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neodymium magnets

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SM 32x225 [2xM8] / N42 - magnetic roller

magnetic separator

catalog number 130375

GTIN: 5906301813231

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diameter Ø

32 mm [±0,1 mm]

height

225 mm [±0,1 mm]

max. temperature

≤ 80 °C

750.30 PLN gross price (including VAT) / pcs +

610.00 PLN net price + 23% VAT / pcs

bulk discounts:

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549.00 PLN
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Specification: magnetic separator 32x225 [2xM8] / N42

Characteristics: magnetic separator 32x225 [2xM8] / N42
Properties
Values
catalog number
130375
production / distribution
Dhit sp. z o.o.
country of origin
Poland / China / Germany
customs code
85059029
diameter Ø
32 mm [±0,1 mm]
height
225 mm [±0,1 mm]
max. temperature ?
≤ 80 °C
weight
1245.00 g
execution tolerance
± 0.1 mm
rodzaj materiału
AISI 304 - bezpieczna dla żywności
rodzaj magnesów
NdFeB N42
ilość gwintów
2x [M8] wewnętrzne
biegunowość
obwodowa - 8 nadbiegunników
indukcja magnetyczna
~ 8 000 Gauss [±5%]
max. temp. pracy
poniżej ≤ 80°C
grubość rury osłonowej
1 mm

Magnetic properties of the material N42

material characteristics N42
Properties
Values
units
remenance Br [Min. - Max.] ?
12.9-13.2
kGs
remenance Br [Min. - Max.] ?
1290-1320
T
coercivity bHc ?
10.8-12.0
kOe
coercivity bHc ?
860-955
kA/m
actual internal force iHc
≥ 12
kOe
actual internal force iHc
≥ 955
kA/m
energy density [Min. - Max.]
40-42
BH max MGOe
energy density [Min. - Max.]
318-334
BH max KJ/m
max. temperature
≤ 80
°C

Physical properties of sintered neodymium magnets Nd2Fe14B

Physical properties of sintered neodymium magnets Nd2Fe14B
Properties
Values
units
Vickers hardness
≥550
Hv
Density
≥7.4
g/cm3
Curie Temperature TC
312 - 380
°C
Curie Temperature TF
593 - 716
°F
Specific resistance
150
μΩ⋅Cm
Bending strength
250
Mpa
Compressive strength
1000~1100
Mpa
Thermal expansion parallel (∥) to orientation (M)
(3-4) x 106
°C-1
Thermal expansion perpendicular (⊥) to orientation (M)
-(1-3) x 10-6
°C-1
Young's modulus
1.7 x 104
kg/mm²
The main mechanism of the magnetic separator is the use of neodymium magnets, which are welded in a casing made of stainless steel usually AISI304. In this way, it is possible to precisely remove ferromagnetic particles from the mixture. An important element of its operation is the use of repulsion of N and S poles of neodymium magnets, which allows magnetic substances to be targeted. The thickness of the embedded magnet and its structure pitch affect the power and range of the separator's operation.
Generally speaking, magnetic separators serve to segregate ferromagnetic particles. If the cans are ferromagnetic, the separator will effectively segregate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the separator will not effectively segregate them.
Yes, magnetic rollers are employed in the food sector to clear metallic contaminants, including iron fragments or iron dust. Our rollers are built from durable acid-resistant steel, EN 1.4301, intended for contact with food.
Magnetic rollers, otherwise magnetic separators, are used in food production, metal separation as well as recycling. They help in extracting iron dust in the course of the process of separating metals from other materials.
Our magnetic rollers consist of a neodymium magnet embedded in a stainless steel tube cylinder made of stainless steel with a wall thickness of 1mm.
Both ends of the magnetic bar will be with M8 threaded openings, enabling simple mounting in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.
In terms of magnetic properties, magnetic bars differ in terms of flux density, magnetic force lines and the area of operation of the magnetic field. We produce them in two materials, N42 and N52.
Generally it is believed that the greater the magnet's power, the more efficient it is. But, the value of the magnet's power is based on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of application and specific needs. The standard operating temperature of a magnetic bar is 80°C.
If the magnet is more flat, the magnetic force lines are more compressed. By contrast, when the magnet is thick, the force lines are longer and extend over a greater distance.
For making the casings of magnetic separators - rollers, usually stainless steel is used, especially types AISI 304, AISI 316, and AISI 316L.
In a salt water contact, type AISI 316 steel exhibits the best resistance due to its excellent anti-corrosion properties.
Magnetic rollers are characterized by their specific arrangement of poles and their ability to attract magnetic particles directly onto their surface, in contrast to other devices that often use more complicated filtration systems.
Technical designations and terms related to magnetic separators include among others polarity, magnetic induction, magnet pitch, as well as the steel type applied.
Magnetic induction for a roller is measured using a teslameter or a gaussmeter with a flat Hall-effect probe, seeking the highest magnetic field value close to the magnetic pole. The outcome is checked in a value table - the lowest is N30. All designations less than N27 or N25 indicate recycling that falls below the standard - they are not suitable.
Neodymium magnetic rollers offer many advantages, including higher attracting power, longer lifespan, and effectiveness in separating fine metal particles. On the other hand, among the drawbacks, one can mention the need for regular cleaning, higher cost, and potential installation challenges.
For proper maintenance of neodymium magnetic rollers, it is recommended to clean them regularly from contaminants, avoid extreme temperatures above 80 degrees, and protect them from moisture if the threads are not sealed - in our case. The rollers our rollers have an IP67 waterproof rating, so if they are not sealed, the magnets inside may oxidize and lose their strength. Roller inspections are advised to be conducted every two years. Care should be taken as there is a risk of finger injury. If the protective tube is only 0.5 mm thick, it can wear out, which, in turn, can result in issues with the magnetic rod becoming unsealed and product contamination. The Roller operating range equals its diameter, fi25mm is approximately 25mm active range, while fi32 is about 40mm.

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Advantages as well as disadvantages of neodymium magnets NdFeB.

In addition to immense power, neodymium magnets have the following advantages:

  • They do not lose their strength (of the magnet). After about 10 years, their strength decreases by only ~1% (theoretically),
  • They are extremely resistant to demagnetization by external magnetic sources,
  • In other words, thanks to the shiny coating of nickel, gold, or silver, the element acquires an aesthetic appearance,
  • They possess very high magnetic induction on the surface of the magnet,
  • Magnetic neodymium magnets are characterized by hugely high magnetic induction on the surface of the magnet and can operate (depending on the form) even at temperatures of 230°C or higher...
  • The ability for precise shaping and customization to specific needs – neodymium magnets can be produced in a wide range of shapes and sizes, which expands the range of their possible uses.
  • Significant importance in modern technologies – find application in hard drives, electric drive mechanisms, medical apparatus and very highly developed apparatuses.

Disadvantages of neodymium magnets:

  • They can break as they are fragile when subjected to a powerful impact. If the magnets are exposed to impacts, we recommend using magnets in a steel housing. The steel housing in the form of a holder protects the magnet from impacts and also increases its overall strength,
  • Magnets lose their power due to exposure to high temperatures. In most cases, when the temperature exceeds 80°C, these magnets experience permanent loss in strength (although it is worth noting that this is dependent on the shape and size of the magnet). To avoid this problem, we offer special magnets marked with the [AH] symbol, which exhibit high temperature resistance. They can operate even at temperatures as high as 230°C or more,
  • They rust in a humid environment. For outdoor use, we recommend using waterproof magnets, such as those made of rubber or plastic,
  • The use of a cover - a magnetic holder is recommended due to the limited production capabilities of creating threads or complex shapes in the magnet
  • Potential hazard arising from small pieces of magnets pose a threat, when accidentally ingested, which becomes significant in the aspect of protecting young children. Additionally, tiny parts of these devices can complicate diagnosis when they are in the body.

Handle Neodymium Magnets with Caution

Dust and powder from neodymium magnets are flammable.

Do not attempt to drill into neodymium magnets. Mechanical processing is also not recommended. Once crushed into fine powder or dust, this material becomes highly flammable.

Neodymium magnets are the most powerful, most remarkable magnets on the planet, and the surprising force between them can surprise you at first.

On our website, you can find information on how to use neodymium magnets. This will help you avoid injuries and prevent damage to the magnets.

Neodymium magnets should not be near people with pacemakers.

Neodymium magnets generate very strong magnetic fields that can interfere with the operation of a pacemaker. This happens because such devices have a function to deactivate them in a magnetic field.

It is crucial not to allow the magnets to pinch together uncontrollably or place your fingers in their path as they attract to each other.

Magnets will attract each other within a distance of several to around 10 cm from each other. Remember not to insert fingers between magnets or alternatively in their path when attract. Magnets, depending on their size, are able even cut off a finger or alternatively there can be a serious pressure or even a fracture.

  Magnets should not be treated as toys. Therefore, it is not recommended for children to have access to them.

Remember that neodymium magnets are not toys. Be cautious and make sure no child plays with them. In the case of swallowing multiple magnets simultaneously, they can attract to each other through the intestinal walls. In the worst case scenario, this can lead to death.

Neodymium magnets can become demagnetized at high temperatures.

Under specific conditions, Neodymium magnets may experience demagnetization when subjected to high temperatures.

Neodymium magnets are noted for being fragile, which can cause them to shatter.

Neodymium magnetic are delicate as well as will crack if allowed to collide with each other, even from a distance of a few centimeters. They are coated with a shiny nickel plating similar to steel, but they are not as hard. At the moment of connection between the magnets, tiny sharp metal pieces can be propelled in various directions at high speed. Eye protection is recommended.

The magnet coating is made of nickel, so be cautious if you have an allergy.

Studies show a small percentage of people have allergies to certain metals, including nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, you can try wearing gloves or simply avoid direct contact with nickel-plated neodymium magnets.

Keep neodymium magnets as far away as possible from GPS and smartphones.

Magnetic fields interfere with compasses and magnetometers used in navigation for air and sea transport, as well as internal compasses of smartphones and GPS devices.

Keep neodymium magnets away from TV, wallet, and computer HDD.

Strong fields generated by neodymium magnets can damage magnetic storage media such as floppy disks, credit cards, magnetic ID cards, cassette tapes, video tapes, or other similar devices. In addition, they can damage televisions, VCRs, computer monitors, and CRT displays. You should especially avoid placing neodymium magnets near electronic devices.

So you are aware of why neodymium magnets are so dangerous, see the article titled How dangerous are very powerful neodymium magnets?.

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tel: +48 888 99 98 98