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SM 18x200 [2xM5] / N42 - magnetic roller

magnetic separator

catalog number 130273

GTIN: 5906301812753

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diameter Ø

18 mm [±0,1 mm]

height

200 mm [±0,1 mm]

max. temperature

≤ 80 °C

442.80 ZŁ gross price (including VAT) / pcs +

360.00 ZŁ net price + 23% VAT / pcs

bulk discounts:

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Call us tel: +48 22 499 98 98 or write via contact form on the contact page. You can check the power and the shape of magnet in our power calculator force calculator

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Specification: magnetic separator 18x200 [2xM5] / N42

Characteristics: magnetic separator 18x200 [2xM5] / N42
Properties
Values
catalog number
130273
GTIN
5906301812753
production / distribution
Dhit sp. z o.o.
country of origin
Poland / China / Germany
customs code
85059029
diameter Ø
18 mm [±0,1 mm]
height
200 mm [±0,1 mm]
max. temperature ?
≤ 80 °C
weight
0.01 g
execution tolerance
± 0.1 mm
rodzaj materiału
AISI 304 - bezpieczna dla żywności
rodzaj magnesów
NdFeB N42
ilość gwintów
2x [M5] wewnętrzne
biegunowość
obwodowa - 9 nabiegunników
indukcja magnetyczna
~ 5 400 Gauss [±5%]
max. temp. pracy
poniżej ≤ 80°C
grubość rury osłonowej
1 mm

Magnetic properties of the material N42

material characteristics N42
Properties
Values
units
remenance Br [Min. - Max.] ?
12.9-13.2
kGs
remenance Br [Min. - Max.] ?
1290-1320
T
coercivity bHc ?
10.8-12.0
kOe
coercivity bHc ?
860-955
kA/m
actual internal force iHc
≥ 12
kOe
actual internal force iHc
≥ 955
kA/m
energy density [Min. - Max.]
40-42
BH max MGOe
energy density [Min. - Max.]
318-334
BH max KJ/m
max. temperature
≤ 80
°C

Physical properties of sintered neodymium magnets Nd2Fe14B

Physical properties of sintered neodymium magnets Nd2Fe14B
Properties
Values
units
Vickers hardness
≥550
Hv
Density
≥7.4
g/cm3
Curie Temperature TC
312 - 380
°C
Curie Temperature TF
593 - 716
°F
Specific resistance
150
μΩ⋅Cm
Bending strength
250
Mpa
Compressive strength
1000~1100
Mpa
Thermal expansion parallel (∥) to orientation (M)
(3-4) x 106
°C-1
Thermal expansion perpendicular (⊥) to orientation (M)
-(1-3) x 10-6
°C-1
Young's modulus
1.7 x 104
kg/mm²
The magnetic separator, namely the magnetic roller, uses the force of neodymium magnets, which are embedded in a casing made of stainless steel mostly AISI304. Due to this, it is possible to effectively separate ferromagnetic particles from other materials. A fundamental component of its operation is the use of repulsion of magnetic poles N and S, which allows magnetic substances to be collected. The thickness of the embedded magnet and its structure's pitch affect the power and range of the separator's operation.
Generally speaking, magnetic separators are designed to segregate ferromagnetic elements. If the cans are made from ferromagnetic materials, the separator will be able to separate them. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the separator will not effectively segregate them.
Yes, magnetic rollers find application in the food industry to remove metallic contaminants, for example iron fragments or iron dust. Our rollers are constructed from acid-resistant steel, EN 1.4301, approved for contact with food.
Magnetic rollers, often called magnetic separators, are used in food production, metal separation as well as waste processing. They help in eliminating iron dust during the process of separating metals from other wastes.
Our magnetic rollers are composed of a neodymium magnet placed in a stainless steel tube cylinder made of stainless steel with a wall thickness of 1mm.
Both ends of the magnetic bar will be with M8 threaded openings, enabling easy installation in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.
In terms of features, magnetic bars stand out in terms of magnetic force lines, flux density and the field of the magnetic field. We produce them in two materials, N42 as well as N52.
Usually it is believed that the greater the magnet's power, the more effective. But, the value of the magnet's power is based on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of use and anticipated needs. The standard operating temperature of a magnetic bar is 80°C.
In the case where the magnet is more flat, the magnetic force lines are short. On the other hand, when the magnet is thick, the force lines will be extended and reach further.
For creating the casings of magnetic separators - rollers, usually stainless steel is used, particularly types AISI 316, AISI 316L, and AISI 304.
In a saltwater environment, AISI 316 steel is highly recommended thanks to its excellent corrosion resistance.
Magnetic bars stand out for their specific arrangement of poles and their ability to attract magnetic particles directly onto their surface, in contrast to other separators that often use complex filtration systems.
Technical designations and terms pertaining to magnetic separators comprise among others polarity, magnetic induction, magnet pitch, as well as the steel type applied.
Magnetic induction for a magnet on a roller is measured using a teslameter or a gaussmeter with a flat Hall-effect probe, aiming to find the highest magnetic field value close to the magnetic pole. The result is checked in a value table - the lowest is N30. All designations less than N27 or N25 suggest recycling that doesn't meet the standard - they are not suitable.
Neodymium magnetic rollers offer a range of benefits such as higher attracting power, longer lifespan, and effectiveness in separating fine metal particles. Disadvantages may include the need for regular cleaning, higher cost, and potential installation challenges.
For proper maintenance of neodymium magnetic rollers, you should cleaning after each use, avoiding temperatures up to 80°C. The rollers feature waterproofing IP67, so if they are not sealed, the magnets inside can oxidize and lose their power. Testing of the rollers should be carried out every two years. Caution should be taken during use, as it’s possible of finger injury. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could cause problems with the magnetic rod seal and product contamination. The range of the roller corresponds to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.
Magnetic rollers are cylindrical neodymium magnets placed in a casing made of corrosion-resistant stainless steel, which are used to remove metal contaminants from bulk and granular materials. They are used in the food industry, recycling, and plastic processing, where the removal of iron metals and iron filings is essential.

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Advantages as well as disadvantages of neodymium magnets NdFeB.

In addition to immense power, neodymium magnets have the following advantages:

  • They do not lose their power (of the magnet). After about 10 years, their strength decreases by only ~1% (theoretically),
  • They are exceptionally resistant to demagnetization caused by an external magnetic field,
  • Thanks to the shiny finish and nickel, gold, or silver coating, they have an aesthetic appearance,
  • They have very high magnetic induction on the surface of the magnet,
  • Magnetic neodymium magnets are characterized by very high magnetic induction on the surface of the magnet and can operate (depending on the form) even at temperatures of 230°C or higher...
  • Due to the option of accurate forming or adaptation to individual needs – neodymium magnets can be produced in a wide range of shapes and sizes, which expands the range of their possible uses.
  • Wide application in advanced technologically fields – are used in HDD drives, electric drive mechanisms, medical apparatus or other modern machines.

Disadvantages of neodymium magnets:

  • They can break as they are fragile when subjected to a powerful impact. If the magnets are exposed to impacts, we recommend using magnets in a protective case. The steel housing in the form of a holder protects the magnet from impacts and simultaneously increases its overall strength,
  • Magnets lose their power due to exposure to high temperatures. In most cases, when the temperature exceeds 80°C, these magnets experience permanent loss in strength (although it is worth noting that this is dependent on the form and size of the magnet). To avoid this problem, we offer special magnets marked with the [AH] symbol, which exhibit high temperature resistance. They can operate even at temperatures as high as 230°C or more,
  • They rust in a humid environment - during outdoor use, we recommend using waterproof magnets, such as those made of rubber or plastic,
  • The use of a cover or a magnetic holder is recommended due to the limited possibilities of manufacturing threads or complex shapes in the magnet
  • Possible danger arising from small pieces of magnets pose a threat, in case of ingestion, which becomes significant in the context of child safety. Furthermore, tiny parts of these devices can complicate diagnosis in case of swallowing.

Safety Precautions

Keep neodymium magnets away from GPS and smartphones.

Magnetic fields can interfere with compasses and magnetometers used in aviation and maritime navigation, as well as internal compasses of smartphones and GPS devices. There are neodymium magnets in every smartphone, for example, in the microphone and speakers.

  Magnets should not be treated as toys. Therefore, it is not recommended for youngest children to have access to them.

Remember that neodymium magnets are not toys. Be cautious and make sure no child plays with them. They can be a significant choking hazard. If multiple magnets are swallowed, they can attract to each other through the intestinal walls, causing severe injuries, and even death.

Neodymium magnets are particularly fragile, resulting in damage.

Magnets made of neodymium are delicate and will shatter if allowed to collide with each other, even from a distance of a few centimeters. They are coated with a shiny nickel plating similar to steel, but they are not as hard. In the case of a collision between two magnets, there can be a scattering of small sharp metal fragments in different directions. Protecting your eyes is essential.

The magnet is coated with nickel. Therefore, exercise caution if you have an allergy.

Studies show a small percentage of people have allergies to certain metals, including nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, try wearing gloves or avoid direct contact with nickel-plated neodymium magnets.

Neodymium magnets are the most powerful magnets ever created, and their strength can surprise you.

Read the information on our website on how to properly utilize neodymium magnets and avoid significant harm to your body and unintentional damage to the magnets.

Dust and powder from neodymium magnets are flammable.

Do not attempt to drill into neodymium magnets. Mechanical processing is also not recommended. If the magnet is crushed into fine powder or dust, it becomes highly flammable.

Make sure not to bring neodymium magnets close to the TV, wallet, and computer HDD.

Strong magnetic fields emitted by neodymium magnets can damage magnetic storage media such as floppy disks, credit cards, magnetic ID cards, cassette tapes, video tapes, or other devices. In addition, they can damage televisions, VCRs, computer monitors, and CRT displays. You should especially avoid placing neodymium magnets near electronic devices.

Neodymium magnets can demagnetize at high temperatures.

Despite the general resilience of magnets, their ability to maintain their magnetic potency can be influenced by factors like the type of material used, the magnet's shape, and the intended purpose for which it is employed.

Neodymium magnets can attract to each other, pinch the skin, and cause significant injuries.

Magnets attract each other within a distance of several to about 10 cm from each other. Don't put your fingers in the path of magnet attraction, because a major injury may occur. Magnets, depending on their size, are able even cut off a finger or there can be a severe pressure or a fracture.

Neodymium magnets are not recommended for people with pacemakers.

Neodymium magnets produce strong magnetic fields that can interfere with the operation of a heart pacemaker. However, if the magnetic field does not affect the device, it can damage its components or deactivate the device when it is in a magnetic field.

Please read the article - What danger lies in neodymium magnets? You will learn how to handle them properly.
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