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SM 32x500 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130374

GTIN: 5906301813224

Diameter Ø [±0,1 mm]

32 mm

Height [±0,1 mm]

500 mm

Weight

2670 g

1 488.30 ZŁ with VAT / pcs + price for transport

1 210.00 ZŁ net + 23% VAT / pcs

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SM 32x500 [2xM8] / N42 - magnetic separator

Specification/characteristics SM 32x500 [2xM8] / N42 - magnetic separator

properties

values

Cat. no.

130374

GTIN

5906301813224

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

32 mm [±0,1 mm]

Height

500 mm [±0,1 mm]

Weight

2670 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N42

properties

values

units

coercivity bHc ?

860-955

kA/m

coercivity bHc ?

10.8-12.0

kOe

energy density [Min. - Max.] ?

318-334

BH max KJ/m

energy density [Min. - Max.] ?

40-42

BH max MGOe

remenance Br [Min. - Max.] ?

12.9-13.2

kGs

remenance Br [Min. - Max.] ?

1290-1320

actual internal force iHc

≥ 955

kA/m

actual internal force iHc

≥ 12

kOe

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The main mechanism of the magnetic separator is the use of neodymium magnets, which are welded in a construction made of stainless steel usually AISI304. In this way, it is possible to precisely remove ferromagnetic elements from the mixture. A key aspect of its operation is the repulsion of magnetic poles N and S, which allows magnetic substances to be targeted. The thickness of the magnet and its structure pitch affect the power and range of the separator's operation.

Generally speaking, magnetic separators serve to extract ferromagnetic particles. If the cans are ferromagnetic, a magnetic separator will be effective. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the magnetic separator will not be effective.

Yes, magnetic rollers find application in the food industry for the elimination of metallic contaminants, such as iron fragments or iron dust. Our rods are made from acid-resistant steel, AISI 304, approved for contact with food.

Magnetic rollers, otherwise cylindrical magnets, find application in food production, metal separation as well as waste processing. They help in eliminating iron dust in the course of the process of separating metals from other materials.

Our magnetic rollers are built with a neodymium magnet embedded in a tube made of stainless steel with a wall thickness of 1mm.

From both sides of the magnetic bar will be with M8 threaded openings, which enables easy installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of forces, magnetic bars stand out in terms of magnetic force lines, flux density and the area of operation of the magnetic field. We produce them in two materials, N42 and N52.

Often it is believed that the greater the magnet's power, the better. Nevertheless, the effectiveness of the magnet's power is dependent on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of use and expected needs. The standard operating temperature of a magnetic bar is 80°C.

When the magnet is thin, the magnetic force lines are more compressed. On the other hand, when the magnet is thick, the force lines will be longer and reach further.

For creating the casings of magnetic separators - rollers, most often stainless steel is used, particularly types AISI 304, AISI 316, and AISI 316L.

In a salt water environment, AISI 316 steel is recommended due to its exceptional anti-corrosion properties.

Magnetic bars stand out for their unique configuration of poles and their capability to attract magnetic particles directly onto their surface, in contrast to other separators that may utilize complex filtration systems.

Technical designations and terms pertaining to magnetic separators include among others polarity, magnetic induction, magnet pitch, as well as the type of steel used.

Magnetic induction for a magnet on a roller is measured using a teslameter or a gaussmeter with a flat Hall-effect probe, seeking the highest magnetic field value near the magnetic pole. The result is checked in a value table - the lowest is N30. All designations below N27 or N25 suggest recycling that doesn't meet the standard - they are not suitable.

Neodymium magnetic bars offer a range of benefits such as higher attracting power, longer lifespan, and effectiveness in separating fine metal particles. However, some of the downsides may involve higher cost compared to other types of magnets and the need for regular maintenance.

To properly maintain of neodymium magnetic rollers, it is recommended regularly cleaning them from contaminants, avoiding extreme temperatures above 80 degrees, and shielding them from moisture if the threads are not sealed – in ours, they are. The rollers feature waterproofing IP67, so if they are not sealed, the magnets inside can rust and weaken. Testing of the rollers is recommended be carried out once every 24 months. Caution should be taken during use, as there is a risk getting pinched. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could lead to problems with the magnetic rod seal and product contamination. The range of the roller is equal to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

A magnetic roller is a magnetic separator made from a neodymium magnet enclosed in a cylindrical stainless steel housing, used for separating ferromagnetic contaminants from raw materials. They are used in the food industry, recycling, and plastic processing, where the removal of iron metals and iron filings is essential.

Advantages and disadvantages of neodymium magnets NdFeB.

In addition to their long-term stability, neodymium magnets provide the following advantages:

They have unchanged lifting capacity, and over more than 10 years their attraction force decreases symbolically – ~1% (in testing),
They show superior resistance to demagnetization from external field exposure,
In other words, due to the shiny gold coating, the magnet obtains an aesthetic appearance,
They exhibit superior levels of magnetic induction near the outer area of the magnet,
These magnets tolerate elevated temperatures, often exceeding 230°C, when properly designed (in relation to form),
With the option for fine forming and precise design, these magnets can be produced in multiple shapes and sizes, greatly improving application potential,
Important function in modern technologies – they are used in computer drives, rotating machines, medical equipment or even high-tech tools,
Relatively small size with high magnetic force – neodymium magnets offer strong power in compact dimensions, which allows for use in small systems

Disadvantages of rare earth magnets:

They are fragile when subjected to a powerful impact. If the magnets are exposed to mechanical hits, we recommend in a metal holder. The steel housing, in the form of a holder, protects the magnet from damage and enhances its overall durability,
Magnets lose field strength when exposed to temperatures exceeding 80°C. In most cases, this leads to irreversible performance loss (influenced by the magnet’s form). To address this, we provide [AH] models with superior thermal resistance, able to operate even at 230°C or more,
Due to corrosion risk in humid conditions, it is wise to use sealed magnets made of rubber for outdoor use,
The use of a protective casing or external holder is recommended, since machining threads in neodymium magnets is difficult,
Possible threat related to magnet particles may arise, if ingested accidentally, which is important in the family environments. Additionally, miniature parts from these magnets might disrupt scanning if inside the body,
In cases of tight budgets, neodymium magnet cost is a challenge,

Caution with Neodymium Magnets

It is essential to keep neodymium magnets away from children.

Not all neodymium magnets are toys, so do not let children play with them. In such a situation, surgery is necessary to remove them. In the worst case scenario, it can result in death.

Make sure not to bring neodymium magnets close to the TV, wallet, and computer HDD.

The strong magnetic field generated by neodymium magnets can damage magnetic media such as floppy disks, video tapes, HDDs, credit cards, magnetic ID cards, cassette tapes, etc. devices. They can also damage devices like video players, televisions, CRT computer monitors. Do not forget to keep neodymium magnets away from these electronic devices.

People with pacemakers are advised to avoid neodymium magnets.

Neodymium magnets generate very strong magnetic fields that can interfere with the operation of a pacemaker. This is because many of these devices are equipped with a function that deactivates the device in a magnetic field.

Do not bring neodymium magnets close to GPS and smartphones.

Neodymium magnets generate strong magnetic fields that interfere with magnetometers and compasses used in navigation, as well as internal compasses of smartphones and GPS devices.

Dust and powder from neodymium magnets are flammable.

Do not attempt to drill into neodymium magnets. Mechanical processing is also not recommended. If the magnet is crushed into fine powder or dust, it becomes highly flammable.

The magnet is coated with nickel. Therefore, exercise caution if you have an allergy.

Studies show a small percentage of people have allergies to certain metals, including nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, you can try wearing gloves or simply avoid direct contact with nickel-plated neodymium magnets.

Neodymium magnets can demagnetize at high temperatures.

Even though magnets have been observed to maintain their efficacy up to temperatures of 80°C or 175°F, it's essential to consider that this threshold may fluctuate depending on the magnet's type, configuration, and intended usage.

Neodymium magnets are over 10 times more powerful than ferrite magnets (the ones in speakers), and their power can surprise you.

On our website, you can find information on how to use neodymium magnets. This will help you avoid injuries and prevent damage to the magnets.

It is crucial not to allow the magnets to pinch together uncontrollably or place your fingers in their path as they attract to each other.

Neodymium magnets will bounce and also clash together within a radius of several to around 10 cm from each other.

Neodymium magnets are especially delicate, which leads to damage.

Neodymium magnets are extremely delicate, and by joining them in an uncontrolled manner, they will crack. Neodymium magnetic are made of metal and coated with a shiny nickel, but they are not as durable as steel. At the moment of collision between the magnets, sharp metal fragments can be dispersed in different directions.

Caution!

In order for you to know how powerful neodymium magnets are and why they are so dangerous, see the article - Dangerous very powerful neodymium magnets.