SM 25x400 [2xM8] / N52 - magnetic separator
magnetic separator
Catalog no 130470
GTIN/EAN: 5906301813132
Diameter Ø
25 mm [±1 mm]
Height
400 mm [±1 mm]
Weight
1560 g
Magnetic Flux
~ 8 500 Gauss [±5%]
1205.40 ZŁ with VAT / pcs + price for transport
980.00 ZŁ net + 23% VAT / pcs
bulk discounts:
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Technical of the product - SM 25x400 [2xM8] / N52 - magnetic separator
Specification / characteristics - SM 25x400 [2xM8] / N52 - magnetic separator
| properties | values |
|---|---|
| Cat. no. | 130470 |
| GTIN/EAN | 5906301813132 |
| Production/Distribution | Dhit sp. z o.o. |
| Country of origin | Poland / China / Germany |
| Customs code | 85059029 |
| Diameter Ø | 25 mm [±1 mm] |
| Height | 400 mm [±1 mm] |
| Weight | 1560 g |
| Material Type | Stainless steel AISI 304 / A2 |
| Magnetic Flux | ~ 8 500 Gauss [±5%] |
| Size/Mount Quantity | M8x2 |
| Polarity | circumferential - 15 poles |
| Casing Tube Thickness | 1 mm |
| Manufacturing Tolerance | ±1 mm |
Magnetic properties of material N52
| properties | values | units |
|---|---|---|
| remenance Br [min. - max.] ? | 14.2-14.7 | kGs |
| remenance Br [min. - max.] ? | 1420-1470 | mT |
| coercivity bHc ? | 10.8-12.5 | kOe |
| coercivity bHc ? | 860-995 | kA/m |
| actual internal force iHc | ≥ 12 | kOe |
| actual internal force iHc | ≥ 955 | kA/m |
| energy density [min. - max.] ? | 48-53 | BH max MGOe |
| energy density [min. - max.] ? | 380-422 | BH max KJ/m |
| max. temperature ? | ≤ 80 | °C |
Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
| properties | values | units |
|---|---|---|
| Vickers hardness | ≥550 | Hv |
| Density | ≥7.4 | g/cm3 |
| Curie Temperature TC | 312 - 380 | °C |
| Curie Temperature TF | 593 - 716 | °F |
| Specific resistance | 150 | μΩ⋅cm |
| Bending strength | 250 | MPa |
| Compressive strength | 1000~1100 | MPa |
| Thermal expansion parallel (∥) to orientation (M) | (3-4) x 10-6 | °C-1 |
| Thermal expansion perpendicular (⊥) to orientation (M) | -(1-3) x 10-6 | °C-1 |
| Young's modulus | 1.7 x 104 | kg/mm² |
Table 1: Rod construction
SM 25x400 [2xM8] / N52
| Parameter | Value | Description / Unit |
|---|---|---|
| Diameter (Ø) | 25 | mm |
| Total length | 400 | mm (L) |
| Active length | 364 | mm |
| Section count | 15 | modules |
| Dead zone | 36 | mm (2x 18mm starter) |
| Weight (est.) | ~1492 | g |
| Active area | 286 | cm² (Area) |
| Housing material | AISI 304 | 1.4301 (Inox) |
| Surface finish | Ra < 0.8 µm | Polished |
| Temp. class | 80°C | Standard (N) |
| Force loss (at max °C) | -12.8% | Reversible loss (physics) |
| Force (calculated) | 18.1 | kg (theor.) |
| Induction (surface) | ~8 500 | Gauss (Max) |
Chart 2: Field profile (15 sections)
Chart 3: Temperature performance
Chemical composition
| iron (Fe) | 64% – 68% |
| neodymium (Nd) | 29% – 32% |
| boron (B) | 1.1% – 1.2% |
| dysprosium (Dy) | 0.5% – 2.0% |
| coating (Ni-Cu-Ni) | < 0.05% |
Sustainability
| recyclability (EoL) | 100% |
| recycled raw materials | ~10% (pre-cons) |
| carbon footprint | low / zredukowany |
| waste code (EWC) | 16 02 16 |
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Strengths and weaknesses of neodymium magnets.
Benefits
- They retain attractive force for nearly 10 years – the drop is just ~1% (in theory),
- Magnets perfectly protect themselves against demagnetization caused by foreign field sources,
- A magnet with a shiny silver surface has an effective appearance,
- Magnetic induction on the working layer of the magnet remains very high,
- Through (appropriate) combination of ingredients, they can achieve high thermal resistance, enabling action at temperatures approaching 230°C and above...
- Considering the ability of flexible forming and adaptation to specialized needs, magnetic components can be created in a broad palette of forms and dimensions, which makes them more universal,
- Wide application in electronics industry – they find application in computer drives, brushless drives, advanced medical instruments, and industrial machines.
- Thanks to efficiency per cm³, small magnets offer high operating force, with minimal size,
Limitations
- To avoid cracks upon strong impacts, we suggest using special steel housings. Such a solution protects the magnet and simultaneously increases its durability.
- When exposed to high temperature, neodymium magnets experience a drop in power. Often, when the temperature exceeds 80°C, their strength decreases (depending on the size and shape of the magnet). For those who need magnets for extreme conditions, we offer [AH] versions withstanding up to 230°C
- When exposed to humidity, magnets usually rust. To use them in conditions outside, it is recommended to use protective magnets, such as magnets in rubber or plastics, which secure oxidation and corrosion.
- We suggest a housing - magnetic mechanism, due to difficulties in creating nuts inside the magnet and complicated forms.
- Possible danger resulting from small fragments of magnets pose a threat, if swallowed, which becomes key in the context of child safety. It is also worth noting that tiny parts of these magnets can be problematic in diagnostics medical in case of swallowing.
- High unit price – neodymium magnets are more expensive than other types of magnets (e.g. ferrite), which can limit application in large quantities
Pull force analysis
Detachment force of the magnet in optimal conditions – what it depends on?
- on a base made of structural steel, perfectly concentrating the magnetic field
- whose thickness reaches at least 10 mm
- with a surface cleaned and smooth
- with zero gap (without coatings)
- under axial force direction (90-degree angle)
- at temperature room level
Lifting capacity in practice – influencing factors
- Distance (betwixt the magnet and the plate), since even a microscopic distance (e.g. 0.5 mm) leads to a drastic drop in lifting capacity by up to 50% (this also applies to paint, rust or debris).
- Loading method – declared lifting capacity refers to pulling vertically. When applying parallel force, the magnet exhibits significantly lower power (often approx. 20-30% of maximum force).
- Base massiveness – too thin steel does not accept the full field, causing part of the power to be escaped into the air.
- Steel type – mild steel gives the best results. Higher carbon content reduce magnetic properties and holding force.
- Plate texture – smooth surfaces ensure maximum contact, which increases force. Uneven metal weaken the grip.
- Thermal environment – temperature increase results in weakening of force. Check the maximum operating temperature for a given model.
Lifting capacity testing was carried out on plates with a smooth surface of optimal thickness, under perpendicular forces, whereas under attempts to slide the magnet the load capacity is reduced by as much as fivefold. In addition, even a slight gap between the magnet’s surface and the plate decreases the holding force.
Safe handling of NdFeB magnets
Shattering risk
Neodymium magnets are sintered ceramics, meaning they are very brittle. Impact of two magnets will cause them cracking into shards.
Allergic reactions
Some people suffer from a sensitization to nickel, which is the standard coating for NdFeB magnets. Frequent touching might lead to a rash. We recommend use safety gloves.
Handling guide
Before use, check safety instructions. Uncontrolled attraction can destroy the magnet or injure your hand. Be predictive.
Serious injuries
Big blocks can break fingers instantly. Never put your hand betwixt two attracting surfaces.
Dust explosion hazard
Dust generated during machining of magnets is combustible. Do not drill into magnets unless you are an expert.
Heat warning
Do not overheat. Neodymium magnets are susceptible to heat. If you need operation above 80°C, look for HT versions (H, SH, UH).
Magnetic media
Very strong magnetic fields can destroy records on payment cards, hard drives, and other magnetic media. Keep a distance of min. 10 cm.
Danger to the youngest
NdFeB magnets are not intended for children. Eating a few magnets may result in them attracting across intestines, which poses a direct threat to life and necessitates urgent medical intervention.
Phone sensors
GPS units and smartphones are highly susceptible to magnetism. Direct contact with a powerful NdFeB magnet can permanently damage the internal compass in your phone.
Danger to pacemakers
Life threat: Neodymium magnets can turn off pacemakers and defibrillators. Do not approach if you have medical devices.
