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neodymium magnets

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SM 25x100 [2xM8] / N42 - magnetic roller

magnetic separator

catalog number 130287

GTIN: 5906301812807

5.0

diameter Ø

25 mm [±0,1 mm]

height

100 mm [±0,1 mm]

max. temperature

≤ 80 °C

246.00 gross price (including VAT) / pcs +

200.00 ZŁ net price + 23% VAT / pcs

bulk discounts:

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Specification: magnetic separator 25x100 [2xM8] / N42

Characteristics: magnetic separator 25x100 [2xM8] / N42
Properties
Values
catalog number
130287
production / distribution
Dhit sp. z o.o.
country of origin
Poland / China / Germany
customs code
85059029
diameter Ø
25 mm [±0,1 mm]
height
100 mm [±0,1 mm]
max. temperature ?
≤ 80 °C
weight
0.01 g
execution tolerance
± 0.1 mm
rodzaj materiału
AISI 304 - bezpieczna dla żywności
rodzaj magnesów
NdFeB N42
ilość gwintów
2x [M8] wewnętrzne
biegunowość
obwodowa - 3 nabiegunniki
indukcja magnetyczna
~ 6 500 Gauss [±5%]
max. temp. pracy
poniżej ≤ 80°C
grubość rury osłonowej
1 mm

Magnetic properties of the material N42

material characteristics N42
Properties
Values
units
remenance Br [Min. - Max.] ?
12.9-13.2
kGs
remenance Br [Min. - Max.] ?
1290-1320
T
coercivity bHc ?
10.8-12.0
kOe
coercivity bHc ?
860-955
kA/m
actual internal force iHc
≥ 12
kOe
actual internal force iHc
≥ 955
kA/m
energy density [Min. - Max.]
40-42
BH max MGOe
energy density [Min. - Max.]
318-334
BH max KJ/m
max. temperature
≤ 80
°C

Physical properties of sintered neodymium magnets Nd2Fe14B

Physical properties of sintered neodymium magnets Nd2Fe14B
Properties
Values
units
Vickers hardness
≥550
Hv
Density
≥7.4
g/cm3
Curie Temperature TC
312 - 380
°C
Curie Temperature TF
593 - 716
°F
Specific resistance
150
μΩ⋅Cm
Bending strength
250
Mpa
Compressive strength
1000~1100
Mpa
Thermal expansion parallel (∥) to orientation (M)
(3-4) x 106
°C-1
Thermal expansion perpendicular (⊥) to orientation (M)
-(1-3) x 10-6
°C-1
Young's modulus
1.7 x 104
kg/mm²
The device rod magnetic is based on the use of neodymium magnets, which are welded in a construction made of stainless steel mostly AISI304. In this way, it is possible to efficiently separate ferromagnetic elements from the mixture. A key aspect of its operation is the use of repulsion of N and S poles of neodymium magnets, which enables magnetic substances to be targeted. The thickness of the magnet and its structure pitch affect the power and range of the separator's operation.
Generally speaking, magnetic separators are used to separate ferromagnetic particles. If the cans are ferromagnetic, a magnetic separator will be effective. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the magnetic separator will not be effective.
Yes, magnetic rollers are employed in the food industry to clear metallic contaminants, including iron fragments or iron dust. Our rollers are made from acid-resistant steel, AISI 304, suitable for use in food.
Magnetic rollers, often called cylindrical magnets, are used in food production, metal separation as well as recycling. They help in removing iron dust in the course of the process of separating metals from other wastes.
Our magnetic rollers consist of a neodymium magnet embedded in a stainless steel tube cylinder of stainless steel with a wall thickness of 1mm.
From both sides of the magnetic bar will be with M8 threaded holes - 18 mm, enabling simple mounting in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.
In terms of forces, magnetic bars differ in terms of magnetic force lines, flux density and the area of operation of the magnetic field. We produce them in two materials, N42 as well as N52.
Generally it is believed that the stronger the magnet, the more effective. However, the effectiveness of the magnet's power is based on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of application and specific needs. The standard operating temperature of a magnetic bar is 80°C.
If the magnet is thin, the magnetic force lines are more compressed. On the other hand, when the magnet is thick, the force lines are extended and extend over a greater distance.
For making the casings of magnetic separators - rollers, most often stainless steel is employed, especially types AISI 304, AISI 316, and AISI 316L.
In a saltwater environment, AISI 316 steel is highly recommended thanks to its exceptional anti-corrosion properties.
Magnetic rollers stand out for their unique configuration of poles and their ability to attract magnetic particles directly onto their surface, in contrast to other devices that often use complex filtration systems.
Technical designations and terms related to magnetic separators include among others polarity, magnetic induction, magnet pitch, as well as the steel type applied.
Magnetic induction for a roller is determined using a teslameter or a gaussmeter with a flat Hall-effect probe, aiming to find the highest magnetic field value near the magnetic pole. The outcome is checked in a value table - the lowest is N30. All designations below N27 or N25 suggest recycling that doesn't meet the standard - they are not suitable.
Neodymium magnetic bars offer many advantages, including excellent separation efficiency, strong magnetic field, and durability. Disadvantages may include the need for regular cleaning, higher cost, and potential installation challenges.
For proper maintenance of neodymium magnetic rollers, it is recommended washing after each use, avoiding temperatures above 80 degrees. The rollers our rollers have waterproofing IP67, so if they are not sealed, the magnets inside can rust and lose their power. Magnetic field measurements should be carried out every two years. Caution should be taken during use, as there is a risk getting pinched. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could lead to problems with the magnetic rod seal and product contamination. The effective range of the roller corresponds to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.
A magnetic roller is a magnetic separator made from a neodymium magnet enclosed in a cylindrical stainless steel housing, which are used to remove metal contaminants from bulk and granular materials. They are used in the food industry, recycling, and plastic processing, where metal separation is crucial.

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Advantages as well as disadvantages of neodymium magnets NdFeB.

Apart from immense strength, neodymium magnets have the following advantages:

  • They do not lose power over time - after approximately 10 years, their power decreases by only ~1% (theoretically),
  • They are exceptionally resistant to demagnetization caused by an external magnetic field,
  • In other words, thanks to the shiny coating of nickel, gold, or silver, the element acquires an aesthetic appearance,
  • They exhibit extremely high magnetic induction on the surface of the magnet,
  • By using an appropriate combination of materials, they can achieve significant thermal resistance, allowing them to operate at temperatures up to 230°C and above...
  • Thanks to the flexibility in shaping or the ability to adapt to specific requirements – neodymium magnets can be produced in various forms and dimensions, which expands the range of their possible uses.
  • Wide application in modern technologies – are used in computer drives, electric motors, medical equipment or very advanced devices.

Disadvantages of neodymium magnets:

  • They are fragile when subjected to a strong impact. If the magnets are exposed to impacts, we recommend using magnets in a protective case. The steel housing in the form of a holder protects the magnet from impacts, and at the same time increases its overall strength,
  • They lose power at high temperatures. Most neodymium magnets experience permanent loss of strength when heated above 80°C (depending on the shape and height). However, we also offer special magnets with high temperature resistance, up to 230°C,
  • They rust in a humid environment - during outdoor use, we recommend using waterproof magnets, such as those made of rubber or plastic,
  • Limited ability to create threads or complex shapes in the magnet - the use of a housing is recommended - magnetic holder
  • Possible danger arising from small pieces of magnets pose a threat, in case of ingestion, which is particularly important in the aspect of protecting young children. Furthermore, small elements of these magnets have the potential to hinder the diagnostic process when they are in the body.

Exercise Caution with Neodymium Magnets

Neodymium magnets are among the strongest magnets on Earth. The astonishing force they generate between each other can shock you.

On our website, you can find information on how to use neodymium magnets. This will help you avoid injuries and prevent damage to the magnets.

Under no circumstances should neodymium magnets be placed near a computer HDD, TV, and wallet.

Strong fields generated by neodymium magnets can damage magnetic storage media such as floppy disks, credit cards, magnetic ID cards, cassette tapes, video tapes, or other similar devices. In addition, they can damage televisions, VCRs, computer monitors, and CRT displays. You should especially avoid placing neodymium magnets near electronic devices.

Dust and powder from neodymium magnets are flammable.

Avoid drilling or mechanical processing of neodymium magnets. Once crushed into fine powder or dust, this material becomes highly flammable.

Magnets will attract to each other, so remember not to allow them to pinch together without control or place your fingers in their path.

If you have a finger between or alternatively on the path of attracting magnets, there may be a serious cut or a fracture.

 It is important to maintain neodymium magnets out of reach from youngest children.

Neodymium magnets are not toys. Do not allow children to play with them. Small magnets can pose a serious choking hazard. If multiple magnets are swallowed, they can attract to each other through the intestinal walls, causing significant injuries, and even death.

Neodymium magnetic are extremely fragile, they easily break as well as can crumble.

Neodymium magnetic are fragile as well as will crack if allowed to collide with each other, even from a distance of a few centimeters. Despite being made of metal and coated with a shiny nickel plating, they are not as hard as steel. At the moment of collision between the magnets, tiny sharp metal fragments can be propelled in various directions at high speed. Eye protection is recommended.

If you have a nickel allergy, avoid contact with neodymium magnets.

Studies clearly indicate a small percentage of people who suffer from metal allergies such as nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, you can try wearing gloves or simply avoid direct contact with nickel-plated neodymium magnets.

Under no circumstances should neodymium magnets be brought close to GPS and smartphones.

Neodymium magnets produce strong magnetic fields that interfere with magnetometers and compasses used in navigation, as well as internal compasses of smartphones and GPS devices.

Neodymium magnets can demagnetize at high temperatures.

While Neodymium magnets can demagnetize at high temperatures, it's important to note that the extent of this effect can vary based on factors such as the magnet's material, shape, and intended application.

Neodymium magnets are not recommended for people with pacemakers.

Neodymium magnets generate very strong magnetic fields that can interfere with the operation of a pacemaker. This is because many of these devices are equipped with a function that deactivates the device in a magnetic field.

To show why neodymium magnets are so dangerous, read the article - How very dangerous are strong neodymium magnets?.

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e-mail: bok@dhit.pl

tel: +48 888 99 98 98