifting capacity.
  • Steel grade – the best choice is high-permeability steel. Stainless steels may attract less.
  • Plate texture – ground elements ensure maximum contact, which improves field saturation. Rough surfaces weaken the grip.
  • Thermal environment – temperature increase causes a temporary drop of induction. Check the thermal limit for a given model.

Lifting capacity testing was carried out on a smooth plate of suitable thickness, under a perpendicular pulling force, in contrast under attempts to slide the magnet the load capacity is reduced by as much as 75%. Moreover, even a slight gap between the magnet and the plate decreases the holding force.

Precautions when working with neodymium magnets
Powerful field

Handle magnets consciously. Their powerful strength can shock even professionals. Stay alert and respect their force.

Mechanical processing

Dust generated during machining of magnets is self-igniting. Avoid drilling into magnets without proper cooling and knowledge.

Threat to electronics

Do not bring magnets close to a purse, computer, or screen. The magnetic field can permanently damage these devices and wipe information from cards.

Nickel allergy

Studies show that the nickel plating (the usual finish) is a potent allergen. For allergy sufferers, refrain from touching magnets with bare hands or opt for versions in plastic housing.

Hand protection

Big blocks can break fingers instantly. Never put your hand betwixt two strong magnets.

Swallowing risk

Only for adults. Tiny parts can be swallowed, leading to severe trauma. Keep out of reach of kids and pets.

GPS and phone interference

Be aware: rare earth magnets generate a field that confuses sensitive sensors. Keep a safe distance from your phone, tablet, and navigation systems.

Material brittleness

Despite metallic appearance, neodymium is brittle and not impact-resistant. Do not hit, as the magnet may shatter into hazardous fragments.

Demagnetization risk

Keep cool. NdFeB magnets are sensitive to heat. If you need operation above 80°C, inquire about special high-temperature series (H, SH, UH).

Implant safety

Medical warning: Strong magnets can deactivate heart devices and defibrillators. Do not approach if you have medical devices.

Attention! Looking for details? Read our article: Are neodymium magnets dangerous?
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98