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SM 25x400 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130470

GTIN/EAN: 5906301813132

Diameter Ø

25 mm [±1 mm]

Height

400 mm [±1 mm]

Weight

1560 g

Magnetic Flux

~ 8 500 Gauss [±5%]

1205.40 with VAT / pcs + price for transport

980.00 ZŁ net + 23% VAT / pcs

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Parameters along with shape of magnetic components can be calculated with our magnetic calculator.

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Technical of the product - SM 25x400 [2xM8] / N52 - magnetic separator

Specification / characteristics - SM 25x400 [2xM8] / N52 - magnetic separator

properties
properties values
Cat. no. 130470
GTIN/EAN 5906301813132
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 400 mm [±1 mm]
Weight 1560 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 8 500 Gauss [±5%]
Size/Mount Quantity M8x2
Polarity circumferential - 15 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N52

Specification / characteristics SM 25x400 [2xM8] / N52 - magnetic separator
properties values units
remenance Br [min. - max.] ? 14.2-14.7 kGs
remenance Br [min. - max.] ? 1420-1470 mT
coercivity bHc ? 10.8-12.5 kOe
coercivity bHc ? 860-995 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 48-53 BH max MGOe
energy density [min. - max.] ? 380-422 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x400 [2xM8] / N52

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 400 mm (L)
Active length 364 mm
Section count 15 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~1492 g
Active area 286 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 18.1 kg (theor.)
Induction (surface) ~8 500 Gauss (Max)

Chart 2: Field profile (15 sections)

Chart 3: Temperature performance

Engineering data and GPSR
Elemental analysis
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Sustainability
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130470-2026
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Force (pull)

Field Strength

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A magnetic rod is the basic element of building grate separators and magnetic filters. It is commonly used for cleaning flour, sugar, plastic granules, as well as oils and coolants. High magnetic induction on the surface allows catching the finest iron particles.
The rod consists of a cover tube made of high-quality acid-resistant steel (AISI 304 or 316). The center is filled with NdFeB magnets and pole pieces, arranged to maximize the field on the tube surface. Such construction ensures full resistance to corrosion, water, oils, and acids.
Metal contaminants are strongly attracted, so removing them with a bare hand or glove can be difficult. We recommend sticking packing tape to the cluster of filings and tearing it off together with the contaminants. In industry, cover tubes (so-called Easy Clean system) are used, from which the magnetic insert slides out.
The more Gauss, the smaller and more weakly magnetic particles will be effectively caught. Standard rods (~8000 Gs) are sufficient for catching screws, nails, and steel shavings. For the food and precision industry, we recommend the highest induction parameters.
We fulfill individual orders for bars perfectly matched to your machine or separator. We offer various tip options: threaded holes (e.g., M8, M10), protruding screws, flat pivots, mills, or handles. We ensure fast realization of special orders and technical advice.

Strengths as well as weaknesses of Nd2Fe14B magnets.

Benefits

Apart from their consistent power, neodymium magnets have these key benefits:
  • They have stable power, and over nearly ten years their performance decreases symbolically – ~1% (in testing),
  • They are resistant to demagnetization induced by presence of other magnetic fields,
  • In other words, due to the smooth layer of gold, the element gains a professional look,
  • Neodymium magnets generate maximum magnetic induction on a small surface, which ensures high operational effectiveness,
  • Due to their durability and thermal resistance, neodymium magnets can operate (depending on the shape) even at high temperatures reaching 230°C or more...
  • Considering the possibility of precise forming and adaptation to unique projects, magnetic components can be produced in a variety of shapes and sizes, which amplifies use scope,
  • Huge importance in modern industrial fields – they are utilized in hard drives, drive modules, advanced medical instruments, and other advanced devices.
  • Compactness – despite small sizes they provide effective action, making them ideal for precision applications

Limitations

Problematic aspects of neodymium magnets: weaknesses and usage proposals
  • To avoid cracks upon strong impacts, we suggest using special steel housings. Such a solution secures the magnet and simultaneously increases its durability.
  • Neodymium magnets decrease their force under the influence of heating. As soon as 80°C is exceeded, many of them start losing their power. Therefore, we recommend our special magnets marked [AH], which maintain durability even at temperatures up to 230°C
  • When exposed to humidity, magnets usually rust. For applications outside, it is recommended to use protective magnets, such as those in rubber or plastics, which secure oxidation and corrosion.
  • We recommend casing - magnetic holder, due to difficulties in creating threads inside the magnet and complex shapes.
  • Health risk resulting from small fragments of magnets can be dangerous, in case of ingestion, which gains importance in the context of child safety. It is also worth noting that small elements of these products can disrupt the diagnostic process medical in case of swallowing.
  • Higher cost of purchase is a significant factor to consider compared to ceramic magnets, especially in budget applications

Lifting parameters

Maximum holding power of the magnet – what it depends on?

Information about lifting capacity was determined for ideal contact conditions, assuming:
  • using a sheet made of mild steel, acting as a ideal flux conductor
  • possessing a massiveness of at least 10 mm to ensure full flux closure
  • with an polished contact surface
  • under conditions of ideal adhesion (surface-to-surface)
  • under vertical force vector (90-degree angle)
  • in neutral thermal conditions

Key elements affecting lifting force

It is worth knowing that the application force will differ influenced by the following factors, starting with the most relevant:
  • Clearance – existence of any layer (rust, tape, air) interrupts the magnetic circuit, which lowers capacity steeply (even by 50% at 0.5 mm).
  • Direction of force – maximum parameter is reached only during perpendicular pulling. The force required to slide of the magnet along the plate is typically several times lower (approx. 1/5 of the lifting capacity).
  • Substrate thickness – to utilize 100% power, the steel must be adequately massive. Paper-thin metal restricts the lifting capacity (the magnet "punches through" it).
  • Material composition – different alloys reacts the same. Alloy additives weaken the attraction effect.
  • Smoothness – full contact is possible only on smooth steel. Any scratches and bumps create air cushions, reducing force.
  • Thermal conditions – NdFeB sinters have a sensitivity to temperature. At higher temperatures they are weaker, and in frost they can be stronger (up to a certain limit).

Holding force was checked on the plate surface of 20 mm thickness, when the force acted perpendicularly, whereas under shearing force the lifting capacity is smaller. Moreover, even a small distance between the magnet and the plate reduces the lifting capacity.

Precautions when working with neodymium magnets
Power loss in heat

Standard neodymium magnets (grade N) lose power when the temperature goes above 80°C. The loss of strength is permanent.

Nickel allergy

Warning for allergy sufferers: The Ni-Cu-Ni coating contains nickel. If an allergic reaction occurs, cease handling magnets and use protective gear.

Material brittleness

Neodymium magnets are ceramic materials, meaning they are prone to chipping. Collision of two magnets leads to them shattering into small pieces.

Implant safety

Medical warning: Neodymium magnets can turn off pacemakers and defibrillators. Do not approach if you have electronic implants.

Choking Hazard

Neodymium magnets are not intended for children. Accidental ingestion of several magnets may result in them pinching intestinal walls, which poses a direct threat to life and necessitates immediate surgery.

Impact on smartphones

GPS units and mobile phones are extremely sensitive to magnetism. Direct contact with a powerful NdFeB magnet can ruin the internal compass in your phone.

Do not drill into magnets

Dust generated during cutting of magnets is combustible. Do not drill into magnets unless you are an expert.

Protect data

Powerful magnetic fields can corrupt files on credit cards, HDDs, and other magnetic media. Stay away of min. 10 cm.

Crushing risk

Large magnets can crush fingers in a fraction of a second. Under no circumstances place your hand betwixt two strong magnets.

Safe operation

Before starting, read the rules. Sudden snapping can destroy the magnet or injure your hand. Think ahead.

Danger! More info about hazards in the article: Safety of working with magnets.
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98