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SM 18x125 [2xM5] / N42 - magnetic separator

magnetic separator

Catalog no 130270

GTIN/EAN: 5906301812722

5.00
Diameter Ø
18 mm [±1 mm]
Height
125 mm [±1 mm]
Weight
0.01 g
Magnetic Flux
~ 5 400 Gauss [±5%]

How we measure these parameters — certificates and measurements

225.00net / pcs

276.75 zł with VAT (23% VAT) / pcs

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Frequently asked questions

Which rod should I choose for fine contamination?
For particles below 0.5 mm — a Ø32 mm rod in grade N52, with surface induction of about 10,000 Gs. A Ø25 rod in grade N42 gives about 6,500 Gs and is chosen for contamination above 1 mm: bolts, washers, pieces of wire.
Which rod pitch should I choose?
The narrow pitch, 40 mm centre to centre, for fine free-flowing fractions — it gives denser coverage of the cross-section. The wide pitch, 50 mm, for granulates and for damp, greasy or sticky materials, where a narrow pitch risks the material bridging above the rods.
Why does efficiency drop after a few weeks of operation?
Almost always because the separator has not been cleaned. The layer of captured particles shields the field, and further particles settle on that layer rather than on the rod surface, where the gradient is far stronger. The magnets themselves do not weaken at that rate.
Want to talk magnets?

Call us now +48 888 99 98 98 alternatively let us know using contact form the contact section.
Specifications and structure of a neodymium magnet can be estimated using our power calculator.

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Technical details - SM 18x125 [2xM5] / N42 - magnetic separator

Specification / characteristics - SM 18x125 [2xM5] / N42 - magnetic separator

properties
properties values
Cat. no. 130270
GTIN/EAN 5906301812722
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 18 mm [±1 mm]
Height 125 mm [±1 mm]
Weight 0.01 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 5 400 Gauss [±5%]
Size/Mount Quantity 2xM5
Polarity circumferential - 6 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N42

Specification / characteristics SM 18x125 [2xM5] / N42 - magnetic separator
properties values units
Remanence Br ? 12.9-13.2 kGs
Remanence Br ? 1290-1320 mT
Coercivity bHc ? 10.8-12.0 kOe
Coercivity bHc ? 860-955 kA/m
Intrinsic coercivity iHc ≥ 12 kOe
Intrinsic coercivity iHc ≥ 955 kA/m
Energy product BHmax ? 40-42 BH max MGOe
Energy product BHmax ? 318-334 BH max KJ/m
Maximum working temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 310 °C
Curie Temperature TF 590 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SM 18x125 [2xM5] / N42

Parameter Value Description / Unit
Diameter (Ø) 18 mm
Total length 125 mm (L)
Active length 89 mm
Section count 3 modules
Dead zone 36 mm (2x 18mm starter)
Weight (est.) ~242 g
Active area 50 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 3.8 kg (theor.)
Induction (surface) ~5 400 Gauss (Max)

Chart 2: Field profile (3 sections)

Chart 3: Temperature performance

Technical specification and ecology

Elemental analysis

iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%

Sustainability

recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 130270-2026
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Magnet pull force


Magnetic Field

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It is the "heart" of every magnetic filter used in industry for cleaning raw materials. Its task is separation (separation) of metal filings from the transported material. Thanks to the use of strong neodymium magnets, the rod catches even metallic dust.
The rod consists of a cover tube made of high-quality acid-resistant steel (AISI 304 or 316). The center is filled with NdFeB magnets and pole pieces, arranged to maximize the field on the tube surface. Such construction ensures full resistance to corrosion, water, oils, and acids.
Metal contaminants are strongly attracted, so removing them with a bare hand or glove can be difficult. We recommend sticking packing tape to the cluster of filings and tearing it off together with the contaminants. In industry, cover tubes (so-called Easy Clean system) are used, from which the magnetic insert slides out.
The Gauss value tells us how effectively and deeply the magnet will catch contaminants. Standard rods (~8000 Gs) are sufficient for catching screws, nails, and steel shavings. High induction is necessary when contaminants are microscopic or weakly magnetic.
We can produce a rod of non-standard length with any mounting termination. You can choose a mounting method consistent with your technical design. Contact us for a quote on a non-standard dimension.

Pros as well as cons of neodymium magnets.

Benefits

Besides their high retention, neodymium magnets are valued for these benefits:
  • They do not lose power, even during nearly ten years – the decrease in lifting capacity is only ~1% (according to tests),
  • Neodymium magnets are distinguished by extremely resistant to magnetic field loss caused by external magnetic fields,
  • In other words, due to the smooth layer of gold, the element gains a professional look,
  • Neodymium magnets generate maximum magnetic induction on a their surface, which allows for strong attraction,
  • Through (appropriate) combination of ingredients, they can achieve high thermal strength, allowing for action at temperatures reaching 230°C and above...
  • Due to the possibility of flexible molding and customization to specialized solutions, NdFeB magnets can be produced in a variety of geometric configurations, which expands the range of possible applications,
  • Fundamental importance in future technologies – they find application in computer drives, drive modules, advanced medical instruments, and modern systems.
  • Thanks to their power density, small magnets offer high operating force, in miniature format,

Cons

Disadvantages of NdFeB magnets:
  • Susceptibility to cracking is one of their disadvantages. Upon intense impact they can break. We recommend keeping them in a strong case, which not only secures them against impacts but also raises their durability
  • We warn that neodymium magnets can lose their power at high temperatures. To prevent this, we recommend our specialized [AH] magnets, which work effectively even at 230°C.
  • Due to the susceptibility of magnets to corrosion in a humid environment, we suggest using waterproof magnets made of rubber, plastic or other material stable to moisture, in case of application outdoors
  • Limited possibility of creating threads in the magnet and complex shapes - preferred is cover - mounting mechanism.
  • Health risk resulting from small fragments of magnets pose a threat, when accidentally swallowed, which gains importance in the aspect of protecting the youngest. It is also worth noting that small components of these devices are able to be problematic in diagnostics medical after entering the body.
  • Higher cost of purchase is a significant factor to consider compared to ceramic magnets, especially in budget applications

Holding force characteristics

Detachment force of the magnet in optimal conditionswhat it depends on?

The force parameter is a result of laboratory testing conducted under the following configuration:
  • with the application of a yoke made of low-carbon steel, guaranteeing maximum field concentration
  • whose transverse dimension is min. 10 mm
  • with a plane cleaned and smooth
  • with direct contact (without impurities)
  • for force applied at a right angle (pull-off, not shear)
  • at ambient temperature room level

Lifting capacity in practice – influencing factors

It is worth knowing that the application force may be lower subject to the following factors, starting with the most relevant:
  • Distance – existence of any layer (rust, dirt, gap) acts as an insulator, which lowers power rapidly (even by 50% at 0.5 mm).
  • Pull-off angle – remember that the magnet has greatest strength perpendicularly. Under sliding down, the capacity drops significantly, often to levels of 20-30% of the maximum value.
  • Wall thickness – the thinner the sheet, the weaker the hold. Part of the magnetic field penetrates through instead of generating force.
  • Plate material – low-carbon steel gives the best results. Alloy steels decrease magnetic properties and holding force.
  • Base smoothness – the smoother and more polished the plate, the larger the contact zone and higher the lifting capacity. Roughness creates an air distance.
  • Thermal conditions – NdFeB sinters have a sensitivity to temperature. When it is hot they are weaker, and in frost they can be stronger (up to a certain limit).

Lifting capacity was assessed with the use of a smooth steel plate of suitable thickness (min. 20 mm), under perpendicular pulling force, whereas under shearing force the lifting capacity is smaller. Moreover, even a slight gap between the magnet’s surface and the plate decreases the load capacity.

Safe handling of neodymium magnets
GPS Danger

Navigation devices and mobile phones are extremely susceptible to magnetism. Close proximity with a strong magnet can decalibrate the sensors in your phone.

Cards and drives

Do not bring magnets near a purse, computer, or TV. The magnetic field can irreversibly ruin these devices and wipe information from cards.

Eye protection

Protect your eyes. Magnets can fracture upon violent connection, launching shards into the air. We recommend safety glasses.

Implant safety

Patients with a pacemaker must keep an absolute distance from magnets. The magnetism can disrupt the operation of the life-saving device.

Flammability

Powder produced during machining of magnets is self-igniting. Avoid drilling into magnets unless you are an expert.

Metal Allergy

Allergy Notice: The nickel-copper-nickel coating consists of nickel. If an allergic reaction appears, immediately stop handling magnets and wear gloves.

Operating temperature

Monitor thermal conditions. Heating the magnet to high heat will ruin its properties and strength.

Keep away from children

Absolutely keep magnets away from children. Risk of swallowing is high, and the effects of magnets clamping inside the body are very dangerous.

Immense force

Before starting, read the rules. Uncontrolled attraction can break the magnet or hurt your hand. Think ahead.

Finger safety

Big blocks can break fingers in a fraction of a second. Do not put your hand betwixt two attracting surfaces.

Attention! Need more info? Read our article: Why are neodymium magnets dangerous?