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neodymium magnets

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SM 25x150 [2xM8] / N42 - magnetic roller

magnetic separator

catalog number 130289

GTIN: 5906301812821

5.0

diameter Ø

25 mm [±0,1 mm]

height

150 mm [±0,1 mm]

max. temperature

≤ 80 °C

393.60 gross price (including VAT) / pcs +

320.00 ZŁ net price + 23% VAT / pcs

bulk discounts:

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Give us a call tel: +48 888 99 98 98 or write through contact form on the contact page. You can check the mass as well as the appearance of neodymium magnets in our magnetic mass calculator magnetic calculator

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Specification: magnetic separator 25x150 [2xM8] / N42

Characteristics: magnetic separator 25x150 [2xM8] / N42
Properties
Values
catalog number
130289
production / distribution
Dhit sp. z o.o.
country of origin
Poland / China / Germany
customs code
85059029
diameter Ø
25 mm [±0,1 mm]
height
150 mm [±0,1 mm]
max. temperature ?
≤ 80 °C
weight
0.01 g
execution tolerance
± 0.1 mm
rodzaj materiału
AISI 304 - bezpieczna dla żywności
rodzaj magnesów
NdFeB N42
ilość gwintów
2x [M8] wewnętrzne
biegunowość
obwodowa - 5 nabiegunniki
indukcja magnetyczna
~ 6 500 Gauss [±5%]
max. temp. pracy
poniżej ≤ 80°C
grubość rury osłonowej
1 mm

Magnetic properties of the material N42

material characteristics N42
Properties
Values
units
remenance Br [Min. - Max.] ?
12.9-13.2
kGs
remenance Br [Min. - Max.] ?
1290-1320
T
coercivity bHc ?
10.8-12.0
kOe
coercivity bHc ?
860-955
kA/m
actual internal force iHc
≥ 12
kOe
actual internal force iHc
≥ 955
kA/m
energy density [Min. - Max.]
40-42
BH max MGOe
energy density [Min. - Max.]
318-334
BH max KJ/m
max. temperature
≤ 80
°C

Physical properties of sintered neodymium magnets Nd2Fe14B

Physical properties of sintered neodymium magnets Nd2Fe14B
Properties
Values
units
Vickers hardness
≥550
Hv
Density
≥7.4
g/cm3
Curie Temperature TC
312 - 380
°C
Curie Temperature TF
593 - 716
°F
Specific resistance
150
μΩ⋅Cm
Bending strength
250
Mpa
Compressive strength
1000~1100
Mpa
Thermal expansion parallel (∥) to orientation (M)
(3-4) x 106
°C-1
Thermal expansion perpendicular (⊥) to orientation (M)
-(1-3) x 10-6
°C-1
Young's modulus
1.7 x 104
kg/mm²
The device rod magnetic is based on the use of neodymium magnets, which are placed in a casing made of stainless steel mostly AISI304. As a result, it is possible to effectively separate ferromagnetic particles from other materials. A fundamental component of its operation is the use of repulsion of magnetic poles N and S, which enables magnetic substances to be targeted. The thickness of the embedded magnet and its structure's pitch affect the power and range of the separator's operation.
Generally speaking, magnetic separators are designed to separate ferromagnetic elements. If the cans are ferromagnetic, the separator will be able to separate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the separator will not effectively segregate them.
Yes, magnetic rollers are employed in the food industry to clear metallic contaminants, including iron fragments or iron dust. Our rods are constructed from durable acid-resistant steel, EN 1.4301, suitable for contact with food.
Magnetic rollers, often called cylindrical magnets, are used in food production, metal separation as well as recycling. They help in extracting iron dust during the process of separating metals from other materials.
Our magnetic rollers consist of neodymium magnets anchored in a tube of stainless steel with a wall thickness of 1mm.
From both sides of the magnetic bar will be with M8 threaded holes - 18 mm, allowing for quick installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.
In terms of magnetic properties, magnetic bars differ in terms of magnetic force lines, flux density and the area of operation of the magnetic field. We produce them in two materials, N42 and N52.
Generally it is believed that the greater the magnet's power, the better. However, the strength of the magnet's power depends on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of use and expected needs. The standard operating temperature of a magnetic bar is 80°C.
When the magnet is more flat, the magnetic force lines will be short. On the other hand, in the case of a thicker magnet, the force lines are extended and extend over a greater distance.
For making the casings of magnetic separators - rollers, most often stainless steel is employed, especially types AISI 304, AISI 316, and AISI 316L.
In a saltwater environment, type AISI 316 steel is highly recommended thanks to its exceptional anti-corrosion properties.
Magnetic bars are characterized by their specific arrangement of poles and their capability to attract magnetic substances directly onto their surface, as opposed to other separators that may utilize complex filtration systems.
Technical designations and terms pertaining to magnetic separators include amongst others magnet pitch, polarity, and magnetic induction, as well as the type of steel used.
Magnetic induction for a magnet on a roller is measured using a teslameter or a gaussmeter with a flat Hall-effect probe, aiming to find the highest magnetic field value near the magnetic pole. The result is verified in a value table - the lowest is N30. All designations less than N27 or N25 indicate recycling that falls below the standard - they are not suitable.
Neodymium magnetic bars offer many advantages, including excellent separation efficiency, strong magnetic field, and durability. However, some of the downsides may involve the need for regular cleaning, higher cost, and potential installation challenges.
By ensuring proper maintenance of neodymium magnetic rollers, it is recommended cleaning regularly, avoiding temperatures up to 80°C. The rollers feature waterproofing IP67, so if they are leaky, the magnets inside can oxidize and lose their power. Magnetic field measurements is recommended be carried out once every 24 months. Caution should be taken during use, as there is a risk getting pinched. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could lead to problems with the magnetic rod seal and product contamination. The effective range of the roller is equal to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.
A magnetic roller is a magnetic separator made from a neodymium magnet enclosed in a cylindrical stainless steel housing, which are used to remove metal contaminants from bulk and granular materials. They are applied in industries such as food processing, ceramics, and recycling, where the removal of iron metals and iron filings is essential.

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Advantages as well as disadvantages of neodymium magnets NdFeB.

In addition to immense power, neodymium magnets have the following advantages:

  • They do not lose their power (of the magnet). After about 10 years, their strength decreases by only ~1% (theoretically),
  • They are highly resistant to demagnetization by external magnetic field,
  • By applying a shiny coating of nickel, gold, or silver, the element gains an aesthetic appearance,
  • They have very high magnetic induction on the surface of the magnet,
  • Thanks to their high temperature resistance, they can operate (depending on the shape) even at temperatures up to 230°C and above...
  • Thanks to the flexibility in shaping and the ability to adapt to specific requirements – neodymium magnets can be produced in a wide range of shapes and sizes, which enhances their versatility in applications.
  • Significant importance in advanced technologically fields – are used in hard drives, electric drive mechanisms, medical devices or very advanced devices.

Disadvantages of neodymium magnets:

  • They can break when subjected to a strong impact. If the magnets are exposed to impacts, we recommend using magnets in a steel housing. The steel housing in the form of a holder protects the magnet from impacts and at the same time increases its overall strength,
  • High temperatures can reduce the power of neodymium magnets. Typically, after heating above 80°C, most of them experience a permanent loss in strength (although it is dependent on the form and size). To prevent this, we offer special magnets marked with the symbol [AH], which are highly resistant to high temperatures. They can operate even at temperatures up to 230°C, making them an ideal solution for applications requiring high-temperature operation,
  • They rust in a humid environment - during outdoor use, we recommend using waterproof magnets, such as those made of rubber or plastic,
  • The use of a cover or a magnetic holder is recommended due to the limited possibilities of manufacturing threads or complex shapes in the magnet
  • Health risk associated with microscopic parts of magnets are risky, in case of ingestion, which is particularly important in the context of children's health. It's also worth noting that miniscule components of these magnets have the potential to hinder the diagnostic process when they are in the body.

Safety Guidelines with Neodymium Magnets

 It is important to maintain neodymium magnets out of reach from children.

Remember that neodymium magnets are not toys. Be cautious and make sure no child plays with them. In the case of swallowing multiple magnets simultaneously, they can attract to each other through the intestinal walls. In the worst case scenario, this can lead to death.

Dust and powder from neodymium magnets are highly flammable.

Avoid drilling or mechanical processing of neodymium magnets. Once crushed into fine powder or dust, this material becomes highly flammable.

Do not bring neodymium magnets close to GPS and smartphones.

Strong fields generated by neodymium magnets interfere with compasses and magnetometers used in navigation, as well as internal compasses of smartphones and GPS devices.

Make sure not to bring neodymium magnets close to the TV, wallet, and computer HDD.

Neodymium magnets produce strong magnetic fields that can damage magnetic media such as floppy disks, video tapes, HDDs, credit cards, magnetic ID cards, cassette tapes, etc. devices. They can also destroy devices like video players, televisions, CRT computer monitors. Remember not to place neodymium magnets close to these electronic devices.

Magnets made of neodymium are characterized by their fragility, which can cause them to shatter.

Magnets made of neodymium are highly fragile, and by joining them in an uncontrolled manner, they will crumble. Neodymium magnetic are made of metal and coated with a shiny nickel, but they are not as durable as steel. At the moment of connection between the magnets, small metal fragments can be dispersed in different directions.

Neodymium magnets are primarily characterized by their significant internal force. They attract to each other, and any object that comes in their way will be affected.

Neodymium magnets jump and clash mutually within a distance of several to almost 10 cm from each other.

Neodymium magnets can become demagnetized at high temperatures.

Although magnets are generally resilient, their ability to maintain their magnetic potency can be influenced by factors like the type of material used, the magnet's shape, and the intended purpose for which it is employed.

Neodymium magnets should not be near people with pacemakers.

Neodymium magnets generate very strong magnetic fields that can interfere with the operation of a pacemaker. This happens because such devices have a function to deactivate them in a magnetic field.

Neodymium magnets are the strongest, most remarkable magnets on earth, and the surprising force between them can shock you at first.

Make sure to review all the information we have provided. This will help you avoid harm to your body and damage to the magnets.

The magnet is coated with nickel - be careful if you have an allergy.

Studies clearly indicate a small percentage of people who suffer from metal allergies such as nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, you can try wearing gloves or simply avoid direct contact with nickel-plated neodymium magnets.

To illustrate why neodymium magnets are so dangerous, read the article - How very dangerous are very powerful neodymium magnets?.

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e-mail: bok@dhit.pl

tel: +48 888 99 98 98