Roller with magnet SM 25x225 [2xM8] / N52

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SM 25x225 [2xM8] / N52 - magnetic roller

magnetic separator

catalog number 130354

GTIN: 5906301813026

5.0

diameter Ø

25 mm [±0,1 mm]

height

225 mm [±0,1 mm]

max. temperature

≤ 80 °C

688.80 ZŁ gross price (including VAT) / pcs +

560.00 ZŁ net price + 23% VAT / pcs

bulk discounts:

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Specification: magnetic separator 25x225 [2xM8] / N52

Characteristics: magnetic separator 25x225 [2xM8] / N52

Properties

Values

catalog number

130354

GTIN

5906301813026

production / distribution

Dhit sp. z o.o.

country of origin

Poland / China / Germany

customs code

85059029

diameter Ø

25 mm [±0,1 mm]

height

225 mm [±0,1 mm]

max. temperature ?

≤ 80 °C

weight

0.01 g

execution tolerance

± 0.1 mm

rodzaj materiału

AISI 304 - bezpieczna dla żywności

rodzaj magnesów

NdFeB 52

ilość gwintów

2x [M8] wewnętrzne

biegunowość

obwodowa - 7 nabiegunników

indukcja magnetyczna

~ 9 500 Gauss [±5%]

max. temp. pracy

poniżej ≤ 80°C

grubość rury osłonowej

1 mm

Magnetic properties of the material N52

material characteristics N52

Properties

Values

units

remenance Br [Min. - Max.] ?

14.2-14.7

kGs

remenance Br [Min. - Max.] ?

1420-1470

coercivity bHc ?

10.8-12.5

kOe

coercivity bHc ?

860-995

kA/m

actual internal force iHc

≥ 12

kOe

actual internal force iHc

≥ 955

kA/m

energy density [Min. - Max.]

48-53

BH max MGOe

energy density [Min. - Max.]

380-422

BH max KJ/m

max. temperature

≤ 80

°C

Physical properties of sintered neodymium magnets Nd₂Fe₁₄B

Properties

Values

units

Vickers hardness

≥550

Density

≥7.4

g/cm³

Curie Temperature TC

312 - 380

°C

Curie Temperature TF

593 - 716

°F

Specific resistance

150

μΩ⋅Cm

Bending strength

250

Mpa

Compressive strength

1000~1100

Mpa

Thermal expansion parallel (∥) to orientation (M)

(3-4) x 106

°C^-1

Thermal expansion perpendicular (⊥) to orientation (M)

-(1-3) x 10-6

°C^-1

Young's modulus

1.7 x 104

kg/mm²

The main mechanism of the magnetic separator is the use of neodymium magnets, which are embedded in a casing made of stainless steel usually AISI304. Due to this, it is possible to efficiently segregate ferromagnetic elements from other materials. A key aspect of its operation is the use of repulsion of magnetic poles N and S, which enables magnetic substances to be targeted. The thickness of the magnet and its structure's pitch determine the range and strength of the separator's operation.

Generally speaking, magnetic separators are designed to extract ferromagnetic particles. If the cans are made from ferromagnetic materials, a magnetic separator will be effective. However, if the cans are made of non-ferromagnetic materials, such as aluminum, the separator will not be able to separate them.

Yes, magnetic rollers are used in the food industry to remove metallic contaminants, such as iron fragments or iron dust. Our rods are constructed from durable acid-resistant steel, AISI 304, intended for contact with food.

Magnetic rollers, otherwise cylindrical magnets, are employed in metal separation, food production as well as waste processing. They help in extracting iron dust during the process of separating metals from other materials.

Our magnetic rollers are built with a neodymium magnet anchored in a tube made of stainless steel with a wall thickness of 1mm.

Both ends of the magnetic bar can be with M8 threaded holes - 18 mm, which enables simple mounting in machines or magnetic filter drawers. A "blind" version is also possible in manual separators.

In terms of features, magnetic bars differ in terms of magnetic force lines, flux density and the area of operation of the magnetic field. We produce them in materials, N42 as well as N52.

Usually it is believed that the greater the magnet's power, the more effective. Nevertheless, the value of the magnet's power is based on the height of the used magnet and the quality of the material [N42] or [N52], as well as on the area of use and anticipated needs. The standard operating temperature of a magnetic bar is 80°C.

In the case where the magnet is thin, the magnetic force lines are more compressed. Otherwise, in the case of a thicker magnet, the force lines will be longer and extend over a greater distance.

For creating the casings of magnetic separators - rollers, usually stainless steel is employed, especially types AISI 316, AISI 316L, and AISI 304.

In a salt water contact, AISI 316 steel exhibits the best resistance due to its excellent anti-corrosion properties.

Magnetic rollers are characterized by their unique configuration of poles and their capability to attract magnetic substances directly onto their surface, in contrast to other separators that may utilize complex filtration systems.

Technical designations and terms pertaining to magnetic separators include amongst others polarity, magnetic induction, magnet pitch, as well as the steel type applied.

Magnetic induction for a magnet on a roller is determined using a teslameter or a gaussmeter with a flat Hall-effect probe, seeking the highest magnetic field value near the magnetic pole. The result is checked in a value table - the lowest is N30. All designations below N27 or N25 indicate recycling that falls below the standard - they are not suitable.

Neodymium magnetic rollers offer many advantages, including a very strong magnetic field, the ability to capture even the tiniest metal particles, and durability. On the other hand, among the drawbacks, one can mention higher cost compared to other types of magnets and the need for regular maintenance.

To properly maintain of neodymium magnetic rollers, it’s worth washing after each use, avoiding temperatures up to 80°C. The rollers our rollers have waterproofing IP67, so if they are leaky, the magnets inside can rust and weaken. Magnetic field measurements should be carried out once every 24 months. Care should be taken, as there is a risk getting pinched. If the protective tube is only 0.5 mm thick, it may wear out, which in turn could cause problems with the magnetic rod seal and product contamination. The effective range of the roller corresponds to its diameter: fi25mm gives an active range of about 25mm, while fi32 gives an active range of about 40mm.

A magnetic roller is a magnetic separator made from a neodymium magnet enclosed in a cylindrical stainless steel housing, which are used to remove metal contaminants from bulk and granular materials. They are applied in industries such as food processing, ceramics, and recycling, where metal separation is crucial.

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Advantages as well as disadvantages of neodymium magnets NdFeB.

Apart from immense power, neodymium magnets have the following advantages:

They do not lose strength over time - after approximately 10 years, their strength decreases by only ~1% (theoretically),
They protect against demagnetization caused by external magnetic sources extremely well,
In other words, thanks to the shiny coating of nickel, gold, or silver, the element acquires an aesthetic appearance,
They exhibit extremely high magnetic induction on the surface of the magnet,
Thanks to their high temperature resistance, they can operate (depending on the form) even at temperatures up to 230°C and above...
Thanks to the flexibility in shaping or the ability to adapt to specific requirements – neodymium magnets can be produced in various forms and dimensions, which expands the range of their possible uses.
Significant importance in modern technologies – find application in hard drives, electric motors, medical devices or very advanced devices.

Disadvantages of neodymium magnets:

They are fragile when subjected to a strong impact. If the magnets are exposed to impacts, we recommend using magnets in a steel housing. The steel housing in the form of a holder protects the magnet from impacts and at the same time increases its overall strength,
Magnets lose their strength due to exposure to high temperatures. In most cases, when the temperature exceeds 80°C, these magnets experience permanent loss in strength (although it is worth noting that this is dependent on the form and size of the magnet). To avoid this problem, we offer special magnets marked with the [AH] symbol, which exhibit high temperature resistance. They can operate even at temperatures as high as 230°C or more,
Magnets exposed to a humid environment can corrode. Therefore, when using them outdoors, we suggest using waterproof magnets made of rubber, plastic, or other moisture-resistant materials,
The use of a cover or a magnetic holder is recommended due to the limited possibilities of manufacturing threads or complex shapes in the magnet
Potential hazard to health from tiny fragments of magnets pose a threat, in case of ingestion, which is crucial in the context of child safety. Furthermore, miniscule components of these devices are able to be problematic in medical diagnosis when they are in the body.

Precautions with Neodymium Magnets

Neodymium magnets can demagnetize at high temperatures.

While Neodymium magnets can lose their magnetic properties at high temperatures, it's important to note that the extent of this effect can vary based on factors such as the magnet's material, shape, and intended application.

Dust and powder from neodymium magnets are flammable.

Do not attempt to drill into neodymium magnets. Mechanical processing is also not recommended. Once crushed into fine powder or dust, this material becomes highly flammable.

Do not place neodymium magnets near a computer HDD, TV, and wallet.

The strong magnetic field generated by neodymium magnets can damage magnetic media such as floppy disks, video tapes, HDDs, credit cards, magnetic ID cards, cassette tapes, or other devices. They can also destroy devices like video players, televisions, CRT computer monitors. Do not forget to keep neodymium magnets away from these electronic devices.

Neodymium magnets can attract to each other, pinch the skin, and cause significant injuries.

Magnets attract each other within a distance of several to around 10 cm from each other. Don't put your fingers in the path of magnet attraction, because a major injury may occur. Magnets, depending on their size, are able even cut off a finger or alternatively there can be a significant pressure or a fracture.

Keep neodymium magnets away from GPS and smartphones.

Neodymium magnets are a source of strong magnetic fields that cause interference with magnetometers and compasses used in navigation, as well as internal compasses of smartphones and GPS devices.

Avoid contact with neodymium magnets if you have a nickel allergy.

Studies show a small percentage of people have allergies to certain metals, including nickel. An allergic reaction often manifests as skin redness and rash. If you have a nickel allergy, try wearing gloves or avoid direct contact with nickel-plated neodymium magnets.

Neodymium magnets are the most powerful, most remarkable magnets on earth, and the surprising force between them can surprise you at first.

To use magnets properly, it is best to familiarize yourself with our information beforehand. This will help you avoid significant harm to your body and the magnets themselves.

Neodymium magnetic are delicate as well as can easily break and shatter.

Neodymium magnets are characterized by significant fragility. Neodymium magnets are made of metal and coated with a shiny nickel surface, but they are not as hard as steel. In the event of a collision between two magnets, there may be a scattering of fragments in different directions. Protecting your eyes is crucial in such a situation.

People with pacemakers are advised to avoid neodymium magnets.

In the case of neodymium magnets, there is a strong magnetic field. As a result, it interferes with the operation of a heart pacemaker. Even if the magnetic field does not affect the device, it can damage its components or deactivate the entire device.

Do not give neodymium magnets to children.

Neodymium magnets are not toys. Be cautious and make sure no child plays with them. In the case of swallowing multiple magnets simultaneously, they can attract to each other through the intestinal walls. In the worst case scenario, this can lead to death.

In order for you to know how strong neodymium magnets are and why they are so dangerous, read the article - Dangerous powerful neodymium magnets.

strong, effective magnetic roller SM 25x225 [2xM8] / N52