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FM Ruszt magnetyczny do leja fi 200 jednopoziomowy / N52 - magnetic filter

magnetic filter

Catalog no 110457

GTIN/EAN: 5906301812654

5.00
Weight
2250 g
Coating
[NiCuNi] Nickel

How we measure these parameters — certificates and measurements

technical details »

1600.00 zł net / pcs

1968.00 zł with VAT (23% VAT) / pcs

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Frequently asked questions

How do I choose a separator for fine contamination and check availability?
Start with the size and type of contaminant, the material flow and the working surface. Compare the magnetic-field data and dimensions stated on the selected product card, and check current availability there.
Where can I order a separator for a production line, and what should I check?
Match the device to the installation dimensions, material flow, cleaning method and housing requirements. A drawing or the dimensions of the transfer point help determine whether a catalogue model fits or a custom version is needed.
How can I verify a separator's declared magnetic parameters before purchase?
Ask for the measured value, the point of measurement and the method or instrument used. A field-strength figure without its measurement conditions cannot be compared reliably with another product.
Can a magnetic beam withstand continuous work on a production line?
Check the construction, mounting and cleaning procedure for the chosen beam. Captured metal must be removed regularly; a layer of particles can reduce effective separation even when the magnets themselves are sound.
What roller design is suitable for a dusty environment?
Check the bearing protection, surface finish and cleaning access of the selected model. Dust accumulation and abrasion depend on the installation, so specify the actual process conditions before choosing a version.
How do I choose the size of a hand-held separator?
Match the rod diameter and length to the container and material depth, and consider the tool's weight for repeated manual work. Use the dimensions and magnetic data on the current product card.
What is a hand-held separator for, and how is it different from a built-in rod?
A built-in rod stays in the process line. A hand-held separator is moved through a material sample or container and then cleaned. It is useful for spot checks or occasional cleanup when permanent installation is not required.
Which separator type suits a small production plant?
Choose by the point in the process: a grate at a hopper, a beam over a conveyor, a built-in rod in a chute or pipe, or a hand-held tool for spot checks. A magnetic gripper handles steel parts rather than separating contamination.

Guides from the knowledge base

Want to talk magnets?

Call us now +48 888 99 98 98 alternatively let us know using contact form the contact section.
Specifications and structure of a neodymium magnet can be estimated using our power calculator.

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Product card - FM Ruszt magnetyczny do leja fi 200 jednopoziomowy / N52 - magnetic filter

Specification / characteristics - FM Ruszt magnetyczny do leja fi 200 jednopoziomowy / N52 - magnetic filter

properties
properties values
Cat. no. 110457
GTIN/EAN 5906301812654
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Weight 2250 g
Coating [NiCuNi] Nickel
Manufacturing Tolerance ±1 mm

Magnetic properties of material N52

Specification / characteristics FM Ruszt magnetyczny do leja fi 200 jednopoziomowy / N52 - magnetic filter
properties values units
Remanence Br ? 14.2-14.7 kGs
Remanence Br ? 1420-1470 mT
Coercivity bHc ? 10.8-12.5 kOe
Coercivity bHc ? 860-995 kA/m
Intrinsic coercivity iHc ≥ 12 kOe
Intrinsic coercivity iHc ≥ 955 kA/m
Energy product BHmax ? 48-53 BH max MGOe
Energy product BHmax ? 380-422 BH max KJ/m
Maximum working temperature ? ≤ 60 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 310 °C
Curie Temperature TF 590 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²
Technical and environmental data

Elemental analysis

iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%

Ecology and recycling (GPSR)

recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 110457-2026
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The main task of the filter is catching iron filings from flour, sugar, granules, or regrind. They are commonly used in the plastics industry (protection of injection molding machines and extruders). They protect machines from failure and ensure high quality of the final product.
Induction of around 6000 Gs is an economical choice for catching distinct contaminants. If you need to remove microscopic filings, iron oxides, or stainless steel after mechanical processing, choose High Power. In the food industry, the strongest version (10kGs+) is often required.
Filings should be wiped off with a cloth, glove, or blown off with compressed air after removing the grate from the installation. Metal holds strongly, so packing tape can be helpful, which we stick to the roller and tear off together with the filings. We recommend frequent checks of the filter's contamination status, e.g., once per work shift.
Yes, we are a manufacturer and make grates to any size and shape. We deliver complete filtration solutions, ready to be plugged into the installation. We ensure short lead times and European quality of execution from acid-resistant steel.
The material of execution complies with rigorous requirements of the food and pharmaceutical industries. Welds are ground and polished smooth, which prevents accumulation of bacteria and product. We help in meeting quality and audit standards in production plants.

Strengths as well as weaknesses of neodymium magnets.

Pros

Besides their remarkable strength, neodymium magnets offer the following advantages:
  • They have constant strength, and over more than ten years their attraction force decreases symbolically – ~1% (in testing),
  • They maintain their magnetic properties even under close interference source,
  • Thanks to the smooth finish, the layer of nickel, gold, or silver gives an clean appearance,
  • They show high magnetic induction at the operating surface, which improves attraction properties,
  • Made from properly selected components, these magnets show impressive resistance to high heat, enabling them to function (depending on their shape) at temperatures up to 230°C and above...
  • Possibility of custom forming and modifying to complex applications,
  • Significant place in modern technologies – they are utilized in computer drives, drive modules, advanced medical instruments, also industrial machines.
  • Thanks to their power density, small magnets offer high operating force, occupying minimum space,

Cons

Disadvantages of neodymium magnets:
  • Susceptibility to cracking is one of their disadvantages. Upon intense impact they can break. We advise keeping them in a strong case, which not only protects them against impacts but also increases their durability
  • Do not exceed this material temperature limit: 60°C. Overheating may permanently weaken the magnet.
  • They rust in a humid environment - during use outdoors we advise using waterproof magnets e.g. in rubber, plastic
  • We recommend cover - magnetic holder, due to difficulties in realizing threads inside the magnet and complex shapes.
  • Potential hazard resulting from small fragments of magnets are risky, in case of ingestion, which is particularly important in the context of child safety. It is also worth noting that small elements of these devices can complicate diagnosis medical after entering the body.
  • Due to expensive raw materials, their price is higher than average,

Holding force characteristics

Maximum holding power of the magnet – what affects it?

Magnet power is the result of a measurement for ideal contact conditions, including:
  • on a plate made of mild steel, perfectly concentrating the magnetic flux
  • with a cross-section no less than 10 mm
  • with an ideally smooth contact surface
  • under conditions of no distance (surface-to-surface)
  • during pulling in a direction perpendicular to the mounting surface
  • at ambient temperature approx. 20 degrees Celsius

Key elements affecting lifting force

It is worth knowing that the application force may be lower subject to elements below, in order of importance:
  • Space between surfaces – every millimeter of distance (caused e.g. by veneer or dirt) drastically reduces the pulling force, often by half at just 0.5 mm.
  • Angle of force application – maximum parameter is reached only during perpendicular pulling. The force required to slide of the magnet along the plate is standardly several times smaller (approx. 1/5 of the lifting capacity).
  • Substrate thickness – to utilize 100% power, the steel must be sufficiently thick. Paper-thin metal limits the lifting capacity (the magnet "punches through" it).
  • Material composition – different alloys reacts the same. High carbon content worsen the attraction effect.
  • Base smoothness – the smoother and more polished the plate, the larger the contact zone and higher the lifting capacity. Unevenness creates an air distance.
  • Thermal environment – temperature increase results in weakening of induction. It is worth remembering the thermal limit for a given model.

Lifting capacity testing was conducted on a smooth plate of suitable thickness, under perpendicular forces, however under parallel forces the holding force is lower. In addition, even a minimal clearance between the magnet’s surface and the plate decreases the holding force.

Precautions when working with NdFeB magnets
Electronic hazard

Data protection: Neodymium magnets can damage payment cards and delicate electronics (pacemakers, medical aids, timepieces).

ICD Warning

Patients with a heart stimulator should maintain an absolute distance from magnets. The magnetism can interfere with the functioning of the implant.

Skin irritation risks

Allergy Notice: The nickel-copper-nickel coating consists of nickel. If an allergic reaction happens, cease working with magnets and wear gloves.

Caution required

Use magnets consciously. Their powerful strength can surprise even experienced users. Plan your moves and respect their power.

Material brittleness

Protect your eyes. Magnets can explode upon uncontrolled impact, ejecting sharp fragments into the air. We recommend safety glasses.

Danger to the youngest

Product intended for adults. Tiny parts pose a choking risk, leading to serious injuries. Keep away from children and animals.

Crushing risk

Watch your fingers. Two large magnets will join immediately with a force of massive weight, crushing anything in their path. Be careful!

Maximum temperature

Standard neodymium magnets (grade N) lose power when the temperature goes above 80°C. This process is irreversible.

Machining danger

Mechanical processing of neodymium magnets carries a risk of fire risk. Neodymium dust reacts violently with oxygen and is hard to extinguish.

GPS Danger

Navigation devices and mobile phones are highly susceptible to magnetic fields. Close proximity with a strong magnet can permanently damage the internal compass in your phone.

Important! Want to know more? Check our post: Are neodymium magnets dangerous?