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SM 32x225 [2xM8] / N42 - magnetic separator

magnetic separator

Catalog no 130375

GTIN: 5906301813231

Diameter Ø [±0,1 mm]

32 mm

Height [±0,1 mm]

225 mm

Weight

1245 g

750.30 ZŁ with VAT / pcs + price for transport

610.00 ZŁ net + 23% VAT / pcs

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SM 32x225 [2xM8] / N42 - magnetic separator

Specification/characteristics SM 32x225 [2xM8] / N42 - magnetic separator

properties

values

Cat. no.

130375

GTIN

5906301813231

Production/Distribution

Dhit sp. z o.o.

Country of origin

Poland / China / Germany

Customs code

85059029

Diameter Ø

32 mm [±0,1 mm]

Height

225 mm [±0,1 mm]

Weight

1245 g [±0,1 mm]

Manufacturing Tolerance

± 0.1 mm

Magnetic properties of material N42

properties

values

units

coercivity bHc ?

860-955

kA/m

coercivity bHc ?

10.8-12.0

kOe

energy density [Min. - Max.] ?

318-334

BH max KJ/m

energy density [Min. - Max.] ?

40-42

BH max MGOe

remenance Br [Min. - Max.] ?

12.9-13.2

kGs

remenance Br [Min. - Max.] ?

1290-1320

actual internal force iHc

≥ 955

kA/m

actual internal force iHc

≥ 12

kOe

max. temperature ?

≤ 80

°C

Physical properties of NdFeB

properties

values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

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The main mechanism of the magnetic separator is the use of neodymium magnets, which are embedded in a construction made of stainless steel usually AISI304. As a result, it is possible to precisely separate ferromagnetic elements from different substances. A key aspect of its operation is the use of repulsion of N and S poles of neodymium magnets, which allows magnetic substances to be targeted. The thickness of the magnet and its structure's pitch determine the range and strength of the separator's operation.

Generally speaking, magnetic separators serve to separate ferromagnetic particles. If the cans are made of ferromagnetic materials, a magnetic separator will be effective. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the separator will not effectively segregate them.

Yes, magnetic rollers find application in food production for the elimination of metallic contaminants, for example iron fragments or iron dust. Our rods are constructed from durable acid-resistant steel, AISI 304, suitable for use in food.

Magnetic rollers, often called cylindrical magnets, are used in food production, metal separation as well as waste processing. They help in eliminating iron dust during the process of separating metals from other wastes.

Our magnetic rollers are built with a neodymium magnet embedded in a stainless steel tube cylinder of stainless steel with a wall thickness of 1mm.

From both sides of the magnetic bar can be with M8 threaded openings, enabling simple mounting in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of magnetic properties, magnetic bars stand out in terms of magnetic force lines, flux density and the area of operation of the magnetic field. We produce them in two materials, N42 as well as N52.

Generally it is believed that the greater the magnet's power, the more efficient it is. But, the strength of the magnet's power is dependent on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of use and anticipated needs. The standard operating temperature of a magnetic bar is 80°C.

If the magnet is more flat, the magnetic force lines are more compressed. On the other hand, in the case of a thicker magnet, the force lines are longer and reach further.

For creating the casings of magnetic separators - rollers, frequently stainless steel is employed, particularly types AISI 316, AISI 316L, and AISI 304.

In a saltwater contact, type AISI 316 steel is highly recommended thanks to its exceptional corrosion resistance.

Magnetic bars stand out for their unique configuration of poles and their ability to attract magnetic substances directly onto their surface, as opposed to other separators that often use more complicated filtration systems.

Technical designations and terms related to magnetic separators comprise among others polarity, magnetic induction, magnet pitch, as well as the steel type applied.

Magnetic induction for a roller is determined using a teslameter or a gaussmeter with a flat Hall-effect probe, seeking the highest magnetic field value close to the magnetic pole. The result is checked in a value table - the lowest is N30. All designations less than N27 or N25 suggest recycling that doesn't meet the standard - they are not suitable.

Neodymium magnetic bars offer a range of benefits such as a very strong magnetic field, the ability to capture even the tiniest metal particles, and durability. However, some of the downsides may involve the requirement for frequent cleaning, greater weight, and potential installation difficulties.

For proper maintenance of neodymium magnetic rollers, it is recommended regularly cleaning them from contaminants, avoiding high temperatures above 80 degrees, and shielding them from moisture if the threads are not sealed – in ours, they are. The rollers our rollers have waterproofing IP67, so if they are leaky, the magnets inside can rust and weaken. Testing of the rollers is recommended be carried out every two years. Caution should be taken during use, as it’s possible getting pinched. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could lead to problems with the magnetic rod seal and product contamination. The effective range of the roller is equal to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

Magnetic rollers are cylindrical neodymium magnets placed in a casing made of corrosion-resistant stainless steel, which are used to remove metal contaminants from bulk and granular materials. They are used in the food industry, recycling, and plastic processing, where the removal of iron metals and iron filings is essential.

Advantages and disadvantages of neodymium magnets NdFeB.

In addition to their long-term stability, neodymium magnets provide the following advantages:

They retain their attractive force for around ten years – the loss is just ~1% (according to analyses),
They protect against demagnetization induced by surrounding magnetic influence effectively,
Because of the brilliant layer of gold, the component looks high-end,
They exhibit elevated levels of magnetic induction near the outer area of the magnet,
With the right combination of magnetic alloys, they reach increased thermal stability, enabling operation at or above 230°C (depending on the form),
With the option for fine forming and targeted design, these magnets can be produced in various shapes and sizes, greatly improving application potential,
Key role in advanced technical fields – they are utilized in data storage devices, electric drives, healthcare devices or even high-tech tools,
Compactness – despite their small size, they provide high effectiveness, making them ideal for precision applications

Disadvantages of NdFeB magnets:

They may fracture when subjected to a heavy impact. If the magnets are exposed to shocks, it is suggested to place them in a protective case. The steel housing, in the form of a holder, protects the magnet from breakage while also increases its overall durability,
Magnets lose field strength when exposed to temperatures exceeding 80°C. In most cases, this leads to irreversible power drop (influenced by the magnet’s profile). To address this, we provide [AH] models with superior thermal resistance, able to operate even at 230°C or more,
Magnets exposed to wet conditions can rust. Therefore, for outdoor applications, it's best to use waterproof types made of coated materials,
The use of a protective casing or external holder is recommended, since machining multi-axis shapes in neodymium magnets is difficult,
Possible threat related to magnet particles may arise, in case of ingestion, which is significant in the context of child safety. It should also be noted that small elements from these magnets can disrupt scanning if inside the body,
In cases of large-volume purchasing, neodymium magnet cost may be a barrier,

Be Cautious with Neodymium Magnets

Neodymium magnets can demagnetize at high temperatures.

Although magnets are generally resilient, their ability to maintain their magnetic potency can be influenced by factors like the type of material used, the magnet's shape, and the intended purpose for which it is employed.

Magnets made of neodymium are characterized by being fragile, which can cause them to become damaged.

Neodymium magnets are characterized by considerable fragility. Magnets made of neodymium are made of metal and coated with a shiny nickel, but they are not as durable as steel. At the moment of collision between the magnets, small metal fragments can be dispersed in different directions.

Keep neodymium magnets away from the wallet, computer, and TV.

Strong fields generated by neodymium magnets can damage magnetic storage media such as floppy disks, credit cards, magnetic ID cards, cassette tapes, video tapes, or other similar devices. In addition, they can damage televisions, VCRs, computer monitors, and CRT displays. Avoid placing neodymium magnets in close proximity to electronic devices.

Neodymium magnets are over 10 times more powerful than ferrite magnets (the ones in speakers), and their strength can surprise you.

On our website, you can find information on how to use neodymium magnets. This will help you avoid injuries and prevent damage to the magnets.

Keep neodymium magnets away from GPS and smartphones.

Magnetic fields interfere with compasses and magnetometers used in navigation for air and sea transport, as well as internal compasses of smartphones and GPS devices.

The magnet is coated with nickel - be careful if you have an allergy.

Studies show a small percentage of people have allergies to certain metals, including nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, try wearing gloves or avoid direct contact with nickel-plated neodymium magnets.

Neodymium magnets can attract to each other, pinch the skin, and cause significant swellings.

Magnets will attract each other within a distance of several to around 10 cm from each other. Remember not to place fingers between magnets or alternatively in their path when they attract. Depending on how massive the neodymium magnets are, they can lead to a cut or alternatively a fracture.

Magnets should not be treated as toys. Therefore, it is not recommended for youngest children to have access to them.

Neodymium magnets are not toys. You cannot allow them to become toys for children. In such a situation, surgery is necessary to remove them. In the worst case scenario, it can result in death.

People with pacemakers are advised to avoid neodymium magnets.

In the case of neodymium magnets, there is a strong magnetic field. As a result, it interferes with the operation of a heart pacemaker. Even if the magnetic field does not affect the device, it can damage its components or deactivate the entire device.

Dust and powder from neodymium magnets are highly flammable.

Do not attempt to drill into neodymium magnets. Mechanical processing is also not recommended. Once crushed into fine powder or dust, this material becomes highly flammable.

Safety rules!

To show why neodymium magnets are so dangerous, read the article - How dangerous are very powerful neodymium magnets?.