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SM 32x225 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130375

GTIN: 5906301813231

0

Diameter Ø [±0,1 mm]

32 mm

Height [±0,1 mm]

225 mm

Weight

1245 g

750.30 with VAT / pcs + price for transport

610.00 ZŁ net + 23% VAT / pcs

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SM 32x225 [2xM8] / N42 - magnetic separator

Specification/characteristics SM 32x225 [2xM8] / N42 - magnetic separator
properties
values
Cat. no.
130375
GTIN
5906301813231
Production/Distribution
Dhit sp. z o.o.
Country of origin
Poland / China / Germany
Customs code
85059029
Diameter Ø
32 mm [±0,1 mm]
Height
225 mm [±0,1 mm]
Weight
1245 g [±0,1 mm]
Manufacturing Tolerance
± 0.1 mm

Magnetic properties of material N42

properties
values
units
coercivity bHc ?
860-955
kA/m
coercivity bHc ?
10.8-12.0
kOe
energy density [Min. - Max.] ?
318-334
BH max KJ/m
energy density [Min. - Max.] ?
40-42
BH max MGOe
remenance Br [Min. - Max.] ?
12.9-13.2
kGs
remenance Br [Min. - Max.] ?
1290-1320
T
actual internal force iHc
≥ 955
kA/m
actual internal force iHc
≥ 12
kOe
max. temperature ?
≤ 80
°C

Physical properties of NdFeB

properties
values
units
Vickers hardness
≥550
Hv
Density
≥7.4
g/cm3
Curie Temperature TC
312 - 380
°C
Curie Temperature TF
593 - 716
°F
Specific resistance
150
μΩ⋅Cm
Bending strength
250
Mpa
Compressive strength
1000~1100
Mpa
Thermal expansion parallel (∥) to orientation (M)
(3-4) x 106
°C-1
Thermal expansion perpendicular (⊥) to orientation (M)
-(1-3) x 10-6
°C-1
Young's modulus
1.7 x 104
kg/mm²

Shopping tips

The device roller magnetic is based on the use of neodymium magnets, which are placed in a construction made of stainless steel usually AISI304. In this way, it is possible to precisely separate ferromagnetic elements from different substances. An important element of its operation is the use of repulsion of N and S poles of neodymium magnets, which enables magnetic substances to be targeted. The thickness of the magnet and its structure pitch affect the power and range of the separator's operation.
Generally speaking, magnetic separators are used to extract ferromagnetic particles. If the cans are made from ferromagnetic materials, the separator will effectively segregate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the separator will not effectively segregate them.
Yes, magnetic rollers are employed in food production to remove metallic contaminants, such as iron fragments or iron dust. Our rollers are constructed from acid-resistant steel, EN 1.4301, approved for use in food.
Magnetic rollers, otherwise magnetic separators, are used in metal separation, food production as well as recycling. They help in eliminating iron dust in the course of the process of separating metals from other wastes.
Our magnetic rollers are composed of neodymium magnets embedded in a stainless steel tube cylinder of stainless steel with a wall thickness of 1mm.
From both sides of the magnetic bar can be with M8 threaded holes - 18 mm, allowing for quick installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.
In terms of forces, magnetic bars stand out in terms of flux density, magnetic force lines and the field of the magnetic field. We produce them in materials, N42 as well as N52.
Often it is believed that the greater the magnet's power, the better. However, the value of the magnet's power is dependent on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of application and expected needs. The standard operating temperature of a magnetic bar is 80°C.
When the magnet is thin, the magnetic force lines are short. By contrast, in the case of a thicker magnet, the force lines will be extended and extend over a greater distance.
For creating the casings of magnetic separators - rollers, usually stainless steel is used, especially types AISI 316, AISI 316L, and AISI 304.
In a saltwater environment, type AISI 316 steel is highly recommended thanks to its excellent corrosion resistance.
Magnetic bars stand out for their unique configuration of poles and their capability to attract magnetic substances directly onto their surface, in contrast to other separators that may utilize complex filtration systems.
Technical designations and terms pertaining to magnetic separators include amongst others polarity, magnetic induction, magnet pitch, as well as the steel type applied.
Magnetic induction for a roller is determined using a teslameter or a gaussmeter with a flat Hall-effect probe, seeking the highest magnetic field value near the magnetic pole. The outcome is checked in a value table - the lowest is N30. All designations less than N27 or N25 suggest recycling that doesn't meet the standard - they are not suitable.
Neodymium magnetic rollers offer many advantages, including excellent separation efficiency, strong magnetic field, and durability. On the other hand, among the drawbacks, one can mention the need for regular cleaning, higher cost, and potential installation challenges.
For proper maintenance of neodymium magnetic rollers, it’s worth they should be regularly cleaned, avoiding temperatures up to 80°C. The rollers feature waterproofing IP67, so if they are not sealed, the magnets inside can oxidize and lose their power. Magnetic field measurements is recommended be carried out every two years. Caution should be taken during use, as there is a risk getting pinched. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could cause problems with the magnetic rod seal and product contamination. The effective range of the roller is equal to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.
Magnetic rollers are cylindrical neodymium magnets placed in a casing made of corrosion-resistant stainless steel, which are used to remove metal contaminants from bulk and granular materials. They are applied in industries such as food processing, ceramics, and recycling, where the removal of iron metals and iron filings is essential.

Advantages as well as disadvantages of neodymium magnets NdFeB.

Apart from their strong power, neodymium magnets have these key benefits:

  • They have unchanged lifting capacity, and over nearly 10 years their performance decreases symbolically – ~1% (in testing),
  • Their ability to resist magnetic interference from external fields is impressive,
  • The use of a polished nickel surface provides a refined finish,
  • They possess significant magnetic force measurable at the magnet’s surface,
  • Thanks to their exceptional temperature resistance, they can operate (depending on the form) even at temperatures up to 230°C or more,
  • The ability for accurate shaping or adjustment to individual needs – neodymium magnets can be manufactured in multiple variants of geometries, which amplifies their functionality across industries,
  • Important function in modern technologies – they are used in data storage devices, rotating machines, clinical machines as well as other advanced devices,
  • Compactness – despite their small size, they provide high effectiveness, making them ideal for precision applications

Disadvantages of magnetic elements:

  • They can break when subjected to a sudden impact. If the magnets are exposed to shocks, we recommend in a steel housing. The steel housing, in the form of a holder, protects the magnet from breakage and additionally enhances its overall robustness,
  • Magnets lose pulling force when exposed to temperatures exceeding 80°C. In most cases, this leads to irreversible field weakening (influenced by the magnet’s dimensions). To address this, we provide [AH] models with superior thermal resistance, able to operate even at 230°C or more,
  • Magnets exposed to humidity can corrode. Therefore, for outdoor applications, we suggest waterproof types made of rubber,
  • Limited ability to create internal holes in the magnet – the use of a external casing is recommended,
  • Potential hazard linked to microscopic shards may arise, when consumed by mistake, which is important in the protection of children. Moreover, tiny components from these magnets might complicate medical imaging if inside the body,
  • Due to expensive raw materials, their cost is above average,

Magnetic strength at its maximum – what it depends on?

The given pulling force of the magnet corresponds to the maximum force, assessed in a perfect environment, that is:

  • with mild steel, serving as a magnetic flux conductor
  • with a thickness of minimum 10 mm
  • with a polished side
  • with no separation
  • with vertical force applied
  • at room temperature

Determinants of lifting force in real conditions

Practical lifting force is determined by elements, by priority:

  • Air gap between the magnet and the plate, as even a very small distance (e.g. 0.5 mm) causes a drop in lifting force of up to 50%.
  • Direction of applied force, because the maximum lifting capacity is achieved under perpendicular application. The force required to slide the magnet along the plate is usually several times lower.
  • Thickness of the plate, as a plate that is too thin causes part of the magnetic flux not to be used and to remain wasted in the air.
  • Material of the plate, because higher carbon content lowers holding force, while higher iron content increases it. The best choice is steel with high magnetic permeability and high saturation induction.
  • Surface of the plate, because the more smooth and polished it is, the better the contact and consequently the greater the magnetic saturation.
  • Operating temperature, since all permanent magnets have a negative temperature coefficient. This means that at high temperatures they are weaker, while at sub-zero temperatures they become slightly stronger.

* Lifting capacity was measured with the use of a smooth steel plate of suitable thickness (min. 20 mm), under perpendicular pulling force, however under shearing force the lifting capacity is smaller. Moreover, even a small distance {between} the magnet and the plate reduces the holding force.

Safety Precautions

Neodymium magnets are over 10 times stronger than ferrite magnets (the ones in speakers), and their power can surprise you.

To handle magnets properly, it is best to familiarize yourself with our information beforehand. This will help you avoid significant harm to your body and the magnets themselves.

Dust and powder from neodymium magnets are flammable.

Avoid drilling or mechanical processing of neodymium magnets. If the magnet is crushed into fine powder or dust, it becomes highly flammable.

Neodymium magnets are not recommended for people with pacemakers.

Neodymium magnets generate very strong magnetic fields that can interfere with the operation of a pacemaker. This happens because such devices have a function to deactivate them in a magnetic field.

If you have a nickel allergy, avoid contact with neodymium magnets.

Studies show a small percentage of people have allergies to certain metals, including nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, try wearing gloves or avoid direct contact with nickel-plated neodymium magnets.

Neodymium magnetic are known for their fragility, which can cause them to crumble.

Magnets made of neodymium are extremely fragile, and by joining them in an uncontrolled manner, they will crack. Magnets made of neodymium are made of metal and coated with a shiny nickel, but they are not as durable as steel. At the moment of connection between the magnets, sharp metal fragments can be dispersed in different directions.

  Do not give neodymium magnets to children.

Neodymium magnets are not toys. Be cautious and make sure no child plays with them. In the case of swallowing multiple magnets simultaneously, they can attract to each other through the intestinal walls. In the worst case scenario, this can lead to death.

Neodymium Magnets can attract to each other due to their immense internal force, causing the skin and other body parts to get pinched and resulting in significant swellings.

Magnets will bounce and touch together within a radius of several to almost 10 cm from each other.

Neodymium magnets can become demagnetized at high temperatures.

Although magnets have demonstrated their effectiveness up to 80°C or 175°F, the temperature can vary depending on the type, shape, and intended use of the specific magnet.

Keep neodymium magnets away from TV, wallet, and computer HDD.

Strong magnetic fields emitted by neodymium magnets can damage magnetic storage media such as floppy disks, credit cards, magnetic ID cards, cassette tapes, video tapes, or other devices. They can also damage televisions, VCRs, computer monitors, and CRT displays. You should especially avoid placing neodymium magnets near electronic devices.

Do not bring neodymium magnets close to GPS and smartphones.

Intense magnetic fields generated by neodymium magnets interfere with compasses and magnetometers used in navigation, as well as internal compasses of smartphones and GPS devices.

Exercise caution!

So you are aware of why neodymium magnets are so dangerous, read the article titled How dangerous are strong neodymium magnets?.

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e-mail: bok@dhit.pl

tel: +48 888 99 98 98