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SM 32x500 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130374

GTIN: 5906301813224

Diameter Ø [±0,1 mm]

32 mm

Height [±0,1 mm]

500 mm

Weight

2670 g

1 488.30 ZŁ with VAT / pcs + price for transport

1 210.00 ZŁ net + 23% VAT / pcs

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SM 32x500 [2xM8] / N42 - magnetic separator

Specification/characteristics SM 32x500 [2xM8] / N42 - magnetic separator

properties

values

Cat. no.

130374

GTIN

5906301813224

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

32 mm [±0,1 mm]

Height

500 mm [±0,1 mm]

Weight

2670 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N42

properties

values

units

coercivity bHc ?

860-955

kA/m

coercivity bHc ?

10.8-12.0

kOe

energy density [Min. - Max.] ?

318-334

BH max KJ/m

energy density [Min. - Max.] ?

40-42

BH max MGOe

remenance Br [Min. - Max.] ?

12.9-13.2

kGs

remenance Br [Min. - Max.] ?

1290-1320

actual internal force iHc

≥ 955

kA/m

actual internal force iHc

≥ 12

kOe

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The magnetic separator, namely the magnetic roller, uses the power of neodymium magnets, which are embedded in a casing made of stainless steel mostly AISI304. As a result, it is possible to efficiently remove ferromagnetic elements from the mixture. A key aspect of its operation is the use of repulsion of magnetic poles N and S, which allows magnetic substances to be collected. The thickness of the magnet and its structure pitch determine the power and range of the separator's operation.

Generally speaking, magnetic separators are used to segregate ferromagnetic elements. If the cans are ferromagnetic, a magnetic separator will be effective. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the separator will not effectively segregate them.

Yes, magnetic rollers find application in the food sector to remove metallic contaminants, including iron fragments or iron dust. Our rods are made from durable acid-resistant steel, AISI 304, suitable for use in food.

Magnetic rollers, otherwise magnetic separators, are employed in metal separation, food production as well as recycling. They help in removing iron dust in the course of the process of separating metals from other wastes.

Our magnetic rollers are built with a neodymium magnet anchored in a stainless steel tube casing of stainless steel with a wall thickness of 1mm.

Both ends of the magnetic bar will be with M8 threaded holes - 18 mm, which enables easy installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of features, magnetic bars stand out in terms of magnetic force lines, flux density and the area of operation of the magnetic field. We produce them in two materials, N42 as well as N52.

Usually it is believed that the stronger the magnet, the more efficient it is. But, the value of the magnet's power depends on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of application and anticipated needs. The standard operating temperature of a magnetic bar is 80°C.

In the case where the magnet is thin, the magnetic force lines are more compressed. By contrast, when the magnet is thick, the force lines are longer and reach further.

For creating the casings of magnetic separators - rollers, usually stainless steel is employed, particularly types AISI 304, AISI 316, and AISI 316L.

In a saltwater environment, type AISI 316 steel exhibits the best resistance thanks to its excellent corrosion resistance.

Magnetic rollers are characterized by their unique configuration of poles and their ability to attract magnetic substances directly onto their surface, in contrast to other devices that often use more complicated filtration systems.

Technical designations and terms pertaining to magnetic separators comprise among others magnet pitch, polarity, and magnetic induction, as well as the type of steel used.

Magnetic induction for a roller is measured using a teslameter or a gaussmeter with a flat Hall-effect probe, seeking the highest magnetic field value near the magnetic pole. The outcome is checked in a value table - the lowest is N30. All designations below N27 or N25 indicate recycling that doesn't meet the standard - they are not suitable.

Neodymium magnetic bars offer a range of benefits such as a very strong magnetic field, the ability to capture even the tiniest metal particles, and durability. On the other hand, among the drawbacks, one can mention higher cost compared to other types of magnets and the need for regular maintenance.

For proper maintenance of neodymium magnetic rollers, it’s worth they should be regularly cleaned, avoiding temperatures up to 80°C. The rollers our rollers have waterproofing IP67, so if they are leaky, the magnets inside can rust and weaken. Testing of the rollers is recommended be carried out every two years. Care should be taken, as it’s possible of finger injury. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could cause problems with the magnetic rod seal and product contamination. The effective range of the roller is equal to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

A magnetic roller is a magnetic separator made from a neodymium magnet enclosed in a cylindrical stainless steel housing, which are used to remove metal contaminants from bulk and granular materials. They are applied in industries such as food processing, ceramics, and recycling, where the removal of iron metals and iron filings is essential.

Advantages and disadvantages of neodymium magnets NdFeB.

In addition to their tremendous pulling force, neodymium magnets offer the following advantages:

They do not lose their even over around 10 years – the reduction of strength is only ~1% (based on measurements),
They protect against demagnetization induced by external magnetic fields remarkably well,
Because of the brilliant layer of nickel, the component looks high-end,
The outer field strength of the magnet shows remarkable magnetic properties,
Thanks to their high temperature resistance, they can operate (depending on the shape) even at temperatures up to 230°C or more,
With the option for fine forming and targeted design, these magnets can be produced in various shapes and sizes, greatly improving engineering flexibility,
Wide application in advanced technical fields – they find application in data storage devices, electric drives, diagnostic apparatus and sophisticated instruments,
Compactness – despite their small size, they provide high effectiveness, making them ideal for precision applications

Disadvantages of rare earth magnets:

They are prone to breaking when subjected to a heavy impact. If the magnets are exposed to mechanical hits, they should be placed in a metal holder. The steel housing, in the form of a holder, protects the magnet from breakage and additionally reinforces its overall strength,
Magnets lose power when exposed to temperatures exceeding 80°C. In most cases, this leads to irreversible field weakening (influenced by the magnet’s form). To address this, we provide [AH] models with superior thermal resistance, able to operate even at 230°C or more,
Due to corrosion risk in humid conditions, it is wise to use sealed magnets made of rubber for outdoor use,
Limited ability to create precision features in the magnet – the use of a mechanical support is recommended,
Safety concern related to magnet particles may arise, when consumed by mistake, which is significant in the health of young users. Additionally, miniature parts from these devices might complicate medical imaging after being swallowed,
Higher purchase price is an important factor to consider compared to ceramic magnets, especially in budget-sensitive applications

Maximum lifting force for a neodymium magnet – what contributes to it?

The given lifting capacity of the magnet means the maximum lifting force, calculated under optimal conditions, namely:

using a steel plate with low carbon content, acting as a magnetic circuit closure
with a thickness of minimum 10 mm
with a smooth surface
with zero air gap
under perpendicular detachment force
under standard ambient temperature

Impact of factors on magnetic holding capacity in practice

In practice, the holding capacity of a magnet is affected by the following aspects, in descending order of importance:

Air gap between the magnet and the plate, as even a very small distance (e.g. 0.5 mm) can cause a drop in lifting force of up to 50%.
Direction of applied force, because the maximum lifting capacity is achieved under perpendicular application. The force required to slide the magnet along the plate is usually several times lower.
Thickness of the plate, as a plate that is too thin causes part of the magnetic flux not to be used and to remain wasted in the air.
Material of the plate, because higher carbon content lowers holding force, while higher iron content increases it. The best choice is steel with high magnetic permeability and high saturation induction.
Surface of the plate, because the more smooth and polished it is, the better the contact and consequently the greater the magnetic saturation.
Operating temperature, since all permanent magnets have a negative temperature coefficient. This means that at high temperatures they are weaker, while at sub-zero temperatures they become slightly stronger.

* Lifting capacity testing was performed on a smooth plate of optimal thickness, under a perpendicular pulling force, in contrast under parallel forces the holding force is lower. In addition, even a small distance {between} the magnet’s surface and the plate lowers the holding force.

Safety Precautions

Neodymium magnets should not be in the vicinity youngest children.

Remember that neodymium magnets are not toys. Be cautious and make sure no child plays with them. Small magnets can pose a serious choking hazard. If multiple magnets are swallowed, they can attract to each other through the intestinal walls, causing significant injuries, and even death.

Neodymium magnetic are highly susceptible to damage, leading to shattering.

Magnets made of neodymium are delicate as well as will break if allowed to collide with each other, even from a distance of a few centimeters. They are coated with a shiny nickel plating similar to steel, but they are not as hard. At the moment of collision between the magnets, tiny sharp metal pieces can be propelled in various directions at high speed. Eye protection is recommended.

Neodymium magnets should not be near people with pacemakers.

Neodymium magnets produce strong magnetic fields that can interfere with the operation of a heart pacemaker. Even if the magnetic field does not affect the device, it can damage its components or deactivate the entire device.

Keep neodymium magnets away from GPS and smartphones.

Neodymium magnets are a source of intense magnetic fields that cause interference with magnetometers and compasses used in navigation, as well as internal compasses of smartphones and GPS devices.

The magnet coating contains nickel, so be cautious if you have a nickel allergy.

Studies show a small percentage of people have allergies to certain metals, including nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, you can try wearing gloves or simply avoid direct contact with nickel-plated neodymium magnets.

Neodymium magnets are the strongest, most remarkable magnets on earth, and the surprising force between them can surprise you at first.

Please review the information on how to handle neodymium magnets and avoid significant harm to your body, as well as prevent unintentional disruption to the magnets.

Neodymium magnets can demagnetize at high temperatures.

Whilst Neodymium magnets can lose their magnetic properties at high temperatures, it's important to note that the extent of this effect can vary based on factors such as the magnet's material, shape, and intended application.

Dust and powder from neodymium magnets are flammable.

Avoid drilling or mechanical processing of neodymium magnets. Once crushed into fine powder or dust, this material becomes highly flammable.

Magnets will attract to each other, so remember not to allow them to pinch together without control or place your fingers in their path.

If joining of neodymium magnets is not under control, at that time they may crumble and crack. You can't move them to each other. At a distance less than 10 cm you should hold them very strongly.

Do not place neodymium magnets near a computer HDD, TV, and wallet.

The strong magnetic field generated by neodymium magnets can damage magnetic media such as floppy disks, video tapes, HDDs, credit cards, magnetic ID cards, cassette tapes, etc. devices. They can also damage devices like video players, televisions, CRT computer monitors. Do not forget to keep neodymium magnets at a safe distance from these electronic devices.

Exercise caution!

So that know how strong neodymium magnets are and why they are so dangerous, read the article - Dangerous powerful neodymium magnets.