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SM 25x400 [2xM8] / N52 - magnetic separator

magnetic separator

Catalog no 130470

GTIN/EAN: 5906301813132

Diameter Ø

25 mm [±1 mm]

Height

400 mm [±1 mm]

Weight

1560 g

Magnetic Flux

~ 8 500 Gauss [±5%]

1205.40 with VAT / pcs + price for transport

980.00 ZŁ net + 23% VAT / pcs

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Parameters as well as form of a magnet can be calculated on our force calculator.

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Technical specification - SM 25x400 [2xM8] / N52 - magnetic separator

Specification / characteristics - SM 25x400 [2xM8] / N52 - magnetic separator

properties
properties values
Cat. no. 130470
GTIN/EAN 5906301813132
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 400 mm [±1 mm]
Weight 1560 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 8 500 Gauss [±5%]
Size/Mount Quantity M8x2
Polarity circumferential - 15 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N52

Specification / characteristics SM 25x400 [2xM8] / N52 - magnetic separator
properties values units
remenance Br [min. - max.] ? 14.2-14.7 kGs
remenance Br [min. - max.] ? 1420-1470 mT
coercivity bHc ? 10.8-12.5 kOe
coercivity bHc ? 860-995 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 48-53 BH max MGOe
energy density [min. - max.] ? 380-422 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 25x400 [2xM8] / N52

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 400 mm (L)
Active length 364 mm
Section count 15 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~1492 g
Active area 286 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 18.1 kg (theor.)
Induction (surface) ~8 500 Gauss (Max)

Chart 2: Field profile (15 sections)

Chart 3: Temperature performance

Technical and environmental data
Chemical composition
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Environmental data
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130470-2026
Magnet Unit Converter
Force (pull)

Magnetic Induction

Other products

This product serves to effectively catch ferromagnetic contaminants from bulk and liquid products. It is mounted in chutes, hoppers, and pipelines to protect production machines from failure. Thanks to the use of strong neodymium magnets, the rod catches even metallic dust.
The construction relies on a sealed, welded stainless steel housing, polished smooth. Inside there is a stack of strong neodymium magnets arranged in a special configuration (magnetic circuit). Such construction ensures full resistance to corrosion, water, oils, and acids.
Due to the high power of the magnet, direct removal of filings can be troublesome and time-consuming. The most effective home method is using adhesive tape, which we wrap around the dirt and peel off. In industry, cover tubes (so-called Easy Clean system) are used, from which the magnetic insert slides out.
The more Gauss, the smaller and more weakly magnetic particles will be effectively caught. Standard rods (~8000 Gs) are sufficient for catching screws, nails, and steel shavings. High induction is necessary when contaminants are microscopic or weakly magnetic.
We fulfill individual orders for bars perfectly matched to your machine or separator. The rod end is strictly adapted to the fastening system in your device. Contact us for a quote on a non-standard dimension.

Pros as well as cons of rare earth magnets.

Advantages

In addition to their pulling strength, neodymium magnets provide the following advantages:
  • They retain magnetic properties for around 10 years – the loss is just ~1% (based on simulations),
  • They retain their magnetic properties even under strong external field,
  • By applying a decorative coating of gold, the element gains an professional look,
  • Magnets have impressive magnetic induction on the outer layer,
  • Thanks to resistance to high temperature, they can operate (depending on the form) even at temperatures up to 230°C and higher...
  • Thanks to freedom in designing and the ability to adapt to client solutions,
  • Fundamental importance in innovative solutions – they find application in HDD drives, drive modules, precision medical tools, as well as industrial machines.
  • Thanks to concentrated force, small magnets offer high operating force, occupying minimum space,

Disadvantages

Disadvantages of neodymium magnets:
  • To avoid cracks under impact, we suggest using special steel holders. Such a solution secures the magnet and simultaneously increases its durability.
  • Neodymium magnets lose their power under the influence of heating. As soon as 80°C is exceeded, many of them start losing their force. Therefore, we recommend our special magnets marked [AH], which maintain stability even at temperatures up to 230°C
  • Due to the susceptibility of magnets to corrosion in a humid environment, we advise using waterproof magnets made of rubber, plastic or other material immune to moisture, when using outdoors
  • Due to limitations in producing nuts and complicated shapes in magnets, we recommend using a housing - magnetic holder.
  • Health risk related to microscopic parts of magnets pose a threat, if swallowed, which gains importance in the context of child health protection. Additionally, small elements of these magnets are able to disrupt the diagnostic process medical when they are in the body.
  • High unit price – neodymium magnets have a higher price than other types of magnets (e.g. ferrite), which increases costs of application in large quantities

Holding force characteristics

Breakaway strength of the magnet in ideal conditionswhat contributes to it?

Magnet power is the result of a measurement for optimal configuration, taking into account:
  • with the contact of a sheet made of low-carbon steel, ensuring full magnetic saturation
  • possessing a massiveness of min. 10 mm to ensure full flux closure
  • with a surface free of scratches
  • with direct contact (without impurities)
  • under vertical force vector (90-degree angle)
  • at temperature room level

Impact of factors on magnetic holding capacity in practice

Please note that the application force may be lower subject to elements below, starting with the most relevant:
  • Air gap (betwixt the magnet and the metal), as even a tiny clearance (e.g. 0.5 mm) results in a drastic drop in force by up to 50% (this also applies to varnish, rust or debris).
  • Load vector – highest force is available only during perpendicular pulling. The shear force of the magnet along the plate is typically several times lower (approx. 1/5 of the lifting capacity).
  • Element thickness – to utilize 100% power, the steel must be sufficiently thick. Thin sheet limits the lifting capacity (the magnet "punches through" it).
  • Material composition – different alloys attracts identically. Alloy additives worsen the attraction effect.
  • Plate texture – ground elements guarantee perfect abutment, which improves field saturation. Uneven metal reduce efficiency.
  • Thermal factor – hot environment weakens pulling force. Exceeding the limit temperature can permanently damage the magnet.

Lifting capacity was determined with the use of a steel plate with a smooth surface of optimal thickness (min. 20 mm), under vertically applied force, however under shearing force the load capacity is reduced by as much as fivefold. In addition, even a slight gap between the magnet’s surface and the plate decreases the load capacity.

Safe handling of NdFeB magnets
Threat to navigation

An intense magnetic field negatively affects the operation of compasses in smartphones and navigation systems. Maintain magnets close to a device to prevent breaking the sensors.

Physical harm

Danger of trauma: The pulling power is so immense that it can cause hematomas, pinching, and broken bones. Use thick gloves.

Allergy Warning

Warning for allergy sufferers: The Ni-Cu-Ni coating consists of nickel. If skin irritation happens, cease working with magnets and wear gloves.

Electronic devices

Device Safety: Neodymium magnets can ruin payment cards and delicate electronics (heart implants, medical aids, mechanical watches).

Danger to pacemakers

For implant holders: Powerful magnets disrupt medical devices. Keep at least 30 cm distance or ask another person to work with the magnets.

Power loss in heat

Control the heat. Heating the magnet above 80 degrees Celsius will permanently weaken its magnetic structure and pulling force.

Magnets are brittle

Watch out for shards. Magnets can fracture upon violent connection, ejecting sharp fragments into the air. Eye protection is mandatory.

Danger to the youngest

NdFeB magnets are not suitable for play. Accidental ingestion of several magnets can lead to them connecting inside the digestive tract, which poses a direct threat to life and necessitates urgent medical intervention.

Flammability

Powder created during grinding of magnets is self-igniting. Avoid drilling into magnets unless you are an expert.

Powerful field

Be careful. Rare earth magnets act from a distance and connect with huge force, often faster than you can move away.

Security! Want to know more? Check our post: Are neodymium magnets dangerous?