SM 32x500 [2xM8] / N42 - magnetic separator
magnetic separator
Catalog no 130374
GTIN/EAN: 5906301813224
Diameter Ø
32 mm [±1 mm]
Height
500 mm [±1 mm]
Weight
2670 g
Magnetic Flux
~ 8 000 Gauss [±5%]
1488.30 ZŁ with VAT / pcs + price for transport
1210.00 ZŁ net + 23% VAT / pcs
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Technical data of the product - SM 32x500 [2xM8] / N42 - magnetic separator
Specification / characteristics - SM 32x500 [2xM8] / N42 - magnetic separator
| properties | values |
|---|---|
| Cat. no. | 130374 |
| GTIN/EAN | 5906301813224 |
| Production/Distribution | Dhit sp. z o.o. |
| Country of origin | Poland / China / Germany |
| Customs code | 85059029 |
| Diameter Ø | 32 mm [±1 mm] |
| Height | 500 mm [±1 mm] |
| Weight | 2670 g |
| Material Type | Stainless steel AISI 304 / A2 |
| Magnetic Flux | ~ 8 000 Gauss [±5%] |
| Size/Mount Quantity | 2xM8 |
| Polarity | circumferential - 19 poles |
| Casing Tube Thickness | 1 mm |
| Manufacturing Tolerance | ±1 mm |
Magnetic properties of material N42
| properties | values | units |
|---|---|---|
| remenance Br [min. - max.] ? | 12.9-13.2 | kGs |
| remenance Br [min. - max.] ? | 1290-1320 | mT |
| coercivity bHc ? | 10.8-12.0 | kOe |
| coercivity bHc ? | 860-955 | kA/m |
| actual internal force iHc | ≥ 12 | kOe |
| actual internal force iHc | ≥ 955 | kA/m |
| energy density [min. - max.] ? | 40-42 | BH max MGOe |
| energy density [min. - max.] ? | 318-334 | BH max KJ/m |
| max. temperature ? | ≤ 80 | °C |
Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
| properties | values | units |
|---|---|---|
| Vickers hardness | ≥550 | Hv |
| Density | ≥7.4 | g/cm3 |
| Curie Temperature TC | 312 - 380 | °C |
| Curie Temperature TF | 593 - 716 | °F |
| Specific resistance | 150 | μΩ⋅cm |
| Bending strength | 250 | MPa |
| Compressive strength | 1000~1100 | MPa |
| Thermal expansion parallel (∥) to orientation (M) | (3-4) x 10-6 | °C-1 |
| Thermal expansion perpendicular (⊥) to orientation (M) | -(1-3) x 10-6 | °C-1 |
| Young's modulus | 1.7 x 104 | kg/mm² |
Table 1: Rod construction
SM 32x500 [2xM8] / N42
| Parameter | Value | Description / Unit |
|---|---|---|
| Diameter (Ø) | 32 | mm |
| Total length | 500 | mm (L) |
| Active length | 464 | mm |
| Section count | 20 | modules |
| Dead zone | 36 | mm (2x 18mm starter) |
| Weight (est.) | ~3056 | g |
| Active area | 466 | cm² (Area) |
| Housing material | AISI 304 | 1.4301 (Inox) |
| Surface finish | Ra < 0.8 µm | Polished |
| Temp. class | 80°C | Standard (N) |
| Force loss (at max °C) | -12.8% | Reversible loss (physics) |
| Force (calculated) | 26.2 | kg (theor.) |
| Induction (surface) | ~8 000 | Gauss (Max) |
Chart 2: Field profile (20 sections)
Chart 3: Temperature performance
Material specification
| iron (Fe) | 64% – 68% |
| neodymium (Nd) | 29% – 32% |
| boron (B) | 1.1% – 1.2% |
| dysprosium (Dy) | 0.5% – 2.0% |
| coating (Ni-Cu-Ni) | < 0.05% |
Sustainability
| recyclability (EoL) | 100% |
| recycled raw materials | ~10% (pre-cons) |
| carbon footprint | low / zredukowany |
| waste code (EWC) | 16 02 16 |
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Advantages as well as disadvantages of rare earth magnets.
Strengths
- Their magnetic field is maintained, and after around 10 years it drops only by ~1% (according to research),
- Magnets very well defend themselves against demagnetization caused by ambient magnetic noise,
- In other words, due to the metallic surface of nickel, the element becomes visually attractive,
- Neodymium magnets achieve maximum magnetic induction on a their surface, which increases force concentration,
- Thanks to resistance to high temperature, they are able to function (depending on the shape) even at temperatures up to 230°C and higher...
- Considering the ability of precise shaping and adaptation to specialized requirements, NdFeB magnets can be produced in a variety of shapes and sizes, which expands the range of possible applications,
- Key role in modern industrial fields – they find application in computer drives, brushless drives, medical devices, as well as complex engineering applications.
- Thanks to their power density, small magnets offer high operating force, occupying minimum space,
Cons
- Brittleness is one of their disadvantages. Upon strong impact they can break. We recommend keeping them in a strong case, which not only protects them against impacts but also increases their durability
- Neodymium magnets lose power when exposed to high temperatures. After reaching 80°C, many of them experience permanent drop of strength (a factor is the shape as well as dimensions of the magnet). We offer magnets specially adapted to work at temperatures up to 230°C marked [AH], which are extremely resistant to heat
- They oxidize in a humid environment - during use outdoors we advise using waterproof magnets e.g. in rubber, plastic
- Limited possibility of producing threads in the magnet and complex shapes - recommended is cover - magnet mounting.
- Health risk resulting from small fragments of magnets pose a threat, in case of ingestion, which becomes key in the aspect of protecting the youngest. It is also worth noting that small components of these products are able to complicate diagnosis medical when they are in the body.
- High unit price – neodymium magnets are more expensive than other types of magnets (e.g. ferrite), which increases costs of application in large quantities
Pull force analysis
Optimal lifting capacity of a neodymium magnet – what contributes to it?
- on a plate made of structural steel, optimally conducting the magnetic flux
- whose transverse dimension is min. 10 mm
- with an ideally smooth touching surface
- under conditions of ideal adhesion (surface-to-surface)
- for force applied at a right angle (pull-off, not shear)
- at conditions approx. 20°C
Determinants of practical lifting force of a magnet
- Distance – existence of any layer (rust, tape, air) interrupts the magnetic circuit, which lowers capacity rapidly (even by 50% at 0.5 mm).
- Force direction – note that the magnet has greatest strength perpendicularly. Under sliding down, the capacity drops significantly, often to levels of 20-30% of the maximum value.
- Steel thickness – too thin steel does not close the flux, causing part of the power to be wasted into the air.
- Steel grade – the best choice is high-permeability steel. Stainless steels may attract less.
- Surface finish – ideal contact is possible only on polished steel. Rough texture create air cushions, weakening the magnet.
- Temperature influence – high temperature reduces magnetic field. Exceeding the limit temperature can permanently demagnetize the magnet.
Lifting capacity testing was conducted on a smooth plate of optimal thickness, under a perpendicular pulling force, in contrast under parallel forces the holding force is lower. Additionally, even a minimal clearance between the magnet’s surface and the plate decreases the lifting capacity.
Precautions when working with neodymium magnets
Safe operation
Handle magnets consciously. Their powerful strength can surprise even professionals. Be vigilant and do not underestimate their force.
Flammability
Combustion risk: Rare earth powder is explosive. Do not process magnets without safety gear as this may cause fire.
Eye protection
Despite the nickel coating, neodymium is delicate and not impact-resistant. Avoid impacts, as the magnet may shatter into hazardous fragments.
Allergic reactions
It is widely known that nickel (standard magnet coating) is a potent allergen. If your skin reacts to metals, refrain from direct skin contact and select encased magnets.
Compass and GPS
Note: rare earth magnets generate a field that confuses precision electronics. Keep a safe distance from your mobile, tablet, and GPS.
Demagnetization risk
Keep cool. Neodymium magnets are sensitive to temperature. If you need operation above 80°C, inquire about special high-temperature series (H, SH, UH).
Crushing force
Risk of injury: The pulling power is so immense that it can result in blood blisters, pinching, and even bone fractures. Use thick gloves.
Product not for children
Adult use only. Small elements can be swallowed, causing severe trauma. Store out of reach of children and animals.
Medical interference
Warning for patients: Strong magnetic fields disrupt electronics. Maintain minimum 30 cm distance or ask another person to work with the magnets.
Magnetic media
Do not bring magnets near a wallet, laptop, or TV. The magnetic field can destroy these devices and wipe information from cards.
