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neodymium magnets

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SM 32x500 [2xM8] / N42 - magnetic roller

magnetic separator

catalog number 130374

no reviews

diameter Ø

32 mm [±0,1 mm]

height

500 mm [±0,1 mm]

max. temperature

≤ 80 °C

1488.30 PLN gross price (including VAT) / pcs +

1210.00 PLN net price + 23% VAT / pcs

bulk discounts:

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Specification: magnetic separator 32x500 [2xM8] / N42

Characteristics: magnetic separator 32x500 [2xM8] / N42
Properties
Values
catalog number
130374
production / distribution
Dhit sp. z o.o.
country of origin
Poland / China / Germany
customs code
85059029
diameter Ø
32 mm [±0,1 mm]
height
500 mm [±0,1 mm]
max. temperature ?
≤ 80 °C
weight
2670.00 g
execution tolerance
± 0.1 mm
rodzaj materiału
AISI 304 - bezpieczna dla żywności
rodzaj magnesów
NdFeB N42
ilość gwintów
2x [M8] wewnętrzne
biegunowość
obwodowa - 19 nadbiegunników
indukcja magnetyczna
~ 8 000 Gauss [±5%]
max. temp. pracy
poniżej ≤ 80°C
grubość rury osłonowej
1 mm

Magnetic properties of the material N42

material characteristics N42
Properties
Values
units
remenance Br [Min. - Max.] ?
12.9-13.2
kGs
remenance Br [Min. - Max.] ?
1290-1320
T
coercivity bHc ?
10.8-12.0
kOe
coercivity bHc ?
860-955
kA/m
actual internal force iHc
≥ 12
kOe
actual internal force iHc
≥ 955
kA/m
energy density [Min. - Max.]
40-42
BH max MGOe
energy density [Min. - Max.]
318-334
BH max KJ/m
max. temperature
≤ 80
°C

Physical properties of sintered neodymium magnets Nd2Fe14B

Physical properties of sintered neodymium magnets Nd2Fe14B
Properties
Values
units
Vickers hardness
≥550
Hv
Density
≥7.4
g/cm3
Curie Temperature TC
312 - 380
°C
Curie Temperature TF
593 - 716
°F
Specific resistance
150
μΩ⋅Cm
Bending strength
250
Mpa
Compressive strength
1000~1100
Mpa
Thermal expansion parallel (∥) to orientation (M)
(3-4) x 106
°C-1
Thermal expansion perpendicular (⊥) to orientation (M)
-(1-3) x 10-6
°C-1
Young's modulus
1.7 x 104
kg/mm²
The magnetic separator, namely the magnetic roller, uses the force of neodymium magnets, placed in a casing made of stainless steel usually AISI304. As a result, it is possible to effectively remove ferromagnetic particles from the mixture. An important element of its operation is the use of repulsion of N and S poles of neodymium magnets, which enables magnetic substances to be attracted. The thickness of the magnet and its structure's pitch affect the range and strength of the separator's operation.
Generally speaking, magnetic separators are used to segregate ferromagnetic elements. If the cans are ferromagnetic, the separator will be able to separate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the separator will not effectively segregate them.
Yes, magnetic rollers are employed in the food industry to clear metallic contaminants, for example iron fragments or iron dust. Our rollers are constructed from durable acid-resistant steel, EN 1.4301, suitable for contact with food.
Magnetic rollers, often called magnetic separators, find application in metal separation, food production as well as waste processing. They help in eliminating iron dust during the process of separating metals from other materials.
Our magnetic rollers consist of a neodymium magnet embedded in a stainless steel tube casing made of stainless steel with a wall thickness of 1mm.
Both ends of the magnetic bar can be with M8 threaded openings, enabling quick installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.
In terms of features, magnetic bars stand out in terms of flux density, magnetic force lines and the field of the magnetic field. We produce them in materials, N42 and N52.
Usually it is believed that the greater the magnet's power, the more effective. But, the strength of the magnet's power is based on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of use and expected needs. The standard operating temperature of a magnetic bar is 80°C.
When the magnet is more flat, the magnetic force lines are short. By contrast, when the magnet is thick, the force lines are extended and reach further.
For constructing the casings of magnetic separators - rollers, most often stainless steel is employed, particularly types AISI 304, AISI 316, and AISI 316L.
In a saltwater environment, AISI 316 steel is recommended thanks to its exceptional anti-corrosion properties.
Magnetic bars are characterized by their unique configuration of poles and their ability to attract magnetic substances directly onto their surface, as opposed to other separators that often use more complicated filtration systems.
Technical designations and terms related to magnetic separators include among others magnet pitch, polarity, and magnetic induction, as well as the steel type applied.
Magnetic induction for a roller is measured using a teslameter or a gaussmeter with a flat Hall-effect probe, seeking the highest magnetic field value near the magnetic pole. The outcome is verified in a value table - the lowest is N30. All designations below N27 or N25 suggest recycling that falls below the standard - they are not suitable.
Neodymium magnetic bars offer many advantages, including higher attracting power, longer lifespan, and effectiveness in separating fine metal particles. However, some of the downsides may involve higher cost compared to other types of magnets and the need for regular maintenance.
For proper maintenance of neodymium magnetic rollers, it is advised {to clean them regularly from deposits, avoid extreme temperatures up to 80°C, and to clean them regularly, avoiding temperatures up to 80°C. The rollers have an IP67 waterproof rating, so if they are not watertight, the magnets inside may rust and weaken. Roller inspections are recommended to be conducted once every 24 months. Care should be taken as there is a possibility of finger injury. If the protective tube is only 0.5 mm thick, it can wear out, which, in turn, can result in issues with the magnetic rod becoming unsealed and product contamination. The effective operating range of the roller equals its diameter, fi25mm is approximately 25mm active range, while fi32 is about 40mm.

Shopping tips

Advantages and disadvantages of neodymium magnets NdFeB.

In addition to immense power, neodymium magnets have the following advantages:

  • They do not lose strength over time. After about 10 years, their power decreases by only ~1% (theoretically),
  • They are highly resistant to demagnetization by external magnetic sources,
  • By applying a shiny coating of nickel, gold, or silver, the element gains an aesthetic appearance,
  • They have very high magnetic induction on the surface of the magnet,
  • By using an appropriate combination of materials, they can achieve high thermal resistance, allowing them to operate at temperatures up to 230°C and above...
  • Thanks to the flexibility in shaping or the ability to adapt to specific requirements – neodymium magnets can be produced in various forms and dimensions, which expands the range of their possible uses.
  • Wide application in modern technologies – are used in HDD drives, electric drive mechanisms, medical apparatus or other modern machines.

Disadvantages of neodymium magnets:

  • They can break as they are fragile when subjected to a powerful impact. If the magnets are exposed to impacts, it is suggested using magnets in a steel housing. The steel housing in the form of a holder protects the magnet from impacts and simultaneously increases its overall strength,
  • Magnets lose their strength due to exposure to high temperatures. In most cases, when the temperature exceeds 80°C, these magnets experience permanent loss in strength (although it is worth noting that this is dependent on the shape and size of the magnet). To avoid this problem, we offer special magnets marked with the [AH] symbol, which exhibit high temperature resistance. They can operate even at temperatures as high as 230°C or more,
  • Magnets exposed to a humid environment can corrode. Therefore, when using them outdoors, we suggest using waterproof magnets made of rubber, plastic, or other moisture-resistant materials,
  • Limited ability to create threads or complex shapes in the magnet - the use of a housing is recommended - magnetic holder
  • Potential hazard arising from small pieces of magnets can be dangerous, when accidentally ingested, which is crucial in the context of child safety. Furthermore, miniscule components of these devices have the potential to hinder the diagnostic process when they are in the body.

Exercise Caution with Neodymium Magnets

Magnets made of neodymium are especially fragile, which leads to their breakage.

Neodymium magnets are characterized by considerable fragility. Neodymium magnets are made of metal and coated with a shiny nickel surface, but they are not as hard as steel. At the moment of connection between the magnets, sharp metal fragments can be dispersed in different directions.

Dust and powder from neodymium magnets are highly flammable.

Avoid drilling or mechanical processing of neodymium magnets. If the magnet is crushed into fine powder or dust, it becomes highly flammable.

Keep neodymium magnets as far away as possible from GPS and smartphones.

Intense magnetic fields generated by neodymium magnets interfere with compasses and magnetometers used in navigation, as well as internal compasses of smartphones and GPS devices.

Make sure not to bring neodymium magnets close to the TV, wallet, and computer HDD.

Strong fields generated by neodymium magnets can damage magnetic storage media such as floppy disks, credit cards, magnetic ID cards, cassette tapes, video tapes, or other similar devices. In addition, they can damage televisions, VCRs, computer monitors, and CRT displays. You should especially avoid placing neodymium magnets near electronic devices.

Neodymium magnets can become demagnetized at high temperatures.

Although magnets have demonstrated their effectiveness up to 80°C or 175°F, the temperature can vary depending on the type, shape, and intended use of the specific magnet.

Neodymium magnets are the strongest, most remarkable magnets on the planet, and the surprising force between them can surprise you at first.

Please review the information on how to handle neodymium magnets and avoid significant harm to your body, as well as prevent unintentional damage to the magnets.

The magnet is coated with nickel - be careful if you have an allergy.

Studies clearly indicate a small percentage of people who suffer from metal allergies such as nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, you can try wearing gloves or simply avoid direct contact with nickel-plated neodymium magnets.

Magnets will attract to each other, so remember not to allow them to pinch together without control or place your fingers in their path.

In the situation of placing a finger in the path of a neodymium magnet, in such a case, a cut or even a fracture may occur.

People with pacemakers are advised to avoid neodymium magnets.

Neodymium magnets generate very strong magnetic fields that can interfere with the operation of a pacemaker. This happens because such devices have a function to deactivate them in a magnetic field.

 It is essential to maintain neodymium magnets away from children.

Neodymium magnets are not toys. Do not allow children to play with them. In the case of swallowing multiple magnets simultaneously, they can attract to each other through the intestinal walls. In the worst case scenario, this can lead to death.

To raise awareness of why neodymium magnets are so dangerous, see the article titled How dangerous are strong neodymium magnets?.

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e-mail: bok@dhit.pl

tel: +48 888 99 98 98