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SMZR 32x225 / N52 - magnetic separator with handle

magnetic separator with handle

Catalog no 140468

GTIN/EAN: 5906301813521

5.00

Diameter Ø

32 mm [±1 mm]

Height

225 mm [±1 mm]

Weight

1245 g

Magnetic Flux

~ 10 000 Gauss [±5%]

676.50 with VAT / pcs + price for transport

550.00 ZŁ net + 23% VAT / pcs

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Weight and appearance of neodymium magnets can be verified on our force calculator.

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Technical - SMZR 32x225 / N52 - magnetic separator with handle

Specification / characteristics - SMZR 32x225 / N52 - magnetic separator with handle

properties
properties values
Cat. no. 140468
GTIN/EAN 5906301813521
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 32 mm [±1 mm]
Height 225 mm [±1 mm]
Weight 1245 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 10 000 Gauss [±5%]
Size/Mount Quantity 2xM8
Polarity circumferential - 7 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N52

Specification / characteristics SMZR 32x225 / N52 - magnetic separator with handle
properties values units
remenance Br [min. - max.] ? 14.2-14.7 kGs
remenance Br [min. - max.] ? 1420-1470 mT
coercivity bHc ? 10.8-12.5 kOe
coercivity bHc ? 860-995 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 48-53 BH max MGOe
energy density [min. - max.] ? 380-422 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SMZR 32x225 / N52

Parameter Value Description / Unit
Diameter (Ø) 32 mm
Total length 225 mm (L)
Active length 205 mm
Section count 8 modules
Dead zone 20 mm (Blaszka 2mm + Gwint 18mm)
Weight (est.) ~1375 g
Active area 206 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 41 kg (theor.)
Induction (surface) ~10 000 Gauss (Max)

Chart 2: Field profile (8 sections)

Chart 3: Temperature performance

Engineering data and GPSR
Elemental analysis
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Ecology and recycling (GPSR)
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 140468-2026
Measurement Calculator
Magnet pull force

Field Strength

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It is an essential at every scrap yard, waste sorting plant, and workshop. It enables effective segregation of materials in the yard and accepting goods. It is also useful for pulling small steel elements from crates, ash, sand, or sawdust.
A neodymium magnet attracts only ferromagnetic metals, such as ordinary steel (black) and cast iron. If the magnet does not attract the tested element, it is probably non-ferrous metal or acid-resistant steel.
Neodymium separators are much lighter and many times stronger than traditional ferrite ones. A lighter tool allows for longer work without wrist and arm pain. The neodymium version is currently the standard in professional scrap yards.
The magnet is completely shielded from mechanical impacts, which extends its lifespan. The grip was designed so as not to slip in the hand, even in a work glove. Thanks to such an armored build, the separator is resistant to difficult conditions prevailing at a scrap yard.
Standard manual separators (such as SMZR 32x225 / N52) do not have a release mechanism and require manual cleaning. If you are looking for automatic dropping, ask about models with a magnetic release system. In the case of strong magnets, it is easiest to slide the metal to the side of the housing instead of tearing it straight off.

Strengths and weaknesses of neodymium magnets.

Pros

In addition to their pulling strength, neodymium magnets provide the following advantages:
  • They retain full power for around 10 years – the drop is just ~1% (in theory),
  • They do not lose their magnetic properties even under external field action,
  • By applying a lustrous layer of nickel, the element acquires an modern look,
  • Magnets are characterized by maximum magnetic induction on the active area,
  • Due to their durability and thermal resistance, neodymium magnets are capable of operate (depending on the form) even at high temperatures reaching 230°C or more...
  • Thanks to the possibility of flexible shaping and adaptation to unique needs, neodymium magnets can be manufactured in a wide range of geometric configurations, which makes them more universal,
  • Significant place in advanced technology sectors – they are commonly used in data components, brushless drives, diagnostic systems, also industrial machines.
  • Thanks to their power density, small magnets offer high operating force, in miniature format,

Disadvantages

Problematic aspects of neodymium magnets: application proposals
  • They are fragile upon heavy impacts. To avoid cracks, it is worth protecting magnets using a steel holder. Such protection not only shields the magnet but also increases its resistance to damage
  • NdFeB magnets lose force when exposed to high temperatures. After reaching 80°C, many of them experience permanent drop of strength (a factor is the shape as well as dimensions of the magnet). We offer magnets specially adapted to work at temperatures up to 230°C marked [AH], which are extremely resistant to heat
  • They oxidize in a humid environment. For use outdoors we advise using waterproof magnets e.g. in rubber, plastic
  • Due to limitations in creating nuts and complex shapes in magnets, we recommend using cover - magnetic mechanism.
  • Possible danger to health – tiny shards of magnets are risky, if swallowed, which is particularly important in the context of child safety. It is also worth noting that small elements of these devices can complicate diagnosis medical after entering the body.
  • High unit price – neodymium magnets are more expensive than other types of magnets (e.g. ferrite), which hinders application in large quantities

Pull force analysis

Highest magnetic holding forcewhat it depends on?

Breakaway force is the result of a measurement for optimal configuration, assuming:
  • on a plate made of mild steel, effectively closing the magnetic field
  • whose thickness equals approx. 10 mm
  • with an ground contact surface
  • under conditions of gap-free contact (surface-to-surface)
  • under perpendicular application of breakaway force (90-degree angle)
  • at room temperature

What influences lifting capacity in practice

Holding efficiency is affected by specific conditions, mainly (from priority):
  • Distance – existence of any layer (rust, dirt, gap) interrupts the magnetic circuit, which lowers power rapidly (even by 50% at 0.5 mm).
  • Angle of force application – maximum parameter is reached only during pulling at a 90° angle. The shear force of the magnet along the plate is standardly many times lower (approx. 1/5 of the lifting capacity).
  • Element thickness – to utilize 100% power, the steel must be adequately massive. Paper-thin metal restricts the attraction force (the magnet "punches through" it).
  • Material composition – different alloys reacts the same. High carbon content worsen the interaction with the magnet.
  • Smoothness – full contact is obtained only on smooth steel. Any scratches and bumps reduce the real contact area, weakening the magnet.
  • Thermal environment – temperature increase causes a temporary drop of induction. It is worth remembering the thermal limit for a given model.

Lifting capacity testing was conducted on plates with a smooth surface of optimal thickness, under a perpendicular pulling force, however under parallel forces the holding force is lower. Additionally, even a slight gap between the magnet and the plate lowers the load capacity.

Precautions when working with neodymium magnets
Avoid contact if allergic

Studies show that nickel (the usual finish) is a strong allergen. If you have an allergy, refrain from touching magnets with bare hands and opt for encased magnets.

Impact on smartphones

An intense magnetic field negatively affects the functioning of magnetometers in phones and GPS navigation. Do not bring magnets near a smartphone to avoid damaging the sensors.

Combustion hazard

Mechanical processing of NdFeB material carries a risk of fire risk. Magnetic powder oxidizes rapidly with oxygen and is difficult to extinguish.

Magnet fragility

Protect your eyes. Magnets can fracture upon uncontrolled impact, launching shards into the air. Eye protection is mandatory.

Product not for children

Strictly store magnets away from children. Ingestion danger is significant, and the consequences of magnets clamping inside the body are life-threatening.

Threat to electronics

Data protection: Neodymium magnets can damage data carriers and delicate electronics (pacemakers, hearing aids, mechanical watches).

Operating temperature

Standard neodymium magnets (grade N) lose magnetization when the temperature exceeds 80°C. The loss of strength is permanent.

Bodily injuries

Pinching hazard: The attraction force is so great that it can cause hematomas, pinching, and even bone fractures. Protective gloves are recommended.

Life threat

For implant holders: Strong magnetic fields affect electronics. Keep at least 30 cm distance or ask another person to handle the magnets.

Do not underestimate power

Handle magnets consciously. Their powerful strength can shock even experienced users. Stay alert and respect their power.

Danger! Learn more about risks in the article: Safety of working with magnets.
Dhit sp. z o.o.

e-mail: bok@dhit.pl

tel: +48 888 99 98 98