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SMZR 25x200 / N52 - magnetic separator with handle

magnetic separator with handle

Catalog no 140444

GTIN/EAN: 5906301813507

5.00

Diameter Ø

25 mm [±1 mm]

Height

200 mm [±1 mm]

Weight

0.01 g

Magnetic Flux

~ 8 500 Gauss [±5%]

553.50 with VAT / pcs + price for transport

450.00 ZŁ net + 23% VAT / pcs

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Product card - SMZR 25x200 / N52 - magnetic separator with handle

Specification / characteristics - SMZR 25x200 / N52 - magnetic separator with handle

properties
properties values
Cat. no. 140444
GTIN/EAN 5906301813507
Production/Distribution Dhit sp. z o.o.
ul. Zielona 14 05-850 Ożarów Mazowiecki PL
Country of origin Poland / China / Germany
Customs code 85059029
Diameter Ø 25 mm [±1 mm]
Height 200 mm [±1 mm]
Weight 0.01 g
Material Type Stainless steel AISI 304 / A2
Magnetic Flux ~ 8 500 Gauss [±5%]
Size/Mount Quantity M8x2
Polarity circumferential - 7 poles
Casing Tube Thickness 1 mm
Manufacturing Tolerance ±1 mm

Magnetic properties of material N52

Specification / characteristics SMZR 25x200 / N52 - magnetic separator with handle
properties values units
remenance Br [min. - max.] ? 14.2-14.7 kGs
remenance Br [min. - max.] ? 1420-1470 mT
coercivity bHc ? 10.8-12.5 kOe
coercivity bHc ? 860-995 kA/m
actual internal force iHc ≥ 12 kOe
actual internal force iHc ≥ 955 kA/m
energy density [min. - max.] ? 48-53 BH max MGOe
energy density [min. - max.] ? 380-422 BH max KJ/m
max. temperature ? ≤ 80 °C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C

Physical properties of sintered neodymium magnets Nd2Fe14B at 20°C
properties values units
Vickers hardness ≥550 Hv
Density ≥7.4 g/cm3
Curie Temperature TC 312 - 380 °C
Curie Temperature TF 593 - 716 °F
Specific resistance 150 μΩ⋅cm
Bending strength 250 MPa
Compressive strength 1000~1100 MPa
Thermal expansion parallel (∥) to orientation (M) (3-4) x 10-6 °C-1
Thermal expansion perpendicular (⊥) to orientation (M) -(1-3) x 10-6 °C-1
Young's modulus 1.7 x 104 kg/mm²

Table 1: Rod construction
SMZR 25x200 / N52

Parameter Value Description / Unit
Diameter (Ø) 25 mm
Total length 200 mm (L)
Active length 180 mm
Section count 7 modules
Dead zone 20 mm (Blaszka 2mm + Gwint 18mm)
Weight (est.) ~746 g
Active area 141 cm² (Area)
Housing material AISI 304 1.4301 (Inox)
Surface finish Ra < 0.8 µm Polished
Temp. class 80°C Standard (N)
Force loss (at max °C) -12.8% Reversible loss (physics)
Force (calculated) 18.1 kg (theor.)
Induction (surface) ~8 500 Gauss (Max)

Chart 2: Field profile (7 sections)

Chart 3: Temperature performance

Engineering data and GPSR
Material specification
iron (Fe) 64% – 68%
neodymium (Nd) 29% – 32%
boron (B) 1.1% – 1.2%
dysprosium (Dy) 0.5% – 2.0%
coating (Ni-Cu-Ni) < 0.05%
Ecology and recycling (GPSR)
recyclability (EoL) 100%
recycled raw materials ~10% (pre-cons)
carbon footprint low / zredukowany
waste code (EWC) 16 02 16
Safety card (GPSR)
responsible entity
Dhit sp. z o.o.
ul. Kościuszki 6A, 05-850 Ożarów Mazowiecki
tel: +48 22 499 98 98 | e-mail: bok@dhit.pl
batch number/type
id: 140444-2026
Measurement Calculator
Magnet pull force

Field Strength

Other products

A manual separator is a basic tool for quick identification and sorting of metals. It enables effective segregation of materials in the yard and accepting goods. It can be used to collect scattered nails and screws from hard-to-reach places.
The tool reacts to carbon steel but does not attract most stainless steels (austenitic, like AISI 304). Lack of reaction (attraction) means the tested item is made of non-magnetic material.
The neodymium model offers powerful force with low weight, which drastically reduces hand fatigue. A lighter tool allows for longer work without wrist and arm pain. The neodymium version is currently the standard in professional scrap yards.
The magnet is completely shielded from mechanical impacts, which extends its lifespan. The grip was designed so as not to slip in the hand, even in a work glove. Thanks to such an armored build, the separator is resistant to difficult conditions prevailing at a scrap yard.
In this model, collected metal must be torn off manually (preferably in a work glove). We also offer versions where pulling the handle automatically drops collected material. In the case of strong magnets, it is easiest to slide the metal to the side of the housing instead of tearing it straight off.

Pros as well as cons of neodymium magnets.

Strengths

Apart from their consistent power, neodymium magnets have these key benefits:
  • They have constant strength, and over more than ten years their performance decreases symbolically – ~1% (in testing),
  • They maintain their magnetic properties even under strong external field,
  • Thanks to the shiny finish, the surface of Ni-Cu-Ni, gold-plated, or silver-plated gives an visually attractive appearance,
  • Magnetic induction on the working layer of the magnet remains strong,
  • Through (adequate) combination of ingredients, they can achieve high thermal resistance, enabling functioning at temperatures reaching 230°C and above...
  • Thanks to modularity in designing and the ability to customize to complex applications,
  • Versatile presence in electronics industry – they are commonly used in magnetic memories, drive modules, medical devices, and industrial machines.
  • Thanks to efficiency per cm³, small magnets offer high operating force, in miniature format,

Limitations

Problematic aspects of neodymium magnets and proposals for their use:
  • They are prone to damage upon too strong impacts. To avoid cracks, it is worth protecting magnets in a protective case. Such protection not only shields the magnet but also improves its resistance to damage
  • NdFeB magnets demagnetize when exposed to high temperatures. After reaching 80°C, many of them experience permanent drop of power (a factor is the shape as well as dimensions of the magnet). We offer magnets specially adapted to work at temperatures up to 230°C marked [AH], which are extremely resistant to heat
  • When exposed to humidity, magnets start to rust. For applications outside, it is recommended to use protective magnets, such as magnets in rubber or plastics, which prevent oxidation and corrosion.
  • Limited ability of producing threads in the magnet and complex shapes - recommended is a housing - magnet mounting.
  • Potential hazard related to microscopic parts of magnets can be dangerous, when accidentally swallowed, which gains importance in the context of child health protection. Furthermore, small elements of these devices are able to disrupt the diagnostic process medical when they are in the body.
  • Higher cost of purchase is one of the disadvantages compared to ceramic magnets, especially in budget applications

Holding force characteristics

Maximum lifting force for a neodymium magnet – what it depends on?

The specified lifting capacity concerns the maximum value, recorded under ideal test conditions, specifically:
  • on a block made of structural steel, perfectly concentrating the magnetic field
  • whose transverse dimension equals approx. 10 mm
  • with a plane cleaned and smooth
  • under conditions of gap-free contact (metal-to-metal)
  • for force applied at a right angle (pull-off, not shear)
  • at conditions approx. 20°C

Practical aspects of lifting capacity – factors

Bear in mind that the application force may be lower influenced by the following factors, in order of importance:
  • Space between surfaces – every millimeter of separation (caused e.g. by varnish or unevenness) diminishes the magnet efficiency, often by half at just 0.5 mm.
  • Pull-off angle – note that the magnet has greatest strength perpendicularly. Under shear forces, the holding force drops drastically, often to levels of 20-30% of the nominal value.
  • Wall thickness – the thinner the sheet, the weaker the hold. Part of the magnetic field penetrates through instead of generating force.
  • Steel type – low-carbon steel attracts best. Alloy admixtures decrease magnetic properties and holding force.
  • Smoothness – ideal contact is obtained only on polished steel. Any scratches and bumps reduce the real contact area, reducing force.
  • Thermal environment – temperature increase results in weakening of induction. It is worth remembering the thermal limit for a given model.

Holding force was checked on a smooth steel plate of 20 mm thickness, when the force acted perpendicularly, in contrast under shearing force the lifting capacity is smaller. In addition, even a minimal clearance between the magnet and the plate reduces the lifting capacity.

Precautions when working with neodymium magnets
Adults only

Absolutely keep magnets out of reach of children. Choking hazard is high, and the effects of magnets connecting inside the body are very dangerous.

Protect data

Equipment safety: Neodymium magnets can ruin data carriers and sensitive devices (pacemakers, hearing aids, timepieces).

Compass and GPS

Navigation devices and smartphones are highly sensitive to magnetism. Close proximity with a strong magnet can ruin the internal compass in your phone.

Medical interference

Individuals with a ICD should keep an safe separation from magnets. The magnetism can disrupt the operation of the life-saving device.

Bone fractures

Protect your hands. Two powerful magnets will snap together instantly with a force of several hundred kilograms, destroying everything in their path. Exercise extreme caution!

Heat warning

Monitor thermal conditions. Heating the magnet to high heat will ruin its properties and pulling force.

Metal Allergy

Warning for allergy sufferers: The nickel-copper-nickel coating contains nickel. If an allergic reaction appears, cease working with magnets and wear gloves.

Mechanical processing

Powder created during machining of magnets is combustible. Avoid drilling into magnets unless you are an expert.

Magnets are brittle

Beware of splinters. Magnets can fracture upon violent connection, launching shards into the air. We recommend safety glasses.

Do not underestimate power

Handle with care. Rare earth magnets act from a long distance and connect with huge force, often quicker than you can react.

Safety First! Learn more about hazards in the article: Safety of working with magnets.